A production and processing device and method for automobile interior
By designing a car interior processing device including robotics, telescopic pumps and winding units, the problem that existing devices cannot adapt to the production of different interior parts of soft and hard are solved, and the automatic disengagement and winding of rubber pads is realized, which improves the improvement of Productivity and safety.
Patent Information
- Application Number
- CN202411560524.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2044-11-04
AI Technical Summary
The existing automotive interior production and processing devices cannot adapt to the production of interior parts with different soft and hardness, resulting in the rubber pad being tightly adsorbed on the mold after forming, making it difficult to remove, and the blowing and cleaning range is small, resulting in poor molding and low production efficiency.
A processing device including an operating frame, a plate frame, a fixed mold table, a robot, a telescopic pump, a suction cup, a pressure relief valve, a micro stepper motor and a winding unit is designed. The suction cup is driven closely to the rubber pad through a robot and a telescopic pump. Contact, pressure relief valve releases gas to remove the rubber pad from the mold and automatically discharges and edge processing through the winding unit and the cutting unit.
Automatic material removal of different materials is achieved, manual operation risks are reduced, production efficiency and safety are improved, and molding is not formed and edge damage is avoided.
Smart Images

Figure CN119058034B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automobile interior decoration production, in particular to a production and processing device and method for automobile interior decoration. Background Art
[0002] The automotive products used in car interior modification involve all aspects of the car's interior, such as car steering wheel covers, car seat cushions, car floor mats, car perfumes, car pendants, interior ornaments, storage boxes, etc. are all car interior products called car interiors.
[0003] At present, the existing production and processing equipment for automobile interior has the following shortcomings in use: first, although a mechanism for ejecting and cooling molded parts is set in the mold in general processing equipment, this mechanism is not applicable to the rubber pads in automobile interiors, and can only be applied to the production of some hard interior processing parts, resulting in limited production range of processing equipment. After the automobile interior rubber pad is formed, the material is relatively soft and will still be tightly adsorbed on the fixed mold. When the equipment is opened, one or two workers are required to cooperate to pull the molded rubber pad from both sides of the equipment by hand to separate it from the mold. In this process, it is easy for the equipment to fail and start automatically, and the material removal personnel may not find the possible risks in time. When the personnel pull, sometimes tearing, breakage and deformation will occur, resulting in an increase in the damage rate of the finished product and reducing the overall production and processing quality. In addition, the pipe spray range of the air blowing cleaning is small and it is difficult to completely cover it, resulting in residual effects on the effect of re-molding.
[0004] Therefore, those skilled in the art provide a production and processing device for automobile interior decoration to solve the problems raised in the above background technology. Summary of the invention
[0005] In view of the deficiencies of the prior art, the present invention provides a production and processing device and method for automobile interior decoration, which solves the following problems: the existing production and processing device for automobile interior decoration can only eject the harder molded parts in the automobile interior decoration, and cannot adapt to the production of different hard and soft interior decoration parts, resulting in limited production of the equipment, and the automobile interior decoration rubber pad is still tightly adsorbed on the mold after molding, which is not easy to remove, and the range of air blowing and cleaning is small, resulting in defective products such as particle protrusions in the next molding, which seriously delays the production efficiency and quality as well as the production safety problem;
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions:
[0007] The technical solution adopted by the present invention to solve its technical problem is: a production and processing device and method for automobile interior decoration, including a processing machine, an operating frame is arranged in the middle of the processing machine, a table frame is installed on one side of the upper end of the processing machine, an injection molder is installed on the other side of the upper end of the processing machine, a fixed mold table is installed in the middle of the upper end of the processing machine, the fixed mold table is located between the table frame and the injection molder, a movable mold is installed on one side of the table frame, a fixed mold is installed on one side of the fixed mold table, a manipulator is installed on the upper end of the fixed mold table, a telescopic pump is rotatably installed on the lower part of the manipulator, the extended end of the telescopic pump is fixedly connected to the operating frame, a fence frame is slidably arranged on the outer surface of the operating frame, a mold splitting unit is rotatably installed on the inner side of the fence frame, and the mold splitting unit The element includes two rotating rods symmetrically rotatably installed on the inner side of the enclosure frame, and a middle material plate is fixedly connected between the two rotating rods. A sliding groove is opened in the middle of the two middle material plates, and a pressure relief valve is slidably arranged on the inner side of the two sliding grooves. Suction cups are fixedly connected to the tops of the two pressure relief valves, and an adjustment unit is fixedly connected between the two middle material plates. A traction unit is rotatably installed on one side of the enclosure frame, and a winding unit is rotatably installed on one side of the enclosure frame. A cutting unit is fixedly connected to the bottom end of the enclosure frame, and a cleaning unit is fixedly installed on the bottom end of the operating frame. A pressure relief rod is installed on one side of the two middle material plates, and the two pressure relief rods are used in conjunction with the pressure relief valve respectively, and a plurality of limiting rods are fixedly connected to the four sides of one side of the table frame.
