Alloy processing device and its processing technology
By designing the alloy processing device of the telescopic adjustment mechanism driven by hydraulic cylinder and the rotary transmission mechanism, the problem of the inability to efficiently handle pipes of different diameters in the prior art is solved, and efficient, precise polishing and convenient replacement process are achieved.
Patent Information
- Application Number
- CN202411436230.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2044-10-15
AI Technical Summary
The existing inner wall grinding device of pipes cannot efficiently process pipes of different diameters, and the replacement and adjustment of the grinding heads are cumbersome and the efficiency is low.
An alloy processing device is designed, using a telescopic adjustment mechanism and a rotary transmission mechanism driven by hydraulic cylinders, which can automatically adjust the position of the grinding head, adapt to pipes of different diameters, and improve replacement efficiency through convenient installation and disassembly mechanisms.
It realizes efficient grinding of the inner walls of pipes of different diameters, improves grinding accuracy and stability, simplifies the replacement and adjustment process of grinding heads, and significantly improves working efficiency.
Smart Images

Figure CN119077473B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of alloy processing, and specifically to an alloy processing device and its processing technology. Background Art
[0002] An alloy is a substance with metallic properties synthesized by two or more metals and metals or non-metals by a certain method, such as aluminum alloy, zinc alloy, lead-tin alloy, etc. Existing alloys are widely used in various industries, such as aviation, aerospace, automotive, machinery manufacturing, shipbuilding, and chemical industries. After some alloy materials are processed into parts or materials, in order to ensure the quality of the parts or materials, grinding processing is mostly carried out. There are certain defects in the existing grinding devices when grinding the inner wall of some pipe materials, especially pipes.
[0003] Most of the existing pipe inner wall grinding devices can only grind the inner wall of pipes with one diameter. When it is necessary to grind the inner wall of pipes with different diameters, different grinding heads need to be replaced, which not only increases the grinding cost, but also takes time and effort in the replacement method and has low efficiency; although some grinding devices can adjust the grinding position according to the pipe diameter, the adjustment method is relatively cumbersome, and the stability of the grinding head during grinding is poor, which is easy to cause the grinding head to shake, thus affecting the grinding uniformity and quality, and is not conducive to actual use. Summary of the Invention
[0004] The purpose of the present invention is to provide an alloy processing device and its processing technology to solve the problems mentioned in the above process.
[0005] To achieve the above purpose, the present invention provides the following technical solution: An alloy processing device includes a grinding support base, on which a hydraulic cylinder is fixedly installed. The end of the piston rod of the hydraulic cylinder passes through the side of the grinding support base and is fixedly connected to a support frame. On the side of the support frame away from the hydraulic cylinder, an extension arm is fixedly connected. At the end of the extension arm away from the support frame, a sealing plate is fixedly connected. On the side of the support frame, reinforcing plates are symmetrically fixedly connected up and down. The end of the reinforcing plate away from the support frame is fixedly connected to the sealing plate. On the side of the sealing plate away from the extension arm, a grinding support housing is fixedly installed. An expansion and adjustment mechanism is installed in the grinding support housing. A plurality of grinding heads are annularly and arrayedly installed on the expansion and adjustment mechanism. On the side of the grinding head away from the grinding surface, a plug board is fixedly connected. A locking component connected to the plug board is installed in the expansion and adjustment mechanism. A rotary transmission mechanism for driving the expansion and adjustment mechanism is installed on the extension arm, and a locking mechanism is installed at one end of the rotary transmission mechanism.
[0006] Preferably, a plurality of guide sleeves are inserted through both side surfaces of the grinding support base in a circular array, a plurality of guide optical rods are fixedly connected to the side surface of the support frame in a circular array, the guide optical rods are inserted through the guide sleeves, and the guide optical rods are slidably connected to the guide sleeves.
