A casting device and casting method for green building construction

By introducing vibration components and hydraulic cylinder adjustment system into the concrete pouring device, the problems of voids and overflows during concrete pouring are solved, and higher quality pouring and effective utilization of resources are achieved.

CN119036621BActive Publication Date: 2025-02-14YUANLONG CONSTR GRP CO LTD

Patent Information

Application Number
CN202411552244.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-02-14
Estimated Expiration
2044-11-01

AI Technical Summary

Technical Problem

During the concrete pouring process, gaps are prone to appear between the internal aggregates, which affects the compactness. At the same time, when casting columns or piles prefabricated components, concrete is prone to overflow and cause waste.

Method used

A green building construction casting device is adopted, including a casting can and discharge components. The discharge components are composed of a servo motor, a rotating shaft, a crimping dragon and a vibrating component. The vibrating component drives the vibrating plate up and down through the transmission rod to reduce concrete and adjust the height of the lower tube through the hydraulic cylinder and insert rod to slow down the pouring speed.

Benefits of technology

It effectively reduces the gaps between concrete, improves the pouring quality, and avoids waste caused by concrete overflow.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of concrete pouring, and in particular, to a pouring device for green building construction and a pouring method thereof, comprising a pouring tank for containing concrete aggregates and a discharging assembly arranged inside the pouring tank for extruding concrete, wherein the pouring tank is composed of a tank body, an upper pipe, a corrugated pipe and a lower pipe connected to each other, an auger is arranged in the upper pipe and the two are of matching sizes, and a vibrating assembly for reducing the gaps in the poured concrete is arranged in the lower pipe, and the vibrating assembly comprises a fixed cylinder, a shield structure and a vibrating structure, and the vibrating structure comprises a conduction cylinder, a vibrating plate and a transmission rod. By arranging the vibrating assembly, the device can vibrate the poured concrete while pouring the concrete, so as to reduce the gaps between the poured concrete and improve the pouring quality; at the same time, by arranging the shield structure, the concrete pouring speed can be reduced as the pouring height increases, so as to avoid excessive concrete pouring overflowing the mold when approaching the mold opening and causing waste.
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Description

Technical Field

[0001] The invention belongs to the technical field of concrete pouring, and specifically relates to a pouring device and a pouring method for green building construction. Background Art

[0002] With the development of society, people's environmental awareness has gradually increased. In the field of construction, people have also begun to pursue green buildings. Among them, prefabricated buildings are particularly in line with the requirements of green buildings. Prefabricated buildings produce and cast building accessories in factories, and then transport them to the site for assembly after maintenance. This can greatly reduce the environmental pollution caused by the production process to the construction site.

[0003] For example, the invention patent with authorization announcement number CN118559859B discloses a concrete precast part casting device in the field of concrete precast part casting technology, including a casting unit for manufacturing precast parts, the casting unit including an inner ring support sleeve vertically arranged and an outer ring support sleeve arranged around the inner ring support sleeve, there is a gap between the outer periphery of the inner ring support sleeve and the inner wall of the outer ring support sleeve, a casting membrane is arranged on the gap, the casting membrane is an annular groove structure, the upper part of the inner ring side of the casting membrane is connected to the upper part of the inner ring support sleeve, the upper part of the outer ring side of the casting membrane is fixedly connected to the upper part of the outer ring support sleeve, and the annular groove structure forms a casting cavity.

[0004] Combining the above cases with actual conditions, we found the following problems: Since concrete includes various aggregates, during actual pouring, concrete will not be continuous like water or viscous liquids. During pouring, some gaps are likely to appear between the internal aggregates, affecting the compactness of the concrete. At the same time, when pouring prefabricated components such as columns or piles, the cross-section of such components is small. If the pouring speed is maintained at the same level, the concrete poured at the top will easily overflow near the top opening of the mold, causing waste. Summary of the invention

[0005] The object of the present invention is to provide a casting device and a casting method for green building construction to solve the above-mentioned problems in the prior art.

