A protective device for coal preparation plant and a method of using the same

By designing a multi-functional mechanism and a protective device formed by a water film, the problems of noise, spontaneous combustion of materials, and dust flying of scraper conveyors were solved, achieving a safe and clean construction environment.

CN119038032BActive Publication Date: 2025-11-21YULIN SHENHUA ENERGY CO LTD
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Patent Information

Application Number
CN202411025454.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-11-21
Estimated Expiration
2044-07-30

AI Technical Summary

Technical Problem

Existing scraper conveyor equipment generates significant noise, spontaneous combustion of materials, and dust during coal preparation, affecting construction safety and the environment.

Method used

A protective device comprising first, second, and third functional mechanisms was designed to reduce noise and temperature, prevent spontaneous combustion of materials, and reduce dust emissions by adjusting the angle of the liquid storage frame and the formation of the water film.

Benefits of technology

It effectively reduces the vibration, noise, and temperature of the scraper conveyor equipment, prevents materials from spontaneously combusting, and keeps the construction environment clean.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a kind of protective equipment for coal preparation plant and its use method, comprising: first function mechanism, first function mechanism includes base, base is provided with two, each base inside is slidably inserted with a group of top block, each group of top block is provided with two, each top block two sides relative inner wall is rotatably connected with adjusting block, four adjusting blocks top is fixedly connected with liquid storage frame, two slide rods are slidably inserted between the two opposite inner walls of liquid storage frame.The application, in use, according to actual use, increase or decrease the number of equipment, and then the stable connection of connecting frame and protective frame can be achieved through bolts, so that multiple devices can be connected for use, and the equipment can meet the use of different specifications of existing scraper equipment, by injecting a suitable amount of water resources into the liquid storage frame through the injection pipe, placing the protective frame under the existing scraper, and then starting the oil cylinder body by control.
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Description

Technical Field

[0001] This invention belongs to the technical field of coal preparation protection equipment, specifically a protective device for coal preparation plants and its usage method. Background Technology

[0002] Coal preparation, also known as coal washing, is the process of separating clean coal from raw coal to meet the quality requirements of users. Coking coal has certain requirements for ash and sulfur content, and must use clean coal that has been washed. The petrographic composition of coal, as well as the quantity, type, properties and distribution of minerals in the coal, are all factors that affect the coal's washability.

[0003] However, in existing technologies, scraper conveyors are typically used to transport coal and mineral materials during the coal preparation process. Due to the limitations of their actual structure, existing scraper conveyors tend to generate significant noise during operation. This high noise level can be harmful to the health of operators. Furthermore, the material scrapes against internal components during operation, which can generate high temperatures and potentially lead to spontaneous combustion, posing a significant safety hazard to construction. Additionally, the material transport process generates dust, which negatively impacts the overall construction environment. Summary of the Invention

[0004] The purpose of this invention is to provide a protective device for coal preparation plants and its usage method that can effectively reduce the noise generated by existing scraper conveyor equipment, effectively prevent spontaneous combustion of materials during transportation, and effectively prevent excessive dust dispersion, thus ensuring the cleanliness of the overall construction process.

[0005] The technical solution adopted in this invention is as follows: A protective device for a coal preparation plant, comprising: a first functional mechanism, the first functional mechanism including a base, two bases being provided in total, a set of top blocks being slidably inserted inside each base, two top blocks being provided in each set, an adjusting block being rotatably connected between the two sides of each top block relative to the inner surface wall, a liquid storage frame being fixedly connected between the tops of the four adjusting blocks, two sliding rods being slidably inserted between the two sides of the liquid storage frame relative to the inner surface wall, and a movable frame being sleeved on the outer surface of each sliding rod;

[0006] The second functional mechanism includes a protective frame, which is fixedly connected to the top of two movable frames. Micro-perforated plates are fixedly connected to the inner walls of both sides of the protective frame. Two mounting brackets are fixedly connected to the bottom of the protective frame. Each mounting bracket has a limit threaded rod threadedly connected to its bottom. The top end of each limit threaded rod extends into the interior of the protective frame, and a support plate is rotatably connected to the top end of each limit threaded rod.

