A profile processing center
By adopting real-time cleaning and efficient cooling technology in the design of profile processing centers, the problem of slag accumulation in the processing of medium-sized cylindrical components for aviation is solved, the processing accuracy and equipment life are improved, maintenance costs are reduced, and market-oriented high-quality Accurate product requirements.
Patent Information
- Application Number
- CN202411545613.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2044-11-01
AI Technical Summary
During the processing of medium-sized cylindrical components for aviation, the accumulation of magnetic and non-magnetic slag materials affects the processing accuracy and equipment life, and traditional equipment has shortcomings in cooling and debris collection, resulting in high processing quality and equipment maintenance costs.
A profile processing center was designed, using components such as lateral and longitudinal mobile tables, fixed clamps, adsorbents, cooling parts and slag blowing parts. By cleaning magnetic and non-magnetic slag materials in real time, combining efficient cooling and magnetic absorption collection technology, Ensure the cleanliness of the processing environment and the stable operation of the equipment.
It improves processing accuracy and product qualification rate, extends the service life of the equipment, reduces maintenance costs, ensures the continuity and high efficiency of the processing process, and meets the market's demand for high-precision products.
Smart Images

Figure CN119036174B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of machining equipment, and in particular to a profile machining center. Background Art
[0002] In the aviation field, the processing requirements for high-precision medium-sized cylindrical parts for aviation are extremely strict. Such parts usually play a key role in aviation equipment, and their processing quality directly affects the performance and safety of aviation equipment.
[0003] At present, there are many challenges in the processing of high-precision medium-sized cylindrical parts for aviation. On the one hand, a large amount of magnetic materials such as iron filings and non-magnetic slag will be generated during the processing. If these debris are not cleaned up in time, it will be a great harm to high-precision processing. Magnetic debris is a small particle material that is not easy to clean. During the drilling and tapping process, it may cause a slight change in the relative position between the tool and the workpiece, thereby affecting the processing accuracy and reducing the product's qualification rate and market competitiveness. At the same time, the accumulation and wear of debris in the equipment will shorten the service life of the equipment, increase the equipment maintenance cost, and may cause equipment failure and production interruption.
[0004] On the other hand, traditional processing equipment often has deficiencies in cooling, slag blowing and debris collection. When drilling and tapping high-precision medium-sized cylindrical parts for aviation, the lack of effective cooling measures will lead to excessive temperatures during the processing, affecting the processing quality and tool life. The accumulation of non-magnetic slag in the processing area will affect the processing environment and processing accuracy, and it is difficult to collect and handle. Magnetic debris is difficult to collect in the coolant and may enter the processing area with the coolant, further affecting the processing accuracy. Summary of the invention
[0005] The present invention provides a profile machining center, which solves the problem in the related art that the machining accuracy of the profile machining center is greatly affected by chips.
[0006] The technical solution of the present invention is as follows:
[0007] A profile processing center, comprising:
[0008] frame;
[0009] A transverse moving platform, the transverse moving platform is movably arranged on the frame;
[0010] A longitudinal moving platform, the longitudinal moving platform is movably arranged on the transverse moving platform, and the longitudinal moving platform is configured to be perpendicular to the moving direction of the transverse moving platform;
[0011] A fixing clamp, the fixing clamp is arranged on the longitudinal moving platform, and the fixing clamp has a clamping space;
[0012] An adsorption member, the adsorption member being swingably arranged on one side of the fixing clamp;
[0013] A cooling member, the cooling member is movably disposed on the frame and is located above the fixing clamp, the cooling member has a nozzle, and the nozzle faces the fixing clamp;
[0014] A slag blowing member, the slag blowing member is movably arranged on one side of the fixing clamp;
[0015] A cleaning member, the cleaning member is lifted and rotated relative to the fixing clamp, and the cleaning member is configured to extend into or move out of the clamping space after being lifted;
[0016] The drilling and milling part is lifted and lowered on the frame, the cooling part is located at one side of the drilling and milling part, and after the drilling and milling part is lifted and lowered, the tool installed on the drilling and milling part is used to process the workpiece to be processed.
[0017] As a further technical solution, the longitudinal moving platform has an installation cavity, and the cleaning member is located in the installation cavity after being moved. The profile processing center also includes:
[0018] A lifting member, the lifting member is lifted relative to the longitudinal moving platform, and the lifting member is configured to enter or move out of the installation cavity after being lifted;
[0019] A rotating shaft is rotatably arranged on the lifting member, the rotating shaft has an air cavity, and the cleaning member is arranged on the rotating shaft.
[0020] As a further technical solution, the cleaning element comprises:
[0021] A bottom cleaning roller, the bottom cleaning roller is arranged on the rotating shaft and has a high-pressure chamber, the high-pressure chamber is communicated with the air chamber;
[0022] A side wall cleaning roller, wherein the side wall cleaning roller is arranged at the end of the bottom cleaning roller, the side wall cleaning roller has a cavity, the high-pressure cavity leads to the cavity, the cavity has an outlet, and the outlet is arranged at an angle with the radial direction of the rotating shaft. When the side wall cleaning roller is located in the clamping space, the outlet faces the cavity wall of the clamping space.
[0023] As a further technical solution, the fixing clamp comprises:
[0024] A first clamping part and a second clamping part, wherein the first clamping part and the second clamping part are both movably arranged on the longitudinal moving platform, a clamping space is formed between the first clamping part and the second clamping part, and after the first clamping part and the second clamping part move, the clamping space is expanded or reduced;
[0025] A partition is arranged at the lower side of the first clamping part, and the partition is used to block or cancel blocking of the installation cavity.
