A granulator for Fischer-Tropsch wax
By adopting intermittently uniformly feeding mechanisms and transmission mechanisms in the Fervot waxing machine, the problem of uneven distribution of Feito wax solution and difficulty in adjusting the speed of materials, realizing the quality stability and system efficiency of granular products promote.
Patent Information
- Application Number
- CN202411514507.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2044-10-29
AI Technical Summary
During the use of the existing Fischer Tropsch wax granulator, the distribution of Fischer Tropsch wax solution is uneven, resulting in different particle sizes and shapes, affecting the granulation quality. At the same time, it is difficult to automatically adjust the feed rate of the material, which increases the cost of equipment use.
The granular machine is designed with a picker wax, which uses a uniformly uniform to feed mechanism and the transmission mechanism. Through intermittently, the feed wax solution is uniformly flowing into the squeezing granularity mechanism to avoid uneven distribution of materials and through transmission through transmission through transmission. The agency drives the material to work alternately to ensure the continuous supply of solution and provide heating buffer time.
The uniform inflow of the Feito wax solution is achieved, the problem of uneven distribution of materials is avoided, the quality stability of the granular products is guaranteed, and the operational efficiency of the granular system is improved and the product quality consistency is improved.
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Figure CN119034604B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of Fischer-Tropsch wax processing, and in particular to a granulator for Fischer-Tropsch wax. Background Art
[0002] With the rapid development of my country's economy, the use of Fischer-Tropsch wax has become more and more widespread. Fischer-Tropsch wax is a methylene polymer produced by Fischer-Tropsch synthesis reaction with the action of synthesis gas in the presence of a catalyst. It has many excellent properties. As various industries continue to increase their requirements for product quality and performance, higher requirements have been placed on the quality and particle morphology of Fischer-Tropsch wax. Granulation is an important part of the Fischer-Tropsch wax production process, and the performance of its granulator directly affects the quality and production efficiency of Fischer-Tropsch wax products.
[0003] However, during the use of the existing Fischer-Tropsch wax granulator, the solution after the Fischer-Tropsch wax is melted mostly flows in large quantities from the feed port of the extrusion barrel, which causes the solution to be extremely unevenly distributed in the process of entering the extrusion barrel. There may be a situation where there is too much material in some areas and too little material in other areas. As a result, during extrusion granulation, the extrusion pressure on the particles in different parts varies greatly, resulting in uneven particle size and shape, affecting the quality of granulation.
[0004] At the same time, it is difficult for the existing Fischer-Tropsch wax granulator to automatically adjust the material feeding speed during the material extrusion process, and most of them require a separate driving mechanism for adjustment, thereby increasing the use cost of the equipment. Summary of the invention
[0005] The present application aims to solve at least one of the technical problems existing in the prior art. To this end, the present application proposes a Fischer-Tropsch wax granulator, which can make the Fischer-Tropsch wax solution in the raw material stirring and heating mechanism flow into the extrusion granulation mechanism intermittently and evenly, avoiding uneven distribution of materials, and three negative pressure feeding boxes work alternately to ensure continuous supply of solution and provide buffer time for the heating mechanism, thereby improving the efficiency of the granulation system, and at the same time, the spoiler stirs to mix the solution components evenly, ensuring the stable quality of the granulated product.
[0006] A Fischer-Tropsch wax granulator according to an embodiment of the present application includes:
[0007] Extrusion granulation mechanism;
[0008] A raw material stirring and heating mechanism, wherein the raw material stirring and heating mechanism is located at the upper part of the front end of the extrusion granulation mechanism;
[0009] A transmission mechanism, wherein the transmission mechanism is located at the front end of the extrusion granulation mechanism, the transmission mechanism is located at the lower end of the raw material stirring and heating mechanism, and the extrusion granulation mechanism drives the transmission mechanism to rotate while extruding and granulating;
[0010] An intermittent feeding mechanism, wherein the intermittent feeding mechanism is located at the front end of the extrusion granulation mechanism, the intermittent feeding mechanism is located inside the transmission mechanism, the material inside the raw material stirring and heating mechanism flows into the inside of the intermittent feeding mechanism, the transmission mechanism drives the intermittent feeding mechanism to rotate, and makes the intermittent feeding mechanism rotate while intermittently feeding into the inside of the extrusion granulation mechanism.
[0011] According to some embodiments of the present application, the extrusion granulation mechanism includes a base plate, an extrusion cylinder and an assembly cylinder, the extrusion cylinder is fixedly connected to the middle part of the upper surface of the base plate, the assembly cylinder is fixedly connected to the middle part of the front end of the upper surface of the base plate, the assembly cylinder is located at the front end of the extrusion cylinder, the middle part of the front end of the upper surface of the base plate is fixedly connected to a first servo motor, the middle parts of the extrusion cylinder and the assembly cylinder are rotatably connected to an auger blade, the front end of the auger blade passes through the assembly cylinder and is fixedly connected to the output end of the first servo motor.
[0012] According to some embodiments of the present application, the rear end of the extrusion cylinder is fixedly connected to an extrusion die, the rear end of the auger blade passes through the extrusion die and is fixedly connected to a cutting blade, and the outer wall of the extrusion die is provided with a cooling device.