[0006] To achieve the above-mentioned purpose, the present invention provides a pouring device for green building construction, comprising a pouring tank for containing concrete aggregates and a discharging assembly arranged inside the pouring tank for extruding concrete, wherein the discharging assembly comprises a servo motor fixed to the middle of the outer top surface of the pouring tank, a rotating shaft coaxially fixed with the output of the servo motor, and an auger fixed to the bottom end of the rotating shaft, wherein the pouring tank is composed of a tank body, an upper pipe, a corrugated pipe and a lower pipe connected in sequence from top to bottom, the auger is arranged in the upper pipe and the sizes of the two are matched, and a vibrating assembly for reducing the gap of poured concrete is arranged in the lower pipe;

[0007] The vibration assembly includes a fixed cylinder arranged in the lower tube, a baffle structure fixed on the top surface of the fixed cylinder and a vibration structure arranged in the fixed cylinder, the vibration structure includes a conduction cylinder, a vibration plate fixed on the bottom end of the conduction cylinder and a transmission rod arranged in the conduction cylinder, the transmission rod includes an upper rod on the upper side and a lower rod on the lower side, the upper rod is coaxially fixedly connected with the bottom end of the rotating shaft, the upper end of the lower rod is inserted into the upper rod and the two are slidably connected, a plurality of regularly distributed flanges are provided on the top end of the lower rod, the bottom end of the lower rod passes through the baffle structure and extends into the conduction cylinder, two horizontal clamping rods are symmetrically fixed to the bottom end of the lower rod, an inner groove is provided on the inner wall of the conduction cylinder, and the outer end of the clamping rod extends into the inner groove.

[0008] In the technical solution of the present invention, the upper tube, the corrugated tube and the lower tube are interconnected from top to bottom and the connections are fixed, a hydraulic cylinder is fixed to the side wall of the upper tube, the output end of the hydraulic cylinder is fixedly connected to the outer wall of the lower tube, a plurality of regularly distributed annular fixing rods are fixed to the side wall of the fixing cylinder, and the outer ends of the fixing rods are fixed to the outer wall of the lower tube.

[0009] In the technical solution of the present invention, the inner groove is composed of four vertical grooves and four arc-shaped spiral grooves that are staggered and connected. The number of spiral turns of the spiral groove is one-quarter of a circle and the spiral direction is a counterclockwise spiral. The front end of the spiral groove along the spiral direction is connected with the top end of the vertical groove on the front side, and the rear end is connected with the bottom end of the vertical groove on the rear side.

[0010] In the technical solution of the present invention, two groups of mounting plates are symmetrically arranged on the inner wall of the fixed cylinder, and the two mounting plates in each group are symmetrically arranged up and down. A limiting rod is fixed between the mounting plates in the same group, and a first spring is sleeved on the limiting rod to drive the conductive cylinder to reset. Ears are symmetrically fixed on the outer wall of the conductive cylinder near the top, and the limiting rod passes through the corresponding ear and the two are slidably connected, and the first spring is located below the ear.

[0011] In the technical solution of the present invention, two groups of mounting plates are symmetrically arranged on the inner wall of the fixed cylinder, and the two mounting plates in each group are symmetrically arranged up and down. A limiting rod is fixed between the mounting plates in the same group, and a first spring is sleeved on the limiting rod to drive the conductive cylinder to reset. Ears are symmetrically fixed on the outer wall of the conductive cylinder near the top, and the limiting rod passes through the corresponding ear and the two are slidably connected, and the first spring is located below the ear.

[0012] In the technical solution of the present invention, two groups of mounting plates are symmetrically arranged on the inner wall of the fixed cylinder, and the two mounting plates in each group are symmetrically arranged up and down. A limiting rod is fixed between the mounting plates in the same group, and a first spring is sleeved on the limiting rod to drive the conductive cylinder to reset. Ears are symmetrically fixed on the outer wall of the conductive cylinder near the top, and the limiting rod passes through the corresponding ear and the two are slidably connected, and the first spring is located below the ear.

[0013] In the technical solution of the present invention, the baffle structure includes a conical baffle plate, two air cylinders fixed on the top surface of the baffle plate on the left and right, and a number of extension plates regularly distributed in a ring shape in the baffle plate. The baffle plate is provided with a number of sliding cavities corresponding to the extension plates one by one, and the sliding cavities are inclined and the inclination is the same as that of the top surface of the sliding cavity.

