Laser drilling machine for ceramic parts
By using a combination of horizontal slide rails and drive seats in the ceramic laser hole puncher to achieve accurate positioning and automatic material transfer, and by assisting cooling of the vaporized runner and condensing medium system, the problems of positioning accuracy, manual operation efficiency, pollution and overheating of the ceramic laser hole puncher are solved, and the working efficiency and equipment reliability are improved.
Patent Information
- Application Number
- CN202411586228.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2044-11-08
AI Technical Summary
The existing ceramic laser hole punching machines have problems such as positioning accuracy errors, time-consuming and labor-intensive manual loading, ceramic parts contamination, and fiber laser overheating when used.
A laser hole drilling machine for ceramic parts is designed, using a combination of horizontal slide rails and driving seats to achieve accurate positioning of ceramic plates and automatic material pushing and conveying. At the same time, by setting an auxiliary vaporization runner and a condensing medium system in the heat sink, efficient cooling of the fiber laser is achieved.
It improves the positioning accuracy of the ceramic plate, reduces the time and energy of manual operation, reduces the risk of contamination of ceramic parts, and effectively avoids the problem of overheating of fiber lasers, improves the overall working efficiency and equipment reliability.
Smart Images

Figure CN119077177B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ceramic laser drilling, in particular to a laser drilling machine for ceramic parts. Background Art
[0002] Due to the high hardness and brittleness of ceramic materials, traditional drilling methods often fail to achieve the desired effect. Laser drilling technology can effectively solve this problem. Laser processing technology is a new processing technology that uses the characteristics of the interaction between laser beams and materials to cut, drill and micro-process materials. Ceramic laser drilling machines can produce ceramic holes with very high precision. The holes are smooth and burr-free, and the aperture size can be very small. It will not cause thermal deformation, burns and other problems to the ceramics, avoiding damage to the ceramics caused by traditional drilling methods.
[0003] Existing ceramic laser drilling machines have many technical defects when in use. First, each group of ceramic parts is placed directly on the positioning tooling by hand. On the one hand, there are errors in the positioning accuracy, which leads to the deviation of the drilling position. On the other hand, manual loading is time-consuming and labor-intensive, and the overall work efficiency is low. Second, after laser cutting, the upper and lower surfaces of the ceramic parts are easily contaminated with cooling residues or dust, resulting in contamination of the ceramic parts after drilling. When cooling the fiber laser, the existing water cooling system has poor cooling effect due to the limited contact area. In particular, when the fiber laser is working continuously, the fiber laser and the cutting head are prone to overheating.
[0004] To sum up, considering that the existing facilities cannot meet the work needs, we propose a laser drilling machine for ceramic parts. Summary of the invention
[0005] The main purpose of the present invention is to provide a laser drilling machine for ceramic parts, which can effectively solve the problems in the background technology.
[0006] To achieve the above object, the technical solution adopted by the present invention is:
[0007] A laser drilling machine for ceramic parts includes a machine base, horizontal slide rails are symmetrically installed on the sides of the upper end surface of the machine base, two groups of the horizontal slide rails act on an X-axis motion seat, a drive seat is arranged on the upper end surface of the X-axis motion seat, a Y-axis motion seat is arranged on the upper end of the drive seat, a fiber laser is externally connected to the Y-axis motion seat, a heat sink is arranged on the side of the fiber laser, and a focusing laser head is installed at the lower end of the fiber laser.
[0008] As a preferred solution of the laser drilling machine for ceramic parts described in the present invention, a drilling tool seat is arranged in the middle position of the upper end surface of the machine base and below the X-axis moving seat, a ceramic plate is placed in the drilling tool seat, and a positioner acting on the ceramic plate is symmetrically arranged at the right end of the drilling tool seat.
[0009] As a preferred solution of the laser drilling machine for ceramic parts described in the present invention, a limited movable platform is horizontally arranged at the middle position of the left end portion of the machine base, a roller is connected to the upper end of the limited movable platform, a driving roller is rotatably arranged in the roller, positioning shafts are welded at both ends of the driving roller, and each group of the positioning shafts is fixed by the first bearing seat and the inner wall of the roller, a movable push rod groove is opened in the limited movable platform, a push rod is limitedly arranged in the movable push rod groove, the push rod extends out of the right end of the movable push rod groove, a connecting block is welded to the left end of the push rod, a slider is fixed on the upper end face of the connecting block, and a rotary slide groove is opened on the roller surface of the driving roller, and the rotary slide groove is for the slider to extend into and move inside.
[0010] As a preferred solution of the laser drilling machine for ceramic parts described in the present invention, a cooling water tank is installed on the outer side of the machine base, the cooling water tank is connected to the first joint on the heat sink through an inlet pipe group, the cooling water tank is connected to the second joint on the heat sink through a return pipe group, a spiral cooling pipe is arranged inside the heat sink, and the upper and lower ends of the spiral cooling pipe are respectively connected to the first joint and the second joint.