[0007] Preferably, a telescopic groove, a rotating groove and a rectangular through groove are sequentially formed in the extension arm from front to back. The telescopic adjustment mechanism includes an adjustment plate slidably mounted in the telescopic groove back and forth. A threaded hole is formed at one end of the adjustment plate away from the grinding support housing. Strip-shaped sliding plates are symmetrically and fixedly connected to the left and right sides of the adjustment plate. A plurality of movable arm rods are rotatably connected to the front end of the adjustment plate in a circular array. A plurality of lifting holes are formed in a circular array on the cylindrical surface of the grinding support housing. A telescopic block is slidably connected in each lifting hole. The plurality of movable arm rods are respectively connected to the plurality of telescopic blocks in a one-to-one correspondence. Limiting grooves are symmetrically formed on the front and back sides of the telescopic block. Limiting blocks are symmetrically and fixedly connected to the front and back in the lifting hole. The limiting block is slidably connected to the limiting groove;
[0008] A cylinder is fixedly connected to the side wall of the inner cavity of the grinding support housing. A plurality of abutting blocks are fixedly connected to the cylindrical surface of the cylinder in a circular array. The side of the abutting block away from the cylinder is provided with a slope.
[0009] Preferably, the strip-shaped sliding plate is slidably connected to the strip-shaped groove back and forth. One ends of the adjustment plate and the strip-shaped sliding plate both pass through the sealing plate and extend to the inner cavity of the grinding support housing, and the adjustment plate and the strip-shaped sliding plate are both slidably connected to the sealing plate back and forth.
[0010] Preferably, a connecting groove is formed at the bottom of the telescopic block. One end of the movable arm rod away from the adjustment plate is movably inserted into the connecting groove, and the movable arm rod is rotatably connected to the connecting groove through a rotating shaft.
[0011] Preferably, a docking groove is formed at the end of the telescopic block. A slot is formed at the bottom of the docking groove. The lower end of the grinding head is stuck in the docking groove, and the insertion plate is inserted into the slot.
[0012] Preferably, a movable groove is formed at the bottom of the telescopic block. The movable groove is communicated with the slot. The locking assembly includes an L-shaped positioning block slidably mounted in the movable groove back and forth. An elastic sheet is mounted on the side surface of the L-shaped positioning block. One side of the elastic sheet abuts against the side surface of the movable groove. The insertion end of the L-shaped positioning block is provided with a slope. A positioning hole is formed on the side surface of the insertion plate. The insertion end of the L-shaped positioning block with a slope is inserted into the positioning hole. The lower end of the L-shaped positioning block passes through the movable groove and extends to the outside.
[0013] Preferably, the rotary drive mechanism includes a screw rod threadedly installed in the threaded hole. One end of the screw rod away from the adjusting plate is fixedly connected to a round shaft. The end of the round shaft away from the screw rod passes through the rotary groove and extends into the rectangular through groove. An annular plate, an adjusting sleeve, and a rotary crown gear are fixedly sleeved on the round shaft in sequence from front to back. The annular plate is in rotational contact with the side wall of the telescopic groove. The adjusting sleeve is rotatably installed in the rotary groove. The rotary crown gear is in rotational contact with the side wall of the rectangular through groove.
[0014] Preferably, the locking mechanism includes a locking crown gear installed in the rectangular through groove. Sliders are symmetrically and fixedly connected to the cylindrical surface of the locking crown gear on the left and right. Push plates are symmetrically and fixedly connected to the cylindrical surface of the locking crown gear on the upper and lower. A locking spring is inserted into the side of the locking crown gear away from the rotary crown gear. The locking spring abuts against the side wall of the rectangular through groove.
[0015] The locking crown gear is engaged with the rotary crown gear. Chute grooves are symmetrically formed on the left and right side walls of the rectangular through groove. The slider is slidably connected to the chute groove in the front and back directions.
[0016] The alloy processing technology includes the following operation steps:
[0017] Step 1: Loading: When grinding, first clamp and fix the pipe through the clamping mechanism, and then drive the clamping mechanism and the pipe to rotate by the pipe fitting rotation driving device, and at the same time align the inner cavity of the pipe with the grinding support housing.
[0018] Step 2: Grinding: The piston rod of the hydraulic cylinder extends to drive the support frame to move forward. The support frame drives the sealing plate and the grinding support housing to move forward through the reinforcement plate and the extension arm, so that the grinding support housing drives the grinding head to slowly insert into the inner cavity of the pipe, and the inner wall of the pipe is ground by the grinding head.
[0019] Step 3: Adjustment: First, release the locking of the rotary drive mechanism by the locking mechanism, drive the telescopic adjustment mechanism to move through the rotary drive mechanism, so that the telescopic block in the telescopic adjustment mechanism slides along the lifting hole, and the telescopic block drives the grinding head to move, so as to adjust the position of the grinding head as needed, so that the grinding head can grind the inner walls of pipes with different diameters.