[0007] The third functional mechanism is set on the protective frame. The third functional mechanism includes a connecting frame and a cooling component. Top plates are fixedly connected to both outer surfaces of the connecting frame. A clip is fixedly connected to one outer surface of each top plate. The cooling component is set on the top plate.

[0008] In each group of two top blocks, a connecting plate is fixedly connected between their opposite outer surfaces. Two hydraulic cylinder bodies are fixedly connected to the bottom surface inside each base. The output end of each hydraulic cylinder body is fixedly connected to the bottom of the corresponding connecting plate.

[0009] The liquid storage frame has an injection pipe connected to one outer surface and a drain pipe connected to the bottom.

[0010] The liquid storage frame has two movable openings at the top, and the top of each movable frame slides through the corresponding movable opening. Multiple push plates are fixedly connected at equal intervals to the outer surfaces of the two movable frames.

[0011] Each of the slide rods has a pressure plate fixedly connected to both ends, and a limiting spring is slidably sleeved on the outer surface of each slide rod near the edges of both ends.

[0012] The protective frame has flow channels on its inner bottom surface near both sides, and a flow block is fixedly connected to the bottom of the protective frame.

[0013] One end of the connecting frame is fixedly connected to a connecting pipe by bolts, and two clips are slidably inserted into the top of the protective frame.

[0014] The cooling component includes a top tube and a liquid guiding frame. There are two top tubes, which are connected and located at the top of the connecting frame. A pressurizing frame is connected between the top ends of the two top tubes. There are multiple liquid guiding frames, which are equidistantly connected and located at the bottom of the connecting frame. A liquid dispensing frame is connected to one outer surface of each liquid guiding frame, and multiple L-shaped strips are fixedly connected at equal intervals to the bottom of each liquid dispensing frame.

[0015] The pressurizing frame is equipped with a one-way valve at the top, and each of the liquid dispensing frames has a drain port at the bottom.

[0016] A method for using protective equipment in a coal preparation plant includes the following steps:

[0017] S1. Initial Protection: Adjust the number of devices according to actual usage. Securely connect the connecting frame and protective frame with bolts, allowing multiple devices to be assembled for use. This ensures the equipment can accommodate existing scraper conveyors of different specifications. Inject an appropriate amount of water into the storage frame via the injection pipe. Place the protective frame under the existing scraper conveyor. Control the start of the hydraulic cylinder, which, in conjunction with the connecting plate, adjusts the height of the corresponding top block. This allows the adjusting block to adjust the angle of the storage frame, and the sliding rod, via the moving frame, adjusts the protective frame. By using an angle, and then adjusting the limit threaded rod by rotation, the limit threaded rod can move and adjust the support plate, allowing the limit threaded rod to press the support plate against the bottom of the protective frame. This enables the first and second functional mechanisms to provide a certain degree of support for the existing scraper conveyor equipment. At the same time, the vibration generated by the operation of the existing scraper conveyor equipment can be transmitted to the slide rod and push plate through the moving frame. Under the positional constraints of the limit spring and water resources, the water resources, in conjunction with the push plate, and the slide rod, in conjunction with the pressure plate and limit spring, can effectively reduce the vibration of the existing scraper conveyor equipment.

[0018] S2. Adjustment and Protection: Seal one end of the end connecting frame and connect it to the existing water supply equipment through the connecting pipe. When water is injected into the connecting frame, it will be injected into the dispensing frame through the liquid guide frame. The water can then be delivered to the top of the L-shaped strip through the drain port and flow down between adjacent L-shaped strips. This creates a water film between the adjacent L-shaped strips, which can effectively block the transmission of noise generated by the operation of the existing scraper conveyor and reduce the temperature around the existing scraper conveyor.

