An automatic feeding device for a machining center
By introducing an adjusting cylinder and a magnetic limiting mechanism into the loading device of the machining center, the problem of positional offset of the clamping parts caused by inertia is solved, the accuracy and stability of the clamping components are improved, and the accurate clamping and placement of gears are ensured.
Patent Information
- Application Number
- CN202411554802.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2044-11-04
AI Technical Summary
The existing automated loading device in the machining center causes the clamped parts to shift due to inertia during rotation, affecting the gripping accuracy.
It employs a support assembly, a feeding assembly, a transfer assembly, a clamping assembly, a discharging assembly, and an adjustment assembly. The movement of the connecting parts is driven by an adjustment cylinder, which connects the connecting parts with the feeding and discharging parts. Combined with magnets, the movement of the clamping assembly is restricted, reducing inertial offset.
It improves the accuracy and stability of the clamping assembly during rotation, ensuring that the gears can be accurately clamped and placed, thus improving gripping precision.
Smart Images

Figure CN119036162B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of machine tool processing technology, and in particular to an automatic feeding device for a machining center. Background Art
[0002] A machining center is a highly automated multifunctional CNC machine tool with a tool magazine, automatic tool changing device and workpiece clamping device. The workpiece is clamped on the clamping device, and the digital control system completes the automated processing of the workpiece according to the set program parameters. The machining center plays a very important role in parts processing.
[0003] In the related technology, application number CN112846900A discloses an automatic loading and unloading device on the side of a vertical machining center. The clamping part is placed in the blank receiving groove, and the driving cylinder is used to pull the flip plate to rotate so that the opening of the robot claw is aligned with a clamping part on the loading turntable. The robot claw clamps the workpiece to complete the loading. The loading turntable is driven to rotate by the loading rotating part in the device, so that the clamping part in the blank receiving groove on the loading turntable can be rotated to the side of the robot claw, which is convenient for the robot claw to grab.
[0004] With regard to the above-mentioned related technologies, the fixture is rotated to the robot claw and grasped by the robot claw. If the weight of the loading turntable and the fixture is heavy, it will cause a large inertia during rotation. After rotating into place, the loading turntable may cause the position of the fixture to be loaded to shift due to inertia, affecting the grasping accuracy. Summary of the invention
[0005] In order to improve the problems affecting grasping accuracy, the present application provides an automatic loading device for a machining center.
[0006] The automatic loading device of a machining center provided in this application adopts the following technical solution:
[0007] An automatic loading device for a machining center, comprising a supporting assembly, a loading assembly, a machining assembly, a transfer assembly, a plurality of clamping assemblies, a loading assembly and a plurality of adjusting assemblies, wherein the supporting assembly comprises a supporting frame, the loading assembly comprises a loading piece for placing an unmachined gear, the loading piece is connected to the top of the supporting frame, the machining assembly is connected to one side of the supporting frame, and the machining assembly processes the gear;
[0008] The transfer assembly includes a transfer rod, a transfer member and a power member, the transfer rod is arranged on one side of the loading member, the transfer member is connected to the transfer rod, the power member is connected to the support frame, the power member is connected to the transfer rod to drive the transfer rod to rotate, a plurality of clamping assemblies are connected to the transfer member, the clamping assembly is used to clamp the gear, the unloading assembly includes an unloading member for placing the processed gear, and the unloading member is connected to the support frame;
[0009] The adjusting assembly corresponds to the clamping assembly one by one, and the adjusting assembly includes two adjusting cylinders and two connecting parts. The two adjusting cylinders are respectively located on both sides of the clamping assembly, the cylinder bodies of the adjusting cylinders are connected to the transfer part, the piston rods of the adjusting cylinders face toward the side away from the transfer part, the piston rods of the adjusting cylinders are connected to the connecting parts, and the loading part and the unloading part are connected to the connecting parts.
[0010] By adopting the above technical scheme, when it is necessary to use the automatic loading device of the machining center, first, the unprocessed gears are placed on the loading part in sequence, and then the power part is started, and the power part drives the transfer rod to rotate. During the rotation of the transfer rod, the transfer part moves synchronously with the transfer rod, and the transfer part drives the clamping assembly to move, so that the clamping assembly rotates to the loading part, and at the same time, the two adjusting cylinders are started, and the adjusting cylinders drive the connecting part to move, so that the connecting part is close to the loading part and connected to the loading part, and the clamping assembly is started, and the clamping assembly clamps the gear, and then the power part is started, and the power part drives the transfer rod to rotate, so that the gear can be rotated to the processing assembly, and the unprocessed gear is placed in a suitable position through the clamping assembly, and the gear is processed by the processing assembly. After the processing is completed, the clamping assembly is started, and the clamping assembly clamps the processed gear The gear is clamped and the power part is started again. The power part drives the transfer rod to rotate. When the processed gear rotates to the unloading part, the two adjusting cylinders are started at the same time. The adjusting cylinder drives the connecting part to move so that the connecting part is connected to the unloading part. The clamping component is limited, which can reduce the displacement of the clamping component due to inertia during rotation. The gear is then placed on the unloading part through the clamping component, and the personnel can remove the gear from the unloading part. Compared with the related art, the present application drives the connecting part to move by adjusting the cylinder so that the connecting part is connected to the loading part and the unloading part. The clamping component can be limited, which can reduce the displacement of the clamping component due to inertia during rotation. On the one hand, it is convenient for the clamping component to clamp the gear; on the other hand, it is convenient for the clamping component to place the gear on the unloading part, which is beneficial to improving the problems affecting the grasping accuracy.