[0026] As a further technical solution, the partition is a telescopic partition, the first clamp has a connecting cavity, the partition has a telescopic air cavity, and after the first clamp moves, the connecting cavity is connected to or disconnected from the telescopic air cavity, and the profile processing center also includes:
[0027] An elastic member, one end of which acts on the inner wall of the telescopic air cavity, and the other end of which acts on the first clamping portion, to provide the partition with a force to cancel the blocking of the installation cavity.
[0028] As a further technical solution, the adsorption member includes:
[0029] A swinging member, the swinging member is swingably disposed on the frame, and the swinging member is configured to pass over the fixing clamp after swinging;
[0030] An electromagnetic member, wherein the electromagnetic member is arranged below the swing member;
[0031] A scraper is slidably arranged on the electromagnetic component and is used to clean the electromagnetic component after sliding.
[0032] As a further technical solution, the bottom cleaning roller is an arc-shaped roller, and the rotation direction of the bottom cleaning roller is opposite to the bending direction.
[0033] As a further technical solution, the longitudinal moving platform has a first moving groove, the fixing clamp has a sliding portion, and the sliding portion is slidably arranged in the first moving groove. The profile processing center also includes:
[0034] The slag blocking plate is arranged on one side of the first movable groove and is used to cover the first movable groove. The slag blocking plate is a telescopic blocking plate, one end of which is arranged on the first movable groove and the other end is arranged on the sliding part.
[0035] As a further technical solution, the longitudinal moving platform has a gas passage, and the gas passage is connected to the connecting cavity. The profile processing center also includes:
[0036] A telescopic blocking member, one end of which is arranged on the first clamping portion, and the other end of which is arranged on the longitudinal moving platform. The telescopic blocking member is used to block the gas passage after being unfolded.
[0037] As a further technical solution, the electromagnetic component is lifted and arranged below the swing component.
[0038] The working principle and beneficial effects of the present invention are:
[0039] In the present invention, by cleaning up debris in real time, especially magnetic debris that is difficult to clean, frequent shutdowns for cleaning due to excessive accumulation of debris can be avoided, thereby ensuring the continuity of processing and improving production efficiency. During high-precision processing, avoiding the interference of magnetic debris can significantly improve the quality and consistency of the product. Reduce problems such as surface defects and dimensional errors caused by debris, and improve the qualification rate and market competitiveness of products. Reducing the accumulation and wear of debris in the equipment can extend the service life of the equipment and reduce equipment maintenance costs. Stable equipment operation can ensure the smooth progress of the processing process and reduce production interruptions caused by equipment failure. Real-time cleaning of debris ensures the continuity of processing and reduces downtime. At the same time, the efficient cooling, slag blowing and magnetic debris collection process also improves the overall processing efficiency, which helps companies increase production and meet market demand. At the same time, the design of the adsorption piece solves the problem that magnetic debris is not easy to collect in the coolant, and may enter the processing area under the action of the coolant during processing, thereby affecting the processing accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] The preferred implementation modes will be described below in a clear and understandable manner with reference to the accompanying drawings to further illustrate the above-mentioned characteristics, technical features, advantages and implementation methods of the present invention.
[0041] Figure 1 It is a schematic diagram of the structure of the present invention;
[0042] Figure 2 It is a partial structural schematic diagram of the present invention;
[0043] Figure 3 for Figure 2 A schematic cross-sectional structure diagram of;
[0044] Figure 4 It is a schematic diagram of the internal structure of the installation cavity in the present invention;
[0045] Figure 5 for Figure 1 Schematic diagram of the enlarged structure of C;
[0046] Figure 6 for Figure 3 A is a schematic diagram of the enlarged structure of the middle part;
[0047] Figure 7 for Figure 3 Schematic diagram of the enlarged structure of B.
[0048] In the figure: frame 1, transverse moving table 2, longitudinal moving table 3, installation cavity 301, sliding part 302, gas passage 303, first moving groove 304, fixed clamp 4, clamping space 401, first clamp 402, second clamp 403, partition 404, connecting cavity 405, telescopic air cavity 406, adsorption part 5, swing part 501, electromagnetic part 502, scraper part 503, cooling part 6, nozzle 601, slag blowing part 7, cleaning part 8, bottom cleaning roller 801, side wall cleaning roller 802, outlet 804, drilling and milling part 9, lifting part 10, rotating shaft 11, air cavity 1101, elastic part 12, slag baffle plate 13, telescopic baffle 14. DETAILED DESCRIPTION
[0049] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the specific implementation methods of the present invention will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings and other implementation methods can be obtained based on these drawings without creative work.
[0050] In order to simplify the drawings, only the parts related to the invention are schematically shown in each figure, and they do not represent the actual structure of the product. In addition, in order to simplify the drawings and facilitate understanding, in some figures, only one of the parts with the same structure or function is schematically shown, or only one of them is marked. In this article, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".
[0051] In this document, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0052] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0053] Reference Figure 1 to Figure 7, is an embodiment of the present invention, a profile processing center is proposed, including: a frame 1, a transverse moving table 2 is movably arranged on the frame 1, a longitudinal moving table 3 is movably arranged on the transverse moving table 2, and the longitudinal moving table 3 is configured to be perpendicular to the moving direction of the transverse moving table 2, a fixed clamp 4 is arranged on the longitudinal moving table 3, the fixed clamp 4 has a clamping space 401, an adsorption component 5 is swingably arranged on one side of the fixed clamp 4, a cooling component 6 is movably arranged on the frame 1, and is located above the fixed clamp 4, the cooling component 6 has a nozzle 601, and the nozzle 601 faces the fixed clamp 4, a slag blowing component 7 is movably arranged on one side of the fixed clamp 4, a cleaning component 8 is lifted and rotated relative to the fixed clamp 4, and the cleaning component 8 is configured to extend into or move out of the clamping space 401 after lifting, a drilling and milling part 9 is lifted and arranged on the frame 1, the cooling component 6 is located on one side of the drilling and milling part 9, and after the drilling and milling part 9 is lifted and lowered, the tool installed in the drilling and milling part 9 is used to process the workpiece to be processed.