[0013] According to some embodiments of the present application, the power output mechanism includes an assembly frame, and the raw material stirring and heating mechanism includes a support frame, a feed hopper and a heating barrel, the support frame is fixedly connected to the front end of the bottom plate close to the upper surface, the feed hopper is fixedly connected to the upper end of the support frame, the heating barrel is fixedly connected to the lower end of the support frame, the lower end of the feed hopper is fixedly connected to the upper end of the heating barrel, the inner wall of the lower end of the heating barrel is fixedly connected with a heating ring, the inside of the heating ring is fixedly connected with a heating coil, the heating barrel is located at the upper ends of the extrusion cylinder and the assembly cylinder, and the front end of the auger blade penetrates the assembly cylinder and extends to the outside of the assembly cylinder.
[0014] According to some embodiments of the present application, a second servo motor is fixedly connected to an outer wall of the upper front end of the feed hopper, a bracket is fixedly connected to an inner wall in the middle of the upper end of the feed hopper, a rotating rod is rotatably connected to the middle of the bracket, the rotating rod extends to the inner bottom of the heating barrel, a first stirring rod is fixedly connected to an outer wall of the lower end of the rotating rod, the first stirring rod is located inside the heating barrel, a second stirring rod is fixedly connected to an outer wall of the upper end of the rotating rod, the second stirring rod is located inside the feed hopper, the output end of the second servo motor is fixedly connected to a first transmission wheel, the outer wall of the upper end of the rotating rod is fixedly connected to a second transmission wheel, and the outer walls of the first transmission wheel and the second transmission wheel are sleeved with a first transmission toothed belt.
[0015] According to some embodiments of the present application, the transmission mechanism includes a positioning ring and an assembly frame, the positioning ring is located at the front end of the extrusion cylinder, the inner walls of the front and rear ends of the positioning ring are fixedly connected with bearings, the inner walls of the bearings are fixedly connected to the outer wall of the extrusion cylinder, the assembly frame is fixedly connected to the outer wall of the positioning ring, one side of the front end of the upper surface of the base plate is rotatably connected with a transmission rod, the outer wall of the front end of the transmission rod is fixedly connected with a third transmission wheel, the front end of the auger blade passes through the assembly cylinder and is fixedly connected with a fourth transmission wheel, the outer walls of the third transmission wheel and the fourth transmission wheel are both sleeved with a second transmission toothed belt, the outer wall of the rear end of the transmission rod is fixedly connected with a small intermediate wheel, the outer wall of the rear end of the positioning ring is fixedly connected with a large intermediate wheel, the outer walls of the small intermediate wheel and the large intermediate wheel are sleeved with belts, and the assembly frame is located at the lower end of the heating barrel.
[0016] According to some embodiments of the present application, the intermittent feeding mechanism includes an annular plate, a reciprocating screw, a negative pressure feeding box and an annular feeding cover, the annular plate is fixedly connected to the inner wall in the middle of the assembly frame, a plurality of the reciprocating screws are rotatably connected to the rear end of the assembly frame, the outer wall of the rear end of the reciprocating screw passes through the assembly frame and is fixedly connected to a driven gear, the front end of the bottom plate close to the upper surface is fixedly connected to a mounting frame, the upper end of the mounting frame is fixedly connected to a gear ring, the gear ring is located at the rear end of the positioning ring, the driven gear and the gear ring are meshed with each other, a plurality of the negative pressure feeding boxes are fixedly connected to the inner wall at the front end of the assembly frame, the rod bodies of the reciprocating screws are all sleeved with a reciprocating slider, the ends of the reciprocating sliders close to the center of the assembly frame are fixedly connected to a connecting slider, the front ends of the connecting sliders are fixedly connected to a sealing baffle, the connecting slider and the sealing baffle are both slidably connected inside the negative pressure feeding box;
[0017] The annular feeding cover is fixedly connected to the front end of the upper surface of the bottom plate, and the annular feeding cover is located outside the front end of the assembly frame. The upper end of the annular feeding cover is connected with a feeding pipe, and the upper end of the feeding pipe is connected with the bottom of the heating barrel. The end of the annular feeding cover close to the assembly frame is rotatably connected with a sealing narrow rotating ring, the upper part of the front end of the negative pressure feeding box is connected with an intermediate connecting pipe, and the middle part of the intermediate connecting pipe is fixedly connected with a one-way valve, the upper end of the intermediate connecting pipe passes through the sealing narrow rotating ring and is connected with the annular feeding cover, the front end of the extrusion cylinder and the rear end of the assembly cylinder are internally rotatably connected with a sealing wide rotating ring, the middle part of the front end of the negative pressure feeding box is connected with a liquid delivery pipe, and the liquid delivery pipe passes through the sealing wide rotating ring and is connected with the extrusion cylinder.
[0018] According to some embodiments of the present application, the front ends of the reciprocating screws are rotatably connected to the annular plate, and an electromagnetic control valve is provided in the middle of the feed pipe.
[0019] According to some embodiments of the present application, one end of the sealing narrow rotating ring away from the negative pressure feeding box is fixedly connected to a plurality of spoiler frames, and the spoiler frames are located inside the annular feeding cover.
[0020] According to some embodiments of the present application, a rectangular connecting frame is fixedly connected to the outer wall of the front end of the negative pressure feeding box, and the end of the rectangular connecting frame away from the negative pressure feeding box is fixedly connected to the sealing narrow rotating ring. Both sides of the outer wall of the front end of the negative pressure feeding box are fixedly connected to L-shaped connecting frames, and the end of the L-shaped connecting frame away from the negative pressure feeding box is fixedly connected to the outer wall of the middle part of the sealing wide rotating ring.