[0011] Optionally, the loading member includes a plurality of accommodating seats, each of which is connected to the top of the support frame, and each of which is provided with a first accommodating groove for placing the gear; the unloading member includes a plurality of unloading seats, each of which is connected to the support frame, and each of which is provided with a second accommodating groove for placing the gear;
[0012] The connecting member is a first magnet, which is connected to the piston rod of the regulating cylinder. Two second magnets that are magnetically attracted to the first magnet are fixed to the side wall of the accommodating seat, and two third magnets that are magnetically attracted to the first magnet are fixed to the side wall of the unloading seat.
[0013] By adopting the above technical solution, first, the gear is placed in the first accommodating groove, and then the clamping assembly is rotated to the accommodating seat by the power piece, and the two adjusting cylinders are started at the same time. The adjusting cylinder drives the first magnet to move toward the side close to the accommodating seat, so that the first magnet and the second magnet are magnetically attracted. At this time, the clamping assembly can be limited. Similarly, when the gear needs to be placed on the unloading seat, the power piece rotates the clamping assembly to the unloading seat, and the adjusting cylinder drives the first magnet to move, so that the first magnet and the third magnet are magnetically attracted. When the first magnet and the second magnet need to be separated, it is only necessary to start the adjusting cylinder to drive the first magnet to move away from the second magnet. When the first magnet and the third magnet need to be separated, it is only necessary to start the adjusting cylinder to drive the first magnet to move away from the third magnet. By setting the first accommodating groove and the second accommodating groove, it is convenient to limit the gear. By setting the first magnet, the second magnet and the third magnet to cooperate, it is convenient to connect or separate the adjusting assembly with the loading part and the unloading part.
[0014] Optionally, the transfer assembly also includes a lifting member, the transfer rod is vertically arranged with the support frame, the bottom end of the transfer rod is rotatably connected with a rotating plate, the transfer rod is slidably arranged on the support frame, the lifting member is connected with the support frame, and the lifting member is connected with the rotating plate to drive the rotating plate to move toward or away from one side of the support frame.
[0015] By adopting the above technical solution, when it is necessary to clamp the gear, start the power piece, the power piece drives the transfer rod to rotate, and at the same time, the clamping assembly moves with the transfer rod until the clamping assembly moves to the loading piece, start the lifting piece, the lifting piece drives the transfer rod to move toward the side close to the support frame, and at the same time start the clamping assembly to clamp the gear. After the gear clamping is completed, start the lifting piece again, the lifting piece drives the transfer rod to move toward the side away from the support frame, and then start the power piece, the power piece drives the transfer rod to rotate. By setting the lifting piece, the lifting piece drives the transfer rod to move, which is convenient for the clamping assembly to clamp the gear.
[0016] Optionally, the transfer member includes a horizontally arranged moving rod and a horizontally arranged guide rod, the moving rod and the guide rod are perpendicular to each other, and the connection between the moving rod and the guide rod is fixed to one end of the transfer rod away from the rotating plate;
[0017] The number of the clamping assemblies is four, the moving rod and the guide rod are both connected to the two clamping assemblies, the two clamping assemblies connected to the moving rod are each located at one end of the moving rod, and the two clamping assemblies connected to the guide rod are each located at one end of the guide rod, and the clamping assembly includes a fixed frame, a first clamping plate and a second clamping plate, the fixed frame is connected to the moving rod, the first clamping plate and the second clamping plate are rotatably connected, the clamping frame composed of the first clamping plate and the second clamping plate is hinged to the fixed frame, the first clamping plate and the second clamping plate form a clamping space, the first clamping plate and the second clamping plate clamp the gear, and the connection between the guide rod and the fixed frame is consistent with the connection method between the moving rod and the fixed frame.
[0018] By adopting the above technical solution, the power part drives the transfer rod to rotate, and the clamping assembly moves synchronously with the transfer rod. Afterwards, the first clamping plate and the second clamping plate are driven, and the first clamping plate and the second clamping plate can rotate around the fixed frame. The clamping space formed by the first clamping plate and the second clamping plate becomes larger. Subsequently, the first clamping plate and the second clamping plate are brought close to the gear so that the gear is located in the clamping space. The gear can be clamped by the first clamping plate and the second clamping plate. By setting the first clamping plate and the second clamping plate, it is convenient to clamp the gear.
[0019] Optionally, the clamping assembly further includes two rubber pads, and the first clamping plate and the second clamping plate are fixedly bonded to one of the rubber pads on one side close to each other.
[0020] By adopting the above technical solution, when the gear is located in the clamping space, the first clamping plate and the second clamping plate are started, and the first clamping plate and the second clamping plate can clamp the gear. At this time, the rubber pad is in contact with the gear. By setting the rubber pad, on the one hand, the wear of the first clamping plate and the second clamping plate on the gear can be reduced; on the other hand, it is beneficial to increase the stability of the first clamping plate and the second clamping plate in clamping the gear.
[0021] Optionally, the loading assembly also includes a fixed plate and a first conveying member, the fixed plate is horizontally connected to the top of the support frame, the fixed plate is parallel to the support frame, the first conveying member includes at least two rotating shafts, at least two transmission wheels and a conveyor belt, the two rotating shafts are arranged in parallel, the rotating shaft passes through the fixed plate, the rotating shaft is rotatably connected to the fixed plate, the transmission wheel corresponds to the rotating shaft one by one, the transmission wheel is coaxially fixed to the end of the rotating shaft away from the support frame, the conveyor belt is wrapped around the two transmission wheels, a plurality of the accommodating seats are evenly distributed along the conveying direction of the conveyor belt, the accommodating seats are connected to the conveyor belt, and the power member is connected to one of the rotating shafts to drive the rotating shaft to rotate.