[0014] In the technical solution of the present invention, an inverted L-shaped insertion rod is symmetrically provided on the inner wall of the upper tube near the bottom end, and the vertical section of the insertion rod is inserted into the air cylinder on the corresponding side. A circle of annular first channels is provided near the upper part of the baffle plate, and the first channel is connected to the bottom end of the air cylinder. A plurality of second channels distributed in an annular shape are provided in the baffle plate, and the second channels correspond to the sliding cavities one by one, and the second channels connect the first channels and the corresponding sliding cavities.

[0015] In the technical solution of the present invention, sliding rods are fixed on the left and right side walls in the sliding cavity, the left and right protruding edges of the bottom end of the extension plate pass through the corresponding sliding rods, and the two are slidably connected, and a second spring is sleeved outside the sliding rod and located between the extension plate and the ground in the sliding cavity.

[0016] On the other hand, the present invention also provides a casting method for green building construction, using the above-mentioned casting device for green building construction, comprising the following steps:

[0017] S1. The mixed concrete aggregate is fed into the casting tank, and the hydraulic cylinder is activated to extend the lower pipe into the mold of the prefabricated structure close to the bottom;

[0018] S2, then close the hydraulic cylinder, and start the servo motor to drive the auger to rotate through the shaft to squeeze the concrete aggregate along the corrugated pipe and the lower pipe and pour it into the mold;

[0019] S3. During pouring, the rotating shaft drives the clamping rod to rotate through the transmission rod. When the clamping rod rotates to the spiral groove of the inner groove, it presses down the transmission tube and squeezes the first spring. When the clamping rod rotates to the vertical groove, the restoring force of the first spring pushes the transmission tube upward, so that during the discharging process, the transmission tube continuously drives the vibrating plate to vibrate up and down, thereby reducing the gap between the poured concrete.

[0020] S4. When the conducting tube vibrates up and down, the spatula rotates along the center of the bottom end of the lower tube in cooperation with the second clamping block and the outer arc groove, thereby smoothing the poured concrete;

[0021] S5. After pouring for a period of time, the hydraulic cylinder is started again to drive the lower tube to move up a certain distance. When the lower tube rises, the insertion rod squeezes the gas in the gas cylinder, so that the gas passes through the first channel and the second channel to push the extension plate out of the sliding cavity to reduce the gap between the vibrating assembly and the lower tube, thereby slowing down the concrete pouring speed;

[0022] S6. Then repeat the steps S2-S4 to pour the concrete layer by layer until it is completely poured.

[0023] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0024] 1. In the present invention, a vibrating assembly is provided, and the servo motor is started to drive the auger to pour. At the same time, the rotating shaft drives the clamping rod to rotate through the transmission rod. When the clamping rod rotates to the spiral groove of the inner groove, the conductive tube is pressed down and the first spring is squeezed. When the clamping rod rotates to the vertical groove, the restoring force of the first spring pushes the conductive tube upward, so that during the discharging process, the conductive tube continuously drives the vibrating plate to vibrate up and down, thereby reducing the gap between the poured concrete, so as to improve the pouring quality of the concrete.

[0025] 2. In the present invention, by setting a baffle structure, after pouring for a period of time, the hydraulic cylinder is started again to drive the lower tube to move up a certain distance. When the lower tube rises, the insertion rod will squeeze the gas in the gas cylinder, so that the gas will push the extension plate out of the sliding cavity through the first channel and the second channel to reduce the gap between the vibrating assembly and the lower tube, thereby gradually slowing down the pouring as the pouring height increases, avoiding excessive concrete pouring and overflowing from the mold when the concrete is close to the mold opening, causing waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0027] Figure 2 It is a schematic diagram of the internal structure of the overall structure of the present invention.

[0028] Figure 3 It is a schematic diagram of the discharging component in the present invention.

[0029] Figure 4 It is a schematic diagram of the vibrating assembly in the present invention.

[0030] Figure 5 It is a schematic diagram of the interior of the vibrating assembly in the present invention.

[0031] Figure 6 It is a cross-sectional view of the vibrating assembly in the present invention.

[0032] Figure 7 For the present invention Figure 6 Enlarged view of point A in the middle.

[0033] Figure 8 It is a cross-sectional view of the conductive tube in the present invention.

[0034] Fig. 9 It is a cross-sectional view of the transmission rod in the present invention.

[0035] Fig.10 For the present invention Fig. 9 Enlarged view of point B in the middle.

[0036] Fig.11 It is a cross-sectional view of the shield structure in the present invention.