[0011] As a preferred solution of the laser drilling machine for ceramic parts described in the present invention, one group of positioning shafts extends outward and is sleeved with a large gear, a small gear is meshed with the upper end of the large gear, the small gear is sleeved on the output shaft of the servo motor, the small gear is located inside the shell, the servo motor is fixedly arranged through the shell, and the shell is located at the upper end of the drum.
[0012] As a preferred solution of the laser drilling machine for ceramic parts described in the present invention, a discharge base is horizontally fixed on the upper end surface of the machine base and located on the right side of the limiting movable table, a discharge channel for a push rod to extend through the interior of the discharge base is opened, a storage box is fixed on the upper end of the discharge base, an arrangement storage cavity for stacking several groups of ceramic plates is opened inside the storage box, the arrangement storage cavity is communicated with the discharge channel, and the push rod pushes the ceramic plates in the discharge channel into the punching tooling seat.
[0013] As a preferred solution of the laser drilling machine for ceramic parts described in the present invention, a guide rod hole is opened in the middle position of the upper end surface of the material storage box, and the guide rod hole is for a pressing rod to pass through. A pressure plate acting on the ceramic plate is welded to the lower end of the pressing rod, and the pressure plate is located in the material storage cavity. A top platform is welded to the upper end of the pressing rod, and a handle is welded at the middle position of the upper end surface of the top platform. First spring columns are symmetrically welded on both sides of the top platform, and second spring columns are symmetrically welded on the two outer side surfaces of the material storage box. The number of the first spring column and the second spring column is preferably 2 groups, and the first spring column and the second spring column are connected by a tension spring accordingly, and the number of the tension springs is 2 groups.
[0014] As a preferred solution of the laser drilling machine for ceramic parts described in the present invention, the positioner includes a positioning seat, an ear piece, a receiving groove, a material stop block, a return spring and an arc surface, the positioning seat is fixed to the upper end of the punching tooling seat through the ear piece, the interior of the positioning seat is downwardly opened with a receiving groove, and a material stop block is movably arranged in the receiving groove, the upper end of the material stop block is connected to the groove wall of the receiving groove through a return spring, the number of the return springs is preferably 2-3 groups, and the lower end of the material stop block is provided with an arc surface acting on the ceramic plate.
[0015] As a preferred solution of the laser drilling machine for ceramic parts described in the present invention, a cleaning box is arranged on the upper end surface of the machine base and located on the right side of the punching tool seat, a feed port for the ceramic plate to be inserted into the left end surface of the cleaning box is provided, the feed port and the punching tool seat are on the same horizontal plane, a discharge port for the ceramic plate to be discharged is provided on the right end surface of the cleaning box, and two upper and lower rows of cleaning roller structures are movably arranged inside the cleaning box, each row of cleaning roller structures includes several groups of cleaning rollers arranged equidistantly, the number of the cleaning rollers is preferably 5-12 groups, and a motion gap acting on the ceramic plate is formed between the upper and lower groups of cleaning rollers.
[0016] As a preferred embodiment of the laser drilling machine for ceramic parts described in the present invention, the cleaning roller includes a roller body, a wiping cloth, a positioning shaft, a second bearing seat and a sprocket, the outer surface of the roller body is wrapped with a wiping cloth, and the positioning shafts are symmetrically welded at both ends of the roller body, and each group of the positioning shafts is fixed by the second bearing seat and the box wall of the cleaning box, and the positioning shaft position of the cleaning roller extending out of the cleaning box is sleeved with a sprocket, and the number of the sprockets is 1 or 2 groups.
[0017] As a preferred solution of the laser drilling machine for ceramic parts described in the present invention, the adjacent sprockets at the same height are connected by a synchronous chain, and the positioning shafts of the upper and lower groups of cleaning rollers are also sleeved with synchronous gears, and the two groups of synchronous gears are meshed up and down, and one group of the positioning shafts extends outward and is connected to the uniform speed motor through a coupling for transmission, and the uniform speed motor is fixed by a bracket and the outer wall of the cleaning box.
[0018] As a preferred solution of the laser drilling machine for ceramic parts described in the present invention, the interior of the heat sink is provided with an auxiliary vaporization flow channel, the bottom of the auxiliary vaporization flow channel is provided with a liquid inlet, the liquid inlet is externally connected with a liquid injection pipe, the liquid injection pipe is connected with a condensing medium tank, a solenoid valve is installed at the bottom of the condensing medium tank, a small booster pump is provided inside the condensing medium tank, the upper end of the condensing medium tank is connected with a spiral condenser, the spiral condenser is located on the periphery of the water inlet pipe group, the upper end of the spiral condenser is connected with a guide pipe, the top of the auxiliary vaporization flow channel is provided with an exhaust hole, and the guide pipe is obliquely inserted into the exhaust hole.
[0019] As a preferred solution of the laser drilling machine for ceramic parts described in the present invention, an inner chamber for installing a cooling water tank is provided on the outer side of the machine base.
[0020] As a preferred solution of the laser drilling machine for ceramic parts described in the present invention, a feeding window is arranged at the upper position of the left end surface of the material storage box.