[0021] The beneficial effects of the present application are as follows: when in use, the Fischer-Tropsch wax solution can be extruded, cooled and cut by the extrusion granulation mechanism, thereby achieving the purpose of granulation, and the Fischer-Tropsch wax can be heated by the raw material stirring and heating mechanism and continuously transported to the inside of the extrusion granulation mechanism, and during the operation of the extrusion granulation mechanism, the transmission mechanism can drive the intermittent feeding mechanism to perform cyclic intermittent feeding, so that the Fischer-Tropsch wax solution inside the raw material stirring and heating mechanism can intermittently and evenly flow into the inside of the extrusion granulation mechanism, wherein the assembly frame is rotated while the auger blades extrude and feed the material, firstly, the Fischer-Tropsch wax solution inside the raw material stirring and heating mechanism can intermittently and evenly flow into the inside of the extrusion granulation mechanism, thereby avoiding the problem of uneven material distribution caused by a large amount of solution pouring into the extrusion barrel at one time, and secondly, the three negative pressure feeding boxes are made to work alternately, which can ensure the continuous supply of the Fischer-Tropsch wax solution, and also provide the raw material stirring and heating mechanism with a heating buffer time, so that it can stably replenish the solution, thereby improving the operation efficiency of the entire granulation system, and thirdly, due to the solution The entry is regular, so that under the push of the auger blades, the flow state of the Fischer-Tropsch wax in the extrusion barrel is more stable, which is conducive to maintaining a stable extrusion speed during extrusion granulation, thereby improving the quality of the particles. Fourth, through intermittent uniform feeding, the material can be more evenly subjected to the extrusion force and other effects in the extrusion barrel, thereby improving the quality consistency of the product. Fifth, in the process of intermittent uniform feeding of the negative pressure feeding box, the spoiler can also stir the heated solution inside the annular feeding cover in real time, so that the solution in the annular feeding cover is in a good flow state, and there will be no feeding interruption or unevenness caused by local solution coagulation or poor fluidity, thereby ensuring the stability of the entire intermittent uniform feeding process. Sixth, the stirring of the spoiler can make these components fully mixed, ensuring that the solution components absorbed by the negative pressure feeding box are consistent each time, thereby ensuring the quality stability of the granulation product. Seventh, the speed of intermittent uniform feeding corresponds to the rotation speed of the auger blades, thereby ensuring the correspondence between the extrusion speed and the feeding speed, and improving the stability of the use of the device.
[0022] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become apparent from the description below, or will be learned through the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments of the present application will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0024] Figure 1 is a first view of a Fischer-Tropsch wax granulator according to an embodiment of the present application;
[0025] Figure 2 is a second view of a Fischer-Tropsch wax granulator according to an embodiment of the present application;
[0026] Figure 3 It is a three-dimensional structural schematic diagram of an extrusion granulation mechanism, a transmission mechanism and an intermittent feeding mechanism according to an embodiment of the present application;
[0027] Figure 4 is a partial cross-sectional three-dimensional structural schematic diagram of an extrusion granulation mechanism according to an embodiment of the present application;
[0028] Figure 5 is a schematic diagram of a half-sectioned three-dimensional structure of a raw material stirring and heating mechanism according to an embodiment of the present application;
[0029] Figure 6 It is a partial three-dimensional structural schematic diagram of an extrusion granulation mechanism and a transmission mechanism according to an embodiment of the present application;
[0030] Figure 7 is a left-side stereoscopic structural schematic diagram of a transmission mechanism according to an embodiment of the present application;
[0031] Figure 8 is a right-side stereoscopic structural schematic diagram of a transmission mechanism according to an embodiment of the present application;
[0032] Fig. 9 is a schematic diagram of a half-sectioned three-dimensional structure of a transmission mechanism and an intermittent feeding mechanism according to an embodiment of the present application;
[0033] Fig.10 is a schematic diagram of the three-dimensional structure of the transmission mechanism and the intermittent feeding mechanism according to an embodiment of the present application;
[0034] Fig.11 is a right-side perspective structural diagram of an intermittent feeding mechanism according to an embodiment of the present application;
[0035] Fig.12 is a left-side perspective structural diagram of an intermittent feeding mechanism according to an embodiment of the present application;
[0036] Fig.13 According to the embodiment of the present application Fig.12 Schematic diagram of the structure at A in the middle.
[0037] Icons: 1. Extrusion granulation mechanism; 101. Bottom plate; 102. Extrusion cylinder; 103. Assembly cylinder; 104. First servo motor; 105. Auger blade; 106. Extrusion die; 107. Cutting blade; 108. Cooling device; 2. Raw material stirring and heating mechanism; 201. Support frame; 202. Feed hopper; 203. Heating barrel; 204. Heating ring; 205. Heating coil; 206. Second servo motor; 207. Bracket; 208. Rotating rod; 209. First stirring rod; 210. Second stirring rod; 211. First transmission wheel; 212. Second transmission wheel; 213. First transmission toothed belt; 3. Transmission mechanism; 301. Positioning ring; 302. Bearing; 303. Assembly frame; 304. Transmission Rod; 305, third transmission wheel; 306, fourth transmission wheel; 307, second transmission toothed belt; 308, small intermediate wheel; 309, large intermediate wheel; 310, belt; 4, intermittent feeding mechanism; 401, annular plate; 402, reciprocating screw; 403, driven gear; 404, mounting frame; 405, gear ring; 406, negative pressure feeding box; 407, reciprocating slider; 408, connecting slide; 409, sealing baffle; 410, annular feeding cover; 411, feeding pipe; 412, solenoid control valve; 413, sealing narrow rotating ring; 414, intermediate connecting pipe; 415, one-way valve; 416, spoiler frame; 417, sealing wide rotating ring; 418, liquid delivery pipe; 419, L-shaped connecting frame; 420, rectangular connecting frame. DETAILED DESCRIPTION
[0038] The technical solutions in the embodiments of the present application will be described below in conjunction with the drawings in the embodiments of the present application.