[0020] Step 4: Replacement: Through the cooperation of the set telescopic adjustment mechanism, locking mechanism, and abutting block, the grinding head and the insertion plate can be conveniently installed and disassembled, greatly improving the replacement efficiency.
[0021] Compared with the prior art, the beneficial effects of the present invention are:
[0022] 1. The piston rod of the hydraulic cylinder extends to drive the support frame to move forward. The support frame drives the sealing plate and the grinding support housing to move forward through the reinforcement plate and the extension arm, so that the grinding support housing drives the grinding head to slowly insert into the inner cavity of the pipe. The inner wall of the pipe is ground by the grinding head. The guide optical rod and the reinforcement plate are provided to enable the grinding head to move forward and backward stably, ensuring the grinding accuracy.
[0023] 2. First, loosen the locking of the rotary transmission mechanism by the locking mechanism. Drive the telescopic adjustment mechanism to move through the rotary transmission mechanism. The staff adjusts the position of the grinding head according to needs, so that the grinding head can grind the inner walls of pipes with different diameters. After the adjustment is completed, lock the rotary transmission mechanism by the locking mechanism, so that the telescopic adjustment mechanism and the grinding head cannot shake, and then the grinding head can grind the inner wall of the pipe stably and evenly.
[0024] 3. When the grinding head needs to be disassembled, the telescopic block in the telescopic adjustment mechanism contracts into the grinding support housing, and the insertion end of the L-shaped positioning block moves out of the positioning hole of the insertion plate, so as to loosen the fixation of the insertion plate. At this time, pull the grinding head to drive the insertion plate to move out of the slot, and then complete the disassembly of the grinding head; during installation, insert the insertion plate along the slot, and under the action of the elastic force of the elastic piece, the end of the L-shaped positioning block is clamped with the positioning hole, so as to fix the insertion plate in the slot, and then the grinding head can be firmly installed in the docking slot. The installation and disassembly of the grinding head are simple and convenient, greatly improving the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 is a three-dimensional view of the alloy processing device structure of the present invention;
[0026] Figure 2 is a cross-sectional view of the alloy processing device structure of the present invention;
[0027] Figure 3 is Figure 2 an enlarged schematic view of the structure at A in
[0028] Figure 4 is a cross-sectional view of the extension arm and the adjustment plate structure of the present invention;
[0029] Figure 5 is an exploded view of the grinding support housing, the telescopic adjustment mechanism, the grinding head and the locking mechanism of the present invention;
[0030] Figure 6 is an exploded view of the extension arm, the telescopic adjustment mechanism, the rotary transmission mechanism and the locking mechanism of the present invention;
[0031] Figure 7 is Figure 6 an enlarged schematic view of the structure at B in
[0032] In the figure: 1. Grinding support base; 11. Guide sleeve; 12. Hydraulic cylinder; 13. Support frame; 14. Guide optical rod; 15. Reinforcement plate; 2. Extension arm; 21. Telescopic groove; 22. Strip-shaped groove; 23. Rotation groove; 24. Rectangular through groove; 25. Slide groove; 26. Sealing plate; 3. Grinding support housing; 31. Lifting hole; 32. Limit block; 33. Cylinder; 34. Block; 4. Adjusting plate; 41. Threaded hole; 42. Strip-shaped sliding plate; 43. Movable arm rod; 5. Telescopic block; 51. Limit groove; 52. Docking groove; 53. Insertion slot; 54. Movable groove; 6. Grinding head; 61. Insertion plate; 62. Positioning hole; 63. L-shaped positioning block; 64. Elastic sheet; 7. Screw; 71. Round shaft; 72. Annular plate; 73. Adjusting sleeve; 74. Rotating crown gear; 8. Locking crown gear; 81. Slide block; 82. Push plate; 83. Locking spring. Detailed implementation manner
[0033] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0034] Please refer to Figures 1 to 7 , the present invention provides a technical solution: an alloy processing device, including a grinding support base 1, a hydraulic cylinder 12 is fixedly installed on the grinding support base 1, the end of the piston rod of the hydraulic cylinder 12 passes through the side of the grinding support base 1 and is fixedly connected to the support frame 13, a support frame 13 is fixedly connected to the side of the hydraulic cylinder 12 away from the support frame 13, an extension arm 2 is fixedly connected to the side of the support frame 13 away from the hydraulic cylinder 12, a sealing plate 26 is fixedly connected to the end of the extension arm 2 away from the support frame 13, reinforcing plates 15 are symmetrically fixedly connected to the upper and lower sides of the side of the support frame 13, the end of the reinforcing plate 15 away from the support frame 13 is fixedly connected to the sealing plate 26, a grinding support housing 3 is fixedly installed on the side of the sealing plate 26 away from the extension arm 2, a telescopic adjustment mechanism is installed in the grinding support housing 3, a plurality of grinding heads 6 are installed on the telescopic adjustment mechanism in an annular array, an insertion plate 61 is fixedly connected to the side of the grinding head 6 away from the grinding, a locking component connected to the insertion plate 61 is installed in the telescopic adjustment mechanism, a rotation transmission mechanism for driving the telescopic adjustment mechanism is installed on the extension arm 2, and a locking mechanism is installed at one end of the rotation transmission mechanism.