[0008] Preferably, the adjustment unit includes a micro stepper motor fixedly connected between two middle material plates, one side of the micro stepper motor is fixedly mounted with a directional shaft, one side of the directional shaft is symmetrically connected to two pull rods for rotation up and down, and the two pull rods are respectively rotationally connected to the pressure relief valve.
[0009] Preferably, a fan pump is installed at the bottom end of the operating frame, two exhausters are arranged at the lower part of the operating frame, an air duct is fixedly connected to one side of the fan pump, and the air duct is communicated with the exhauster.
[0010] Preferably, one side of the two middle material plates that are away from each other is fixedly connected with a guide piece, and one side of the two guide pieces is fixedly connected with an elastic piece.
[0011] Preferably, the traction unit comprises a short shaft rotatably mounted on one side of the enclosure frame, a gear is fixedly mounted on the outer surface of the short shaft, a directional rack is fixedly connected to one side of the operating frame, and the directional rack is meshed with the gear.
[0012] Preferably, the winding unit includes a worm rotatably mounted on one side of the enclosure frame, a turbine is fixedly mounted on the outer surface of a rotating rod close to the worm, the turbine is meshed with the worm, one end of the worm passes through the enclosure frame and is fixedly mounted with a first pulley, the outer surface of the short shaft is fixedly mounted with a second pulley, and the first pulley and the second pulley are connected by a belt.
[0013] Preferably, a collecting trough is provided on one side of the operating frame, a conveying channel is obliquely installed on one side of the fixed die table, the conveying channel is connected to the processing machine, and a chip removal bucket corresponding to the collecting trough is provided on the inner side of the processing machine.
[0014] Preferably, the cutting unit comprises two positioning frames fixedly connected to the bottom end of the enclosure frame, the lower parts of the two positioning frames are interspersed with sonicators fixedly installed, one end of the sonicator is fixedly installed with a cutting tool, and two spring retractors are arranged on the inner side of the positioning frames.
[0015] Preferably, the cleaning unit includes a hydraulic push rod fixedly connected to the bottom end of one side of the operating frame, a vertical groove corresponding to the hydraulic push rod is opened in the middle of the operating frame, through grooves are opened on both side walls of the operating frame, slides are slidably arranged on the inner sides of the two through grooves, the two sides of the slides away from each other are fixedly connected to the enclosure frame, a limiting slide is slidably arranged on the inner side of the vertical groove, the protruding end of the hydraulic push rod is fixedly connected to the limiting slide, the two slides are fixedly connected to the limiting slide, reinforcing rods are vertically fixedly connected to the two side walls of the operating frame, and the turbine is slidably fitted on the reinforcing rods.
[0016] Beneficial effects of the present invention:
[0017] The present invention discloses a production and processing device and method for automobile interior decoration. The operating frame is pushed back and forth by a telescopic pump, so that the enclosure frame drives the rotating rod. When the middle material plate moves and further drives the suction cup to be in close contact with the rubber pad, the pressure relief valve cooperates to release the gas inside the suction cup, and the rubber pad is pulled up and separated from the movable mold. During this action, the elastic sheet is also reciprocated and shoveled into the corners on the movable mold to shovel up the edge of the rubber pad. Furthermore, the micro-stepping motor cooperates with the pushing rate of the telescopic pump to drive the directional shaft rod to rotate in a fixed gear. After the directional shaft rod rotates, the two pull rods are pulled to move. When the suction cup is lifted, the pressure relief valve is dragged to slide in the slide groove, so as to pull different upper positions of the molded rubber pad, so that the automobile interior rubber pad is peeled off and adsorbed. It is beneficial to the production and processing device for automobile interior decoration. When in use, it can adjust the stripping of molded products in automobile interior decoration production products according to different soft and hard materials, avoid the risks brought by manual operation, and have high automation efficiency.