[0039] In order to make the purpose, technical solutions and advantages of the implementation methods of this application clearer, the technical solutions in the implementation methods of this application will be clearly and completely described below in conjunction with the drawings in the implementation methods of this application. Obviously, the described implementation methods are part of the implementation methods of this application, not all of the implementation methods. Based on the implementation methods in this application, all other implementation methods obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0040] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for protection, but merely represents the selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.
[0041] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0042] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0043] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0044] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0045] In the present application, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0046] A granulator for Fischer-Tropsch wax according to an embodiment of the present application is described below with reference to the accompanying drawings.
[0047] like Figure 1-Figure 13 As shown, a granulator for Fischer-Tropsch wax according to an embodiment of the present application includes: an extrusion granulation mechanism 1, a raw material stirring and heating mechanism 2, a transmission mechanism 3 and an intermittent feeding mechanism 4.
[0048] like Figure 1 , Figure 2 and Figure 3 As shown, an extrusion granulation mechanism 1, a raw material stirring and heating mechanism 2, the raw material stirring and heating mechanism 2 is located at the upper part of the front end of the extrusion granulation mechanism 1, a transmission mechanism 3, the transmission mechanism 3 is located at the front end of the extrusion granulation mechanism 1, the transmission mechanism 3 is located at the lower end of the raw material stirring and heating mechanism 2, the extrusion granulation mechanism 1 drives the transmission mechanism 3 to rotate while extruding and granulating, an intermittent feeding mechanism 4, the intermittent feeding mechanism 4 is located at the front end of the extrusion granulation mechanism 1, the intermittent feeding mechanism 4 is located inside the transmission mechanism 3, the material inside the raw material stirring and heating mechanism 2 flows into the inside of the intermittent feeding mechanism 4, the transmission mechanism 3 drives the intermittent feeding mechanism 4 to rotate, and makes the intermittent feeding mechanism 4 rotate while intermittently feeding to the inside of the extrusion granulation mechanism 1.
[0049] When in use, the Fischer-Tropsch wax solution can be extruded, cooled and cut through the extrusion granulation mechanism 1, thereby achieving the purpose of granulation. At the same time, the Fischer-Tropsch wax can be heated through the raw material stirring and heating mechanism 2 and continuously transported to the inside of the extrusion granulation mechanism 1. At the same time, during the operation of the extrusion granulation mechanism 1, the transmission mechanism 3 can drive the intermittent feeding mechanism 4 to perform cyclic intermittent feeding, so that the Fischer-Tropsch wax solution inside the raw material stirring and heating mechanism 2 can intermittently and evenly flow into the inside of the extrusion granulation mechanism 1.
[0050] like Figure 4The extrusion granulation mechanism 1 includes a bottom plate 101, an extrusion cylinder 102 and an assembly cylinder 103. The extrusion cylinder 102 is fixedly connected to the middle of the upper surface of the bottom plate 101. The assembly cylinder 103 is fixedly connected to the middle of the front end of the upper surface of the bottom plate 101. The assembly cylinder 103 is located at the front end of the extrusion cylinder 102. The middle of the front end of the upper surface of the bottom plate 101 is fixedly connected to a first servo motor 104. The middle of the extrusion cylinder 102 and the assembly cylinder 103 are rotatably connected to an auger blade 105. The front end of the auger blade 105 penetrates the assembly cylinder 103 and is fixedly connected to the output end of the first servo motor 104. The rear end of the extrusion cylinder 102 is fixedly connected to the servo motor 104. An extrusion die 106 is connected, and the rear end of the auger blade 105 passes through the extrusion die 106 and is fixedly connected to a cutting blade 107. The outer wall of the extrusion die 106 is provided with a cooling device 108. During the processing of the Fischer-Tropsch wax, the auger blade 105 can be rotated by starting the first servo motor 104. At this time, the auger blade 105 rotates and extrude the Fischer-Tropsch wax solution into the extrusion die 106. The Fischer-Tropsch wax inside the extrusion die 106 is then cooled by the cooling device 108, and the strip-shaped Fischer-Tropsch wax is evenly pelletized by the cutting blade 107, thereby completing the granulation of the Fischer-Tropsch wax.
