Algae well ceiling mounting method

By prefabricating coffered ceiling components in the factory and using a laser vertical measuring instrument for precise positioning on large buildings, the problem of ensuring the construction quality of coffered ceilings on large buildings has been solved, and precise construction control has been achieved.

CN119062050BActive Publication Date: 2025-11-28CHINA CONSTR SEVENTH ENG DIVISION CORP LTD
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Patent Information

Application Number
CN202411116041.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-11-28
Estimated Expiration
2044-08-14

AI Technical Summary

Technical Problem

Existing technologies make it difficult to achieve precise construction quality for coffered ceilings in buildings with large interior spaces, especially since the accumulation of errors makes it difficult to guarantee construction quality.

Method used

By prefabricating the horizontal and vertical keels, beam slabs, and coffered ceiling base slabs in the factory, and combining them with laser vertical instruments and measuring instruments for precise positioning and calibration on the construction site, a coffered ceiling unit installation control line is formed to ensure construction accuracy.

Benefits of technology

It enabled continuous construction of coffered ceilings on large buildings, ensuring construction quality and precision, and reducing error accumulation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application provides a method for installing a algae well suspended ceiling, and solves the problem that the construction mode of the existing algae well suspended ceiling is difficult to be applied to the continuous construction project of the algae well suspended ceiling in a building with a large indoor space. The present application is suitable for the continuous construction of the algae well suspended ceiling on the roof of a building with a large indoor space. By constructing the algae well unit installation control line during construction, the continuous construction of the horizontal and vertical keels of the algae well suspended ceiling is provided with real-time calibration and calibration basis, which provides a more accurate keel basis for the construction of the algae well suspended ceiling, and ensures the engineering quality after the continuous construction of the algae well suspended ceiling.
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Description

Technical Field

[0001] This invention relates to the field of building construction technology, and in particular to a method for installing coffered ceilings. Background Technology

[0002] Modern large-scale public building ceiling decoration styles can generally be divided into five types: flat ceilings, partial ceilings, grid ceilings, coffered ceilings, and irregular-shaped ceilings. Coffered ceilings, as one of these five types, are very popular. Coffered ceilings involve partial ceiling installation around the perimeter of a room, and can be designed as one or two layers. This decoration can increase the feeling of height in the space and also change the lighting effect inside the room.

[0003] However, since most coffered ceilings are now partial ceilings, they are generally installed in smaller indoor spaces, resulting in a smaller workload. They are usually installed manually by small construction teams using measuring tapes, which is a relatively rough construction method and lacks standardized construction control. When coffered ceilings are installed continuously in buildings with larger indoor spaces, it can lead to excessive accumulation of errors, making it difficult to guarantee the construction quality. Summary of the Invention

[0004] To address the problem that existing coffered ceiling construction methods are difficult to apply to continuous coffered ceiling construction projects in buildings with large interior spaces, this invention proposes a coffered ceiling installation method.

[0005] The technical solution of the present invention is: a method for installing a coffered ceiling, comprising the following steps: S1~ Prefabricate the horizontal keel, vertical keel, beam cladding and coffered ceiling base plate required for coffered ceiling construction in the factory;

[0006] S2~The construction worker marks the benchmark lines and leveling points on the construction site according to the construction drawings and construction process;

[0007] S3~The surveying and layout worker uses surveying instruments to lay out the external control lines on the ground floor of the building, and uses a laser vertical instrument to transfer the control points to the roof of the building for positioning;

[0008] S4~The surveying and setting-out worker lays out the horizontal steel wire along the left and right direction at the bottom of the building roof based on the external control line and the horizontal elevation point. The upper end of the vertical steel wire is fixed on the horizontal steel wire. The mouth-shaped structure formed by the combination of the vertical steel wire and the horizontal steel wire is the control line for the installation of the coffered ceiling unit.

[0009] S5~The surveying and layout workers use measuring instruments to measure and record the relative axis elevation dimensions of the top and bottom openings of each caisson unit;

[0010] S6~ transports the horizontal and vertical keels, beam wrapping slabs, and coffered ceiling bottom slabs to the construction site;

[0011] S7~According to the horizontal steel wire, the transverse keel is spliced and fixed on the roof of the building along the left and right directions;

[0012] S8~According to the vertical steel wire, the longitudinal keel is spliced and fixed on the transverse keel along the front and back directions;

[0013] S9~The beam cladding plates are installed on the bottom and both sides of the longitudinal keel, and the algae well bottom plates are installed between the adjacent beam cladding plates, and the construction is completed.