[0022] By adopting the above technical solution, when it is necessary to use the automatic loading device of the machining center, the gears are placed on the receiving seat in sequence. When the clamping assembly is needed to clamp the gear, the power piece is started, and the power piece drives the transfer rod to rotate. The clamping assembly moves synchronously with the transfer rod until the clamping assembly rotates to the receiving seat. During this process, the power piece drives the rotating shaft to rotate, and the transmission wheel moves synchronously with the rotating shaft. At this time, the conveyor belt drives the receiving seat to move, so that the clamping assembly is close to the receiving seat. When the gear on a receiving seat is clamped, the power piece drives the transfer rod to rotate, and the conveyor belt drives the receiving seat to move, so that the clamping assembly is close to the receiving seat, thereby continuing to clamp the gear on the receiving seat, which can achieve continuous loading and automatic operation.
[0023] Optionally, the power component includes a driving motor, two driving wheels, a first belt, two driven wheels and a second belt, the casing of the driving motor is connected to the bottom of the support frame, the output shaft of the driving motor faces the side away from the support frame, the output shaft of the driving motor is coaxially fixed to one of the driving wheels by a key connection, the other driving wheel is coaxially fixed to the transfer rod, the first belt is wrapped around the two driving wheels, one of the driven wheels is coaxially fixed to the transfer rod, the other driven wheel is coaxially fixed to one of the rotating shafts, and the second belt is wrapped around the two driven wheels.
[0024] By adopting the above technical solution, when the transfer rod and the rotating shaft need to move, the drive motor is started, and the drive motor drives the driving wheel to rotate. At this time, the driving wheel located on the drive motor can drive the driving wheel located on the transfer rod to rotate, thereby realizing the rotation of the transfer rod. At the same time, the driven wheel located on the transfer rod rotates, which can drive the driven wheel located on the rotating shaft to rotate, thereby realizing the rotation of the rotating shaft. Through the cooperation of the drive motor, the driving wheel, the first belt, the driven wheel and the second belt, it is convenient to realize the movement of the transfer rod and the rotating shaft, which is further conducive to realizing automated operation.
[0025] Optionally, the unloading assembly also includes a unloading plate and a rotating part, the unloading plate is horizontally connected to the top of the support frame, the unloading plate is parallel to the support frame, the unloading plate is located on one side of the fixed plate, and a unloading shaft is vertically fixed to the unloading plate close to the side of the support frame, the unloading shaft is rotatably connected to the support frame, and the rotating part includes two rotating wheels and a third belt, one of the rotating wheels is coaxially fixed to the output shaft of the driving motor by a key connection, and the other rotating wheel is coaxially fixed to the unloading shaft, and the third belt is wound around the two rotating wheels, and a plurality of unloading seats are distributed circumferentially along the unloading plate, and the unloading seat is connected to the unloading plate.
[0026] By adopting the above technical solution, when the unloading seat needs to rotate, the driving motor is started, and the driving motor drives the rotating wheel to rotate, which can drive the rotating wheel located on the unloading shaft to rotate, thereby realizing the rotation of the unloading shaft, and can drive the unloading plate to rotate. At this time, the unloading seat rotates with the unloading plate, and the clamping assembly clamps the processed gear. The driving motor drives the transfer rod to rotate, which can rotate the clamping assembly to the unloading seat, and place the gear on the unloading seat. By rotating the unloading seat, the next processed gear can be placed on the next unloading seat, and continuous unloading can be achieved.
[0027] Optionally, the loading part also includes multiple loading plates, each of which corresponds to the accommodating seat one by one, and is fixed to the conveyor belt. The loading plate is provided with a loading groove for the accommodating seat to be placed, and the accommodating seat and the loading groove are interference fit. The loading plate is fixed with a first limit strip in the loading groove, and the accommodating seat is provided with a first limit strip for accommodating the first limit strip.
[0028] By adopting the above technical solution and providing the first limiting strip and the first limiting groove, it is helpful to limit the accommodating seat, thereby reducing the situation where the accommodating seat shakes during the movement and causes the gear to fall off.
[0029] Optionally, the blanking plate is evenly provided with blanking grooves along its circumference for placing the blanking seat, the blanking seat is interference fit with the blanking groove, the blanking plate is fixed with a second limiting strip in the blanking groove, and the blanking seat is provided with a second limiting groove for accommodating the second limiting strip.
[0030] By adopting the above technical solution and providing the second limiting strip and the second limiting groove, it is helpful to limit the material discharge seat, thereby reducing the situation where the material discharge seat shakes during movement and causes the gear to fall off.
[0031] In summary, the present application includes at least one of the following beneficial technical effects:
[0032] Compared with the related art, the present application adjusts the cylinder to drive the connecting piece to move, so that the connecting piece is connected to the upper material piece and the lower material piece, and can limit the clamping assembly, thereby reducing the occurrence of the clamping assembly being offset due to inertia during the rotation process. On the one hand, it is convenient for the clamping assembly to clamp the gear; on the other hand, it is convenient for the clamping assembly to place the gear on the lower material piece, which is conducive to improving the problem of affecting the grasping accuracy.