[0054] In this embodiment, the frame 1 serves as the supporting structure of the entire machining center and provides a mounting base for other components. The transverse moving table 2 can move transversely on the frame 1 to adjust the position of the workpiece in the horizontal direction. The longitudinal moving table 3 is installed on the transverse moving table 2, and the moving direction is perpendicular to the transverse moving table 2. Through the cooperation of the transverse and longitudinal moving tables 3, the workpiece can be accurately positioned to the required processing position. The fixing clamp 4 is arranged on the longitudinal moving table 3, and has a clamping space 401, which is used to fix the profile to be processed to ensure the stability of the workpiece during the processing.
[0055] In this embodiment, the adsorption member 5 is swingably set on one side of the fixed clamp 4, and can adsorb magnetic materials such as iron filings generated during the processing, thereby reducing the impact of debris on the processing. The cooling member 6 is movably set on the frame 1 and is located above the fixed clamp 4, and moves with the movement of the fixed clamp 4. The coolant is sprayed onto the workpiece on the fixed clamp 4 through the nozzle 601 to reduce the temperature during the processing, improve the processing quality and tool life. The slag blowing member 7 is movably set on one side of the fixed clamp 4, and can blow the debris generated during the processing away from the workpiece and the workbench to keep the processing area clean. The cleaning member 8 is raised and lowered and rotated relative to the fixed clamp 4, and can be raised and lowered when necessary to extend into the clamping space 401 to clean the debris in the fixed clamp 4, thereby improving the fixing effect of the workpiece. The combination of the transverse moving table 2 and the longitudinal moving table 3 can realize the precise movement and positioning of the workpiece on a two-dimensional plane, meet different processing requirements, and improve processing accuracy.
[0056] The fixed clamp 4 firmly fixes the profile at the processing position through the clamping space 401 to prevent displacement or shaking during the processing and ensure the processing quality. The cooling member 6 is movably arranged on the frame 1 and is located above the fixed clamp 4 and on one side of the drilling and milling part 9. It not only has a cooling function, but also can blow the slag away from the workpiece through the sprayed coolant. The flow of the coolant can take most of the debris away from the processing area. The nozzle 601 of the cooling member 6 faces the fixed clamp 4. By reasonably designing the angle of the nozzle 601 and the spray pressure of the coolant, the slag can be effectively blown away and the debris can be taken away. The slag blowing member 7 is movably arranged on one side of the fixed clamp 4. Its function is to dry and disperse the slag that is bonded to form a mass by the coolant, so as to facilitate the collection of the slag. The high-pressure gas blown out by the slag blowing member 7 can make the slag mass dry and disperse quickly, making it easier to be collected by the collection device, avoiding the accumulation of slag in the processing area and affecting the processing environment and processing accuracy. The adsorption member 5 is swingably arranged on one side of the fixed clamp 4 for real-time collection of magnetic debris.
[0057] Magnetic debris is a small particle material and is not easy to clean, which will affect the processing accuracy during high-precision processing. The adsorbent 5 can adsorb magnetic debris by electromagnetic force and other means to reduce its residue in the processing area. The swing setting enables the adsorbent 5 to cover a larger range and improve the collection efficiency of magnetic debris. Timely cleaning of magnetic debris can avoid its influence on high-precision processing. The presence of magnetic debris may cause slight changes in the relative position between the tool and the workpiece, thereby affecting the processing accuracy. The real-time collection of magnetic debris by the adsorbent 5 can ensure the accuracy and stability of the processing process. The synergistic effect of the cooling part 6 and the slag blowing part 7 can effectively clean non-magnetic slag, keep the processing area clean, and also help improve the processing accuracy. The cooling part 6 blows the slag away from the workpiece and takes away most of the debris, and the slag blowing part 7 blows the slag mass dry and disperses it for easy collection. These operations can reduce the accumulation of debris in the processing area and make the processing environment tidier. A good processing environment is not only beneficial to the health and safety of operators, but also reduces the possibility of equipment failure due to debris accumulation.
[0058] In this embodiment, after the slag blowing part 7 blows the slag dry and disperses it, it is convenient for the collection device to uniformly collect and process the slag. At the same time, the magnetic debris collected by the adsorption part 5 can also be processed separately, which improves the efficiency and convenience of debris processing. By cleaning the debris in real time, especially the magnetic debris that is difficult to clean, it is possible to avoid frequent shutdowns for cleaning due to excessive accumulation of debris, thereby ensuring the continuity of processing and improving production efficiency. During high-precision processing, avoiding the interference of magnetic debris can significantly improve the quality and consistency of the product. Reduce surface defects, dimensional errors and other problems caused by debris, and improve the product's pass rate and market competitiveness. Reducing the accumulation and wear of debris in the equipment can extend the service life of the equipment and reduce equipment maintenance costs. Stable equipment operation can ensure the smooth progress of the processing process and reduce production interruptions caused by equipment failure. Real-time cleaning of debris ensures the continuity of processing and reduces downtime. At the same time, efficient cooling, slag blowing and magnetic debris collection processes also improve the overall processing efficiency, which helps companies increase production and meet market demand. At the same time, the design of the adsorption member 5 solves the problem that magnetic debris is not easy to be collected in the coolant and may enter the processing area under the action of the coolant during processing, thereby affecting the processing accuracy.
