Automatic cooling system for safety aluminum material
By designing an automatic cooling system for aluminum, technical means such as water injection and cooling, automation movement, and atomization nozzle solve the problem of slow cooling speed and low work efficiency in existing technologies, and achieve rapid and uniform cooling down. , Improve the physical properties and safety of aluminum.
Patent Information
- Application Number
- CN202421180292.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-05-28
AI Technical Summary
The existing aluminum cooling device has slow cooling speed and low working efficiency, which cannot effectively solve the deformation, oxidation and fire safety hazards of aluminum in high-temperature environments, and affects its mechanical and chemical properties.
A automatic cooling system is designed, including the base, the cooling cover, the cavity, the temperature sensor, the display screen, the alarm, the pump, the water supply pump, the threaded cylinder, the driving motor, the atomizer, and the heat dissipation fan. Realize rapid and uniform cooling through technical means such as water injection cooling, automation, automation movement and atomizer.
The rapid cooling of high temperature environment has been achieved, the physical properties of aluminum materials are improved, the hidden safety hazards have been reduced, the energy is saved, and the automation efficiency is improved.
Smart Images

Figure CN222393172U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic control and temperature management, in particular to an automatic cooling system for safety aluminum materials. Background Art
[0002] Temperature control is a crucial link in the production, processing and storage of safe aluminum. Since aluminum itself has specific thermophysical properties, such as good thermal conductivity and high thermal expansion coefficient, it is easy to deform, oxidize and even cause fire and other safety hazards in high temperature environment. In addition, high temperature may also affect the mechanical and chemical properties of aluminum, reducing its product quality and service life.
[0003] However, the general aluminum cooling devices on the market use strong wind to cool and quench the aluminum. The cooling speed of the aluminum is slow and the working efficiency is low, which makes the physical properties of the aluminum unable to reach the best.
[0004] Therefore, it is necessary to provide a new automatic cooling system for safety aluminum materials to solve the above technical problems. Utility Model Content
[0005] In order to solve the technical problems of slow cooling speed and low working efficiency of the existing cooling devices, the utility model provides an automatic cooling system for safety aluminum materials.
[0006] The utility model provides an automatic cooling system for safe aluminum materials, comprising: a base, which is used to install processing equipment and cooling equipment; a cooling cover, which is slidably installed on the base; a clamping cavity, which is arranged in the cooling cover; a temperature sensor, which is arranged in the aluminum material processing equipment; a display screen and an alarm, which are both arranged on the cooling cover; a water pump and a water supply pump, which are both arranged on one side of the cooling cover, the water inlet end of the water pump extends into the cooling cover, the water outlet end of the water supply pump is fixedly connected with a water supply pipe, the water supply pipe extends into the cooling cover, the water inlet end of the water supply pump is fixedly connected with a coil, a heat sink is arranged outside the coil, and the water inlet end of the coil is connected with the water outlet end of the water pump.
[0007] Preferably, two threaded cylinders are rotatably mounted on the base, threaded rods are threadedly mounted on the two threaded cylinders, and the two threaded rods are respectively connected to two sides of the bottom of the cooling cover.
[0008] Preferably, installation boxes are fixedly installed on both sides of the bottom of the base, drive motors are fixedly installed in the two installation boxes, drive gears are fixedly installed on the output shafts of the two drive motors, and teeth are provided on the two threaded cylinders, and the teeth are meshed with the drive gears.
[0009] Preferably, a plurality of water outlet pipes are fixedly connected to the inner wall of the cooling hood, the water outlet ends of the plurality of water outlet pipes are fixedly connected to atomizing nozzles, and the plurality of water outlet pipes are provided with metering valves.
[0010] Preferably, a mounting frame is fixedly mounted on one side of the cooling cover, a cooling fan is fixedly mounted inside the mounting frame, and the cooling fan is located directly above the coil and the heat sink.
[0011] Preferably, a limiting rod is fixedly installed on the bottom of the installation box, and a groove is formed on one side of the threaded rod, and the groove is in sliding contact with the limiting rod.
[0012] Preferably, a plurality of legs are provided at the bottom of the base, a water inlet is provided at one side of the cooling cover, and a check valve is provided on the water supply pipe.