[0018] The present invention discloses a production and processing device and method for automobile interior decoration. After the extension end of the hydraulic push rod is operated, it contracts and drives the limiting slide plate to slide in the vertical groove, further drives the enclosure frame to descend, and drives the gear to roll on the directional rack during descent, drives the short shaft to rotate, and then the second pulley rotates, and the first pulley is pulled by the belt to follow the rotation. When the first pulley rotates, it drives the worm to rotate. Driven by the worm, the turbine rotates, thereby driving the rotating rod to rotate, and further drives the middle material plate to rotate, so that the rubber pad is wound on the inner side of the enclosure frame and fits the guide sheet, so that the rubber pad is rolled up from top to bottom. During the descent of the enclosure frame, the positioning frame is driven to move, so that the spring expander is driven to contact and contract with the edge of the movable mold all the time, and the sonicator is automatically turned on to drive the cutting tool to cut the edge of the rubber pad, so that the rubber pad is smoothly rolled up, which is beneficial to the flash cutting of the adhesion position of the side edge of the rubber pad during automatic unloading, thereby improving the smoothness of rolling up. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0020] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present invention;
[0021] Figure 2 For the present invention Figure 1 Schematic diagram of the internal and external structure;
[0022] Figure 3 For the present invention Figure 1 Schematic diagram of the multi-unit enlarged structure on the middle operating frame;
[0023] Figure 4 For the present invention Figure 3 A schematic diagram of the cross-sectional top view of the middle operating frame;
[0024] Figure 5 For the present invention Figure 4 Another perspective structural diagram;
[0025] Figure 6 For the present invention Figure 3 Schematic diagram of the structure of the cutting unit;
[0026] Figure 7 For the present invention Figure 4 Schematic diagram of the enlarged structure of the middle split mold unit;
[0027] Figure 8 For the present invention Figure 7 Schematic diagram of the structure at A in the middle;
[0028] Fig. 9 For the present invention Figure 3 Schematic diagram of the cleaning unit structure;
[0029] Fig.10 It is a schematic diagram of the movable mold and multi-unit enlarged structure of the present invention.
[0030] In the figure: 1, operating frame; 2, processing machine; 3, plate frame; 4, directional shaft; 551, mold separation unit; 552, adjustment unit; 553, traction unit; 554, winding unit; 555, cutting unit; 556, cleaning unit; 6, manipulator; 7, injection mold; 8, conveying channel; 9, chip removal bucket; 10, fixed mold table; 11, movable mold; 12, limiting rod; 13, collecting tank; 14, hydraulic push rod; 15, directional rack; 16, sonicator; 17, positioning frame; 18, first pulley; 19, gear; 20, Enclosure frame; 21. Suction cup; 22. Exhaust fan; 23. Fan pump; 24. Air duct; 25. Vertical slot; 26. Through slot; 27. Reinforcement rod; 28. Fixed mold; 29. Middle plate; 30. Guide piece; 31. Slide; 32. Micro stepping motor; 33. Pull rod; 34. Worm; 35. Rotating rod; 36. Turbine; 37. Pressure relief rod; 38. Pressure relief valve; 39. Slide; 40. Short shaft; 41. Elastic sheet; 42. Cutting tool; 43. Spring retractor; 44. Telescopic pump; 45. Second pulley; 46. Limit slide plate. DETAILED DESCRIPTION
[0031] The embodiment of the present invention provides a production and processing device and method for automobile interior decoration, which solves the following problems: the existing production and processing device for automobile interior decoration can only eject harder molded parts in automobile interior decoration, and cannot adapt to the production of different hard and soft interior decoration parts, resulting in limited production of equipment, automobile interior decoration rubber pads are still tightly adsorbed on the mold after molding, and are not easy to remove, and the range of air blowing and cleaning is small, resulting in defective products such as particle protrusions in the next molding, which seriously delays the production efficiency and quality as well as production safety.