[0035] During use, the grinding support base 1 is fixedly installed on the frame of the through-rotating drive device so that the grinding support housing 3 is aligned with the rotating drive component.
[0036] The grinding head 6 can be replaced with a grinding brush or other grinding parts, and any parts that can grind the inner wall of the pipe can be replaced, and only an insertion plate needs to be installed at the lower end of the grinding part.
[0037] Please refer to Figure 1 and Figure 2 Both side surfaces of the grinding support base 1 are penetrated and inserted with a plurality of guide sleeves 11 in a circular array. The guide sleeves 11 are fixedly connected to the grinding support base 1. A plurality of guide optical rods 14 are fixedly connected to the side surface of the support frame 13 in a circular array. The guide optical rods 14 are penetrated and inserted into the guide sleeves 11, and the guide optical rods 14 are slidably connected to the guide sleeves 11.
[0038] In the alloy processing device, the end where the grinding support housing 3 is installed is defined as the front end, and the end where the hydraulic cylinder 12 is installed is defined as the rear end;
[0039] The front and back movement of the support frame 13 is driven by the telescopic movement of the piston rod of the hydraulic cylinder 12. The support frame 13 drives the guide optical rods 14 on its side surface to slide back and forth along the guide sleeves 11. Through the cooperation of the set guide optical rods 14 and guide sleeves 11, the support frame 13 can stably move back and forth in a straight line.
[0040] Please refer to Figure 2 、 Figure 5 and Figure 6 On the extension arm 2, a telescopic groove 21, a rotating groove 23 and a rectangular through groove 24 are successively formed from front to back. The telescopic adjustment mechanism includes an adjustment plate 4 slidably installed back and forth in the telescopic groove 21. A threaded hole 41 is formed at the end of the adjustment plate 4 away from the grinding support housing 3. Strip-shaped sliding plates 42 are symmetrically and fixedly connected to the left and right sides of the adjustment plate 4. A plurality of movable arm rods 43 are rotatably connected to the front end of the adjustment plate 4 in a circular array. A plurality of concave grooves are formed in a circular array at the front end of the adjustment plate 4. One end of the movable arm rod 43 is movably inserted into the concave groove, and the movable arm rod 43 is rotatably connected to the concave groove of the adjustment plate 4 through a rotating shaft. A plurality of lifting holes 31 are formed in a circular array on the cylindrical surface of the grinding support housing 3. A telescopic block 5 is slidably connected in each lifting hole 31. The plurality of movable arm rods 43 are respectively connected to the plurality of telescopic blocks 5 in one-to-one correspondence. Limiting grooves 51 are symmetrically formed on the front and back sides of the telescopic block 5. Limiting blocks 32 are fixedly connected to the front and back in the lifting hole 31. The limiting blocks 32 are slidably connected to the limiting grooves 51;
[0041] The side wall of the inner cavity of the grinding support housing 3 is fixedly connected with a cylinder 33. A plurality of abutting blocks 34 are fixedly connected to the cylindrical surface of the cylinder 33 in a circular array. The side of the abutting block 34 away from the cylinder 33 is provided with a slope. The plurality of abutting blocks 34 are respectively distributed in one-to-one correspondence with the plurality of telescopic blocks 5.