[0013] Compared with the related art, the automatic cooling system for safety aluminum provided by the utility model has the following beneficial effects:
[0014] The utility model provides an automatic cooling system for safety aluminum materials:
[0015] 1. By injecting cooling water into the clamp cavity, the temperature of the object being cooled can be effectively reduced. Especially in high temperature environments or situations where rapid cooling is required, water injection cooling can quickly achieve the cooling target and can be evenly distributed around the object being cooled, thereby ensuring that all parts of the object are evenly cooled and avoiding local overheating or uneven cooling. Compared with traditional air cooling or other cooling methods, coil cooling can usually make more effective use of cooling media and reduce energy consumption. At the same time, because the design of the coil can optimize the heat exchange process, it can often achieve a higher cooling effect under the same conditions, further saving energy;
[0016] 2. The position of the cooling hood can be adjusted by the threaded rod that is telescopic in the threaded barrel. The threaded barrel can be driven to rotate by the driving motor in conjunction with the driving gear and teeth, so that the cooling hood can be automatically moved and adjusted. The automation efficiency is high. The atomizing nozzle can instantly split water into hundreds of millions of micron water molecules. These water molecules have the same organizational structure as clouds and fog, and can naturally float in the air to form clouds and mist, absorb hot air and evaporate instantly, thereby effectively reducing the ambient temperature;
[0017] 3. The cooling fan can be used to dissipate heat during the coil heat exchange process, accelerate the cooling speed, and improve the cooling efficiency. The limit rod can slide along the groove when the threaded rod moves, guide the threaded rod, and prevent the threaded rod from rotating with the threaded tube. The check valve can prevent water from flowing back in the pipe when supplying water to the clamp cavity. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A schematic diagram of the main cross-sectional structure of a preferred embodiment of the automatic cooling system for safety aluminum materials provided by the utility model;
[0019] Figure 2 It is a rear view structural schematic diagram of the cooling cover in the utility model;
[0020] Figure 3 for Figure 2 An enlarged structural diagram of part A shown in FIG.
[0021] Figure 4 for Figure 1 An enlarged schematic diagram of the structure of part B shown in FIG.
[0022] Figure 5 for Figure 1 Schematic diagram of the enlarged structure of part C shown in FIG.
[0023] Numbers in the figure: 1. Base; 2. Cooling cover; 3. Clamp chamber; 4. Temperature sensor; 5. Display screen; 6. Alarm; 7. Water pump; 8. Water supply pump; 9. Water supply pipe; 10. Coil; 11. Heat sink; 12. Threaded cylinder; 13. Threaded rod; 14. Installation box; 15. Drive motor; 16. Drive gear; 17. Teeth; 18. Water outlet pipe; 19. Atomizing nozzle; 20. Dosing valve; 21. Mounting bracket; 22. Cooling fan; 23. Limit rod; 24. Groove. DETAILED DESCRIPTION
[0024] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.
[0025] Please refer to Figure 1-Figure 5 ,in, Figure 1 A schematic diagram of the main cross-sectional structure of a preferred embodiment of the automatic cooling system for safety aluminum materials provided by the utility model;
[0026] Figure 2 It is a rear view structural schematic diagram of the cooling cover in the utility model; Figure 3 for Figure 2 An enlarged structural diagram of part A shown in FIG. Figure 4 for Figure 1 An enlarged schematic diagram of the structure of part B shown in FIG. Figure 5 for Figure 1 Schematic diagram of the enlarged structure of part C shown in FIG.
[0027] The automatic cooling system for safety aluminum materials comprises: a base 1, which is used to install processing equipment and cooling equipment; a cooling cover 2, which is slidably installed on the base 1; a clamping cavity 3, which is arranged in the cooling cover 2; a temperature sensor 4, which is arranged in the aluminum material processing equipment; a display screen 5 and an alarm 6, which are both arranged on the cooling cover 2; a water pump 7 and a water supply pump 8, which are both arranged on one side of the cooling cover 2, the water inlet end of the water pump 7 extends into the cooling cover 2, and the water outlet end of the water supply pump 8 is fixedly connected with a water supply pipe 9, which extends into the cooling cover 2, and the water inlet end of the water supply pump 8 is fixedly connected with a coil 10, the A heat sink 11 is provided on the outer sleeve of the coil 10, and the water inlet end of the coil 10 is connected to the water outlet end of the water pump 7. The temperature of the cooled object can be effectively reduced by injecting cooling water into the clamping cavity 3, especially in high temperature environments or occasions where rapid cooling is required. Water injection cooling can quickly achieve the cooling target and can be evenly distributed around the cooled object, thereby ensuring that all parts of the object are evenly cooled and avoiding local overheating or uneven cooling. Compared with traditional air cooling or other cooling methods, cooling by the coil 10 can usually make more effective use of the cooling medium and reduce energy consumption. At the same time, since the design of the coil 10 can optimize the heat exchange process, it can often achieve a higher cooling effect under the same conditions, further saving energy.