[0032] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0033] like Figure 1-Figure 10As shown, a production and processing device and method for automobile interior decoration of the present invention comprises a processing machine 2, an operating frame 1 is arranged in the middle of the processing machine 2, a platen frame 3 is installed on one side of the upper end of the processing machine 2, an injection molder 7 is installed on the other side of the upper end of the processing machine 2, a fixed mold table 10 is installed in the middle of the upper end of the processing machine 2, the fixed mold table 10 is located between the platen frame 3 and the injection molder 7, a movable mold 11 is installed on one side of the platen frame 3, a fixed mold 28 is installed on one side of the fixed mold table 10, and a mechanical The lower part of the manipulator 6 is rotatably mounted with a telescopic pump 44, the extended end of the telescopic pump 44 is fixedly connected to the operating frame 1, the outer surface of the operating frame 1 is slidably provided with a fence frame 20, the inner side of the fence frame 20 is rotatably mounted with a split mold unit 551, the split mold unit 551 includes two rotating rods 35 symmetrically rotatably mounted on the inner side of the fence frame 20, the two rotating rods 35 are respectively fixedly connected with a middle material plate 29, the middle part of the two middle material plates 29 are provided with a slide groove 31, the inner side of the two slide grooves 31 are slidable A pressure relief valve 38 is provided, and the tops of the two pressure relief valves 38 are fixedly connected with a suction cup 21, an adjustment unit 552 is fixedly connected between the two middle material plates 29, a traction unit 553 is rotatably installed on one side of the enclosure frame 20, a winding unit 554 is rotatably installed on one side of the enclosure frame 20, a cutting unit 555 is fixedly connected to the bottom end of the enclosure frame 20, a cleaning unit 556 is fixedly installed at the bottom end of the operating frame 1, a pressure relief rod 37 is installed on one side of the two middle material plates 29, and two pressure relief rods 37 are fixedly installed. 7 are used in conjunction with the pressure relief valve 38 respectively. A plurality of limiting rods 12 are fixedly connected to the four sides of one side of the table frame 3. A guide sheet 30 is fixedly connected to the side away from the two middle material plates 29. An elastic sheet 41 is fixedly connected to one side of the two guide sheets 30. The traction unit 553 includes a short shaft 40 rotatably mounted on one side of the enclosure frame 20. A gear 19 is fixedly sleeved on the outer surface of the short shaft 40. A directional rack 15 is fixedly connected to one side of the operating frame 1, and the directional rack 15 is meshed with the gear 19.
[0034] According to the above technical solution, the switch of the manipulator 6 is automatically started by an external controller, and the manipulator 6 runs to drive the telescopic pump 44 to adjust and control it to enter the movable mold 11 and the fixed mold 28, and stay at the upper mouth of the movable mold 11. After the reciprocating push of the telescopic pump 44, the operating frame 1 is driven to move, so that the enclosure frame 20 drives the rotating rod 35 to move, thereby driving the middle material plate 29 to move, and further drives the suction cup 21 to move toward the formed automobile interior rubber pad. When the suction cup 21 is in close contact with the rubber pad, the air inside the suction cup 21 is released through the pressure relief valve 38, thereby pulling the rubber pad up and away from the movable mold 11. During this action, the elastic sheet 41 is also reciprocated and shoveled into the corners on the movable mold 11 to shovel the edge of the rubber pad, and further through the micro stepping motor 32 and the push of the telescopic pump 44 The directional shaft 4 is driven by the dynamic rate and rotates at a fixed gear. After the directional shaft 4 rotates, the two pull rods 33 are pulled to move. When the suction cup 21 is lifted, the pressure relief valve 38 is dragged to slide in the slide groove 31, thereby pulling different positions on the upper part of the molded rubber pad, so that the automotive interior rubber pad is peeled off and adsorbed on the suction cup 21, and then the wound molded part is taken out by the manipulator 6 and moved to the position on the conveying channel 8. The micro stepping motor 32 drives the directional shaft 4 to the maximum angle, so that the pressure relief rod 37 is inserted into the pressure relief valve 38 to release the pressure in the suction cup 21, and when the suction cup 21 moves, the rubber pad is better released to enter the conveying channel 8 for discharge and sorting, which is conducive to automatic winding and unloading of the automotive interior rubber pad after processing, without manual operation, thereby improving production efficiency and safety.