[0033] By arranging the first magnet, the second magnet and the third magnet to cooperate, it is convenient to connect or separate the adjustment component with the upper material part and the lower material part;
[0034] Through the cooperation of the driving motor, the active wheel, the first belt, the driven wheel and the second belt, the movement of the transfer rod and the rotating shaft is facilitated, which is further conducive to the realization of automated operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 Schematic diagram of the overall structure of the first viewing angle in this embodiment;
[0036] Figure 2 Schematic diagram of the structure of the feeding assembly in this embodiment;
[0037] Figure 3 yes Figure 2 A magnified view of middle;
[0038] Figure 4 is a schematic diagram of the overall structure of the second viewing angle in this embodiment;
[0039] Figure 5 is a schematic diagram of the structure of the transfer assembly in this embodiment;
[0040] Figure 6 Schematic diagram of the overall structure of the third viewing angle in this embodiment;
[0041] Figure 7 yes Figure 6 Enlarged view of middle B;
[0042] Figure 8 Schematic diagram of the structure of the blanking assembly in this embodiment;
[0043] Fig. 9 is a cross-sectional view of the blanking assembly in this embodiment;
[0044] Fig.10 yes Fig. 9 Enlarged view of middle C;
[0045] Fig.11 is a schematic diagram of the overall structure of the fourth viewing angle in this embodiment;
[0046] Fig.12 yes Fig.11 Enlarged view of D in the middle.
[0047] Description of the accompanying drawings: 1. Support assembly; 11. Support frame; 12. Support rod; 2. Feeding assembly; 21. Fixed plate; 22. First conveying member; 221. Rotating shaft; 222. Transmission wheel; 223. Conveyor belt; 23. Feeding member; 231. Feeding plate; 2311. Feeding trough; 2312. First limiting strip; 232. Accommodating seat; 2321. First limiting groove; 2322. First accommodating groove; 2323. Second magnet; 3. Processing assembly; 31. Processing table; 32. Turning member; 4. Transfer assembly; 41. Transfer frame; 42. Transfer rod; 421. Rotating plate; 43. Lifting member; 44. Transfer member; 441. Moving rod; 442. Guide rod; 45 , power part; 451, placement seat; 452, driving motor; 453, driving wheel; 454, first belt; 455, driven wheel; 456, second belt; 5, clamping assembly; 51, fixing frame; 52, first clamping plate; 53, second clamping plate; 54, rubber pad; 55, hydraulic cylinder; 6, unloading assembly; 61, unloading plate; 611, unloading shaft; 612, unloading trough; 613, second limiting strip; 62, rotating part; 621, rotating wheel; 622, third belt; 63, unloading part; 631, unloading seat; 6311, second limiting groove; 6312, second accommodating groove; 6313, third magnet; 7, adjusting assembly; 71, adjusting cylinder; 72, connecting part. DETAILED DESCRIPTION
[0048] The following is combined with Figure 1-12 This application is described in further detail.
[0049] The present application embodiment discloses an automatic loading device for a machining center. Figure 1 An automatic loading device for a machining center includes a supporting component 1, a loading component 2, a machining component 3 and a transfer component 4, wherein the loading component 2, the machining component 3 and the transfer component 4 are all arranged on the supporting component 1.
[0050] Reference Figure 1 The support assembly 1 includes a support frame 11 and a plurality of support rods 12. The plurality of support rods 12 are all arranged on one side of the support frame 11. The support rods 12 can be arranged tilted or vertically. One end of the support rod 12 is welded to the support frame 11. The plurality of support rods 12 support the support frame 11.
[0051] Reference Figure 1 , Figure 2 and Figure 3The feeding assembly 2 includes a fixed plate 21, a first conveying member 22 and a feeding member 23. The fixed plate 21 is located at the top of the support frame 11. The fixed plate 21 is horizontally arranged and fixedly connected to the support frame 11 by screws. The first conveying member 22 is located on the fixed plate 21. The first conveying member 22 includes at least two rotating shafts 221, at least two transmission wheels 222 and a conveyor belt 223. In this embodiment, the number of the rotating shafts 221 is three, and the three rotating shafts 221 are all vertically arranged. The rotating shafts 221 are penetrated by the fixed plate 21. The rotating shaft 221 is rotatably connected to the fixed plate 21. The three rotating shafts 221 are distributed in a triangle. The transmission wheels 222 correspond to the rotating shafts 221 one by one. The transmission wheels 222 are located on the side of the fixed plate 21 away from the support frame 11. The transmission wheels 222 are coaxially welded to the rotating shaft 221. The conveyor belt 223 is wound around the three transmission wheels 222. The conveyor belt 223 drives the three transmission wheels 222 to rotate. When a person drives the rotating shaft 221 to rotate, the rotating shaft 221 can drive the transmission wheels 222 to rotate. At this time, the conveyor belt 223 can move.