[0051] like Figure 5The raw material stirring and heating mechanism 2 includes a support frame 201, a feed hopper 202 and a heating barrel 203. The support frame 201 is fixedly connected to the front end of the bottom plate 101 close to the upper surface, the feed hopper 202 is fixedly connected to the upper end of the support frame 201, the heating barrel 203 is fixedly connected to the lower end of the support frame 201, the lower end of the feed hopper 202 is fixedly connected to the upper end of the heating barrel 203, and the inner wall of the lower end of the heating barrel 203 is fixedly connected with a heating ring 204, and the inner wall of the heating ring 204 is fixedly connected to the upper end of the heating barrel 203. A heating coil 205 is connected, the heating barrel 203 is located at the upper end of the extrusion barrel 102 and the assembly barrel 103, the front end of the auger blade 105 extends to the outside of the assembly barrel 103, the outer wall of the upper front end of the feed hopper 202 is fixedly connected to the second servo motor 206, the inner wall of the middle part of the upper end of the feed hopper 202 is fixedly connected to the bracket 207, the middle part of the bracket 207 is rotatably connected to the rotating rod 208, the rotating rod 208 extends to the inner bottom of the heating barrel 203, and the outer wall of the lower end of the rotating rod 208 A first stirring rod 209 is fixedly connected, and the first stirring rod 209 is located inside the heating barrel 203. A second stirring rod 210 is fixedly connected to the outer wall of the upper end of the rotating rod 208, and the second stirring rod 210 is located inside the feed hopper 202. The output end of the second servo motor 206 is fixedly connected to the first transmission wheel 211, and the outer wall of the upper end of the rotating rod 208 is fixedly connected to the second transmission wheel 212. The outer walls of the first transmission wheel 211 and the second transmission wheel 212 are sleeved with a first transmission toothed belt 213. Specifically, during the processing of the Fischer-Tropsch wax, the rotating rod 208 can drive the first stirring rod 209 and the second stirring rod 210 to rotate by starting the second servo motor 206. At this time, the first stirring rod 209 rotates inside the feed hopper 202, and the second stirring rod 210 rotates inside the heating barrel 203, thereby improving the heating and melting quality of the Fischer-Tropsch wax. Then, the heating of the Fischer-Tropsch wax inside the heating barrel 203 can be achieved by starting the heating coil 205.
[0052] like Figure 6 , Figure 7 and Figure 8The transmission mechanism 3 includes a positioning ring 301 and an assembly frame 303. The positioning ring 301 is located at the front end of the extrusion cylinder 102. The inner walls of the front and rear ends of the positioning ring 301 are fixedly connected with bearings 302. The inner wall of the bearing 302 is fixedly connected to the outer wall of the extrusion cylinder 102. The assembly frame 303 is fixedly connected to the outer wall of the positioning ring 301. A transmission rod 304 is rotatably connected to one side of the front end of the upper surface of the bottom plate 101. The outer wall of the front end of the transmission rod 304 is fixedly connected to the third transmission wheel 305. The front end of the auger blade 105 passes through the assembly cylinder 103 and is fixedly connected to the fourth transmission wheel 306. The outer walls of the third transmission wheel 305 and the fourth transmission wheel 306 are both sleeved with a second transmission toothed belt 307. The outer wall of the rear end of the transmission rod 304 is fixedly connected to the outer wall of the A small intermediate wheel 308 is fixedly connected, and a large intermediate wheel 309 is fixedly connected to the outer wall of the rear end of the positioning ring 301. The outer walls of the small intermediate wheel 308 and the large intermediate wheel 309 are sleeved with a belt 310. The assembly frame 303 is located at the lower end of the heating barrel 203. Specifically, during the processing of Fischer-Tropsch wax, while the first servo motor 104 is started to drive the auger blade 105 to rotate, the transmission rod 304 can be rotated under the action of the third transmission wheel 305, the fourth transmission wheel 306 and the second transmission toothed belt 307. At this time, under the action of the small intermediate wheel 308, the large intermediate wheel 309 and the belt 310, the positioning ring 301 drives the assembly frame 303 to rotate, thereby providing driving force for the intermittent feeding of the intermittent feeding mechanism 4.
[0053] like Fig. 9 , Fig.10 , Fig.11 , Fig.12 and Fig.134. The intermittent feeding mechanism 4 includes an annular plate 401, a reciprocating screw 402, a negative pressure feeding box 406 and an annular feeding cover 410. The annular plate 401 is fixedly connected to the inner wall of the middle part of the assembly frame 303. A plurality of reciprocating screws 402 are rotatably connected to the rear end of the assembly frame 303. The outer wall of the rear end of the reciprocating screw 402 penetrates the assembly frame 303 and is fixedly connected to a driven gear 403. The front end of the bottom plate 101 close to the upper surface is fixedly connected to a mounting frame 404. The upper end of the mounting frame 404 is fixedly connected to a gear ring 405. The gear ring 405 is located at the rear end of the positioning ring 301. The driven gear 403 and the gear ring 405 are meshed with each other. A plurality of negative pressure feeding boxes 406 are fixedly connected to the inner wall of the front end of the assembly frame 303. The rods of the reciprocating screws 402 are sleeved with a reciprocating screw. The reciprocating slider 407 and the reciprocating slider 407 are fixedly connected to the connecting slider 408 at one end near the center of the assembly frame 303, and the front end of the connecting slider 408 is fixedly connected to the sealing baffle 409. The connecting slider 408 and the sealing baffle 409 are slidably connected inside the negative pressure feeding box 406. The annular feeding cover 410 is fixedly connected to the front end of the upper surface of the bottom plate 101, and the annular feeding cover 410 is located outside the front end of the assembly frame 303. The upper end of the annular feeding cover 410 is connected with a feeding pipe 411, and the upper end of the feeding pipe 411 is connected with the bottom