[0035] A further technical solution is that the winding unit 554 includes a worm 34 rotatably mounted on one side of the enclosure frame 20, a rotating rod 35 close to the worm 34 is fixedly sleeved with a turbine 36 on its outer surface, the turbine 36 is meshed with the worm 34, one end of the worm 34 passes through the enclosure frame 20 and is fixedly sleeved with a first pulley 18, the outer surface of the short shaft 40 is fixedly sleeved with a second pulley 45, the first pulley 18 and the second pulley 45 are connected by a belt, the adjustment unit 552 includes a micro-stepping motor 32 fixedly connected between two intermediate material plates 29, one side of the micro-stepping motor 32 is fixedly sleeved with a directional shaft 4, one side of the directional shaft 4 is symmetrically rotatably connected to two pull rods 33, the two pull rods 33 are respectively rotatably connected to the pressure relief valve 38, the cutting unit 555 includes two positioning frames 17 fixedly connected to the bottom end of the enclosure frame 20, and two The lower part of the positioning frame 17 is interspersed and fixedly installed with a sonicator 16, and a cutting tool 42 is fixedly installed at one end of the sonicator 16. Two spring retractors 43 are arranged on the inner side of the positioning frame 17. The cleaning unit 556 includes a hydraulic push rod 14 fixedly connected to the bottom end of one side of the operating frame 1. A vertical groove 25 corresponding to the hydraulic push rod 14 is opened in the middle of the operating frame 1. Through grooves 26 are opened on both side walls of the operating frame 1. Slides 39 are slidably arranged on the inner sides of the two through grooves 26. The two sides of the two slides 39 are fixedly connected to the enclosure frame 20. A limiting slide 46 is slidably arranged on the inner side of the vertical groove 25. The protruding end of the hydraulic push rod 14 is fixedly connected to the limiting slide 46. The two slides 39 are fixedly connected to the limiting slide 46. The two side walls of the operating frame 1 are vertically fixedly connected with reinforcing rods 27, and the turbine 36 is slidably fitted on the reinforcing rods 27.
[0036] According to the above technical solution, the switch of the hydraulic push rod 14 is turned on by an external controller. After the hydraulic push rod 14 is running, the extended end contracts and drives the limit slide plate 46 to slide in the vertical groove 25, and drives the slide 39 to slide downward in the through groove 26, further driving the enclosure frame 20 to descend. At this time, the gear 19 is meshed with the directional rack 15, and starts to drive the gear 19 to rotate during descent, driving the short shaft 40 to rotate, thereby driving the second pulley 45 to rotate and the first pulley 18 to follow the rotation through the belt. When the first pulley 18 rotates, it drives the worm 34 to rotate. Driven by the worm 34, the turbine 36 rotates, thereby driving the rotating rod 35 to rotate, and further driving the middle material plate 29 to rotate, so that the rubber pad is wound around the inner side of the enclosure frame 20 and fits the guide sheet 30, so that the rubber pad is rolled up from top to bottom. During the process of the enclosure frame 20 descending, the positioning frame 17 is driven to move, so that the spring retractor 43 is driven to contact and contract with the edge of the movable mold 11. The sonicator 16 is automatically turned on to drive the cutting tool 42 to cut the edge of the rubber pad, so that the rubber pad can be smoothly rolled up.
[0037] A further technical solution is that a fan pump 23 is installed at the bottom end of the operating frame 1, two exhausters 22 are arranged at the lower part of the operating frame 1, one side of the fan pump 23 is fixedly connected with an air duct 24, the air duct 24 is communicated with the exhauster 22, one side of the operating frame 1 is provided with a collecting trough 13, one side of the fixed mold table 10 is obliquely installed with a conveying channel 8, the conveying channel 8 is connected to the processing machine 2, and the inner side of the processing machine 2 is provided with a chip removal bucket 9 corresponding to the collecting trough 13.