[0052] Reference Figure 2 and Figure 3 The feeding member 23 includes a plurality of feeding plates 231 and a plurality of receiving seats 232. The plurality of feeding plates 231 are all located on the conveying belt 223, and the plurality of feeding plates 231 are evenly spaced along the conveying direction of the conveying belt 223. The feeding plates 231 are arranged horizontally, and the feeding plates 231 are fixedly connected to the conveying belt 223 by screws. A feeding groove 2311 is provided on the feeding plate 231, and the receiving seats 232 correspond to the feeding plates 231 one by one. The receiving seats 232 are located at the feeding groove 231. 1, and the accommodating seat 232 and the feeding groove 2311 are interference fit, the feeding plate 231 is provided with a first limiting strip 2312 in the feeding groove 2311, the first limiting strip 2312 is welded to the feeding plate 231, and the accommodating seat 232 is provided with a first limiting slot 2321 for accommodating the first limiting strip 2312, so as to reduce the shaking of the accommodating seat 232 during the movement of the conveyor belt 223; the accommodating seat 232 is provided with a first accommodating slot 2322 for placing the gear.
[0053] Reference Figure 4 The processing assembly 3 is located at one side of the support frame 11. The processing assembly 3 includes a processing table 31 and a turning part 32. The processing table 31 is located at one side of the support frame 11, and the processing table 31 is provided with a placement area for placing the gear. The turning part 32 is fixed to the processing table 31. The turning part 32 processes the gear. The technology of processing the gear by the turning part 32 is the existing technology and will not be described here.
[0054] Reference Figure 4 and Figure 5The transfer assembly 4 includes a transfer frame 41, a transfer rod 42, a lifting member 43, a transfer member 44 and a power member 45. The transfer frame 41 is located on one side of the fixed plate 21. The transfer frame 41 is fixedly connected to the support frame 11 by screws. The transfer rod 42 is vertically arranged. The transfer rod 42 moves from the support frame 11 to the side away from the support frame 11. One end of the transfer rod 42 extends into the side of the support frame 11 close to the support rod 12, and the transfer rod 42 is located below the support frame 11. One end is rotatably connected to a rotating plate 421, and the rotating plate 421 is connected to the transfer frame 41 through the lifting member 43. In this embodiment, the lifting member 43 is a lifting cylinder, which is vertically arranged. The cylinder body of the lifting cylinder is screwed. The wire is fixedly connected to the transfer frame 41, the piston rod of the lifting cylinder moves toward the side away from the transfer frame 41, and the piston rod of the lifting cylinder is welded to the rotating plate 421. The lifting cylinder drives the rotating plate 421 to move toward or away from the transfer frame 41. The transfer member 44 is located at the end of the transfer rod 42 away from the rotating plate 421. In this embodiment, the transfer member 44 includes a moving rod 441 and a guide rod 442. The moving rod 441 and the guide rod 442 are both horizontally arranged, and the moving rod 441 and the guide rod 442 are perpendicular to each other. The connection between the moving rod 441 and the guide rod 442 is welded to the transfer rod 42, and the moving rod 441 and the guide rod 442 move synchronously with the transfer rod 42.
[0055] Reference Figure 4 and Figure 5 The power member 45 includes a placement seat 451, a drive motor 452, two driving wheels 453, a first belt 454, two driven wheels 455 and a second belt 456. The placement seat 451 is located below the support frame 11, and the placement seat 451 is welded to the support frame 11. The housing of the drive motor 452 is fixedly connected to the placement seat 451 by screws. The output shaft of the drive motor 452 can be oriented toward the side close to the support frame 11 or toward the side away from the support frame 11. In this embodiment, the output shaft of the drive motor 452 is oriented toward the side away from the support frame 11, and the output shaft of the drive motor 452 is coaxially fixedly connected with one of the driving wheels 453 by a key connection. , another driving wheel 453 is coaxially fixedly connected to the transfer rod 42, the first belt 454 is wound around the two driving wheels 453, and the driving motor 452 can drive the transfer rod 42 to rotate, one of the driven wheels 455 is coaxially fixedly connected to the transfer rod 42, the driving wheel 453 and the driven wheel 455 on the transfer rod 42 are spaced apart along the length direction of the transfer rod 42, the other driven wheel 455 is coaxially fixedly connected to one of the rotating shafts 221, the driven wheel 455 can drive the rotating shaft 221 to rotate, the second belt 456 is wound around the two driven wheels 455, and the transfer rod 42 can drive the driven wheel 455 to rotate, thereby driving the rotating shaft 221 to rotate.
[0056] Reference Figure 6 , Figure 7 and Figure 8 An automatic loading device of a machining center also includes a plurality of clamping components 5 and a blanking component 6, wherein the clamping components 5 are arranged on the transfer component 4, and the blanking component 6 is arranged on the support component 1.
[0057] Reference Figure 6 and Figure 7 In this embodiment, there are four clamping assemblies 5, and the moving rod 441 and the guide rod 442 are both connected to the two clamping assemblies 5. The two clamping assemblies 5 connected to the moving rod 441 are each located at one end of the moving rod 441, and the two clamping assemblies 5 connected to the guide rod 442 are each located at one end of the guide rod 442. For the convenience of description, one end of the moving rod 441 is selected for description. The clamping assembly 5 includes a fixed frame 51, a first clamping plate 52, a second clamping plate 53, two rubber pads 54 and a hydraulic cylinder 55. The fixed frame 51 can be fixedly connected to the moving rod 441 by screws, and can also be fixedly connected to the moving rod 441 by welding. In this embodiment, the fixed frame 51 is fixedly connected to the moving rod 441 by screws, and the first clamping plate 52 and the second clamping plate 53 are both located on the fixed frame 51, and the first clamping plate 52 and the second clamping plate 53 both have a clamping gear. The clamping surface, the first clamping plate 52 and the second clamping plate 53 are rotatably connected, the first clamping plate 52 and the second clamping plate 53 are arranged opposite to each other and a clamping space for accommodating the gear is formed between the first clamping plate 52 and the second clamping plate 53, the opening of the clamping space formed by the first clamping plate 52 and the second clamping plate 53 faces the side away from the moving rod 441, in order to facilitate the first clamping plate 52 and the second clamping plate 53 to clamp the gear, the clamping frame composed of the first clamping plate 52 and the second clamping plate 53 is hinged to the fixed frame 51, and the first clamping plate 52 and the second clamping plate 53 are fixedly bonded to a rubber pad 54 on one side close to each other. When the first clamping plate 52 and the second clamping plate 53 clamp the gear, the rubber pad 54 contacts the gear, which can reduce the wear of the first clamping plate 52 and the second clamping plate 53 on the gear. The connection method between the guide rod 442 and the clamping assembly 5 is consistent with the connection method between the moving rod 441 and the clamping assembly 5.