[0059] Furthermore, the longitudinal moving platform 3 has an installation cavity 301, and the cleaning member 8 is located in the installation cavity 301 after moving. It also includes a lifting member 10, which is lifted and lowered relative to the longitudinal moving platform 3. The lifting member 10 is configured to enter or move out of the installation cavity 301 after lifting. The rotating shaft 11 is rotatably set on the lifting member 10, and the rotating shaft 11 has an air cavity 1101. The cleaning member 8 includes: a bottom cleaning roller 801, the bottom cleaning roller 801 is set on the rotating shaft 11, and has a high-pressure cavity, which is connected to the air cavity 1101, and a side wall cleaning roller 802 is set at the end of the bottom cleaning roller 801, the side wall cleaning roller 802 has a cavity, the high-pressure cavity leads to the cavity, and the cavity has an outlet 804, and the outlet 804 is set at an angle to the radial direction of the rotating shaft 11 and faces the cavity wall of the clamping space 401.
[0060] In this embodiment, the longitudinal movable platform 3 has an installation cavity 301, which provides storage space for the cleaning member 8 and the lifting member 10. When the cleaning member 8 is not in use, it can be moved into the installation cavity 301 to avoid occupying the working space, while also protecting the cleaning member 8 from damage. The lifting member 10 is lifted relative to the longitudinal movable platform 3, and can be lifted into or out of the installation cavity 301 as needed. When a cleaning operation is required, the lifting member 10 rises and pushes the cleaning member 8 out of the installation cavity 301, so that it can clean the clamping space 401. The rotating shaft 11 is rotatably set on the lifting member 10, and has an air cavity 1101. The air cavity 1101 can provide gas power, such as compressed air, for the cleaning member 8 to clean debris.
[0061] The bottom cleaning roller 801 is arranged on the rotating shaft 11 and has a high-pressure chamber, which is connected to the air chamber 1101 of the rotating shaft 11. The bottom cleaning roller 801 is mainly used to clean the bottom area of the clamping space 401, and receives gas from the air chamber 1101 through the high-pressure chamber to generate a high-pressure airflow or jet force to blow away or remove the debris. The side wall cleaning roller 802 is arranged at the end of the bottom cleaning roller 801 and has a cavity, and the cavity has an outlet 804. The outlet 804 is arranged at an angle with the radial direction of the rotating shaft 11 and faces the cavity wall of the clamping space 401. The side wall cleaning roller 802 is mainly used to clean the side wall area of the clamping space 401, and sprays gas through the outlet 804 to impact the debris on the cavity wall at a specific angle, so that it falls off and is cleaned, and at the same time, the gas reaction force through the outlet 804 of the side wall cleaning roller 802 can drive the cleaning member 8 to rotate.
[0062] In this embodiment, the combination of the bottom cleaning roller 801 and the side wall cleaning roller 802 can fully cover all areas of the clamping space 401 to achieve efficient cleaning. The bottom cleaning roller 801 cleans the debris at the bottom, and the side wall cleaning roller 802 specifically handles the debris on the side wall, ensuring the cleanliness of the clamping space 401 and improving the fixing effect of the workpiece. The lifting and lowering functions of the lifting member 10 and the rotation function of the rotating shaft 11 make the operation of the cleaning member 8 more flexible. The height of the lifting member 10 and the angle of the rotating shaft 11 can be adjusted according to different cleaning requirements, so that the cleaning member 8 can better adapt to the shape and position of the clamping space 401 and improve the cleaning effect. When the cleaning member 8 is not in use, it can be moved to the installation cavity 301 of the longitudinal moving table 3, saving working space and making the layout of the machining center more compact. At the same time, it also reduces the possibility of external interference and damage to the cleaning member 8. The air cavity 1101 of the rotating shaft 11 provides gas power for the cleaning member 8. This cleaning method has the characteristics of high efficiency and pollution-free. Compressed air and other gases can quickly remove debris without causing damage to workpieces and equipment.
[0063] In this embodiment, by timely cleaning the debris in the clamping space 401, it is possible to ensure that the workpiece is firmly fixed, reduce displacement and shaking during processing, and improve processing accuracy and quality. Effective cleaning of the cleaning member 8 can reduce the wear and damage of the equipment caused by debris, extend the service life of the equipment, and reduce maintenance costs. The automated cleaning function can reduce the time and workload of manual cleaning and improve production efficiency. At the same time, the clamping space 401 after cleaning can fix and process the workpiece faster next time, shortening the production cycle. The design of the cleaning member 8 can be adjusted according to profiles of different shapes and sizes, and has strong adaptability. Whether it is a small profile or a large profile, it can be effectively cleaned to meet different processing requirements.
[0064] Furthermore, the fixing clamp 4 includes a first clamp portion 402 and a second clamp portion 403, and the first clamp portion 402 and the second clamp portion 403 are both movably arranged on the longitudinal moving platform 3, and a clamping space 401 is formed between the first clamp portion 402 and the second clamp portion 403. After the first clamp portion 402 and the second clamp portion 403 move, the clamping space 401 expands or shrinks, and a partition 404 is arranged at the lower side of the first clamp portion 402, and the partition 404 is used to block or cancel blocking the installation cavity 301.