[0038] According to the above technical solution, the fan pump 23 is operated to transport strong wind from the air duct 24 to the exhaust device 22 for spraying. After taking the material, the mold grooves of the movable mold 11 and the fixed mold 28 are cleaned. The cleaned adhered debris falls into the chip bucket 9 and is discharged into the collection tank 13 for unified treatment.
[0039] The embodiment of the present invention also provides a production and processing device and method for automobile interior decoration, and the specific working principle includes the following steps:
[0040] S1: The entire processing device is started by a person. When the device is running, the external controller automatically starts the switch of the manipulator 6. The manipulator 6 drives the telescopic pump 44 to adjust and control to enter the movable mold 11 and the fixed mold 28, and stays at the upper mouth of the movable mold 11. The telescopic pump 44 is pushed back and forth, driving the operating frame 1 to move, so that the enclosure frame 20 drives the rotating rod 35 to move, thereby driving the middle material plate 29 to move, and further driving the suction cup 21 to move toward the formed automobile interior rubber pad. When the suction cup 21 is in close contact with the rubber pad, the suction cup 2 is released through the pressure relief valve 38. 1, thereby pulling up the rubber pad and separating it from the movable mold 11. During this action, the elastic sheet 41 is also reciprocatedly shoveled into the corners of the movable mold 11 to shovel up the edge of the rubber pad. Furthermore, the micro-stepping motor 32 cooperates with the pushing rate of the telescopic pump 44 to drive the directional shaft 4 to rotate at a fixed gear. After the directional shaft 4 rotates, the two pull rods 33 are pulled to move. When the suction cup 21 is lifted, the pressure relief valve 38 is dragged to slide in the slide groove 31, thereby pulling different positions on the upper part of the molded rubber pad, so that the automobile interior rubber pad is peeled off and adsorbed on the suction cup 21;
[0041] S2: Turn on the switch of the hydraulic push rod 14 through the external controller. After the hydraulic push rod 14 is running, the extended end contracts and drives the limit slide plate 46 to slide in the vertical groove 25, and drives the slide 39 to slide downward in the through groove 26, further driving the enclosure frame 20 to descend. At this time, the gear 19 is meshed with the directional rack 15, and starts to drive the gear 19 to rotate during descent, driving the short shaft 40 to rotate, thereby driving the second pulley 45 to rotate and the first pulley 18 to follow the rotation through the belt. When the first pulley 18 rotates, it drives the worm 34 to rotate. Driven by the worm 34, the turbine 36 rotates, thereby driving the rotating rod 35 to rotate, and further driving the middle plate 29 to rotate, so that the rubber pad is wound around the inner side of the enclosure frame 20 and fits the guide sheet 30, so that the rubber pad is rolled up from top to bottom. During the process of the enclosure frame 20 descending, the positioning frame 17 is driven to move, so that the spring retractor 43 is driven to contact and contract with the edge of the movable mold 11, and the sonicator 16 is automatically turned on to drive the cutting tool 42 to cut the edge of the rubber pad, so that the rubber pad is smoothly rolled up;
[0042] S3: Then the fan pump 23 operates to deliver strong wind from the air duct 24 to the exhauster 22 for spraying. After taking the material, the mold grooves of the movable mold 11 and the fixed mold 28 are cleaned. The cleaned adhered debris falls into the chip bucket 9 and is discharged into the collection tank 13 for unified treatment.
[0043] S4: The wound molded part is taken out by the robot 6 and moved to the position on the conveying channel 8. The micro stepping motor 32 drives the directional shaft 4 to the maximum angle, so that the pressure relief rod 37 is inserted into the pressure relief valve 38 to release the pressure in the suction cup 21 and better cooperate with the release rubber pad when the suction cup 21 moves to enter the conveying channel 8 for discharge.