[0042] The strip-shaped sliding plate 42 is slidably connected with the strip-shaped groove 22 back and forth. One ends of the adjustment plate 4 and the strip-shaped sliding plate 42 both pass through the sealing plate 26 and extend to the inner cavity of the grinding support housing 3, and the adjustment plate 4 and the strip-shaped sliding plate 42 are both slidably connected with the sealing plate 26 back and forth.
[0043] Please refer to Figure 3 and Figure 5 A connecting groove is formed at the bottom of the telescopic block 5. One end of the movable arm rod 43 away from the adjusting plate 4 is movably inserted into the connecting groove, and the movable arm rod 43 is rotatably connected to the connecting groove through a rotating shaft.
[0044] A docking groove 52 is formed at the end of the telescopic block 5, and a slot 53 is formed at the bottom of the docking groove 52. The lower end of the grinding head 6 is stuck in the docking groove 52, and the insertion plate 61 is inserted into the slot 53.
[0045] By sliding the adjusting plate 4 back and forth along the telescopic groove 21 of the extension arm 2, the adjusting plate 4 drives the strip-shaped sliding plate 42 to slide back and forth along the strip-shaped groove 22, the adjusting plate 4 drives the movable arm rod 43 to rotate, the movable arm rod 43 drives the telescopic block 5 to slide along the lifting hole 31, and the limiting groove 51 on the side of the telescopic block 5 slides along the limiting block 32, so that the telescopic block 5 can slide stably. At the same time, through the cooperation of the limiting block 32 and the limiting groove 51, the telescopic block 5 is limited to prevent the telescopic block 5 from falling off from the lifting hole 31;
[0046] When the adjusting plate 4 is inserted into the inner cavity of the grinding support housing 3, the adjusting plate 4 pushes the telescopic block 5 to extend out of the grinding support housing 3 along the lifting hole 31 through the movable arm rod 43, and the telescopic block 5 drives the grinding head 6 to move away from the grinding support housing 3, so that the grinding head 6 can grind the inner wall of a pipe with a larger diameter;
[0047] When the adjusting plate 4 moves out of the grinding support housing 3, the adjusting plate 4 pulls the telescopic block 5 to insert into the grinding support housing 3 along the lifting hole 31 through the movable arm rod 43, and the telescopic block 5 drives the grinding head 6 to move close to the grinding support housing 3, so that the grinding head 6 can grind the inner wall of a pipe with a smaller diameter;
[0048] The telescopic adjustment mechanism drives the plurality of grinding heads 6 to move, so that the grinding heads 6 can adjust their positions as needed, and thus can grind the inner walls of pipes with different diameters, avoiding frequent replacement of the grinding heads 6.
[0049] Please refer to Figure 2 、 Figure 3 and Figure 5 A movable groove 54 is formed at the bottom of the telescopic block 5, and the movable groove 54 communicates with the slot 53. The locking assembly includes an L-shaped positioning block 63 slidably installed back and forth in the movable groove 54. An elastic piece 64 is installed on the side of the L-shaped positioning block 63. One side of the elastic piece 64 abuts against the side of the movable groove 54. The insertion end of the L-shaped positioning block 63 is set as a slope. A positioning hole 62 is formed on the side of the insertion plate 61. The insertion end with a slope of the L-shaped positioning block 63 is inserted into the positioning hole 62, and the lower end of the L-shaped positioning block 63 passes through the movable groove 54 and extends to the outside.
[0050] When the grinding head 6 is installed, first insert the insertion plate 61 into the slot 53. After the lower end of the insertion plate 61 contacts the slope surface at the end of the L-shaped positioning block 63, the insertion plate 61 pushes the L-shaped positioning block 63 to slide along the movable slot 54, and at the same time, the L-shaped positioning block 63 squeezes the elastic piece 64;
[0051] When the insertion plate 61 is completely inserted into the slot 53, the lower end of the grinding head 6 contacts the bottom of the docking slot 52. At this time, under the action of the elastic force of the elastic piece 64, the end of the L-shaped positioning block 63 is clamped with the positioning hole 62, so as to fix the insertion plate 61 in the slot 53, and further enable the grinding head 6 to be firmly installed in the docking slot 52.