[0065] In this embodiment, the first clamp 402 and the second clamp 403 are both movably arranged on the longitudinal moving platform 3. By moving the first clamp 402 and the second clamp 403, the distance between them can be adjusted, thereby changing the size of the clamping space 401. A clamping space 401 is formed between the first clamp 402 and the second clamp 403 for fixing the profile. When the profile needs to be clamped, the first clamp 402 and the second clamp 403 move toward each other to reduce the clamping space 401 and firmly fix the profile therein; when the profile needs to be loosened, the first clamp 402 and the second clamp 403 move in opposite directions to expand the clamping space 401. Partition 404 The partition 404 is arranged on the lower side of the first clamp 402. The function of the partition 404 is to block or cancel the blocking of the installation cavity 301. When the cleaning member 8 is not needed, the partition 404 can block the installation cavity 301 to prevent debris from entering the installation cavity 301 and protect the cleaning member 8; when the cleaning member 8 is needed, the partition 404 moves to stop blocking the installation cavity 301, allowing the cleaning member 8 to extend from the installation cavity 301 to clean the clamping space 401.
[0066] The movable design of the first clamping part 402 and the second clamping part 403 enables the clamping space 401 to be flexibly adjusted according to the size of different profiles, thereby improving the versatility and adaptability of the machining center. The setting of the partition 404 can protect the cleaning member 8 in the installation cavity 301 when the cleaning member 8 is not in use. Prevent debris from entering the installation cavity 301, avoid damage or contamination of the cleaning member 8, and ensure that the cleaning member 8 can work normally when it is needed. When cleaning is required, the partition 404 moves to cancel the blocking of the installation cavity 301, providing a channel for the extension of the cleaning member 8. The cleaning member 8 can smoothly extend from the installation cavity 301 to fully clean the clamping space 401. After cleaning, the partition 404 can block the installation cavity 301 again to keep the installation cavity 301 clean. The flexibly adjusted clamping space 401 can quickly fix profiles of different sizes, reduce the time for changing the fixture, and improve processing efficiency. At the same time, the convenient operation of the cleaning member 8 can also reduce the downtime for cleaning caused by the influence of debris, further improving production efficiency.
[0067] Firm clamping can ensure that the profile will not be displaced or shaken during the processing, ensuring the processing accuracy. Timely cleaning of the cleaning member 8 can avoid the influence of debris on the processing quality and improve the qualified rate of the product. The design of the partition 404 that protects the cleaning member 8 can extend the service life of the cleaning member 8 and reduce the maintenance cost of the equipment. At the same time, the effective cleaning of the cleaning member 8 can reduce the wear of the equipment by debris and enhance the reliability and stability of the equipment. The movement operation of the first clamping part 402, the second clamping part 403 and the partition 404 can be achieved through an automated control system, which is simple and quick to operate. The operator can easily adjust the clamping space 401 and perform cleaning operations as needed, which improves work efficiency and operational convenience.
[0068] Furthermore, the partition 404 is a telescopic partition, the first clamp part 402 has a connecting cavity 405, the partition 404 has a telescopic air cavity 406, after the first clamp part 402 moves, the connecting cavity 405 is connected with or disconnected from the telescopic air cavity 406, and also includes an elastic member 12, one end of the elastic member 12 acts on the inner wall of the telescopic air cavity 406, and the other end acts on the first clamp part 402, providing the partition 404 with a force to cancel blocking the installation cavity 301.
[0069] In this embodiment, the partition 404 is a telescopic partition: the partition 404 adopts a telescopic structure and can be extended or contracted as needed. This design makes the partition 404 more flexible during operation and can adapt to different working conditions. The first clamp 402 has a connecting cavity 405, and the partition 404 has a telescopic air cavity 406. When the first clamp 402 moves, the connecting cavity 405 and the telescopic air cavity 406 can be connected or disconnected. In this way, the telescopic state of the partition 404 can be controlled. One end of the elastic member 12 acts on the inner wall of the telescopic air cavity 406, and the other end acts on the first clamp 402. The function of the elastic member 12 is to provide the partition 404 with a force to cancel blocking the installation cavity 301. When there is no other external force, the elastic force of the elastic member 12 will cause the partition 404 to be in a state of canceling blocking the installation cavity 301.
[0070] The connection between the connecting cavity 405 and the telescopic air cavity 406 is controlled by the movement of the first clamp 402, thereby realizing automatic control of the telescopic state of the partition 404. When the cleaning member 8 is needed, the first clamp 402 moves to connect the connecting cavity 405 with the telescopic air cavity 406, and the external air pressure can enter the telescopic air cavity 406, overcome the elastic force of the elastic member 12, and cause the partition 404 to shrink, cancel the blocking of the installation cavity 301, and allow the cleaning member 8 to extend for cleaning. When the cleaning is completed, the first clamp 402 moves in the opposite direction, the connecting cavity 405 and the telescopic air cavity 406 are disconnected, the air pressure in the telescopic air cavity 406 is restored, and the elastic force of the elastic member 12 causes the partition 404 to stretch and block the installation cavity 301 again. This automatically controlled partition 404 design does not require manual operation of the partition 404, which improves the convenience and efficiency of operation. During the processing, the operator can focus on the processing operation of the profile without worrying about the state of the partition 404. When the cleaning member 8 is not needed, the partition 404 can automatically block the installation cavity 301, prevent debris from entering the installation cavity 301, and protect the cleaning member 8 from damage. At the same time, it can also prevent the cleaning member 8 from being affected by external factors when not in use, thereby extending the service life of the cleaning member 8. The automatically controlled partition 404 can quickly respond to processing needs, automatically open the installation cavity 301 when cleaning is required, and allow the cleaning member 8 to work without manual intervention, saving time and improving processing efficiency. The design of the telescopic partition and automatic control mechanism makes the equipment more stable and reliable during operation. It can effectively protect the cleaning member 8, reduce the probability of equipment failure, and improve the overall reliability of the equipment.