[0014] Preferably, in step S1, after the transverse keel, longitudinal keel, beam cladding plate and algae well bottom plate are prefabricated, the quantity, specification and appearance quality of the prefabricated transverse keel, longitudinal keel, beam cladding plate and algae well bottom plate are pre-inspected one by one, and the plate and rod that do not meet the quality standard are replaced.

[0015] Preferably, before pre-inspecting the algae well bottom plate and the beam cladding plate, the algae well bottom plate and the beam cladding plate are numbered and pre-arranged according to the construction drawing, and then pre-inspected.

[0016] Preferably, in S6, after the transverse keel, longitudinal keel, beam cladding plate and algae well bottom plate are transported to the construction site, the standard degree and uniform degree of the transverse keel, longitudinal keel, beam cladding plate and algae well bottom plate are detected according to the algae well unit record data in S5, and the plate or rod with large deviation is corrected.

[0017] Preferably, before S7 construction, the straightness of the horizontal steel wire is detected and corrected, and then the installation of the transverse keel is started.

[0018] Preferably, after S7 is completed, the straightness of the spliced transverse keel is detected according to the construction drawing and the measurement data in S5, and the transverse keel exceeding the error is corrected.

[0019] Preferably, after S8 is completed, the straightness of the spliced longitudinal keel is detected according to the construction drawing and the measurement data in S5, and the longitudinal keel exceeding the error is corrected.

[0020] Preferably, in S9, the aluminum alloy hanging piece is first installed on the longitudinal keel, and then the beam cladding plate and the algae well bottom plate are fixed on the aluminum alloy hanging piece.

[0021] Preferably, the aluminum alloy hanging piece is a mouth-shaped rod frame extending in the front and back directions, and the aluminum alloy hanging piece is sleeved on the longitudinal keel;

[0022] The left and right sides of the aluminum alloy hanging piece are detachably fixed with angle irons extending in the front and back directions;

[0023] The top of the left and right sides of the beam cladding plate is fixed with a hooking plate extending towards the longitudinal keel, and the hooking plate is hooked on the angle iron;

[0024] The end of the algae well bottom plate towards the longitudinal keel is overlapped on the hooking plate, and the end of the algae well bottom plate towards the longitudinal keel is fixedly provided with a connecting vertical plate extending upwards, and the connecting vertical plate is detachably fixedly connected with the angle iron.

[0025] The present application is suitable for continuous construction of algae well suspended ceiling on the roof of a building with large indoor space, and the installation control line of the algae well unit constructed during construction provides real-time calibration of the continuous construction of the cross keel and vertical keel of the algae well suspended ceiling, and provides a more accurate keel basis for the construction of the algae well suspended ceiling, thereby ensuring the engineering quality after the continuous construction of the algae well suspended ceiling. BRIEF DESCRIPTION OF DRAWINGS

[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0027] Figure 1 Structure diagram of one of the algae well units in embodiment 1;

[0028] Figure 2 Structure diagram of the connection between the algae well bottom plate, the beam wrapping plate and the aluminum alloy hanging piece in Figure 1

[0029] In the figure, 1 is a roof, 2 is a cross keel, 3 is a longitudinal keel, 4 is an upper longitudinal rod, 5 is a connecting vertical rod, 6 is a lower longitudinal rod, 7 is a connecting horizontal rod, 8 is a beam wrapping plate, 801 is a hooking plate, 9 is an algae well bottom plate, 901 is a connecting vertical plate, and 10 is an angle iron. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0031] Embodiment 1: An algae well suspended ceiling installation method, comprising the following steps: S1~preparing the cross keel 2, the longitudinal keel 3, the beam wrapping plate 8 and the algae well bottom plate 9 needed for the construction of the algae well suspended ceiling in the factory;

[0032] Then, the number, specification and appearance quality of the prepared cross keel 2, longitudinal keel 3, beam wrapping plate 8 and algae well bottom plate 9 are pre-inspected one by one, and the plate and rod that do not meet the quality standard are replaced.​

[0033] Wherein, before pre-inspecting the algae well bottom plate 9 and the beam wrapping plate 8, the algae well bottom plate 9 and the beam wrapping plate 8 are numbered and pre-arranged according to the construction drawing, and then pre-inspected.

[0034] S2~The construction worker marks the reference point line and the level point on the construction site according to the construction drawing and the construction technology.

[0035] S3~The measurement and setting-out worker sets out the outer control line on the building bottom layer by using the measuring instrument, and uses the laser vertical instrument to guide the control point to the building roof 1 for positioning.