[0052] When the grinding head 6 needs to be disassembled, move the telescopic block 5 into the grinding support housing 3. After the telescopic block 5 drives the L-shaped positioning block 63 to move a certain distance into the inner cavity of the grinding support housing 3, the lower end of the L-shaped positioning block 63 first contacts the slope surface at the upper end of the abutting block 34;
[0053] At this time, the telescopic block 5 continues to drive the L-shaped positioning block 63 to move. By pushing the L-shaped positioning block 63 along the movable slot 54 through the abutting block 34, and at the same time, the insertion end of the L-shaped positioning block 63 is moved out of the positioning hole 62 of the insertion plate 61, so as to release the fixation of the insertion plate 61;
[0054] At this time, pull the grinding head 6 to drive the insertion plate 61 to move out of the slot 53, and then complete the disassembly of the grinding head 6. The installation and disassembly of the grinding head 6 are simple and convenient.
[0055] Please refer to Figure 2 、 Figure 4 、 Figure 6 and Figure 7 , the rotary drive mechanism includes a screw rod 7 threadedly installed in the threaded hole 41. One end of the screw rod 7 away from the adjusting plate 4 is fixedly connected with a round shaft 71. One end of the round shaft 71 away from the screw rod 7 passes through the rotary slot 23 and extends into the rectangular through slot 24. An annular plate 72, an adjusting sleeve 73 and a rotary crown gear 74 are fixedly sleeved on the round shaft 71 in sequence from front to back. The annular plate 72 is in rotational contact with the side wall of the telescopic slot 21. The adjusting sleeve 73 is rotatably installed in the rotary slot 23. The rotary crown gear 74 is in rotational contact with the side wall of the rectangular through slot 24. The annular plate 72 and the rotary crown gear 74 are respectively arranged at both ends of the round shaft 71. By providing the annular plate 72 and the rotary crown gear 74 to limit the position of the round shaft 71, the round shaft 71 can stably rotate along the extension arm 2.
[0056] By rotating the adjusting sleeve 73 to drive the round shaft 71 to rotate, the round shaft 71 drives the screw rod 7 to rotate along the threaded hole 41, so that the adjusting plate 4 slides back and forth along the telescopic slot 21.
[0057] The locking mechanism includes a locking crown gear 8 installed in the rectangular through groove 24. Symmetrically fixed to the left and right sides of the cylindrical surface of the locking crown gear 8 are sliders 81, and symmetrically fixed to the upper and lower sides of the cylindrical surface of the locking crown gear 8 are push plates 82. Inserted into the side of the locking crown gear 8 away from the rotating crown gear 74 is a locking spring 83, and the locking spring 83 abuts against the side of the rectangular through groove 24.
[0058] The locking crown gear 8 is engaged with the rotating crown gear 74. Symmetrically provided on the left and right side walls of the rectangular through groove 24 are sliding grooves 25, and the sliders 81 are slidably connected to the sliding grooves 25 in the front and rear directions.
[0059] Under the action of the elastic force of the locking spring 83, the locking crown gear 8 is engaged with the rotating crown gear 74, thereby locking the rotating crown gear 74, and further preventing the circular shaft 71 and the screw 7 from rotating.
[0060] By providing the locking mechanism to lock the rotating transmission mechanism, when grinding the inner wall of the pipe, it can well prevent the adjusting plate 4 from sliding along the telescopic groove 21, thereby preventing the telescopic block 5 from sliding along the lifting hole 31, and further preventing the grinding head 6 from shaking, so that the grinding head 6 can evenly grind the inner wall of the pipe.
[0061] When it is necessary to rotate the circular shaft 71, first push the push plate 82 to separate the locking crown gear 8 from the rotating crown gear 74. At this time, the adjusting sleeve 73 can be rotated to drive the circular shaft 71 to rotate; the locking crown gear 8 drives the slider 81 to slide along the sliding groove 25, so that the locking crown gear 8 can slide stably. By providing the cooperation of the slider 81 and the sliding groove 25, the locking crown gear 8 and the slider 81 can move back and forth.
[0062] The alloy processing technology includes the following operating steps:
[0063] Step 1: Loading: When grinding, first clamp and fix the pipe through the clamping mechanism, and then drive the clamping mechanism and the pipe to rotate by the pipe rotating driving device, and at the same time align the inner cavity of the pipe with the grinding support housing 3.