[0037] Fig.12 For the present invention Fig.11 Enlarged view of center C.

[0038] Fig.13 It is a cross-sectional view of the baffle plate in the present invention.

[0039] Description of reference numerals:

[0040] 1. Casting tank; 11. Tank body; 12. Upper tube; 121. Insert rod; 13. Bellows; 14. Lower tube; 2. Discharging assembly; 21. Servo motor; 22. Rotating shaft; 23. Auger; 3. Vibrating assembly; 31. Fixed cylinder; 311. Mounting plate; 312. Limiting rod; 313. First spring; 314. Fixed rod; 32. Shield structure; 321. Shield plate; 321a. Sliding cavity; 321b. First channel; 321 c. second channel; 322. air cylinder; 323. extension plate; 324. sliding rod; 325. second spring; 33. vibrating structure; 331. conduction cylinder; 331a. outer arc groove; 331b. inner groove; 332. transmission rod; 332a. upper rod; 332b. lower rod; 332c. flange; 332d. clamping rod; 333. vibrating plate; 34. spatula; 341. first clamping block; 342. second clamping block; 4. hydraulic cylinder. DETAILED DESCRIPTION

[0041] The specific implementation modes of the present invention are described in detail below in conjunction with the accompanying drawings, but it should be understood that the protection scope of the present invention is not limited by the specific implementation modes.

[0042] Unless explicitly stated otherwise, throughout the specification, the term “comprise” or variations thereof such as “include” or “comprising” will be understood as including the stated elements or components but not excluding other elements or components.

[0043] Reference Figure 1-Figure 13 As shown, this embodiment provides a technical solution:

[0044] A pouring device for green building construction, comprising a pouring tank 1 for containing concrete aggregates and a discharging assembly 2 arranged inside the pouring tank 1 for extruding concrete, wherein the discharging assembly 2 comprises a servo motor 21 fixed to the middle of the outer top surface of the pouring tank 1, a rotating shaft 22 coaxially fixed with the output of the servo motor 21, and an auger 23 fixed to the bottom end of the rotating shaft 22, wherein the mixed concrete aggregates are fed into the pouring tank 1 through an opening at the top of the pouring tank 1, and then the servo motor 21 drives the auger 23 to rotate and extrude the material for pouring concrete;

[0045] The pouring tank 1 is composed of a tank body 11, an upper pipe 12, a bellows 13 and a lower pipe 14 which are connected in sequence from top to bottom. The auger 23 is arranged in the upper pipe 12 and the sizes of the two are adapted. A vibrating assembly 3 is arranged in the lower pipe 14. By arranging the vibrating assembly 3, the concrete can be continuously driven to vibrate during the pouring process to reduce the voids in the poured concrete.

[0046] The vibrating assembly 3 includes a fixed tube 31 disposed in the lower tube 14, a shield structure 32 fixed on the top surface of the fixed tube 31, and a vibrating structure 33 disposed in the fixed tube 31. The vibrating structure 33 includes a conductive tube 331, a vibrating plate 333 fixed at the bottom end of the conductive tube 331, and a transmission rod 332 disposed in the conductive tube 331. The vibrating plate 333 is always located below the lower tube 14 to ensure that the vibrating plate 333 can extend into the concrete during pouring.

[0047] The transmission rod 332 includes an upper rod 332a on the upper side and a lower rod 332b on the lower side. The upper rod 332a is coaxially fixedly connected to the bottom end of the rotating shaft 22, and the upper end of the lower rod 332b is inserted into the upper rod 332a and the two are slidably connected. The top of the lower rod 332b is provided with a plurality of regularly distributed flanges 332c. The transmission rod 332 is split into the lower rod 332b and the upper rod 332a, so that when the height of the lower tube 14 is adjusted, the transmission rod 332 is fixed in length and blocks the lower tube 14 from moving up and down. At the same time, the existence of the flange 332c can ensure that the upper rod 332a can drive the lower rod 332b to rotate.

[0048] The bottom end of the lower rod 332b passes through the baffle structure 32 and extends into the conductive tube 331. Two horizontal clamping rods 332d are symmetrically fixed to the bottom end of the lower rod 332b. An inner groove 331b is provided on the inner wall of the conductive tube 331. The outer end of the clamping rod 332d extends into the inner groove 331b. When the upper rod 332a drives the lower rod 332b to rotate, the clamping rod 332d will rotate together, and then drive the conductive tube 331 to vibrate up and down through the inner groove 331b.