[0019] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0020] In this invention, the number of devices can be increased or decreased according to actual usage. Bolts securely connect the connecting frame and the protective frame, allowing multiple devices to be assembled for use. This enables the equipment to meet the needs of existing scraper conveyor equipment of different specifications. A suitable amount of water is injected into the storage frame through the injection pipe. The protective frame is placed below the existing scraper conveyor. The hydraulic cylinder is then activated, moving in conjunction with the connecting plate to adjust the height of the corresponding top block. This allows the adjusting block to effectively adjust the angle of the storage frame. The sliding rod, via the moving frame, effectively adjusts the angle of the protective frame. Rotating the adjusting limit threaded rod moves the support plate, pressing it against the bottom of the protective frame. This provides a certain degree of support for the existing scraper conveyor equipment through the first and second functional mechanisms. Simultaneously, the vibrations generated during the operation of the existing scraper conveyor equipment are effectively mitigated by the moving frame. The water is transferred to the slide bar and push plate. Under the positional constraints of the limit spring and water supply, the water supply, in conjunction with the push plate and the slide bar, in conjunction with the pressure plate and limit spring, effectively reduces the vibration of the existing scraper conveyor equipment, thereby effectively reducing vibration and noise. Simultaneously, one end of the end connecting frame is sealed, and a connecting pipe connects it to the existing water supply equipment. When water is injected into the connecting frame, it flows through the liquid guide frame into the liquid distribution frame, allowing the water to be delivered to the top of the L-shaped strips through the drain port. The water then flows down between adjacent L-shaped strips, forming an effective water film. This water film effectively blocks the transmission of noise generated by the existing scraper conveyor equipment and effectively reduces the ambient temperature, ensuring that materials are less likely to spontaneously combust during transport. The flowing water also effectively reduces dust from materials, ensuring a clean construction environment and enabling the equipment to perform its functions efficiently. Attached Figure Description

[0021] Figure 1 This is a frontal perspective view of the present invention;

[0022] Figure 2 This is a rear perspective view of the present invention;

[0023] Figure 3 This is a frontal sectional perspective view of the present invention;

[0024] Figure 4 This is a frontal sectional perspective view of the first functional mechanism of the present invention;

[0025] Figure 5 This is a frontal sectional perspective view of the second functional mechanism of the present invention;

[0026] Figure 6 This is a frontal sectional view of the third functional mechanism of the present invention.

[0027] Figure 7 For the present invention Figure 6 Enlarged view of section A in the middle;

[0028] Figure 8 For the present invention Figure 6 Enlarged view of section B.

[0029] The diagram shows the following markings: 1. First functional mechanism; 101. Base; 102. Top block; 103. Adjusting block; 104. Liquid storage frame; 105. Moving frame; 106. Slide rod; 107. Limiting spring; 108. Pressure plate; 109. Push plate; 110. Injection pipe; 111. Drain pipe; 112. Cylinder body; 113. Linkage plate; 2. Second functional mechanism; 201. Protective frame; 202. Micro-perforated plate; 203. Guide block; 204. Mounting frame; 205. Limiting threaded rod; 206. Support plate; 3. Third functional mechanism; 301. Connecting frame; 302. Top plate; 303. Locking strip; 304. Liquid distribution frame; 305. L-shaped strip; 306. Top pipe; 307. Pressure boosting frame; 308. One-way valve; 309. Connecting pipe; 310. Liquid guide frame. Detailed Implementation

[0030] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.