[0058] Reference Figure 6 and Figure 7The hydraulic cylinder 55 is located between the first clamping plate 52 and the second clamping plate 53, and the hydraulic cylinder 55 is located at the tail of the first clamping plate 52 and the second clamping plate 53. One end of the hydraulic cylinder 55 is hinged to the first clamping plate 52, and the other end is hinged to the second clamping plate 53. The first clamping plate 52 and the second clamping plate 53 are driven by the hydraulic cylinder 55 to clamp the gear. When it is necessary to move the gear from the accommodating seat 232 to the processing table 31, the driving motor 452 is started, and the clamping assembly 5 on the moving rod 441 is moved close to the accommodating seat 232, and then the lifting cylinder is started. At the same time, the hydraulic cylinder 55 is started to clamp the gear on the accommodating seat 232, and then the lifting cylinder and the driving motor 452 are started to rotate one end of the moving rod 441 holding the gear to the processing table 31, and the gear is placed in a suitable position. Subsequently, the gear is processed, and the gear on the processing table 31 can be removed by the clamping assembly 5 on the guide rod 442.
[0059] Reference Figure 6 and Figure 8 The blanking assembly 6 includes a blanking plate 61, a rotating member 62 and a blanking member 63. In this embodiment, the blanking plate 61 is a circular plate. The blanking plate 61 is located at the top of the support frame 11, and the blanking plate 61 is located on the side of the transfer rod 42 away from the fixed plate 21. The blanking plate 61 is horizontally arranged, and a blanking shaft 611 is welded on the side of the blanking plate 61 close to the support frame 11. The blanking shaft 611 is vertically arranged, and the blanking shaft 611 is arranged from the blanking plate 61 to one side of the support frame 11. The blanking shaft 611 is penetrated by the support frame 11, and the blanking shaft 611 is rotatably connected to the support frame 11. The rotating member 62 includes It includes two rotating wheels 621 and a third belt 622, wherein one rotating wheel 621 is coaxially fixedly connected to the output shaft of the driving motor 452 by a key connection, the driving wheel 453 and the rotating wheel 621 on the output shaft of the driving motor 452 are spaced apart along the length direction of the output shaft of the driving motor 452, the other rotating wheel 621 is coaxially fixedly connected to the unloading shaft 611, the third belt 622 is wound around the two rotating wheels 621, the driving motor 452 drives the rotating wheel 621 to rotate, and can drive the unloading shaft 611 and the unloading plate 61 to rotate.
[0060] Reference Fig. 9 and Fig.10The blanking part 63 includes a plurality of blanking seats 631, and a plurality of blanking grooves 612 are provided on the side of the blanking plate 61 away from the support frame 11, and the plurality of blanking grooves 612 are evenly distributed along the circumference of the blanking plate 61, and the blanking seats 631 correspond to the blanking grooves 612 one by one, and the blanking seats 631 and the blanking grooves 612 are interference fit, and the blanking plate 61 is provided with a second limiting strip 613 in the blanking groove 612, and the second limiting strip 613 is welded to the blanking plate 61, and a second limiting groove 6311 for accommodating the second limiting strip 613 is provided on the blanking seat 631, so as to reduce the shaking of the blanking seat 631 during the rotation of the blanking plate 61; the blanking seat 631 is provided with a second accommodating groove 6312 for placing the gear.
[0061] Reference Fig.11 and Fig.12 An automatic loading device for a machining center also includes multiple adjustment components 7, and the adjustment components 7 are arranged on the transfer components 4.
[0062] Reference Fig.11 and Fig.12 In this embodiment, there are four adjusting components 7, and the adjusting components 7 correspond to the clamping components 5 one by one. For the convenience of description, in this embodiment, one end of the moving rod 441 is selected for description. The adjusting component 7 includes two adjusting cylinders 71 and two connecting members 72. The two adjusting cylinders 71 are respectively located on both sides opposite to the fixing frame 51. The adjusting cylinders 71 are vertically arranged. The cylinder bodies of the adjusting cylinders 71 are fixedly connected to the moving rod 441 by screws. The piston rod of the adjusting cylinder 71 faces the side away from the moving rod 441. The connecting member 72 corresponds to the adjusting cylinder 71 one by one. The connecting member 72 is welded to the piston rod of the adjusting cylinder 71. The adjusting cylinder 71 drives the connecting member 72 to move toward or away from the side of the moving rod 441. In this embodiment, the connecting member 72 is a first magnet that accommodates The side wall of the seat 232 is fixedly connected to two second magnets 2323 by screws. When loading is required, the moving rod 441 is rotated to the accommodating seat 232, and the adjusting cylinder 71 is started to make the first magnet and the second magnet 2323 magnetically attracted, and the clamping assembly 5 is limited to facilitate clamping of the gear; the side wall of the unloading seat 631 is fixedly connected to two third magnets 6313 by screws. When unloading is required, the clamping assembly 5 located on the guide rod 442 clamps the gear and moves it to the side of the unloading seat 631, and the adjusting cylinder 71 is started to make the first magnet and the third magnet 6313 magnetically attracted, and the clamping assembly 5 is limited to facilitate placing the gear on the unloading seat 631; the connection method of the guide rod 442 and the adjusting assembly 7 is consistent with the connection method of the moving rod 441 and the adjusting assembly 7.