[0028] Two threaded cylinders 12 are rotatably mounted on the base 1, and threaded rods 13 are threadedly mounted on the two threaded cylinders 12. The two threaded rods 13 are respectively connected to the two sides of the bottom of the cooling cover 2. The position of the cooling cover 2 can be adjusted by the threaded rods 13 that are telescopic in the threaded cylinders 12.
[0029] Installation boxes 14 are fixedly installed on both sides of the bottom of the base 1, and driving motors 15 are fixedly installed in the two installation boxes 14. Drive gears 16 are fixedly installed on the output shafts of the two drive motors 15. Teeth 17 are provided on the two threaded cylinders 12, and the teeth 17 are meshed with the drive gears 16. The drive motor 15 cooperates with the drive gears 16 and the teeth 17 to drive the threaded cylinder 12 to rotate, so that the cooling hood 2 can be automatically moved and adjusted, and the automation efficiency is high.
[0030] The inner wall of the cooling hood 2 is fixedly connected with a plurality of water outlet pipes 18, and the water outlet ends of the plurality of water outlet pipes 18 are fixedly connected with atomizing nozzles 19. The plurality of water outlet pipes 18 are provided with metering valves 20. The atomizing nozzles 19 can instantly split water into hundreds of millions of micron water molecules. These water molecules have the same organizational structure as clouds and fog, can naturally float in the air to form clouds and mist, absorb hot air and evaporate instantly, thereby effectively reducing the ambient temperature.
[0031] A mounting frame 21 is fixedly installed on one side of the cooling cover 2, and a cooling fan 22 is fixedly installed in the mounting frame 21. The cooling fan 22 is located directly above the coil 10 and the heat sink 11. The cooling fan 22 can dissipate heat from the coil 10 during heat exchange, thereby accelerating the cooling speed and improving the cooling efficiency.
[0032] A limiting rod 23 is fixedly installed at the bottom of the installation box 14, and a groove 24 is opened on one side of the threaded rod 13. The groove 24 is in sliding contact with the limiting rod 23. The limiting rod 23 can slide along the groove 24 when the threaded rod 13 moves, thereby guiding the threaded rod 13 and preventing the threaded rod 13 from rotating together with the threaded tube 12.
[0033] The bottom of the base 1 is provided with a plurality of legs, one side of the cooling cover 2 is provided with a water inlet, and the water supply pipe 9 is provided with a check valve, which can prevent water from flowing back in the pipe when supplying water to the clamping cavity 3.
[0034] It is worth noting that the circuits, electronic components and modules involved in the present utility model are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present utility model does not involve improvements to software and methods.
[0035] The working principle of the automatic cooling system for safety aluminum materials provided by the utility model is as follows:
[0036] This solution also has an electric control cabinet, which is installed on the equipment. When in use, each electrical device can be started and operated through the electric control cabinet. The power connection method of each electrical device is an existing mature technology, which is a well-known technology for people in this field and will not be described in detail here.
[0037] Before use, inject a proper amount of water into the clamping cavity 3 of the cooling cover 2 by connecting the water supply device to the water inlet. When the temperature sensor 4 detects that the temperature in the processing equipment is too high, the display screen 5 will display the temperature and the alarm 6 will sound an alarm, and the drive motor 15 will be started. The drive motor 15 drives the drive gear 16 to rotate, and the rotating drive gear 16 continuously pushes the teeth 17 meshing with it, thereby driving the threaded barrel 12 to rotate. As the threaded barrel 12 rotates, the threaded rod 13 will drive the cooling cover 2 to slowly move downward in the threaded barrel 12 until the cooling cover 2 is set outside the processing equipment. When the cooling is completed, the drive motor 15 is started in the reverse direction to drive the cooling cover 2 to rise.
[0038] When cooling, start the water pump 7 to pump the water in the clamp chamber 3 into the coil 10. In this process, the water undergoes repeated heat exchange in the coil 10, and the heat sink 11 and the heat dissipation fan 22 continuously cool it down. The cooled water is re-supplied into the clamp chamber 3 by the water supply pump 8. This cycle repeats so that the water in the clamp chamber 3 is always in a low-temperature state. In order to speed up the cooling speed, the metering valve 20 on the water outlet pipe 18 can be opened, and the atomizing nozzle 19 will atomize the water in the clamp chamber 3 into a fine mist to cool the space around the processing equipment. In this process, it is necessary to pay attention to the water volume at all times, and replenish the clamp chamber 3 with water through the water injection port when appropriate.