[0031] Example 1

[0032] Reference Figures 1-8A protective device for a coal preparation plant includes: a first functional mechanism 1, a second functional mechanism 2, and a third functional mechanism 3. The first functional mechanism 1 includes a base 101, which provides a mounting foundation for other functional components of the device, allowing the device to be stably installed in a designated location. Two bases 101 are provided, each with a set of top blocks 102 slidably inserted inside. The top blocks 102 facilitate the installation of other functional components. Two top blocks 102 are provided in each set, and each top block 102 has two adjusting blocks 103 rotatably connected between its two sides and their corresponding inner surfaces. The installation of the storage frame 104 is convenient. The storage frame 104 is fixedly connected between the tops of the four adjusting blocks 103. The storage frame 104 facilitates the temporary storage of water resources. Two sliding rods 106 are slidably inserted between the inner walls of the two sides of the storage frame 104. The sliding rods 106 facilitate the installation of other functional components of the equipment. A movable frame 105 is fitted on the outer surface of each sliding rod 106. The movable frame 105 facilitates the installation of the protective frame 201. The second functional mechanism 2 includes the protective frame 201. The installation of the protective frame 201 facilitates the installation of other functional components of the equipment. The protective frame 201 is fixedly connected to the top of two movable frames 105. Micro-perforated plates 202 are fixedly connected to the inner walls of both sides of the protective frame 201. The micro-perforated plates 202 effectively reduce the noise generated during the operation of the existing scraper conveyor. Two mounting brackets 204 are fixedly connected to the bottom of the protective frame 201. The mounting brackets 204 facilitate the installation of limiting threaded rods 205, allowing the limiting threaded rods 205 to work securely with the support plate 206 to limit the travel distance of the existing scraper conveyor. Each mounting bracket 204 has a limiting threaded rod 205 threadedly connected to its bottom. The top ends of all extend into the protective frame 201. Each limiting threaded rod 205 has a support plate 206 rotatably connected to its top end. A third functional mechanism 3 is set on the protective frame 201. The third functional mechanism 3 includes a connecting frame 301 and a cooling component. The establishment of the connecting frame 301 facilitates the installation of other functional components of the equipment. Top plates 302 are fixedly connected to both outer surfaces of the connecting frame 301. A retaining strip 303 is fixedly connected to one outer surface of each top plate 302. When the retaining strip 303 is set, the top plate 302 and the connecting frame 301 can be stably set on the top of the protective frame 201. The cooling component is set on the top plate 302.

[0033] Reference Figures 3-8Each set of two top blocks 102 is fixedly connected to a connecting plate 113 between their opposite outer surfaces. The connecting plate 113 allows the cylinder body 112 to synchronously adjust the position of the corresponding top block 102. Two cylinder bodies 112 are fixedly connected to the bottom surface inside each base 101. The output end of each cylinder body 112 is fixedly connected to the bottom of the corresponding connecting plate 113. A liquid injection pipe 110 is connected to one outer surface of the liquid storage frame 104. The liquid injection pipe 110, in conjunction with the drain pipe 111, can effectively... The storage container 104 stores and transports water resources. A drain pipe 111 is connected to the bottom of the storage container 104. Two movable openings are located at the top of the storage container 104, allowing the movable frame 105 to move. Each movable frame 105 has its top slidably passing through a corresponding movable opening. Multiple push plates 109 are equidistantly fixed to the outer surfaces of both sides of the two movable frames 105. The push plates 109 effectively mitigate the vibration amplitude of the slide rod 106. Each slide rod 106 has... A pressure plate 108 is fixedly connected. Each slide rod 106 has a limiting spring 107 slidably fitted on its outer surface near both edges. A guide groove is provided on the bottom surface of the protective frame 201 near both sides. A guide block 203 is fixedly connected to the bottom of the protective frame 201. A connecting pipe 309 is fixedly connected to one end of the connecting frame 301 by bolts. Two retaining strips 303 are slidably inserted into the top of the protective frame 201. The cooling component includes a top pipe 306 and a liquid guiding frame 310. Two top pipes 306 are provided. Pipe 306 is connected to the top of connecting frame 301. A pressure-boosting frame 307 is connected between the top ends of two top pipes 306. Multiple liquid guide frames 310 are provided. Multiple liquid guide frames 310 are equidistantly connected to the bottom of connecting frame 301. A liquid distribution frame 304 is connected to one side of the outer surface of each liquid guide frame 310. Multiple L-shaped strips 305 are fixedly connected at equal intervals at the bottom of each liquid distribution frame 304. A one-way valve 308 is provided at the top of pressure-boosting frame 307. A drain port is provided at the bottom of each liquid distribution frame 304.