[0021] As a preferred solution of the laser drilling machine for ceramic parts described in the present invention, a dust cleaning fan acting on a cleaning roller is arranged inside the cleaning box, and dust discharge ports are symmetrically opened on the left end face of the cleaning box above and below the feeding window.
[0022] As a preferred solution of the laser drilling machine for ceramic parts described in the present invention, the condensing medium is stored in the condensing medium tank, and a connecting sleeve is provided on the outer side of the condensing medium tank, and the connecting sleeve is sleeved on the outside of the water inlet pipe group.
[0023] As a preferred solution of the laser drilling machine for ceramic parts described in the present invention, the water inlet pipe group and the return pipe group both include corrugated telescopic pipes.
[0024] As a preferred solution of the laser drilling machine for ceramic parts described in the present invention, the rotary chute is connected end to end and has an elliptical cross-section.
[0025] The present invention provides a laser drilling machine for ceramic parts through improvement, which has the following significant improvements and advantages compared with the prior art:
[0026] Start the servo motor to drive the pinion to rotate, and through a series of transmissions, the drive roller is caused to make circular motion. When the drive roller moves, the rotary slide and the slider interact with each other, causing the push rod to move linearly to the right in the movable push rod groove, pushing the ceramic plate in the discharge channel, so that the ceramic plate slides into the punching fixture seat, and the ceramic plate is accurately positioned. When the ceramic plate punching operation is completed, the push rod continues to push the ceramic plate to move linearly to the right, and the ceramic plate passes through the positioner and enters the interior of the cleaning box through the feed port, achieving the purpose of automatic pushing and conveying, saving time and effort.
[0027] A positioner is designed, and the ceramic plate leaves the discharge channel and slides into the punching fixture until it stops moving after encountering resistance from two sets of stop blocks. The ceramic plate is accurately positioned. When the push rod continues to push the ceramic plate to the right in a straight line, the arc surfaces of the ceramic plate and the stop blocks squeeze each other, causing the two sets of stop blocks to rise, allowing the ceramic plate to pass through the positioner smoothly, reducing manual errors and improving positioning accuracy.
[0028] Several groups of ceramic parts are stacked in sequence and placed in the arrangement storage cavity. When the push rod withdraws from the discharge channel, under the pressure of the pressure plate, the bottom group of ceramic plates in the arrangement storage cavity are automatically replenished into the discharge channel, achieving the effect of automatic feeding, saving time and effort.
[0029] Start the uniform speed motor to drive one group of cleaning rollers to rotate at a uniform speed, and through the upper and lower meshing of the synchronous gears, make the other group of cleaning rollers directly above move in the opposite direction. At the same time, the two groups of cleaning rollers are driven by sprockets and synchronous chains to make the upper and lower rows of cleaning roller structures move synchronously in the same direction. On the one hand, the cleaning rollers use the moving wiping cloth to wipe the upper and lower surfaces of the ceramic plate to solve the cleaning problem. On the other hand, there is friction between the upper and lower groups of cleaning rollers and the upper and lower surfaces of the ceramic plate, causing the ceramic plate to move from left to right, thereby achieving the purpose of cleaning and transporting.
[0030] Start the small booster pump and inject the liquid condensing medium in the condensing medium tank into the lower position of the auxiliary vaporization flow channel through the injection pipe. During the flow of the liquid condensing medium in the auxiliary vaporization flow channel, it absorbs the heat in the fiber laser and continues to vaporize, and takes away the heat generated by the fiber laser to achieve the purpose of automatic cooling. The vaporized medium rises in the auxiliary vaporization flow channel and continuously flows from the guide pipe into the spiral condenser tube. When the spiral condenser tube moves in a spiral long distance, it fully contacts the inner wall of the condenser tube. The vaporized medium is re-liquefied into liquid condensing medium and flows into the condensing medium tank. This cycle plays a role in auxiliary heat dissipation. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a schematic diagram of the overall structure of a laser drilling machine for ceramic parts according to the present invention in one direction;
[0032] Figure 2 It is a schematic diagram of the overall structure of another aspect of the present invention;
[0033] Figure 3 This is a schematic diagram of the installation position of the positioner of the present invention;
[0034] Figure 4 It is a schematic diagram of the external structure of the drum of the present invention;
[0035] Figure 5 It is a schematic diagram of the internal structure of the drum of the present invention;
[0036] Figure 6 It is a schematic diagram of the external structure of the material storage box of the present invention;
[0037] Figure 7 It is a cross-sectional view of the material storage box of the present invention;
[0038] Figure 8 It is a schematic diagram of the specific structure of the positioner of the present invention;
[0039] Fig. 9 It is a connection schematic diagram of the material blocking block of the present invention;
[0040] Fig.10 It is a schematic diagram of the external structure of the cleaning box of the present invention;
[0041] Fig.11 This is a schematic diagram of the internal structure of the cleaning box of the present invention;
[0042] Fig.12 It is a schematic diagram of the specific structure of the cleaning roller of the present invention;
[0043] Fig.13 This is a schematic diagram of the installation position of the spiral condenser of the present invention;
[0044] Fig.14 It is a schematic diagram of the external structure of the heat sink of the present invention;
[0045] Fig.15 It is a schematic diagram of the internal structure of the heat sink of the present invention.