[0044] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. A production and processing device for automobile interior decoration, characterized in that: The invention comprises a processing machine (2), wherein an operating frame (1) is arranged in the middle of the processing machine (2), a platen frame (3) is installed on one side of the upper end of the processing machine (2), an injection molder (7) is installed on the other side of the upper end of the processing machine (2), a fixed mold table (10) is installed in the middle of the upper end of the processing machine (2), the fixed mold table (10) is located between the platen frame (3) and the injection molder (7), a movable mold (11) is installed on one side of the platen frame (3), and a movable mold (11) is installed on one side of the fixed mold table (10). A fixed mold (28), wherein a manipulator (6) is mounted on the upper end of the fixed mold platform (10), a telescopic pump (44) is rotatably mounted on the lower part of the manipulator (6), an extended end of the telescopic pump (44) is fixedly connected to an operating frame (1), an outer surface of the operating frame (1) is slidably provided with an enclosure frame (20), a mold splitting unit (551) is rotatably mounted on the inner side of the enclosure frame (20), and the mold splitting unit (551) comprises two rotating rods symmetrically rotatably mounted on the inner side of the enclosure frame (20) (35), a middle material plate (29) is fixedly connected between the two rotating rods (35), a slide groove (31) is provided in the middle of the two middle material plates (29), a pressure relief valve (38) is slidably provided on the inner side of the two slide grooves (31), a suction cup (21) is fixedly connected to the top of the two pressure relief valves (38), an adjustment unit (552) is fixedly connected between the two middle material plates (29), and a traction unit (552) is rotatably installed on one side of the enclosure frame (20). 53), a winding unit (554) is rotatably mounted on one side of the enclosure frame (20), a cutting unit (555) is fixedly connected to the bottom end of the enclosure frame (20), a cleaning unit (556) is fixedly mounted on the bottom end of the operating frame (1), a pressure relief rod (37) is mounted on one side of the two intermediate material plates (29), the two pressure relief rods (37) are respectively used in conjunction with a pressure relief valve (38), and a plurality of limiting rods (12) are fixedly connected to the four sides of one side of the table frame (3).
2. The production and processing device for automobile interior decoration according to claim 1 is characterized in that: The adjustment unit (552) comprises a micro-stepping motor (32) fixedly connected between two intermediate material plates (29), a directional shaft (4) fixedly mounted on one side of the micro-stepping motor (32), two pull rods (33) symmetrically connected to one side of the directional shaft (4) for rotation up and down, and the two pull rods (33) are respectively connected to the pressure relief valve (38) for rotation.
3. The production and processing device for automobile interior decoration according to claim 1 is characterized in that: A fan pump (23) is installed at the bottom end of the operating frame (1), and two exhaust devices (22) are arranged at the lower part of the operating frame (1). An air duct (24) is fixedly connected to one side of the fan pump (23), and the air duct (24) is in communication with the exhaust device (22).
4. The production and processing device for automobile interior decoration according to claim 1 is characterized in that: A guide sheet (30) is fixedly connected to one side of the two middle material plates (29) that are away from each other, and an elastic sheet (41) is fixedly connected to one side of the two guide sheets (30).
5. The production and processing device for automobile interior decoration according to claim 1, characterized in that: The traction unit (553) comprises a short shaft (40) rotatably mounted on one side of the enclosure frame (20), a gear (19) being fixedly sleeved on the outer surface of the short shaft (40), and a directional rack (15) being fixedly connected to one side of the operating frame (1), the directional rack (15) being meshed with the gear (19).
6. The production and processing device for automobile interior decoration according to claim 5, characterized in that: The winding unit (554) comprises a worm (34) rotatably mounted on one side of the enclosure frame (20); a turbine (36) is fixedly sleeved on the outer surface of a rotating rod (35) close to the side of the worm (34); the turbine (36) is meshed with the worm (34); one end of the worm (34) passes through the enclosure frame (20) and is fixedly sleeved with a first pulley (18); the outer surface of the short shaft (40) is fixedly sleeved with a second pulley (45); the first pulley (18) and the second pulley (45) are connected via a belt.
7. The production and processing device for automobile interior decoration according to claim 1, characterized in that: A collecting trough (13) is provided on one side of the operating frame (1), a conveying channel (8) is obliquely installed on one side of the fixed die table (10), the conveying channel (8) is connected to the processing machine (2), and a chip removal bucket (9) corresponding to the collecting trough (13) is provided on the inner side of the processing machine (2).