of the heating barrel 203. The end of the annular feeding cover 410 near the assembly frame 303 is rotatably connected with a sealing narrow rotating ring 413. The upper part of the front end of the negative pressure feeding box 406 is connected with a central The intermediate connecting pipe 414 and the middle part of the intermediate connecting pipe 414 are fixedly connected with a one-way valve 415, the upper end of the intermediate connecting pipe 414 passes through the sealing narrow rotating ring 413 and is connected to the annular feeding cover 410, the front end of the extrusion cylinder 102 and the rear end of the assembly cylinder 103 are internally rotatably connected with a sealing wide rotating ring 417, the middle part of the front end of the negative pressure feeding box 406 is connected with a liquid feeding pipe 418, the liquid feeding pipe 418 passes through the sealing wide rotating ring 417 and is connected to the extrusion cylinder 102, the front end of the reciprocating screw 402 is rotatably connected to the annular plate 401, the middle part of the feeding pipe 411 is provided with an electromagnetic control valve 412, and the end of the sealing narrow rotating ring 413 away from the negative pressure feeding box 406 is fixedly connected with a plurality of spoiler frames 416, and the spoiler frames 416 are located on the annular Inside the shaped feeding cover 410, the outer wall of the front end of the negative pressure feeding box 406 is fixedly connected with a rectangular connecting frame 420, and the end of the rectangular connecting frame 420 away from the negative pressure feeding box 406 is fixedly connected to the sealing narrow rotating ring 413, and both sides of the outer wall of the front end of the negative pressure feeding box 406 are fixedly connected with L-shaped connecting frames 419, and the end of the L-shaped connecting frame 419 away from the negative pressure feeding box 406 is fixedly connected to the outer wall of the middle part of the sealing wide rotating ring 417. Specifically, in the process of processing Fischer-Tropsch wax, by starting the first servo motor 104 to drive the auger blade 105 to rotate, the positioning ring 301 and the assembly frame 303 will also rotate synchronously. At this time, the assembly frame 303 will drive the negative pressure feeding box 406, the reciprocating screw 402 and the reciprocating slider 407 to rotate.At this time, the driven gear 403 will mesh with the gear ring 405 to make the reciprocating screw 402 rotate, and at the same time, the reciprocating sliders 407 are arranged in a staggered manner on the shaft of the reciprocating screw 402. As a result, during the rotation of multiple reciprocating screws 402, three staggered reciprocating sliders 407 and connecting sliders 408 will slide outward from the inside of the negative pressure feeding box 406, and the other three reciprocating sliders 407 and connecting sliders 408 will move inward from the outer end of the negative pressure feeding box 406. At this time, the three connecting sliders 408 will form a negative pressure in the sealing baffle 409 inside the negative pressure feeding box 406 during the process of moving outward, so that the intermediate connecting pipe 414 absorbs the Fischer-Tropsch wax solution from the inside of the annular feeding cover 410. At this time, the one-way valve 41 5 is in the open state, at this time, when the other three connecting slides 408 move into the negative pressure feeding box 406, the Fischer-Tropsch wax solution absorbed in the negative pressure process in the negative pressure feeding box 406 will flow into the extrusion barrel 102 through the liquid feeding pipe 418, and then, during the continuous rotation of the reciprocating screw 402, the Fischer-Tropsch wax solution in the three negative pressure feeding boxes 406 can enter the extrusion barrel 102, and the other three negative pressure feeding boxes 406 absorb the Fischer-Tropsch wax solution from the inside of the annular feeding cover 410, thereby realizing the function of intermittently and evenly discharging the Fischer-Tropsch wax solution into the extrusion barrel 102, which can avoid the uneven distribution of materials caused by a large amount of solution pouring into the extrusion barrel 102 at one time, wherein, while the auger blade 105 is extruding and feeding, When the assembly frame 303 is rotated, firstly, the Fischer-Tropsch wax solution inside the raw material stirring and heating mechanism 2 can flow into the interior of the extrusion granulation mechanism 1 intermittently and evenly, thereby avoiding the problem of uneven material distribution caused by a large amount of solution pouring into the extrusion barrel 102 at one time; secondly, the three negative pressure feeding boxes 406 are made to work alternately, which can ensure the continuous supply of the Fischer-Tropsch wax solution, and also provide a heating buffer time for the raw material stirring and heating mechanism 2, so that it can stably replenish the solution, thereby improving the operation efficiency of the entire granulation system; thirdly, because the entry of the solution is regular, the flow state of the Fischer-Tropsch wax in the extrusion barrel 102 is more stable under the push of the auger blade 105, which is conducive to maintaining a stable extrusion speed during extrusion granulation, thereby improving the granule Fourthly, through intermittent uniform feeding, the material can be more evenly subjected to the extrusion force and other effects in the extrusion barrel 102, thereby improving the quality consistency of the product. Fifthly, in the process of intermittent uniform feeding of the negative pressure feeding box 406, the spoiler 416 can also stir the heated solution inside the annular feeding cover 410 in real time, so that the solution in the annular feeding cover 410 is in a good flow state, and there will be no feeding interruption or unevenness caused by local solution coagulation or poor fluidity, thereby ensuring the stability of the entire intermittent uniform feeding process. Sixthly, the stirring of the spoiler 416 can make these components fully mixed, ensuring that the solution components absorbed by the negative pressure feeding box 406 are consistent each time, thereby ensuring the quality stability of the granulated product.Seventh, the speed of intermittent uniform feeding corresponds to the rotation speed of the auger blade 105, thereby ensuring the correspondence between the extrusion speed and the feeding speed and improving the stability of the device.