[0063] The implementation principle of an automatic loading device for a machining center in an embodiment of the present application is as follows: when the automatic loading device for a machining center is needed, first, the gears are placed on the receiving seat 232 in the loading assembly 2 in sequence, then the power member 45 in the transfer assembly 4 is started, the power member 45 rotates the clamping assembly 5 on the moving rod 441 to the receiving seat 232, then the adjustment assembly 7 is started to connect the adjustment assembly 7 with the receiving seat 232, the clamping assembly 5 clamps the gear, and the power member 45 is started again, the power member 45 rotates the clamping assembly 5 holding the gear to the processing table 31 , place the gear at a suitable position on the processing table 31, complete the loading, and then process the gear. When the processed gear needs to be unloaded, start the power part 45, move the clamping assembly 5 on the guide rod 442 to the processing table 31, clamp the gear through the clamping assembly 5, and then rotate the clamping assembly 5 that clamps the gear on the guide rod 442 to the unloading seat 631, and then start the adjusting assembly 7 to connect the adjusting assembly 7 with the unloading seat 631, place the gear on the unloading seat 631 through the clamping assembly 5, and complete the unloading. After that, the personnel can remove the gear on the unloading seat 631.
[0064] When it is necessary to connect the adjusting component 7 with the accommodating seat 232, start the adjusting cylinder 71, which drives the first magnet to move so that the first magnet and the second magnet 2323 are magnetically attracted to each other, thereby limiting the clamping component 5 and facilitating the clamping component 5 to clamp the gear. Similarly, when it is necessary to connect the adjusting component 7 with the accommodating seat 232, start the adjusting cylinder 71 and facilitating the first magnet and the third magnet 6313 to be magnetically attracted to each other, thereby facilitating the clamping component 5 to place the gear on the unloading seat 631.
[0065] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. An automatic feeding device for a machining center, characterized in that: The invention comprises a support component (1), a loading component (2), a processing component (3), a transfer component (4), a plurality of clamping components (5), a loading component (6) and a plurality of adjustment components (7), wherein the support component (1) comprises a support frame (11), the loading component (2) comprises a loading piece (23) for placing unprocessed gears, the loading piece (23) is connected to the top of the support frame (11), the processing component (3) is connected to one side of the support frame (11), and the processing component (3) processes the gears; The transfer assembly (4) comprises a transfer rod (42), a transfer member (44) and a power member (45); the transfer rod (42) is arranged on one side of the loading member (23); the transfer member (44) is connected to the transfer rod (42); the power member (45) is connected to the support frame (11); the power member (45) is connected to the transfer rod (42) to drive the transfer rod (42) to rotate; a plurality of clamping assemblies (5) are all connected to the transfer member (44); the clamping assemblies (5) are used to clamp the gear; the unloading assembly (6) comprises an unloading member (63) for placing the processed gear; the unloading member (63) is connected to the support frame (11); The adjusting assembly (7) corresponds to the clamping assembly (5) one by one. The adjusting assembly (7) comprises two adjusting cylinders (71) and two connecting pieces (72). The two adjusting cylinders (71) are respectively located on both sides of the clamping assembly (5). The cylinder bodies of the adjusting cylinders (71) are connected to the transfer piece (44). The piston rods of the adjusting cylinders (71) face the side away from the transfer piece (44). The piston rods of the adjusting cylinders (71) are connected to the connecting pieces (72). The loading piece (23) and the unloading piece (63) are correspondingly matched with the connecting pieces (72). The loading member (23) comprises a plurality of accommodating seats (232), the plurality of accommodating seats (232) are all connected to the top of the support frame (11), the accommodating seats (232) are provided with a first accommodating groove (2322) for placing the gear, and the unloading member (63) comprises a plurality of unloading seats (631), the plurality of unloading seats (631) are all connected to the support frame (11), and the unloading seats (631) are provided with a second accommodating groove (6312) for placing the gear; The connecting member (72) is a first magnet connected to the piston rod of the regulating cylinder (71); two second magnets (2323) magnetically attracted to the first magnet are fixed to the side wall of the accommodating seat (232); and two third magnets (6313) magnetically attracted to the first magnet are fixed to the side wall of the unloading seat (631); The transfer assembly (4) further comprises a lifting member (43), the transfer rod (42) and the support frame (11) are vertically arranged, the bottom end of the transfer rod (42) is rotatably connected to a rotating plate (421), the transfer rod (42) is slidably arranged on the support frame (11), the lifting member (43) is connected to the support frame (11), and the lifting member (43) is connected to the rotating plate (421) to drive the rotating plate (421) to move toward or away from the support frame (11); The loading assembly (2) further comprises a fixed plate (21) and a first conveying member (22), wherein the fixed plate (21) is horizontally connected to the top of the support frame (11), the fixed plate (21) is parallel to the support frame (11), the first conveying member (22) comprises at least two rotating shafts (221), at least two transmission wheels (222) and a conveying belt (223), at least two of the rotating shafts (221) are arranged in parallel, the rotating shaft (221) passes through the fixed plate (21), and the rotating shaft (221) is rotatably connected to the fixed plate (21 ), the transmission wheel (222) corresponds to the rotating shaft (221) one by one, the transmission wheel (222) is coaxially fixed to one end of the rotating shaft (221) away from the support frame (11), the conveyor belt (223) is wound around two of the transmission wheels (222), a plurality of the accommodating seats (232) are evenly distributed along the conveying direction of the conveyor belt (223), the accommodating seats (232) are connected to the conveyor belt (223), and the power member (45) is connected to one of the rotating shafts (221) to drive the rotating shaft (221) to rotate; The power member (45) comprises a driving motor (452), two driving wheels (453), a first belt (454), two driven wheels (455) and a second belt (456); the housing of the driving motor (452) is connected to the bottom of the support frame (11); the output shaft of the driving motor (452) faces the side away from the support frame (11); the output shaft of the driving motor (452) is coaxially fixed to one of the driving wheels (453) by a key connection; the other driving wheel (453) is coaxially fixed to the transfer rod (42); the first belt (454) is wound around the two driving wheels (453); one of the driven wheels (455) is coaxially fixed to the transfer rod (42); the other driven wheel (455) is coaxially fixed to one of the rotating shafts (221); and the second belt (456) is wound around the two driven wheels (455).