8. The production and processing device for automobile interior decoration according to claim 1, characterized in that: The cutting unit (555) comprises two positioning frames (17) fixedly connected to the bottom end of the enclosure frame (20), a sonicator (16) being inserted and fixedly installed at the lower part of each of the two positioning frames (17), a cutting tool (42) being fixedly installed at one end of the sonicator (16), and two spring retractors (43) being arranged on the inner side of the positioning frames (17).
9. The production and processing device for automobile interior decoration according to claim 6, characterized in that: The cleaning unit (556) comprises a hydraulic push rod (14) fixedly connected to the bottom end of one side of the operating frame (1); a vertical groove (25) corresponding to the hydraulic push rod (14) is provided in the middle of the operating frame (1); through grooves (26) are provided on both side walls of the operating frame (1); slides (39) are slidably arranged on the inner sides of the two through grooves (26); the two sides of the two slides (39) are fixedly connected to the enclosure frame (20); a limiting slide (46) is slidably arranged on the inner side of the vertical groove (25); the protruding end of the hydraulic push rod (14) is fixedly connected to the limiting slide (46); the two slides (39) are fixedly connected to the limiting slide (46); the two side walls of the operating frame (1) are vertically fixedly connected to reinforcing rods (27); the turbine (36) and the reinforcing rod (27) are slidably fitted.
10. A method for producing a processing device for automobile interior, characterized in that: The method specifically comprises the following steps: S1: The telescopic pump (44) is driven by the manipulator (6) to adjust and control the movement of the movable mold (11) and the fixed mold (28), and stays at the upper end of the movable mold (11). The telescopic pump (44) is pushed back and forth to drive the operating frame (1) to move, so that the enclosure frame (20) drives the rotating rod (35) to move, thereby driving the middle material plate (29) to move, and further driving the suction cup (21) to move toward the molded automobile interior rubber pad. When the suction cup (21) is in close contact with the rubber pad, the air inside the suction cup (21) is released through the pressure relief valve (38), thereby pulling up the rubber pad. The movable mold (11) is separated. During this action, the elastic sheet (41) is also reciprocatedly shoveled into the corners of the movable mold (11) to shovel up the edge of the rubber pad. Furthermore, the micro-stepping motor (32) cooperates with the pushing rate of the telescopic pump (44) to drive the directional shaft (4) to rotate at a fixed gear. After the directional shaft (4) rotates, the two pull rods (33) are pulled to move. When the suction cup (21) is lifted, the pressure relief valve (38) is dragged to slide in the slide groove (31), thereby pulling different positions on the upper part of the molded rubber pad, so that the automobile interior rubber pad is peeled off and adsorbed on the suction cup (21); S2: After the hydraulic push rod (14) is operated, the extended end contracts and drives the limit slide plate (46) to slide in the vertical groove (25), and at the same time drives the slide frame (39) to slide downward in the through groove (26), further driving the enclosure frame (20) to descend. At this time, the gear (19) is meshed with the directional rack (15), and starts to drive the gear (19) to rotate during descent, driving the short shaft (40) to rotate, thereby driving the second pulley (45) to rotate and the first pulley (18) to follow the rotation through the belt. When the first pulley (18) rotates, it drives the worm (34) to rotate. Driven by the worm (34), the turbine (36) rotates, thereby driving the rotating rod (35) to rotate, and further driving the middle material plate (29) to rotate, so that the rubber pad is wound around the inner side of the enclosure frame (20) and fits with the guide plate (30), so that the rubber pad is rolled up from top to bottom. During the process of the enclosure frame (20) descending, the positioning frame (17) is driven to move, so that the spring retractor (43) is driven to contact and contract with the edge of the movable mold (11), and the cutting tool (42) is automatically turned on through the sonicator (16) to cut the edge of the rubber pad, so that the rubber pad can be smoothly rolled up.
Citation Information
Patent Citations
Clamping unit and forming machine with such a clamping unit
AT18276U1
Mold for producing and processing automotive trim
CN113858516A