[0046] In the figure: 1, machine base; 2, horizontal slide rail; 3, X-axis motion seat; 4, drive seat; 5, Y-axis motion seat; 6, fiber laser; 7, focusing laser head; 8, positioner; 81, positioning seat; 82, ear piece; 83, storage slot; 84, material stopper; 85, reset spring; 86, arc surface; 9, cleaning roller; 91, roller body; 92, wiping cloth; 93, short shaft; 94, second bearing seat; 95, Sprocket; 10, limit movable table; 11, roller; 12, driving roller; 13, positioning shaft; 14, first bearing seat; 15, movable push rod slot; 16, push rod; 17, connecting block; 18, slider; 19, rotary slide; 20, large gear; 21, small gear; 22, servo motor; 23, housing; 30, discharging base; 31, storage box; 32, discharging channel; 33, arranging storage cavity; 34. Ceramic plate; 35. Pressing rod; 36. Guide rod hole; 37. Pressing plate; 38. Top platform; 39. Handle; 40. First spring column; 41. Second spring column; 42. Tension spring; 50. Cleaning box; 51. Feeding port; 52. Motion gap; 53. Synchronous chain; 54. Synchronous gear; 55. Constant speed motor; 56. Discharge port; 60. Heat sink; 61. Auxiliary vaporization channel; 62. Liquid inlet; 63. Liquid injection pipe; 64. Solenoid valve; 65. Condensation medium tank; 66. Small booster pump; 67. Spiral condenser; 68. Guide pipe; 69. Exhaust hole; 70. Cooling water tank; 71. Water inlet pipe group; 72. Return pipe group; 73. First joint; 74. Second joint; 75. Spiral cooling pipe; 76. Punching tooling seat; 77. Feeding window; 78. Ash discharge port; 79. Connecting sleeve. DETAILED DESCRIPTION
[0047] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Embodiment 1
[0048] like Figure 1-12As shown, this embodiment provides a laser drilling machine for ceramic parts, including a machine base 1, horizontal slide rails 2 are symmetrically installed on the sides of the upper end surface of the machine base 1, two groups of horizontal slide rails 2 act on an X-axis motion seat 3, the X-axis motion seat 3 moves on the two groups of horizontal slide rails 2, a driving seat 4 is arranged on the upper end surface of the X-axis motion seat 3, a Y-axis motion seat 5 is arranged on the upper end of the driving seat 4, the Y-axis motion seat 5 moves linearly on the driving seat 4, a fiber laser 6 is externally connected to the Y-axis motion seat 5 (the fiber laser 6 includes a laser emitting unit, a focusing unit and a blowing unit), a heat sink 60 is arranged on the side of the fiber laser 6, and a focusing laser head 7 is installed at the lower end of the fiber laser 6.
[0049] A punching fixture seat 76 is provided at the middle position of the upper end surface of the base 1 and below the X-axis motion seat 3. A ceramic plate 34 is placed in the punching fixture seat 76 (the inner width of the punching fixture seat 76 is adapted to the ceramic plate 34). A positioner 8 acting on the ceramic plate 34 is symmetrically provided at the right end of the punching fixture seat 76. Figure 1-3 shown.
[0050] Specifically, the positioner 8 includes a positioning seat 81, an ear piece 82, a receiving groove 83, a stopper block 84, a return spring 85 and an arc surface 86. Figure 8 and 9 shown.
[0051] In this embodiment, the positioning seat 81 is fixed to the upper end of the punching tooling seat 76 by the ear piece 82, which plays a connecting and fixing role. A receiving groove 83 is opened downward inside the positioning seat 81, and a blocking block 84 is movably arranged in the receiving groove 83. The blocking block 84 moves up and down along the receiving groove 83. The upper end of the blocking block 84 is connected to the groove wall of the receiving groove 83 by a reset spring 85 (the reset spring 85 drives the blocking block 84 to move downward after being compressed), and the lower end of the blocking block 84 is provided with an arc surface 86 acting on the ceramic plate 34, and there is a sliding force between the two.
[0052] Furthermore, a limited movable platform 10 is horizontally arranged at the middle position of the left end of the base 1, and a roller 11 is connected to the upper end of the limited movable platform 10, and a driving roller 12 is rotatably arranged in the roller 11. Figure 1-5 shown.
[0053] Among them, both ends of the driving roller 12 are welded with positioning shafts 13, and each set of positioning shafts 13 is fixed through the first bearing seat 14 and the inner wall of the drum 11 to play a connecting role. Figure 5 shown.
[0054] Among them, a movable push rod groove 15 is opened in the limit movable platform 10, and a push rod 16 is limitedly arranged in the movable push rod groove 15, and the push rod 16 extends out of the right end of the movable push rod groove 15. Figure 4-5 shown.