[0039] Compared with the related art, the automatic cooling system for safety aluminum provided by the utility model has the following beneficial effects:
[0040] The utility model provides an automatic cooling system for safety aluminum materials. By injecting cooling water into the clamping cavity 3, the temperature of the cooled object can be effectively reduced. Especially in a high temperature environment or in situations where rapid cooling is required, water injection cooling can quickly achieve the cooling target and can be evenly distributed around the cooled object, thereby ensuring that all parts of the object are evenly cooled and avoiding local overheating or uneven cooling. Compared with traditional air cooling or other cooling methods, the cooling of the coil 10 can usually more effectively utilize the cooling medium and reduce energy consumption. At the same time, since the design of the coil 10 can optimize the heat exchange process, it can often achieve a higher cooling effect under the same conditions, further saving energy. The threaded rod 13 that is telescopic in the threaded barrel 12 can adjust the position of the cooling cover 2. Adjustment, through the driving motor 15, the driving gear 16 and the teeth 17 can drive the threaded barrel 12 to rotate, so that the cooling hood 2 can automatically move and adjust, with high automation efficiency. The water can be instantly split into hundreds of millions of micron water molecules through the atomizing nozzle 19. These water molecules have the same organizational structure as clouds and fog, and can naturally float in the air to form clouds and mist, absorb hot air and evaporate instantly, thereby effectively reducing the ambient temperature. The cooling fan 22 can dissipate heat during the heat exchange of the coil 10, accelerate the cooling speed, and improve the cooling efficiency. The limit rod 23 can slide along the groove 24 when the threaded rod 13 moves, guide the threaded rod 13, and prevent the threaded rod 13 from rotating with the threaded barrel 12. The check valve can prevent water from flowing back in the pipe when supplying water to the clamping chamber 3.
[0041] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. However, on the premise that technical personnel in this field understand the principle of the above-mentioned utility model, they can clearly know the details of its power mechanism, power supply system and control system.
[0042] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. An automatic cooling system for safety aluminum materials, characterized in that: include: A base, the base being used to install processing equipment and cooling equipment; A cooling cover, the cooling cover is slidably mounted on the base; A clamping chamber, the clamping chamber is arranged in the cooling cover; A temperature sensor, wherein the temperature sensor is arranged in the aluminum material processing equipment; A display screen and an alarm, both of which are arranged on the cooling cover; A water pump and a water supply pump, both of which are arranged on one side of the cooling cover, the water inlet end of the water pump extends into the cooling cover, the water outlet end of the water supply pump is fixedly connected with a water supply pipe, the water supply pipe extends into the cooling cover, the water inlet end of the water supply pump is fixedly connected with a coil, a heat sink is arranged on the outer sleeve of the coil, and the water inlet end of the coil is connected with the water outlet end of the water pump.
2. The automatic cooling system for safety aluminum materials according to claim 1, characterized in that: Two threaded cylinders are rotatably mounted on the base, threaded rods are threadedly mounted on the two threaded cylinders, and the two threaded rods are respectively connected to two sides of the bottom of the cooling cover.
3. The automatic cooling system for safety aluminum materials according to claim 2 is characterized in that: Installation boxes are fixedly installed on both sides of the bottom of the base, and driving motors are fixedly installed in the two installation boxes. Driving gears are fixedly installed on the output shafts of the two driving motors. Teeth are provided on the two threaded cylinders, and the teeth are meshed with the driving gears.
4. The automatic cooling system for safety aluminum materials according to claim 1, characterized in that: A plurality of water outlet pipes are fixedly connected to the inner wall of the cooling cover, the water outlet ends of the plurality of water outlet pipes are fixedly connected to atomizing nozzles, and quantitative valves are arranged on the plurality of water outlet pipes.
5. The automatic cooling system for safety aluminum materials according to claim 1, characterized in that: A mounting frame is fixedly mounted on one side of the cooling cover, a cooling fan is fixedly mounted inside the mounting frame, and the cooling fan is located directly above the coil and the cooling plate.
6. The automatic cooling system for safety aluminum materials according to claim 3, characterized in that: A limiting rod is fixedly installed at the bottom of the installation box, and a groove is provided on one side of the threaded rod, and the groove is in sliding contact with the limiting rod.
7. The automatic cooling system for safety aluminum materials according to claim 1, characterized in that: A plurality of legs are arranged at the bottom of the base, a water inlet is arranged at one side of the cooling cover, and a check valve is arranged on the water supply pipe.