[0054] Specifically, the working principle of this Fischer-Tropsch wax granulator is as follows: Specifically, in the process of processing Fischer-Tropsch wax, by starting the first servo motor 104 to drive the auger blade 105 to rotate, the positioning ring 301 and the assembly frame 303 will also rotate synchronously. At this time, the assembly frame 303 will drive the negative pressure feeding box 406, the reciprocating screw 402 and the reciprocating slider 407 to rotate. At this time, the driven gear 403 will engage with the gear ring 405 to make the reciprocating screw 402 rotate. At the same time, the reciprocating slider 407 is located on the rod body of the reciprocating screw 402 in an staggered manner. In the process of rotation of multiple reciprocating screws 402, three staggered reciprocating sliders 407 and connecting sliders 408 will slide from the inside of the negative pressure feeding box 406 to the outside, and the other three reciprocating sliders 407 and connecting sliders 408 will move from the outer end of the negative pressure feeding box 406 to the inside. At this time, the three connecting sliders 408 are moving toward During the external movement, the sealing baffle 409 will form a negative pressure inside the negative pressure feeding box 406, and then the intermediate connecting pipe 414 will absorb the Fischer-Tropsch wax solution from the inside of the annular feeding cover 410. At this time, the one-way valve 415 is in an open state. At this time, when the other three connecting slides 408 move toward the inside of the negative pressure feeding box 406, the Fischer-Tropsch wax solution absorbed by the inside of the negative pressure feeding box 406 during the negative pressure process will flow to the inside of the extrusion barrel 102 through the liquid delivery pipe 418, and then in the process of continuous rotation of the reciprocating screw 402, the Fischer-Tropsch wax solution inside the three negative pressure feeding boxes 406 can enter the inside of the extrusion barrel 102, and the other three negative pressure feeding boxes 406 absorb the Fischer-Tropsch wax solution from the inside of the annular feeding cover 410, thereby realizing the function of intermittently and evenly discharging the Fischer-Tropsch wax solution into the inside of the extrusion barrel 102, which can avoid the phenomenon of uneven material distribution caused by a large amount of solution pouring into the extrusion barrel 102 at one time.
[0055] It should be noted that the models and specifications of the first servo motor 104, the second servo motor 206 and the electromagnetic control valve 412 need to be selected and determined according to the actual specifications of the device, etc. The specific selection calculation method adopts the existing technology in the field, so it will not be repeated in detail.
[0056] The power supply and principle of the first servo motor 104 , the second servo motor 206 and the electromagnetic control valve 412 are clear to those skilled in the art and will not be described in detail herein.
[0057] The above are only embodiments of the present application and are not intended to limit the scope of protection of the present application. For those skilled in the art, the present application may have various changes and variations. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application should be included in the scope of protection of the present application. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.
[0058] The above are only specific implementations of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
Claims
1. A granulator for Fischer-Tropsch wax, characterized in that: include: An extrusion granulation mechanism (1), the extrusion granulation mechanism (1) comprising a base plate (101), an extrusion cylinder (102) and an assembly cylinder (103), the extrusion cylinder (102) being fixedly connected to the middle of the upper surface of the base plate (101), the assembly cylinder (103) being fixedly connected to the middle of the front end of the upper surface of the base plate (101), the assembly cylinder (103) being located at the front end of the extrusion cylinder (102), the middle of the front end of the upper surface of the base plate (101) being fixedly connected to a first servo motor (104), and the middle of the extrusion cylinder (102) and the assembly cylinder (103) being rotatably connected to an auger blade (105); A raw material stirring and heating mechanism (2), the raw material stirring and heating mechanism (2) being located at the upper part of the front end of the extrusion granulation mechanism (1), the raw material stirring and heating mechanism (2) comprising a support frame (201), a feed hopper (202) and a heating barrel (203), the support frame (201) being fixedly connected to the front end of the bottom plate (101) close to the upper surface, the feed hopper (202) being fixedly connected to the upper end of the support frame (201), and the heating barrel (203) being fixedly connected to the support frame (201). The lower end of the feed hopper (202) is fixedly connected to the upper end of the heating barrel (203); a heating ring (204) is fixedly connected to the inner wall of the lower end of the heating barrel (203); a heating coil (205) is fixedly connected inside the heating ring (204); the heating barrel (203) is located at the upper ends of the extrusion barrel (102) and the assembly barrel (103); and the front end of the auger blade (105) penetrates the assembly barrel (103) and extends to the outside of the assembly barrel (103); A transmission mechanism (3), the transmission mechanism (3) being located at the front end of the extrusion granulation mechanism (1), the transmission mechanism (3) being located at the lower end of the raw material stirring and heating mechanism (2), the extrusion granulation mechanism (1) driving the transmission mechanism (3) to rotate while extruding and granulating, the transmission mechanism (3) comprising a positioning ring (301) and an assembly frame (303), the positioning ring (301) being located at the front end of the extrusion barrel (102), the inner walls of the front end and the rear end of the positioning ring (301) being fixedly connected to bearings (302), the inner wall of the bearing (302) being fixedly connected to the outer wall of the extrusion barrel (102), the assembly frame (303) being fixedly connected to the outer wall of the positioning ring (301), and the upper surface of the bottom plate (101) A transmission rod (304) is rotatably connected to one side of the front end, a third transmission wheel (305) is fixedly connected to the outer wall of the front end of the transmission rod (304), a front end of the auger blade (105) passes through the assembly tube (103) and is fixedly connected to the fourth transmission wheel (306), the outer walls of the third transmission wheel (305) and the fourth transmission wheel (306) are both sleeved with a second transmission toothed belt (307), a small intermediate wheel (308) is fixedly connected to the outer wall