[0055] The left end of the push rod 16 is welded with a connecting block 17, and a slider 18 is fixed on the upper end surface of the connecting block 17. A rotary chute 19 is provided on the roller surface of the driving roller 12. The rotary chute 19 is connected end to end and has an elliptical cross-section. The rotary chute 19 is provided for the slider 18 to extend into and move inside. The slider 18 moves one circle along the path of the rotary chute 19, and the push rod 16 realizes a reciprocating motion. Figure 5 shown.
[0056] Further, one of the positioning shafts 13 extends outwardly and is sleeved with a large gear 20, and the upper end of the large gear 20 is meshed with a small gear 21, which is sleeved on the output shaft of the servo motor 22. The small gear 21 is located inside a housing 23, and the servo motor 22 is fixedly arranged through the housing 23. The housing 23 is located at the upper end of the drum 11, as shown in FIG. Figure 4 and 5 shown.
[0057] Furthermore, a discharge base 30 is horizontally fixed on the upper end surface of the machine base 1 and is located on the right side of the limiting movable platform 10. A discharge channel 32 for the push rod 16 to extend into is provided inside the discharge base 30. A storage box 31 is fixed to the upper end of the discharge base 30. An arrangement storage cavity 33 for stacking a plurality of groups of ceramic plates 34 is provided inside the storage box 31 (the size of the arrangement storage cavity 33 and the ceramic plates 34 are adapted). The arrangement storage cavity 33 is connected to the discharge channel 32. The push rod 16 pushes the ceramic plates 34 in the discharge channel 32 into the punching fixture seat 76, as shown in FIG. Figure 1 and 6 shown.
[0058] Among them, the left end surface of the material storage box 31 is provided with a feeding window 77 at the upper position. Figure 6 and 7 shown.
[0059] A guide rod hole 36 is provided at the middle position of the upper end surface of the storage box 31, and the guide rod hole 36 is for the pressing rod 35 to pass through. The two move relative to each other and play a limiting role. A pressing plate 37 acting on the ceramic plate 34 is welded to the lower end of the pressing rod 35. The pressing plate 37 is located in the arrangement storage cavity 33. Figure 6 and 7 shown.
[0060] Among them, the upper end of the pressing rod 35 is welded with a top platform 38, and a handle 39 is welded at the middle position of the upper end surface of the top platform 38. The first spring columns 40 are symmetrically welded on both sides of the top platform 38, and the second spring columns 41 are symmetrically welded on the two outer sides of the storage box 31. The first spring columns 40 and the second spring columns 41 are connected by a tension spring 42, and the tension spring 42 is in a stretched state, such as Figure 6 and 7 shown.
[0061] Furthermore, a cleaning box 50 is provided on the upper end surface of the base 1 and on the right side of the punching fixture seat 76. Figure 1-3 shown.
[0062] In this embodiment, the left end surface of the cleaning box 50 is provided with a feed port 51 for the ceramic plate 34 to extend into, the feed port 51 and the size of the ceramic plate 34 match, the feed port 51 and the punching fixture seat 76 are on the same horizontal plane, and the right end surface of the cleaning box 50 is provided with a discharge port 56 for the ceramic plate 34 to discharge, and the discharge port 56 and the size of the ceramic plate 34 match, as shown in FIG. Figure 2 and 10 shown.
[0063] In this embodiment, the cleaning box 50 is internally provided with two rows of cleaning roller structures, each row of cleaning roller structures includes a plurality of groups of cleaning rollers 9 arranged equidistantly, and a movement gap 52 is formed between the upper and lower groups of cleaning rollers 9 to act on the ceramic plate 34. The size of the movement gap 52 is adapted to the thickness of the ceramic plate 34. Fig.11 shown.
[0064] Specifically, the cleaning roller 9 includes a roller body 91, a wiping cloth 92, a short shaft 93, a second bearing seat 94 and a sprocket 95. Fig.12 shown.
[0065] In this embodiment, the outer surface of the roller body 91 is wrapped with a wiping cloth 92, and there is flexible contact between the wiping cloth 92 and the outer surface of the ceramic plate 34, which has a protective effect. Short shafts 93 are symmetrically welded at both ends of the roller body 91. Each group of short shafts 93 is fixed by a second bearing seat 94 and the box wall of the cleaning box 50 to play a connecting role. A sprocket 95 is sleeved on the position of the short shaft 93 on the cleaning roller 9 that extends out of the cleaning box 50.
[0066] Among them, the adjacent sprockets 95 at the same height are connected by a synchronous chain 53, and the short shafts 93 of the upper and lower cleaning rollers 9 are also sleeved with synchronous gears 54 (only one set in each row), and the two sets of synchronous gears 54 are meshed up and down. Figure 10-11 shown.
[0067] Among them, one set of short shafts 93 extends outward and is connected to the uniform speed motor 55 through a coupling for transmission. The uniform speed motor 55 is fixed by a bracket and the outer wall of the cleaning box 50, such as Figure 10-11 shown.