[0049] Specifically, Figure 1-Figure 3As shown, the upper tube 12, the bellows 13 and the lower tube 14 are interconnected from top to bottom and the connection is fixed. By setting the bellows 13, the bellows 13 can be driven to synchronously extend and retract when the lower tube 14 moves up and down. A hydraulic cylinder 4 is fixed to the side wall of the upper tube 12, and the output end of the hydraulic cylinder 4 is fixedly connected to the outer wall of the lower tube 14. The hydraulic cylinder 4 is set to drive the lower tube 14 to move up and down to adjust the height. A plurality of regularly distributed annular fixing rods 314 are fixed to the side wall of the fixing tube 31, and the outer ends of the fixing rods 314 are fixed to the outer wall of the lower tube 14. The entire vibrating assembly 3 is fixed by setting the fixing rods 314.

[0050] In addition, if Figure 5-Figure 10 As shown, two groups of mounting plates 311 are symmetrically arranged on the inner wall of the fixed cylinder 31, and the two mounting plates 311 in each group are symmetrically arranged up and down. A limiting rod 312 is fixed between the mounting plates 311 in the same group, and a first spring 313 is sleeved on the limiting rod 312 to drive the conductive cylinder 331 to reset. Hanging ears are symmetrically fixed on the outer wall of the conductive cylinder 331 near the top, and the limiting rod 312 passes through the corresponding hanging ears and the two are slidably connected. The first spring 313 is located below the hanging ears. The rotation of the conductive cylinder 331 can be limited by the limiting rod 312 and the hanging ears, and the first spring 313 can provide elastic force for the position recovery of the conductive cylinder 331.

[0051] Furthermore, the inner groove 331b is composed of four vertical grooves and four arc-shaped spiral grooves connected in an interlaced manner. The number of spiral turns of the spiral groove is a quarter of a circle and the spiral direction is a counterclockwise spiral. The front end of the spiral groove is connected to the top of the front vertical groove, and the rear end is connected to the bottom of the rear vertical groove. When the clamping rod 332d rotates counterclockwise in the spiral groove, since the conductive cylinder 331 cannot rotate, the clamping rod 332d will press the conductive cylinder 331 downward through the spiral groove, so that the conductive cylinder 331 moves downward and squeezes the first spring 313. When the clamping rod 332d rotates to the vertical groove, the first spring 313 will give the conductive cylinder 331 an upward elastic force to drive the conductive cylinder 331 to reset. When the clamping rod 332d rotates continuously with the transmission rod 332, the conductive cylinder 331 will drive the vibrating plate 333 to vibrate up and down continuously.

[0052] In addition, a spatula 34 is provided on the bottom end surface of the lower tube 14, a first clamping block 341 is provided near the middle of the top surface of the spatula 34, a circle of annular groove is provided on the bottom end surface of the lower tube 14, the first clamping block 341 is clamped in the annular groove and the first clamping block 341 can rotate along the annular groove, the spatula 34 can be suspended by the annular groove and the first clamping block 341, a second clamping block 342 is fixed in the middle of the inner side wall of the spatula 34, the inner end of the second clamping block 342 is clamped in the outer arc groove 311a and the two can slide relatively, when the conductive tube 331 vibrates up and down, the second clamping block 342 cooperates with the outer arc groove 311a to drive the spatula 34 to rotate and smooth the poured concrete surface;

[0053] Specifically, an outer arc groove 311a is provided on the outer wall of the conductive cylinder 331. The outer arc groove 311a is in a spiral shape arranged along the outer wall of the conductive cylinder 331 and has one spiral turn. The vertical height from the top to the bottom of the outer arc groove 311a is equal to the height of the vertical groove. When the conductive cylinder 331 vibrates up and down, the outer arc groove 311a will apply a pressure to the second clamping block 342 through the groove wall. When the conductive cylinder 331 moves up, the second clamping block 342 is subjected to the pressure from the upper groove wall and then rotates clockwise along the outer arc groove 311a. When the conductive cylinder 331 moves down, the second clamping block 342 is subjected to the pressure from the lower groove wall and then rotates counterclockwise along the outer arc groove 311a, and at the same time drives the trowel 34 to rotate and smooth the concrete.