[0071] Furthermore, the adsorption member 5 includes a swinging member 501, which is swingably set on the frame 1. The swinging member 501 is configured to pass over the fixed clamp 4 after swinging. The electromagnetic member 502 is set below the swinging member 501, and the scraping member 503 is slidably set on the electromagnetic member 502. The scraping member 503 is used to clean the electromagnetic member 502 after sliding.
[0072] In this embodiment, the swinging member 501 is swingably arranged on the frame 1 and can swing at a certain angle. Its function is to drive the electromagnetic member 502 below to pass over the fixed clamp 4 so as to adsorb the magnetic fine chips that may exist on the fixed clamp 4. The electromagnetic member 502 is arranged below the swinging member 501, and has magnetism when powered on, and can adsorb the magnetic fine chips generated during the processing. By cooperating with the swinging member 501, the magnetic fine chips can be adsorbed at different positions to improve the cleaning effect. The scraper 503 is slidably arranged on the electromagnetic member 502, and can slide when necessary to clean the electromagnetic member 502. When the electromagnetic member 502 adsorbs a certain amount of magnetic fine chips, the adsorbed fine chips can be scraped off by sliding the scraper 503 to maintain the adsorption performance of the electromagnetic member 502. The swinging of the swinging member 501 enables the electromagnetic member 502 to cover a larger range, and can effectively adsorb the possible magnetic fine chips when passing over the fixed clamp 4. This helps to reduce the influence of magnetic fine chips on the fixing effect of the workpiece and improve the processing quality. The sliding design of the scraper 503 makes it easier to clean the electromagnetic part 502. After the electromagnetic part 502 absorbs a lot of magnetic fine chips, the scraper 503 can quickly scrape off the fine chips by sliding, so as to prevent the electromagnetic part 502 from reducing its adsorption performance due to the absorption of too many fine chips. At the same time, the workload of manually cleaning the electromagnetic part 502 is also reduced. Timely absorption and cleaning of magnetic fine chips can keep the processing area clean and reduce the impact of debris on equipment and workpieces. The processing environment is optimized and the safety and comfort of work are improved. Reducing the accumulation of magnetic fine chips can reduce the wear and failure risk of equipment and enhance the stability and reliability of equipment. The service life of the equipment is extended and the maintenance cost is reduced.
[0073] Furthermore, the nozzle 601 is used to spray cutting fluid toward the fixing clamp 4 , and the slag blowing member 7 is used to spray high-pressure gas toward the fixing clamp 4 .
[0074] In this embodiment, in the profile processing center, the nozzle 601 of the cooling member 6 is used to spray cutting fluid to the fixed clamp 4, and the slag blowing member 7 is used to spray high-pressure gas to the fixed clamp 4. A large amount of heat is generated during the profile processing. After the cutting fluid is sprayed from the nozzle 601, it can effectively reduce the temperature of the processing area, prevent the workpiece and the tool from overheating, thereby improving the processing accuracy and the service life of the tool. The cutting fluid can form a lubricating film between the tool and the workpiece, reduce friction and wear, reduce cutting force, and improve processing efficiency. The flow of the cutting fluid can quickly wash away the chips generated during the processing, and prevent the chips from accumulating in the processing area, affecting the processing quality and tool life. After the high-pressure gas is sprayed from the slag blowing member 7, the debris on the fixed clamp 4 and around the processing area can be blown away to keep the processing area clean. Especially for some small debris, the high-pressure gas can remove it more effectively. Timely blowing away the debris can prevent the debris from accumulating on the fixed clamp 4 and affecting the fixing effect of the workpiece. At the same time, it can also prevent the debris from entering the equipment and causing damage to the equipment. Keeping the processing area clean can improve processing accuracy and reduce processing errors caused by debris. The combined effect of the cooling part 6 spraying cutting fluid and the slag blowing part 7 spraying high-pressure gas can effectively keep the processing area clean and cool, and improve processing accuracy and surface quality. Reduce processing errors caused by heat and debris and improve the qualified rate of products. Preventing debris from entering the equipment can reduce equipment wear and failure risks and enhance the stability and reliability of the equipment. The automatic action of the cooling part 6 and the slag blowing part 7 can reduce the time and workload of manual cleaning of debris and improve production efficiency. Good cooling and chip removal effects can also increase processing speed and further improve production efficiency.
[0075] Furthermore, the bottom cleaning roller 801 is an arc-shaped roller, and the rotation direction of the bottom cleaning roller 801 is opposite to the bending direction.
[0076] In this embodiment, the bottom cleaning roller 801 is an arc roller, which has a certain elasticity, and its rotation direction is opposite to the bending direction. The bottom cleaning roller 801 is designed to be arc-shaped, which can better fit the bottom shape of the clamping space 401 of the fixed clamp 4, increase the contact area with the bottom, and improve the cleaning effect. Especially for some clamping spaces 401 with irregular bottom shapes, the arc roller can clean up the debris more effectively. During the rotation process, the arc roller can push the debris to both sides to avoid the accumulation of debris in one place. At the same time, due to the large contact area with the bottom, the debris at the bottom can be cleaned up faster, improving the cleaning efficiency. When the rotation direction of the bottom cleaning roller 801 is opposite to the bending direction, a "scraping" effect will be generated during the rotation process. This scraping effect can better clean up the debris adhering to the bottom of the clamping space 401 and enhance the cleaning effect. Prevent debris from winding: If the rotation direction is the same as the bending direction, the debris may be wound around the cleaning roller, affecting the cleaning effect. The opposite rotation direction can avoid this situation and make the debris easier to clean out. Effective bottom cleaning can ensure that there is no debris left at the bottom of the clamping space 401, improve the fixation effect of the workpiece, and thus improve the processing quality. Reduce the processing error caused by debris and improve the qualified rate of the product. The reasonable design of the cleaning roller can reduce the wear and damage of the equipment by debris, extend the service life of the equipment, and reduce the maintenance cost. Especially for some high-precision profile processing centers, the role of the cleaning roller is more important.