[0036] S4~The measurement and setting-out worker lays the horizontal steel wire along the left-right direction at the bottom of the building roof 1 according to the outer control line and the horizontal elevation point, fixes the upper end of the vertical steel wire on the horizontal steel wire, and the port structure formed by the combination of the vertical steel wire and the horizontal steel wire is the algae well unit installation control line.

[0037] S5~The measurement and setting-out worker measures and records the relative axial elevation size of the top port and the bottom port of each algae well unit by using the measuring instrument.

[0038] S6~The cross keel 2, the longitudinal keel 3, the beam wrapping plate 8 and the algae well bottom plate 9 are transported to the construction site, and the cross keel 2, the longitudinal keel 3, the beam wrapping plate 8 and the algae well bottom plate 9 are subjected to secondary detection of standard degree and uniform degree according to the recorded data of the algae well unit in S5, and the plate or rod with large deviation is corrected.

[0039] S7~The straightness of the horizontal steel wire is detected and corrected, and the cross keel 2 is spliced and fixed on the building roof 1 along the left-right direction according to the horizontal steel wire.

[0040] The straightness of the spliced cross keel 2 is detected according to the construction drawing and the measurement data in S5, and the cross keel 2 exceeding the error is corrected.

[0041] S8~The longitudinal keel 3 is spliced and fixed on the cross keel 2 along the front-back direction according to the vertical steel wire.

[0042] The straightness of the spliced longitudinal keel 3 is detected according to the construction drawing and the measurement data in S5, and the longitudinal keel 3 exceeding the error is corrected.

[0043] S9~The vertical setting hanging rod is welded at the bottom of the cross keel 2 according to the position of the vertical steel wire, the lower end of the hanging rod is welded and connected with the top of the longitudinal keel 3, then the aluminum alloy hanger is installed on the longitudinal keel 3, the beam wrapping plate 8 is installed at the bottom and the left and right sides of the aluminum alloy hanger, the algae well bottom plate 9 is installed between the adjacent beam wrapping plates 8, and the beam wrapping plate 8, the algae well bottom plate 9 and the aluminum alloy hanger are fixed and connected, and the construction is completed.

[0044] The structure of the single algae well unit after construction is shown in Figure 1

[0045] In step S9, the aluminum alloy hanging piece is a H-shaped rod frame extending in the front-rear direction, and the aluminum alloy hanging piece is sleeved on the longitudinal keel 3.

[0046] Specifically, as shown in Figure 1 and Figure 2 The aluminum alloy hanging piece includes upper longitudinal rods 4 arranged on the left and right sides of the suspender, the lower ends of the upper longitudinal rods 4 are welded with connecting vertical rods 5, the lower ends of the connecting vertical rods 5 are welded with the top of lower longitudinal rods 6, the lower longitudinal rods 6 are parallel to the upper longitudinal rods 4, connecting horizontal rods 7 are welded between the left and right upper longitudinal rods 4 and between the left and right lower longitudinal rods 6, wherein the upper connecting horizontal rods 7 overlap the top of the longitudinal keel 3 and are fixed on the longitudinal keel 3 by screws. The lower connecting horizontal rods 7 are below the longitudinal keel 3.

[0047] The outer sides of the connecting vertical rods 5 away from the longitudinal keel 3 are provided with angle irons 10 extending in the front-rear direction.

[0048] The top of the left and right side plates of the beam sheathing plate 8 is fixed with hooking plates 801 extending towards the longitudinal keel 3, the hooking plates 801 are hooked on the angle irons 10,

[0049] The end of the algae well bottom plate 9 towards the longitudinal keel 3 overlaps the hooking plates 801, the end of the algae well bottom plate 9 towards the longitudinal keel 3 is fixed with connecting vertical plates 901 extending upwards, and the connecting vertical plates 901 and the angle irons 10 are fixed on the connecting vertical rods 5 by screws.

[0050] It is apparent to those skilled in the art that the application is not limited to the details of the foregoing exemplary embodiments, and that the application can be implemented in other concrete forms without departing from the spirit or essential characteristics of the application. Therefore, the embodiments should be considered as exemplary and not limiting, and the scope of the application is defined by the appended claims rather than the above description, and all changes falling within the meaning and range of equivalency of the elements of the claims are intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims to which they relate.​