[0054] In addition, if Figure 11-13 As shown, the shield structure 32 includes a conical shield plate 321, two air cylinders 322 fixed on the top surface of the shield plate 321, and a plurality of extension plates 323 regularly distributed in an annular shape in the shield plate 321. The shield plate 321 is provided with a plurality of sliding cavities 321a corresponding to the extension plates 323 one by one. The sliding cavities 321a are inclined and have the same inclination as the top surface of the sliding cavities 321a. By providing the shield plate 321, the interior of the fixed cylinder 31 can be shielded to prevent concrete from entering the fixed cylinder 31 and affecting the movement of the vibrating assembly 3.

[0055] Furthermore, an inverted L-shaped plug rod 121 is symmetrically arranged on the inner wall of the upper tube 12 near the bottom, and the vertical section of the plug rod 121 is inserted into the corresponding side cylinder 322. A first annular channel 321b is arranged near the upper part of the baffle plate 321, and the first channel 321b is connected to the bottom end of the cylinder 322. A plurality of second channels 321c distributed in an annular manner are arranged in the baffle plate 321, and the second channels 321c correspond to the sliding cavities 321a one by one, and the second channels 321c are connected to the first channels 321b and the corresponding sliding cavities 321a;

[0056] When the lower tube 14 is moved upward to adjust the height, the distance between the lower tube 14 and the upper tube 12 will decrease, and then the insertion rod 121 will press down the gas in the gas cylinder 322, and the compressed gas enters the sliding cavity 321a through the first channel 321b and the second channel 321c, and then pushes out the extension plate 323. Since the lower tube 14 moves upward, it means that it is closer to the upper opening of the mold. The extension plate 323 is pushed out to reduce the gap between the vibrating assembly 3 and the lower tube 14, thereby slowing down the speed of concrete pouring, avoiding excessive pouring of concrete when pouring concrete close to the upper opening of the mold, resulting in concrete waste;

[0057] In addition, sliding rods 324 are fixed on the left and right side walls of the sliding cavity 321a, and the left and right protruding edges of the bottom end of the extension plate 323 pass through the corresponding sliding rods 324, and the two are slidably connected. A second spring 325 is sleeved on the outside of the sliding rod 324 and located between the extension plate 323 and the ground in the sliding cavity 321a. By setting the second spring 325, the extension plate 323 can be helped to return to the sliding cavity 321a when the lower tube 14 moves downward.

[0058] The present invention also provides a casting method for green building construction, using the above-mentioned casting device for green building construction, comprising the following steps:

[0059] S1, feeding the mixed concrete aggregate into the casting tank 1, and starting the hydraulic cylinder 4 to extend the lower pipe 14 into the mold of the prefabricated structure close to the bottom;

[0060] S2, then close the hydraulic cylinder 4, and start the servo motor 21 to drive the auger 23 to rotate through the rotating shaft 22 to squeeze the concrete aggregate along the corrugated pipe 13 and the lower pipe 14 and pour it into the mold;

[0061] S3. During pouring, the rotating shaft 22 drives the clamping rod 332d to rotate through the transmission rod 332. When the clamping rod 332d rotates to the spiral groove of the inner groove 331b, it presses down the conductive cylinder 331 and squeezes the first spring 313. When the clamping rod 332d rotates to the vertical groove, the restoring force of the first spring 313 pushes the conductive cylinder 331 upward, so that during the discharging process, the conductive cylinder 331 continuously drives the vibrating plate 333 to vibrate up and down, thereby reducing the gap between the poured concrete.

[0062] S4, when the conductive tube 331 vibrates up and down, the spatula 34 rotates along the center of the bottom end of the lower tube 14 in cooperation with the second clamping block 342 and the outer arc groove 311a, thereby smoothing the poured concrete;

[0063] S5. After pouring for a period of time, the hydraulic cylinder 4 is started again to drive the lower tube 14 to move up a certain distance. When the lower tube 14 rises, the insertion rod 121 will squeeze the gas in the gas cylinder 322, so that the gas passes through the first channel 321b and the second channel 321c to push the extension plate 323 out of the sliding cavity 321a to reduce the gap between the vibrating assembly 3 and the lower tube 14, thereby slowing down the concrete pouring speed;

[0064] S6. Then repeat the steps S2-S4 to pour the concrete layer by layer until it is completely poured.