[0068] The cleaning box 50 is provided with a dust-cleaning fan for acting on the cleaning roller 9. The dust-cleaning fan regularly cleans the wiping cloth 92 on the cleaning roller 9. The left end surface of the cleaning box 50 is symmetrically provided with dust discharge ports 78 above and below the feeding window 77. The dust during cleaning is discharged outward from the dust discharge ports 78 and collected in time. Fig.10 shown.
[0069] Furthermore, a cooling water tank 70 (with a built-in refrigerator) is installed on the outer side of the base 1, and an inner chamber for installing the cooling water tank 70 is opened on the outer side of the base 1. The cooling water tank 70 is connected to the first joint 73 on the heat sink 60 through an inlet pipe group 71, and the cooling water tank 70 is connected to the second joint 74 on the heat sink 60 through a return pipe group 72. The inlet pipe group 71 and the return pipe group 72 both include corrugated expansion pipes, and a spiral cooling pipe 75 (spirally arranged) is arranged inside the heat sink 60, and the upper and lower ends of the spiral cooling pipe 75 are respectively connected to the first joint 73 and the second joint 74.
[0070] When the present embodiment is in use, the handle 39 is first pulled to pull the pressing plate 37 upward, and several groups of ceramic plates 34 are stacked in sequence from the feeding window 77 and placed in the arrangement storage chamber 33 (the bottom group of ceramic plates 34 is just in the discharge channel 32). At this time, the servo motor 22 is started to drive the small gear 21 to rotate, and the large gear 20 is caused to rotate slowly through meshing deceleration, causing the driving roller 12 to make a circular motion. When the driving roller 12 moves, the rotary slide groove 19 and the slider 18 interact with each other, causing the push rod 16 to move linearly to the right in the movable push rod groove 15, pushing the ceramic plate 34 in the discharge channel 32, so that the ceramic plate 34 leaves the discharge channel 32 and slides into the punching fixture seat 76 until it stops moving after encountering the resistance of the blocking block 84, and the ceramic plate 34 is accurately positioned.
[0071] At this time, the fiber laser 6 is started to generate a laser beam, which is highly focused through the internal optical system to form a very small light spot. The focusing laser head 7 concentrates the energy, and the ceramic plate 34 below absorbs the laser energy, causing the local temperature to rise rapidly. The high temperature causes the material to undergo a phase change from solid to liquid or even gas, forming holes. Through the displacement coordination of the X-axis motion seat 3 and the Y-axis motion seat 5, the focusing laser head 7 is moved to different positions of the ceramic plate 34 for laser drilling. At the same time, the cooling water in the cooling water tank 70 is pumped into the water inlet pipe group 71, flows in the pipe and enters the spiral cooling pipe 75 on the inner side of the heat sink 60. When the cooling water flows in the spiral cooling pipe 75, it takes away the heat generated by the fiber laser 6 due to work. Then the cooling water returns to the cooling water tank 70 through the reflux pipe group 72 for refrigeration, and the cycle continues.
[0072] When the punching operation of the ceramic plate 34 is completed, the push rod 16 continues to push the ceramic plate 34 to move linearly to the right, and the ceramic plate 34 and the arc surface 86 of the stop block 84 are squeezed against each other, causing the two groups of stop blocks 84 to rise, and the ceramic plate 34 passes through the positioner 8 and enters the interior of the cleaning box 50 through the feed port 51. At this time, the push rod 16 makes a return movement to the left driven by the drive roller 12, and the push rod 16 leaves the discharge channel 32. Under the pressure of the pressure plate 37, a group of ceramic plates 34 arranged at the bottom layer in the storage cavity 33 are automatically replenished and enter the discharge channel 32.
[0073] The ceramic plate 34 entering the cleaning box 50 extends into the moving gap 52. At this time, the uniform speed motor 55 is started to drive one group of cleaning rollers 9 to rotate at a uniform speed, and through the upper and lower meshing of the synchronous gear 54, the other group of cleaning rollers 9 directly above are made to move in the opposite direction. At the same time, the two groups of cleaning rollers 9 are driven by the sprocket 95 and the synchronous chain 53 to make the upper and lower rows of cleaning roller structures move synchronously in the same direction. The cleaning rollers 9 wipe the upper and lower surfaces of the ceramic plate 34 with the moving wiping cloth 92. At the same time, there is a friction force between the upper and lower groups of cleaning rollers 9 and the upper and lower surfaces of the ceramic plate 34, causing the ceramic plate 34 to move from left to right, thereby achieving the purpose of cleaning and transporting until it is discharged from the discharge port 56. Embodiment 2
[0074] On the basis of the first embodiment, when cooling the fiber laser 6, the existing water cooling system has poor cooling effect. In particular, when the fiber laser 6 works continuously, the fiber laser 6 and the cutting head are prone to overheating. In order to solve the above problem, an auxiliary vaporization flow channel 61 is opened in the heat sink 60. Figure 13-15 shown.