[0034] The following is a detailed description of the method of using a protective device for a coal preparation plant provided by an embodiment of the present invention. The method of use includes the following steps:

[0035] Step 1, Initial Protection: Adjust the number of devices according to actual usage. Securely connect the connecting frame 301 and the protective frame 201 with bolts, allowing multiple devices to be assembled for use. This ensures the equipment can meet the needs of existing scraper conveyors of different specifications. Inject an appropriate amount of water into the storage frame 104 through the injection pipe 110. Place the protective frame 201 under the existing scraper conveyor. Then, control the start of the hydraulic cylinder body 112, which, in conjunction with the connecting plate 113, moves to adjust the height of the corresponding top block 102. This allows the adjusting block 103 to effectively adjust the angle of the storage frame 104. The sliding rod 106, via the moving frame 105, effectively adjusts the angle of the protective frame 201. Finally, rotate... Adjusting the limiting threaded rod 205 allows the limiting threaded rod 205 to effectively move and adjust the support plate 206, enabling the limiting threaded rod 205 to press the support plate 206 against the bottom of the protective frame 201. This allows the first functional mechanism 1 and the second functional mechanism 2 to provide a certain degree of support for the existing scraper conveyor equipment. Simultaneously, the vibration generated by the operation of the existing scraper conveyor equipment can be effectively transmitted to the slide rod 106 and push plate 109 through the moving frame 105. Under the positional restriction of the limiting spring 107 and the water resource, the water resource, in conjunction with the push plate 109 and the slide rod 106, in conjunction with the pressure plate 108 and the limiting spring 107, can effectively reduce the vibration of the existing scraper conveyor equipment, thereby effectively reducing the vibration noise of the existing scraper conveyor equipment.

[0036] Step 2, Adjustment and Protection: Seal one end of the end connecting frame 301, and connect it to the existing water supply equipment through the connecting pipe 309. When water is injected into the connecting frame 301, it will flow into the distributing frame 304 through the liquid guide frame 310. The water can then be transported to the top of the L-shaped strip 305 through the drain port, and flow down between adjacent L-shaped strips 305, forming an effective water film. This water film can effectively block the transmission of noise generated by the existing scraper conveyor equipment, and effectively reduce the temperature around the existing scraper conveyor equipment, ensuring that the material is not prone to spontaneous combustion during transportation. At the same time, the flowing water can effectively reduce the flying of material dust, ensuring a clean construction environment and enabling the equipment to perform its functions efficiently.

[0037] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A protective device for a coal preparation plant, characterized in that, include: The first functional mechanism (1) includes a base (101), two of which are provided. Each base (101) has a set of top blocks (102) slidably inserted inside it. Each set of top blocks (102) has two of them. Adjusting blocks (103) are rotatably connected between the two sides of each top block (102) relative to the inner surface wall. A liquid storage frame (104) is fixedly connected between the tops of the four adjusting blocks (103). A liquid storage frame (104) is slidably inserted between the two sides of the liquid storage frame (104) relative to the inner surface wall. Two slide rods (106) are provided, and each slide rod (106) is fitted with a movable frame (105) on its outer surface. The liquid storage frame (104) has two movable openings at its top. The top of each movable frame (105) slides through the corresponding movable opening. Multiple push plates (109) are fixedly connected at equal intervals on the opposite outer surfaces of the two movable frames (105). Each slide rod (106) is fixedly connected to two ends with pressure plates (108). Each slide rod (106) is slidably fitted with a limiting spring (107) near the two end edges on its outer surface. The second functional mechanism (2) includes a protective frame (201), which is fixedly connected to the top of two movable frames (105). Micro-perforated plates (202) are fixedly connected to the inner walls of both sides of the protective frame (201). Two mounting brackets (204) are fixedly connected to the bottom of the protective frame (201). Each mounting bracket (204) has a threaded limit rod (205) threaded to its bottom. The top of each limit rod (205) extends into the interior of the protective frame (201), and a support plate (206) is rotatably connected to the top of each limit rod (205). The third functional mechanism (3) is mounted on the protective frame (201). The third functional mechanism (3) includes a connecting frame (301) and a cooling component. Top plates (302) are fixedly connected to both outer surfaces of the connecting frame (301). A retaining strip (303) is fixedly connected to one outer surface of each top plate (302). The cooling component is mounted on the top plate (302). The cooling component includes a top tube (306) and a liquid guiding frame (310). The top tube (306) has a total of There are two top tubes (306) connected to the top of the connecting frame (301), and a pressurizing frame (307) connected between the top ends of the two top tubes (306). There are multiple liquid guiding frames (310), and multiple liquid guiding frames (310) are connected at equal intervals to the bottom of the connecting frame (301). Each liquid guiding frame (310) has a liquid separating frame (304) connected to one side of its outer surface, and multiple L-shaped strips (305) are fixedly connected at equal intervals to the bottom of each liquid separating frame (304).