2. The automatic feeding device for a machining center according to claim 1, characterized in that: The transfer member (44) comprises a horizontally arranged moving rod (441) and a horizontally arranged guide rod (442), wherein the moving rod (441) and the guide rod (442) are perpendicular to each other, and a connection point between the moving rod (441) and the guide rod (442) is fixed to an end of the transfer rod (42) away from the rotating plate (421); The number of the clamping assemblies (5) is four. The moving rod (441) and the guide rod (442) are both connected to the two clamping assemblies (5). The two clamping assemblies (5) connected to the moving rod (441) are each located at one end of the moving rod (441). The two clamping assemblies (5) connected to the guide rod (442) are each located at one end of the guide rod (442). The clamping assembly (5) comprises a fixing frame (51), a first clamping plate (52) and a second clamping plate (53). The fixing frame (51) and the guide rod (442) are connected to the two clamping assemblies (5). The movable rod (441) is connected, the first clamping plate (52) and the second clamping plate (53) are rotatably connected, the clamping frame composed of the first clamping plate (52) and the second clamping plate (53) is hinged to the fixed frame (51), the first clamping plate (52) and the second clamping plate (53) form a clamping space, the first clamping plate (52) and the second clamping plate (53) clamp the gear, and the connection between the guide rod (442) and the fixed frame (51) is consistent with the connection method between the movable rod (441) and the fixed frame (51).
3. The automatic feeding device for a machining center according to claim 2, characterized in that: The clamping assembly (5) further comprises two rubber pads (54), and the first clamping plate (52) and the second clamping plate (53) are fixedly bonded to one of the rubber pads (54) on one side close to each other.
4. The automatic feeding device for a machining center according to claim 1, characterized in that: The blanking assembly (6) further comprises a blanking plate (61) and a rotating member (62), wherein the blanking plate (61) is horizontally connected to the top of the support frame (11), the blanking plate (61) is parallel to the support frame (11), the blanking plate (61) is located on one side of the fixed plate (21), a blanking shaft (611) is vertically fixed on one side of the blanking plate (61) close to the support frame (11), the blanking shaft (611) is rotatably connected to the support frame (11), and the rotating member (62) comprises two A rotating wheel (621) and a third belt (622), wherein one of the rotating wheels (621) is coaxially fixed to the output shaft of the driving motor (452) by means of a key connection, and the other rotating wheel (621) is coaxially fixed to the unloading shaft (611), and the third belt (622) is wound around the two rotating wheels (621), and a plurality of unloading seats (631) are distributed along the circumference of the unloading plate (61), and the unloading seats (631) are connected to the unloading plate (61).
5. The automatic feeding device for a machining center according to claim 1, characterized in that: The loading member (23) further comprises a plurality of loading plates (231), wherein the loading plates (231) correspond to the accommodating seats (232) one by one, the loading plates (231) are fixed to the conveyor belt (223), the loading plates (231) are provided with a loading groove (2311) for the accommodating seats (232) to be placed, the accommodating seats (232) and the loading groove (2311) are interference fit, the loading plates (231) are fixed with a first limiting strip (2312) in the loading groove (2311), and the accommodating seats (232) are provided with a first limiting groove (2321) for accommodating the first limiting strip (2312).
6. The automatic feeding device for a machining center according to claim 4, characterized in that: The material removal plate (61) is evenly provided with material removal grooves (612) along its circumference for placing the material removal seat (631), the material removal seat (631) and the material removal groove (612) are interference fit, the material removal plate (61) is fixed with a second limiting strip (613) in the material removal groove (612), and the material removal seat (631) is provided with a second limiting groove (6311) for accommodating the second limiting strip (613).
Citation Information
Patent Citations
Side face automatic feeding and discharging device of vertical machining center
CN112846900A
Automatic feeding equipment for power adapter testing
CN108689111A
Chamfering equipment with anti-rotation structure for bevel gear machining
CN114289797A