[0077] Further, the longitudinal moving platform 3 has a first moving groove 304, the fixing clamp 4 has a sliding portion, and the sliding portion is slidably arranged in the first moving groove 304, and further includes:
[0078] The slag blocking plate 13 is arranged on one side of the first moving groove 304 and is used to cover the first moving groove 304. The slag blocking plate 13 is a telescopic blocking plate, one end of which is arranged on the first moving groove 304, and the other end is arranged on the sliding part.
[0079] In this embodiment, the longitudinal moving platform 3 has a first moving groove 304, and the fixed clamp 4 has a sliding part, which is slidably arranged in the first moving groove 304. This structure enables the fixed clamp 4 to stably move longitudinally on the longitudinal moving platform 3 to realize processing operations at different positions of the workpiece. The slag blocking plate 13 is arranged on one side of the first moving groove 304 to cover the first moving groove 304. The slag blocking plate 13 is a telescopic baffle, one end of which is arranged on the first moving groove 304 and the other end is arranged on the sliding part. As the fixed clamp 4 moves, the slag blocking plate 13 can be telescopic and always cover the first moving groove 304. During the processing of the profile, a large amount of debris will be generated. The main function of the slag blocking plate 13 is to prevent these debris from entering the first moving groove 304. If the debris enters the moving groove, it may affect the sliding smoothness of the fixed clamp 4, and even damage the moving groove and the sliding part, reducing the accuracy and reliability of the equipment. The slag blocking plate 13 can effectively block the debris and keep the fixed clamp 4 and the longitudinal moving platform 3 clean. Reduce the pollution of debris to the equipment and reduce the maintenance cost of the equipment. At the same time, it can also improve the neatness of the appearance of the equipment. The telescopic design of the slag baffle 13 enables it to automatically adjust its length as the fixed clamp 4 moves, and always maintains coverage of the first movable groove 304. This design not only ensures the slag blocking effect, but also does not hinder the movement of the fixed clamp 4. Preventing debris from entering the movable groove can ensure the normal operation of the fixed clamp 4 and improve the stability and precision of the equipment. The presence of the slag baffle 13 makes the equipment easier to maintain. When cleaning the debris, you only need to clean the debris on the surface of the slag baffle 13, and there is no need to deep clean the movable groove. This greatly reduces the difficulty and workload of maintenance.
[0080] Furthermore, the longitudinal moving platform 3 has a gas passage 303, the gas passage 303 is connected to the connecting cavity 405, and further includes:
[0081] The telescopic blocking member 14 has one end disposed on the first clamping portion 402 and the other end disposed on the longitudinal moving platform 3 . The telescopic blocking member 14 is used to block the gas passage 303 after being unfolded.
[0082] In this embodiment, the gas passage 303 can be used as a channel for gas transmission, so that the gas can flow between different components. For example, compressed air and other gases can be transported to the required position through the gas passage 303 to achieve a specific function. After being connected with the connecting cavity 405, the gas passage 303 can provide a gas source for the connecting cavity 405. This plays an important role for some components that require gas control, such as telescopic partitions. The connecting cavity 405 is associated with the telescopic air cavity 406 of the telescopic partition. Through the connection between the gas passage 303 and the connecting cavity 405, the telescopic state of the telescopic partition can be controlled. For example, when the partition 404 needs to be opened, gas can be transported to the connecting cavity 405 through the gas passage 303, thereby inflating the telescopic air cavity 406, overcoming the force of the elastic member 12, and causing the partition 404 to shrink. This connecting structure can be combined with an automated control system to achieve precise control of the state of the partition 404.
[0083] Furthermore, the electromagnetic member 502 is lifted and lowered below the swing member 501 .
[0084] In this embodiment, in the profile processing center, the electromagnetic component 502 is set to be lifted below the swinging member 501. This means that the electromagnetic component 502 can move up and down relative to the swinging member 501. Through the lifting setting, the electromagnetic component 502 can adjust its height according to different work requirements. For example, when adsorbing magnetic fines on profiles of different thicknesses, the electromagnetic component 502 can be adjusted to a suitable height to ensure the best adsorption effect. For fixed clamps 4 or processing workpieces of different heights, the lifting function can make the electromagnetic component 502 better adapt to various situations and improve the flexibility and efficiency of adsorption. When the electromagnetic component 502 needs to be cleaned or maintained, it can be lowered to facilitate the operator to operate. This can reduce the difficulty and risk of operation and improve the efficiency and quality of maintenance. The lifting and lowering of the electromagnetic component 502 can cooperate with the swinging of the swinging member 501 and the sliding of the scraper 503 to achieve more efficient magnetic fines cleaning work. For example, when the swinging member 501 swings to a specific position, the electromagnetic component 502 can be lowered for closer adsorption and then raised for the next step. Accurately adjusting the height of the electromagnetic part 502 can ensure effective adsorption of magnetic fines, reduce the impact of magnetic fines on the processing process, and thus improve the processing quality. Avoid processing errors and surface defects caused by magnetic fines. The lifting function enables the profile processing center to adapt to profile processing tasks of different specifications and types, improving the versatility and adaptability of the equipment. Whether it is a small profile or a large profile, the best cleaning effect can be achieved by adjusting the height of the electromagnetic part 502.