[0065] The foregoing description of specific exemplary embodiments of the present invention is for the purpose of illustration and demonstration. These descriptions are not intended to limit the present invention to the precise form disclosed, and it is clear that many changes and variations can be made based on the above teachings. The purpose of selecting and describing exemplary embodiments is to explain the specific principles of the present invention and its practical application, so that those skilled in the art can realize and utilize various different exemplary embodiments of the present invention and various different selections and changes. The scope of the present invention is intended to be limited by the specification and its equivalents.

Claims

1. A pouring device for green building construction, comprising a pouring tank (1) for containing concrete aggregates and a discharge assembly (2) arranged inside the pouring tank (1) for extruding concrete, the discharge assembly (2) comprising a servo motor (21) fixed to the middle of the outer top surface of the pouring tank (1), a rotating shaft (22) coaxially fixed to the output shaft of the servo motor (21), and an auger (23) fixed to the bottom end of the rotating shaft (22), characterized in that: The pouring tank (1) is composed of a tank body (11), an upper tube (12), a corrugated tube (13) and a lower tube (14) which are connected in sequence from top to bottom; the auger (23) is arranged in the upper tube (12) and the sizes of the two are adapted; and a vibrating assembly (3) for reducing voids in poured concrete is arranged in the lower tube (14); The vibrating assembly (3) comprises a fixed cylinder (31) arranged in the lower tube (14), a shield structure (32) fixed to the top surface of the fixed cylinder (31), and a vibrating structure (33) arranged in the fixed cylinder (31); the vibrating structure (33) comprises a conductive cylinder (331), a vibrating plate (333) fixed to the bottom end of the conductive cylinder (331), and a transmission rod (332) arranged in the conductive cylinder (331); the transmission rod (332) comprises an upper rod (332a) on the upper side and a lower rod (332b) on the lower side; the upper rod (332a) is coaxially fixedly connected to the bottom end of the rotating shaft (22); the upper end of the lower rod (332b) is inserted into the upper rod (332a) and the two are slidably connected; the lower rod (332b) is A plurality of regularly distributed flanges (332c) are provided at the top of the lower rod (332b), the bottom end of the lower rod (332b) passes through the baffle structure (32) and extends into the conductive tube (331), two horizontal clamping rods (332d) are symmetrically fixed to the bottom end of the lower rod (332b) front and back, an inner groove (331b) is provided on the inner wall of the conductive tube (331), the outer end of the clamping rod (332d) extends into the inner groove (331b), the inner groove (331b) is composed of four vertical grooves and four arc-shaped spiral grooves connected in an alternating manner, the number of spiral turns of the spiral groove is a quarter of a circle and the spiral direction is a counterclockwise spiral, the front end of the spiral groove is connected to the top end of the vertical groove on the front side along the spiral direction, and the rear end is connected to the bottom end of the vertical groove on the rear side; Two groups of mounting plates (311) are symmetrically arranged on the inner wall of the fixed cylinder (31), a limiting rod (312) is fixed between the mounting plates (311) in the same group, and a first spring (313) is sleeved on the limiting rod (312) for driving the conductive cylinder (331) to return to its original position; An outer arc groove (311a) is provided on the outer wall of the conductive tube (331). The outer arc groove (311a) is in a spiral shape and is arranged along the outer wall of the conductive tube (331). The number of spiral turns is one turn. The vertical height from the top end to the bottom end of the outer arc groove (311a) is equal to the height of the vertical groove.

2. The pouring device for green building construction as claimed in claim 1, characterized in that: The upper tube (12), the corrugated tube (13), and the lower tube (14) are interconnected from top to bottom and the connection points are fixed; a hydraulic cylinder (4) is fixed to the side wall of the upper tube (12); an output end of the hydraulic cylinder (4) is fixedly connected to the outer wall of the lower tube (14); a plurality of regularly annular fixing rods (314) are fixed to the side wall of the fixing cylinder (31); and outer ends of the fixing rods (314) are fixed to the outer wall of the lower tube (14).

3. The pouring device for green building construction as claimed in claim 2, characterized in that: Each group of two mounting plates (311) are symmetrically arranged up and down, and the outer wall of the conductive cylinder (331) is symmetrically fixed with hanging ears near the top, the limiting rod (312) passes through the corresponding hanging ears and the two are slidably connected, and the first spring (313) is located below the hanging ears.