of the rear end of the transmission rod (304), a large intermediate wheel (309) is fixedly connected to the outer wall of the rear end of the positioning ring (301), a belt (310) is sleeved on the outer walls of the small intermediate wheel (308) and the large intermediate wheel (309), and the assembly frame (303) is located at the lower end of the heating barrel (203); An intermittent feeding mechanism (4), the intermittent feeding mechanism (4) is located at the front end of the extrusion granulation mechanism (1), the intermittent feeding mechanism (4) is located inside the transmission mechanism (3), the material inside the raw material stirring and heating mechanism (2) flows into the inside of the intermittent feeding mechanism (4), the transmission mechanism (3) drives the intermittent feeding mechanism (4) to rotate, and makes the intermittent feeding mechanism (4) rotate while intermittently feeding into the inside of the extrusion granulation mechanism (1), the intermittent feeding mechanism (4) comprises an annular plate (401), a reciprocating screw (402), a negative pressure feeding box (406) and an annular feeding cover (410), the annular plate (401) is fixedly connected to the inner wall of the middle part of the assembly frame (303), a plurality of the reciprocating screws (402) are rotatably connected to the rear end of the assembly frame (303), the outer wall of the rear end of the reciprocating screw (402) penetrates the assembly frame (303) and A driven gear (403) is fixedly connected thereto; a mounting frame (404) is fixedly connected to the front end of the bottom plate (101) near the upper surface; a gear ring (405) is fixedly connected to the upper end of the mounting frame (404); the gear ring (405) is located at the rear end of the positioning ring (301); the driven gear (403) and the gear ring (405) are meshed with each other; a plurality of negative pressure feeding boxes (406) are fixedly connected to the inner wall of the front end of the assembly frame (303); a reciprocating slider (407) is sleeved on the rod body of the reciprocating screw rod (402); one end of the reciprocating slider (407) near the center of the assembly frame (303) is fixedly connected to a connecting slide plate (408); a sealing baffle plate (409) is fixedly connected to the front end of the connecting slide plate (408); the connecting slide plate (408) and the sealing baffle plate (409) are slidably connected inside the negative pressure feeding box (406); The annular feeding cover (410) is fixedly connected to the front end of the upper surface of the bottom plate (101), and the annular feeding cover (410) is located outside the front end of the assembly frame (303). The upper end of the annular feeding cover (410) is connected to a feeding pipe (411), and the upper end of the feeding pipe (411) is connected to the bottom of the heating barrel (203). The end of the annular feeding cover (410) close to the assembly frame (303) is rotatably connected to a sealing narrow rotating ring (413). The upper part of the front end of the negative pressure feeding box (406) is connected to an intermediate connecting pipe (411). 14), a one-way valve (415) is fixedly connected to the middle of the intermediate connecting tube (414), the upper end of the intermediate connecting tube (414) passes through the sealing narrow rotating ring (413) and is connected to the annular feeding cover (410), the front end of the extrusion cylinder (102) and the rear end of the assembly cylinder (103) are internally rotatably connected to a sealing wide rotating ring (417), and the middle part of the front end of the negative pressure feeding box (406) is connected to a liquid delivery tube (418), and the liquid delivery tube (418) passes through the sealing wide rotating ring (417) and is connected to the extrusion cylinder (102).
2. A Fischer-Tropsch wax granulator according to claim 1, characterized in that: The front end of the auger blade (105) passes through the assembly cylinder (103) and is fixedly connected to the output end of the first servo motor (104).
3. A Fischer-Tropsch wax granulator according to claim 1, characterized in that: The rear end of the extrusion cylinder (102) is fixedly connected to an extrusion die (106), the rear end of the auger blade (105) passes through the extrusion die (106) and is fixedly connected to a cutting blade (107), and the outer wall of the extrusion die (106) is provided with a cooling device (108).
4. A granulator for Fischer-Tropsch wax according to claim 1, characterized in that: The outer wall of the upper front end of the feed hopper (202) is fixedly connected to a second servo motor (206); the inner wall of the middle upper end of the feed hopper (202) is fixedly connected to a bracket (207); the middle of the bracket (207) is rotatably connected to a rotating rod (208); the rotating rod (208) extends to the inner bottom of the heating barrel (203); the outer wall of the lower end of the rotating rod (208) is fixedly connected to a first stirring rod (209); the first stirring rod (209) is located at the bottom of the heating barrel (203). ), the outer wall of the upper end of the rotating rod (208) is fixedly connected to a second stirring rod (210), the second stirring rod (210) is located inside the feed hopper (202), the output end of the second servo motor (206) is fixedly connected to a first transmission wheel (211), the outer wall of the upper end of the rotating rod (208) is fixedly connected to a second transmission wheel (212), and the outer walls of the first transmission wheel (211) and the second transmission wheel (212) are sleeved with a first transmission toothed belt (213).
5. A Fischer-Tropsch wax granulator according to claim 1, characterized in that: The front ends of the reciprocating screws (402) are rotatably connected to the annular plate (401), and the middle portions of the feed pipes (411) are provided with electromagnetic control valves (412).
6. A granulator for Fischer-Tropsch wax according to claim 1, characterized in that: One end of the sealing narrow rotating ring (413) away from the negative pressure feeding box (406) is fixedly connected to a plurality of spoiler frames (416), and the spoiler frames (416) are located inside the annular feeding cover (410).
7. A granulator for Fischer-Tropsch wax according to claim 1, characterized in that: The outer wall of the front end of the negative pressure feeding box (406) is fixedly connected to a rectangular connecting frame (420), and the end of the rectangular connecting frame (420) away from the negative pressure feeding box (406) is fixedly connected to the sealing narrow rotating ring (413). Both sides of the outer wall of the front end of the negative pressure feeding box (406) are fixedly connected to L-shaped connecting frames (419), and the end of the L-shaped connecting frame (419) away from the negative pressure feeding box (406) is fixedly connected to the outer wall of the middle part of the sealing wide rotating ring (417).
Citation Information
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