2. The protective equipment for a coal preparation plant as described in claim 1, characterized in that: A connecting plate (113) is fixedly connected between the outer surfaces of the two top blocks (102) in each group, and two cylinder bodies (112) are fixedly connected to the bottom surface inside each base (101). The output end of each cylinder body (112) is fixedly connected to the bottom of the corresponding connecting plate (113).

3. The protective equipment for a coal preparation plant as described in claim 2, characterized in that: A liquid injection pipe (110) is connected to one side of the outer surface of the liquid storage frame (104), and a liquid drain pipe (111) is connected to the bottom of the liquid storage frame (104).

4. The protective equipment for a coal preparation plant as described in claim 3, characterized in that: The protective frame (201) has flow guide grooves on the bottom surface near both sides, and the bottom of the protective frame (201) is fixedly connected to a flow guide block (203).

5. The protective equipment for a coal preparation plant as described in claim 4, characterized in that: One end of the connecting frame (301) is fixedly connected to the connecting pipe (309) by bolts, and the two clips (303) are slidably inserted into the top of the protective frame (201).

6. The protective equipment for a coal preparation plant as described in claim 5, characterized in that: The pressure boosting frame (307) is equipped with a one-way valve (308) at the top, and each of the liquid distribution frames (304) has a drain port at the bottom.

7. A method for using protective equipment in a coal preparation plant, characterized in that, The protective equipment for a coal preparation plant, as described in any one of claims 1-6, comprises the following steps: S1. Preliminary Protection: Depending on the actual usage, the number of equipment can be increased or decreased. Bolts can be used to securely connect the connecting frame (301) and the protective frame (201), allowing multiple pieces of equipment to be spliced ​​together for use. This enables the equipment to meet the needs of existing scraper conveyors of different specifications. A suitable amount of water is injected into the storage frame (104) through the injection pipe (110). The protective frame (201) is placed below the existing scraper conveyor. The hydraulic cylinder body (112) is then activated, allowing it to move and adjust the height of the corresponding top block (102) in conjunction with the connecting plate (113). This allows the adjusting block (103) to adjust the angle of the storage frame (104), and the sliding rod (106) to adjust the angle of the protective frame (201) via the moving frame (105). The limit screw rod (205) is rotated and adjusted so that the limit screw rod (205) can move and adjust the support plate (206), so that the limit screw rod (205) can squeeze the support plate (206) to fit the bottom of the protective frame (201), so that the first functional mechanism (1) and the second functional mechanism (2) can provide a certain degree of support for the existing scraper machine equipment. At the same time, the vibration generated by the operation of the existing scraper machine equipment can be transmitted to the slide rod (106) and push plate (109) through the moving frame (105). Under the position restriction of the limit spring (107) and the water resource, the water resource, together with the push plate (109) and the slide rod (106), together with the pressure plate (108) and the limit spring (107), can effectively reduce the vibration of the existing scraper machine equipment. S2. Adjustment and protection: Seal one end of the end connecting frame (301) and connect it to the existing water supply equipment through the connecting pipe (309). When water is injected into the connecting frame (301), the water will be injected into the dispensing frame (304) through the liquid guide frame (310). The water can then be transported to the top of the L-shaped strip (305) through the drain port and flow down between adjacent L-shaped strips (305). This allows a water film to be formed between adjacent L-shaped strips (305), which can effectively block the transmission of noise generated by the operation of the existing scraper conveyor and reduce the temperature around the existing scraper conveyor.

Citation Information

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