4. The pouring device for green building construction as claimed in claim 3, characterized in that: The bottom end surface of the lower tube (14) is provided with a spatula (34), the top surface of the spatula (34) is provided with a first clamping block (341) in the middle, the bottom end surface of the lower tube (14) is provided with a ring groove, the first clamping block (341) is clamped in the ring groove and the first clamping block (341) can rotate along the ring groove, and a second clamping block (342) is fixed in the middle of the inner side wall of the spatula (34), the inner end of the second clamping block (342) is clamped in the outer arc groove (311a) and the two can slide relative to each other.

5. The pouring device for green building construction as claimed in claim 4, characterized in that: The shield structure (32) comprises a conical shield plate (321), two air cylinders (322) fixed on the top surface of the shield plate (321) on the left and right, and a plurality of extension plates (323) regularly distributed in an annular shape inside the shield plate (321), wherein the shield plate (321) is provided with a plurality of sliding cavities (321a) corresponding one to one with the extension plates (323), and the sliding cavities (321a) are arranged obliquely and the inclination is the same as the inclination of the top surface of the shield plate (321).

6. The pouring device for green building construction as claimed in claim 5, characterized in that: An inverted L-shaped insertion rod (121) is symmetrically arranged on the inner wall of the upper tube (12) near the bottom end, and the vertical section of the insertion rod (121) is inserted into the corresponding side of the air cylinder (322). A first annular channel (321b) is arranged at the upper part of the baffle plate (321), and the first channel (321b) is connected to the bottom end of the air cylinder (322). A plurality of second channels (321c) distributed in an annular shape are arranged in the baffle plate (321), and the second channels (321c) correspond to the sliding cavity (321a) one by one, and the second channels (321c) are connected to the first channel (321b) and the corresponding sliding cavity (321a).

7. The pouring device for green building construction as claimed in claim 6, characterized in that: Sliding rods (324) are fixed on the left and right side walls of the sliding cavity (321a); ​​the left and right outwardly protruding edges of the bottom end of the extension plate (323) pass through the corresponding sliding rods (324), and the two are slidably connected; a second spring (325) is sleeved outside the sliding rod (324) and is located between the extension plate (323) and the ground inside the sliding cavity (321a).

8. A casting method for green building construction, using the casting device for green building construction according to claim 7, characterized in that: The following steps are involved: S1, feeding the mixed concrete aggregate into the casting tank (1), and starting the hydraulic cylinder (4) to extend the lower pipe (14) into the mold of the prefabricated structure close to the bottom; S2, then closing the hydraulic cylinder (4), and simultaneously starting the servo motor (21) to drive the auger (23) to rotate via the rotating shaft (22) to squeeze the concrete aggregate out along the corrugated pipe (13) and the lower pipe (14) and pour it into the mold; S3. During pouring, the rotating shaft (22) drives the clamping rod (332d) to rotate via the transmission rod (332). When the clamping rod (332d) rotates to the spiral groove of the inner groove (331b), it presses down the conductive cylinder (331) and squeezes the first spring (313). When the clamping rod (332d) rotates to the vertical groove, the restoring force of the first spring (313) pushes the conductive cylinder (331) upward, so that during the discharging process, the conductive cylinder (331) continuously drives the vibrating plate (333) to vibrate up and down, thereby reducing the gaps between the poured concrete. S4, when the conducting tube (331) vibrates up and down, the spatula (34) rotates along the center of the bottom end of the lower tube (14) in cooperation with the second clamping block (342) and the outer arc groove (311a), thereby smoothing the poured concrete; S5. After pouring for a period of time, the hydraulic cylinder (4) is started again to drive the lower tube (14) to move upward for a certain distance. When the lower tube (14) rises, the insertion rod (121) squeezes the gas in the gas cylinder (322), so that the gas passes through the first channel (321b) and the second channel (321c) to push the extension plate (323) out of the sliding cavity (321a) to reduce the gap between the vibrating assembly (3) and the lower tube (14), thereby slowing down the concrete pouring speed. S6. Then repeat the steps S2-S4 to pour the concrete layer by layer until it is completely poured.

Citation Information

Patent Citations

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    CN118559859B

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