Claims

1. A method for installing a coffered ceiling, characterized in that, The process includes the following steps: S1~ Prefabricate the horizontal keel (2), longitudinal keel (3), beam slab (8) and coffered ceiling bottom slab (9) required for the prefabricated coffered ceiling construction in the factory; S2~The construction worker marks the benchmark lines and leveling points on the construction site according to the construction drawings and construction process; S3~ The surveying and layout worker uses surveying instruments to lay out the external control line on the ground floor of the building, and uses a laser vertical instrument to guide the control point to the roof of the building (1) for positioning; S4~The surveying and layout worker lays out the horizontal steel wire along the left and right direction at the bottom of the building roof (1) based on the external control line and the horizontal elevation point, and fixes the upper end of the vertical steel wire on the horizontal steel wire. The mouth-shaped structure formed by the combination of the vertical steel wire and the horizontal steel wire is the control line for the installation of the coffered ceiling unit. S5~The surveying and layout workers use measuring instruments to measure and record the relative axis elevation dimensions of the top and bottom openings of each caisson unit; S6~ transport the horizontal keel (2), longitudinal keel (3), beam slab (8) and coffered ceiling bottom slab (9) to the construction site; S7~ Based on the horizontal steel wire, the horizontal keel (2) is spliced ​​and fixed to the building roof (1) segment by segment in the left and right direction; S8~ Based on the vertical steel wire, the longitudinal keel (3) is spliced ​​and fixed on the transverse keel (2) segment by segment along the front and back direction; S9~ Install the beam-covering plate (8) at the bottom and on the left and right sides of the longitudinal keel (3), and install the coffered ceiling bottom plate (9) between the adjacent beam-covering plates (8) to complete the construction; In S9, aluminum alloy hangers are first installed on the longitudinal keel (3), and then the beam plate (8) and the coffered ceiling bottom plate (9) are fixed on the aluminum alloy hangers; The aluminum alloy hanger is a U-shaped pole extending in the front and rear direction, and the aluminum alloy hanger is fitted on the longitudinal keel (3); The left and right sides of the aluminum alloy hanger are detachably fixed with angle irons (10) extending in the front-back direction. The top of the left and right side plates of the beam slab (8) are fixed with hook plates (801) extending toward the longitudinal keel (3), and the hook plates (801) are hooked on the angle iron (10); The bottom plate (9) of the coffered ceiling faces the longitudinal keel (3) and is attached to the hook plate (801). The bottom plate (9) of the coffered ceiling faces the longitudinal keel (3) and is fixedly provided with a connecting vertical plate (901) extending upward. The connecting vertical plate (901) is detachably and fixedly connected to the angle iron (10).

2. The method for installing a coffered ceiling as described in claim 1, characterized in that: In step S1, after the horizontal keel (2), longitudinal keel (3), beam slab (8) and coffered ceiling bottom slab (9) are prefabricated, the quantity, specifications and appearance quality of the prefabricated horizontal keel (2), longitudinal keel (3), beam slab (8) and coffered ceiling bottom slab (9) need to be pre-inspected one by one, and the plates and rods that do not meet the quality standards need to be replaced.

3. The method for installing a coffered ceiling as described in claim 2, characterized in that: Before conducting a pre-inspection of the coffered ceiling base plate (9) and the beam slab (8), the coffered ceiling base plate (9) and the beam slab (8) are numbered and pre-arranged according to the construction drawings before the pre-inspection is carried out.

4. The method for installing a coffered ceiling as described in any one of claims 1-3, characterized in that: In S6, after the horizontal keel (2), longitudinal keel (3), beam slab (8) and coffered ceiling bottom slab (9) are transported to the construction site, the standardization and uniformity of the horizontal keel (2), longitudinal keel (3), beam slab (8) and coffered ceiling bottom slab (9) need to be tested again based on the coffered ceiling unit record data in S5, and the plates or rods with large deviations need to be corrected.

5. The method for installing a coffered ceiling as described in any one of claims 1-3, characterized in that: Before the construction of S7, the straightness of the horizontal steel wire is first tested and corrected, and then the installation of the horizontal keel (2) begins.

6. The method for installing a coffered ceiling as described in any one of claims 1-3, characterized in that: After S7 is completed, the straightness of the spliced ​​horizontal keel (2) is tested according to the construction drawings and the measurement data in S5, and the horizontal keel (2) that exceeds the error is corrected.

7. The method for installing a coffered ceiling as described in any one of claims 1-3, characterized in that: After S8 is completed, the straightness of the spliced ​​longitudinal keel (3) is tested according to the construction drawings and the measurement data in S5, and the longitudinal keel (3) that exceeds the error is corrected.

Citation Information

Patent Citations

  • Ancient building wood-like suspended ceiling structure

    CN209907699U

  • Aluminum square tube suspended ceiling

    CN211114344U