[0085] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A profile processing center, characterized in that: include: Rack(1); A transverse moving platform (2), the transverse moving platform (2) being movably arranged on the frame (1); A longitudinal moving platform (3), the longitudinal moving platform (3) being movably arranged on the transverse moving platform (2), and the longitudinal moving platform (3) being configured to be perpendicular to the moving direction of the transverse moving platform (2); A fixing clamp (4), the fixing clamp (4) being arranged on the longitudinal moving platform (3), the fixing clamp (4) having a clamping space (401); An adsorption member (5), the adsorption member (5) being swingably disposed on one side of the fixing clamp (4); a cooling member (6), the cooling member (6) being movably arranged on the frame (1) and being located above the fixing clamp (4), the cooling member (6) having a nozzle (601), the nozzle (601) being directed toward the fixing clamp (4), and the adsorption member (5) being located above the cooling member (6); A slag blowing member (7), the slag blowing member (7) being movably arranged on one side of the fixing clamp (4), the slag blowing member (7) being located on one side of the cooling member (6); a cleaning member (8), the cleaning member (8) being arranged to be lifted and rotated relative to the fixing clamp (4), the cleaning member (8) being configured to extend into or move out of the clamping space (401) after being lifted; a drilling and milling section (9), the drilling and milling section (9) being arranged on the frame (1) in a lifting manner, the cooling member (6) being located on one side of the drilling and milling section (9), and after the drilling and milling section (9) is lifted and lowered, a tool installed in the drilling and milling section (9) is used to process a workpiece to be processed; The longitudinal moving platform (3) has a mounting cavity (301), and the cleaning member (8) is located in the mounting cavity (301) after being raised or lowered. The profile processing center further comprises: A lifting member (10), the lifting member (10) being arranged to be lifted relative to the longitudinal moving platform (3), the lifting member (10) being configured to enter or move out of the installation cavity (301) after being lifted; a rotating shaft (11), the rotating shaft (11) being rotatably arranged on the lifting member (10), the rotating shaft (11) having an air cavity (1101), and the cleaning member (8) being arranged on the rotating shaft (11); The cleaning element (8) comprises: a bottom cleaning roller (801), the bottom cleaning roller (801) being arranged on the rotating shaft (11) and having a high-pressure chamber, the high-pressure chamber being in communication with the air chamber (1101); a side wall cleaning roller (802), the side wall cleaning roller (802) being arranged at the end of the bottom cleaning roller (801), the side wall cleaning roller (802) having a cavity, the high pressure cavity leading to the cavity, the cavity having an outlet (804), the outlet (804) being arranged at an angle with the radial direction of the rotating shaft (11), and when the side wall cleaning roller (802) is located in the clamping space (401), the outlet faces the cavity wall of the clamping space (401); The bottom cleaning roller (801) is an arc-shaped roller, and the rotation direction of the bottom cleaning roller (801) is opposite to the bending direction.
2. A profile processing center according to claim 1, characterized in that: The fixing clamp (4) comprises: a first clamping part (402) and a second clamping part (403), wherein the first clamping part (402) and the second clamping part (403) are both movably arranged on the longitudinal moving platform (3), a clamping space (401) is formed between the first clamping part (402) and the second clamping part (403), and after the first clamping part (402) and the second clamping part (403) move, the clamping space (401) expands or contracts; A partition (404), the partition (404) being arranged on the lower side of the first clamping portion (402), the partition (404) being used to block or unblock the installation cavity (301).
3. A profile processing center according to claim 2, characterized in that: The partition (404) is a telescopic partition, the first clamp (402) has a connecting cavity (405), the partition (404) has a telescopic air cavity (406), and after the first clamp (402) moves, the connecting cavity (405) is connected to or disconnected from the telescopic air cavity (406), and the profile processing center further comprises: An elastic member (12), one end of the elastic member (12) acts on the inner wall of the telescopic air cavity (406), and the other end of the elastic member (12) acts on the first clamping portion (402), providing the partition (404) with a force to cancel the blocking of the installation cavity (301).
4. A profile processing center according to claim 1, characterized in that: The adsorption element (5) comprises: A swinging member (501), the swinging member (501) being swingably disposed on the frame (1), the swinging member (501) being configured to pass above the fixing clamp (4) after swinging; An electromagnetic component (502), the electromagnetic component (502) being arranged below the swing component (501); A scraper (503), the scraper (503) being slidably disposed on the electromagnetic component (502), and the scraper (503) being used to clean the electromagnetic component (502) after sliding.
5. A profile processing center according to claim 1, characterized in that: The longitudinal moving platform (3) has a first moving groove (304), the fixed clamp (4) has a sliding portion, and the sliding portion is slidably arranged in the first moving groove (304). The profile processing center also includes: A slag blocking plate (13), the slag blocking plate (13) being arranged on one side of the first movable groove (304) and used for covering the first movable groove (304), the slag blocking plate (13) being a telescopic blocking plate, one end of which is arranged on the first movable groove (304) and the other end of which is arranged on the sliding portion.
6. A profile processing center according to claim 3, characterized in that: The longitudinal moving platform (3) has a gas passage (303), the gas passage (303) is connected to the connecting cavity (405), and the profile processing center further comprises: A telescopic blocking member (14), one end of the telescopic blocking member (14) being arranged on the first clamping portion (402) and the other end being arranged on the longitudinal moving platform (3), the telescopic blocking member (14) being used to block the gas passage (303) when unfolded.
7. A profile processing center according to claim 4, characterized in that: The electromagnetic component (502) is arranged to be lifted and lowered below the swing component (501).
Citation Information
Patent Citations
Burr removing equipment for iron casting
CN111842862A
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