[0075] Specifically, the outer side of the auxiliary vaporization flow channel 61 is the inner shell of the fiber laser 6, forming a seal, and the bottom of the auxiliary vaporization flow channel 61 is provided with a liquid inlet 62, and the liquid inlet 62 is connected to a liquid injection pipe 63, and the liquid injection pipe 63 is L-shaped, and the liquid injection pipe 63 is connected to the condensation medium tank 65, such as Fig.14 and 15 shown.
[0076] Among them, a solenoid valve 64 is installed at the bottom of the condensing medium tank 65, which plays the role of unidirectional control of medium flow. A small booster pump 66 is arranged inside the condensing medium tank 65. The upper end of the condensing medium tank 65 is connected to a spiral condensing pipe 67, which is located on the periphery of the water inlet pipe group 71. Cooling water flows in the water inlet pipe group 71, which will cool down the surrounding area. Fig.13 and 14 shown.
[0077] The upper end of the spiral condenser tube 67 is connected to a guide tube 68, and the top of the auxiliary vaporization flow channel 61 is provided with an exhaust hole 69, and the guide tube 68 is inserted into the exhaust hole 69 at an angle downward. Fig.14 and 15 shown.
[0078] Furthermore, the condensing medium is stored in the condensing medium tank 65, and a connecting sleeve 79 is provided on the outer side of the condensing medium tank 65. The connecting sleeve 79 is sleeved on the outside of the water inlet pipe group 71 to play a role of connection and fixing. Fig.13 and 14 shown.
[0079] When the present embodiment is in use, when the fiber laser 6 is working, the small booster pump 66 in the condensing medium tank 65 is started, and the liquid condensing medium in the condensing medium tank 65 is injected into the lower position inside the auxiliary vaporization flow channel 61 through the injection pipe 63 (under the condition that the solenoid valve 64 is opened). During the flow of the liquid condensing medium in the auxiliary vaporization flow channel 61, the liquid condensing medium absorbs the heat in the fiber laser 6 and continuously vaporizes, and takes away the heat generated by the fiber laser 6 to achieve the purpose of cooling. The vaporized medium rises in the auxiliary vaporization flow channel 61 and continuously flows from the guide pipe 68 into the spiral condensing tube 67. When the spiral condensing tube 67 moves in a spiral long distance, it fully contacts the inner wall of the condensing tube (the condensing tube is located at the outer periphery of the water inlet pipe group 71, and can absorb the surrounding heat to maintain a low temperature state). The vaporized medium is re-liquefied into a liquid condensing medium and flows into the condensing medium tank 65, and the cycle is repeated.
[0080] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0081] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A laser drilling machine for ceramic parts, comprising a machine base (1), characterized in that: Horizontal slide rails (2) are symmetrically mounted on the sides of the upper end surface of the machine base (1), two groups of the horizontal slide rails (2) both act on an X-axis motion seat (3), a drive seat (4) is disposed on the upper end surface of the X-axis motion seat (3), a Y-axis motion seat (5) is disposed on the upper end of the drive seat (4), a fiber laser (6) is externally connected to the Y-axis motion seat (5), a heat sink (60) is disposed on the side of the fiber laser (6), and a focusing laser head (7) is mounted on the lower end of the fiber laser (6); A punching fixture seat (76) is provided at a middle position of the upper end surface of the machine base (1) and below the X-axis motion seat (3), a ceramic plate (34) is placed in the punching fixture seat (76), and a positioner (8) acting on the ceramic plate (34) is symmetrically provided at the right end of the punching fixture seat (76); A limit movable platform (10) is horizontally arranged at the middle position of the left end of the machine base (1); a roller (11) is connected to the upper end of the limit movable platform (10); a driving roller (12) is rotatably arranged inside the roller (11); positioning shafts (13) are welded to both ends of the driving roller (12); each group of the positioning shafts (13) is fixed by a first bearing seat (14) and the inner wall of the roller (11); a movable push rod (13) is provided inside the limit movable platform (10). A rod groove (15), a push rod (16) is limitedly arranged in the movable push rod groove (15), the push rod (16) extends out of the right end of the movable push rod groove (15), a connecting block (17) is welded to the left end of the push rod (16), a slider (18) is fixed to the upper end surface of the connecting block (17), and a rotary slide groove (19) is provided on the roller surface of the driving roller (12), and the slider (18) is inserted into the rotary slide groove (19) and moves inside the rotary slide groove; A cooling water tank (70) is installed on the outer side of the machine base (1); the cooling water tank (70) is connected to a first joint (73) on the heat sink (60) via a water inlet pipe group (71); the cooling water tank (70) is connected to a second joint (74) on the heat sink (60) via a return pipe group (72); a spiral cooling pipe (75) is arranged inside the heat sink (60); the upper and lower ends of the spiral cooling pipe (75) are respectively connected to the first joint (73) and the second joint (74); A discharge base (30) is horizontally fixed on the upper end surface of the machine base (1) and located on the right side of the limiting movable platform (10); a discharge channel (32) is provided inside the discharge base (30) for a push rod (16) to extend into; a storage box (31) is fixed at the upper end of the discharge base (30); an arrangement storage cavity (33) for stacking a plurality of groups of ceramic plates (34) is provided inside the storage box (31); the arrangement storage cavity (33) is communicated with the discharge channel (32); the push rod (16) pushes the ceramic plates (34) in the discharge channel (32) into the punching fixture (76); The positioner (8) comprises a positioning seat (81), an ear piece (82), a receiving groove (83), a material stopper (84), a return spring (85) and an arc surface (86); the positioning seat (81) is fixed to the upper end of the punching fixture seat (76) through the ear piece (82); a receiving groove (83) is provided downwardly inside the positioning seat (81); a material stopper (84) is movably provided in the receiving groove (83); the upper end of the material stopper (84) is connected to the groove wall of the receiving groove (83) through the return spring (85); and the lower end of the material stopper (84) is provided with an arc surface (86) acting on the ceramic plate (34); A cleaning box (50) is arranged on the upper end surface of the machine base (1) and on the right side of the punching fixture seat (76); a feed port (51) for the ceramic plate (34) to extend into is provided on the left end surface of the cleaning box (50); the feed port (51) and the punching fixture seat (76) are on the same horizontal plane; a discharge port (56) for the ceramic plate (34) to be discharged is provided on the right end surface of the cleaning box (50); two upper and lower rows of cleaning roller structures are movably arranged inside the cleaning box (50); each row of cleaning roller structures includes a plurality of groups of cleaning rollers (9) arranged at equal intervals; a movement gap (52) for acting on the ceramic plate (34) is formed between the upper and lower groups of cleaning rollers (9).
2. A laser drilling machine for ceramic parts according to claim 1, characterized in that: One of the positioning shafts (13) extends outward and is sleeved with a large gear (20). The upper end of the large gear (20) is meshed with a small gear (21). The small gear (21) is sleeved on the output shaft of the servo motor (22). The small gear (21) is located inside a housing (23). The servo motor (22) passes through the housing (23) and is fixedly arranged. The housing (23) is located at the upper end of the drum (11).
3. A laser drilling machine for ceramic parts according to claim 2, characterized in that: A guide rod hole (36) is provided at the middle position of the upper end surface of the material storage box (31), and the guide rod hole (36) is for a pressing rod (35) to pass through. A pressing plate (37) acting on the ceramic plate (34) is welded to the lower end of the pressing rod (35), and the pressing plate (37) is located in the material storage cavity (33). A top platform (38) is welded to the upper end of the pressing rod (35), and a handle (39) is welded at the middle position of the upper end surface of the top platform (38). First spring columns (40) are symmetrically welded on both sides of the top platform (38), and second spring columns (41) are symmetrically welded on the two outer side surfaces of the material storage box (31), and the first spring column (40) and the second spring column (41) are connected via a tension spring (42) accordingly.
4. The laser drilling machine for ceramic parts according to claim 3, characterized in that: The cleaning roller (9) comprises a roller body (91), a wiping cloth (92), a short shaft (93), a second bearing seat (94) and a sprocket (95); the outer surface of the roller body (91) is wrapped with the wiping cloth (92); short shafts (93) are symmetrically welded to both ends of the roller body (91); each group of short shafts (93) is fixed by the second bearing seat (94) and the wall of the cleaning box (50); and the sprocket (95) is sleeved on the position of the short shaft (93) on the cleaning roller (9) that protrudes from the cleaning box (50).
5. The laser drilling machine for ceramic parts according to claim 4, characterized in that: The adjacent sprockets (95) at the same height are connected by a synchronous chain (53); the short shafts (93) of the upper and lower groups of cleaning rollers (9) are also sleeved with synchronous gears (54); the two groups of synchronous gears (54) are meshed up and down; one group of the short shafts (93) extends outward and is connected to the uniform speed motor (55) through a coupling for transmission; the uniform speed motor (55) is fixed by a bracket and the outer wall of the cleaning box (50).
6. The laser drilling machine for ceramic parts according to claim 5, characterized in that: An auxiliary vaporization flow channel (61) is provided in a circuitous manner inside the heat sink (60); a liquid inlet (62) is provided at the bottom of the auxiliary vaporization flow channel (61); a liquid injection pipe (63) is connected to the outside of the liquid inlet (62); the liquid injection pipe (63) is in communication with a condensing medium tank (65); a solenoid valve (64) is installed at the bottom of the condensing medium tank (65); a small booster pump (66) is provided inside the condensing medium tank (65); a spiral condensing pipe (67) is connected to the upper end of the condensing medium tank (65); the spiral condensing pipe (67) is located on the outer periphery of the water inlet pipe group (71); a guide pipe (68) is connected to the upper end of the spiral condensing pipe (67); an exhaust hole (69) is provided at the top of the auxiliary vaporization flow channel (61); the guide pipe (68) is obliquely inserted into the exhaust hole (69).
Citation Information
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