[0064] Step 2: Grinding: The piston rod of the hydraulic cylinder 12 extends to drive the support frame 13 to move forward. The support frame 13 drives the sealing plate 26 and the grinding support housing 3 to move forward through the reinforcement plate 15 and the extension arm 2, so that the grinding support housing 3 drives the grinding head 6 to slowly insert into the inner cavity of the pipe, and the inner wall of the pipe is ground by the grinding head 6.
[0065] Step 3: Adjustment: First release the locking of the rotating transmission mechanism by the locking mechanism, drive the telescopic adjustment mechanism to move through the rotating transmission mechanism, so that the telescopic block 5 in the telescopic adjustment mechanism slides along the lifting hole 31, and the telescopic block 5 drives the grinding head 6 to move, so as to adjust the position of the grinding head 6 as needed, so that the grinding head 6 can grind the inner walls of pipes with different diameters.
[0066] Step 4: Replacement: The grinding head 6 and the insertion plate 61 can be conveniently installed and disassembled through the cooperation of the telescopic adjustment mechanism, the locking mechanism, and the abutting block 34, greatly improving the replacement efficiency.
[0067] Working principle: When grinding the inner wall of pipes with different diameters, first push the push plate 82 to separate the locking crown gear 8 from the rotating crown gear 74. The locking crown gear 8 compresses the locking spring 83. By rotating the adjusting sleeve 73, the round shaft 71 is driven to rotate. The round shaft 71 drives the screw 7 to rotate along the threaded hole 41, so that the adjusting plate 4 slides back and forth along the telescopic groove 21. The adjusting plate 4 drives the movable arm rod 43 to rotate, and the movable arm rod 43 drives the telescopic block 5 to slide along the lifting hole 31. The telescopic block 5 drives the grinding head 6 to move. The telescopic adjustment mechanism drives multiple grinding heads 6 to move synchronously, so that the grinding head 6 can be adjusted according to needs, and then the inner wall of pipes with different diameters can be ground, avoiding frequent replacement of the grinding head 6;
[0068] After the adjustment is completed, release the push plate 82. Under the action of the elastic force of the locking spring 83, the locking crown gear 8 is engaged with the rotating crown gear 74, so as to lock the rotating crown gear 74, and further prevent the round shaft 71 and the screw 7 from rotating;
[0069] The rotation transmission mechanism is locked through the set locking mechanism. When grinding the inner wall of the pipe, it can well prevent the adjusting plate 4 from sliding along the telescopic groove 21, so as to prevent the telescopic block 5 from sliding along the lifting hole 31, and further prevent the grinding head 6 from shaking, so that the grinding head 6 can evenly grind the inner wall of the pipe.
[0070] When the grinding head 6 needs to be disassembled, rotate the adjusting sleeve 73 to move the adjusting plate 4 into the telescopic groove 21, so that the telescopic block 5 contracts into the grinding support housing 3. After the telescopic block 5 drives the L-shaped positioning block 63 to move a certain distance into the inner cavity of the grinding support housing 3, the lower end of the L-shaped positioning block 63 first contacts the slope on the upper end of the abutting block 34. The L-shaped positioning block 63 is pushed by the abutting block 34 to slide along the movable groove 54, so that the insertion end of the L-shaped positioning block 63 is removed from the positioning hole 62 of the insertion plate 61, thus releasing the fixation of the insertion plate 61;
[0071] At this time, pull the grinding head 6 to drive the insertion plate 61 out of the slot 53, and then complete the disassembly of the grinding head 6;
[0072] During installation, first slide the adjusting plate 4 outward along the telescopic groove 21 for a certain distance to separate the L-shaped positioning block 63 from the abutting block 34. Then insert the insertion plate 61 along the insertion slot 53. When the insertion plate 61 is completely inserted into the insertion slot 53, the lower end of the grinding head 6 contacts the bottom of the docking groove 52. At this time, under the action of the elastic force of the elastic piece 64, the end of the L-shaped positioning block 63 is clamped with the positioning hole 62, thereby fixing the insertion plate 61 in the insertion slot 53. Furthermore, the grinding head 6 can be firmly installed in the docking groove 52. The installation and disassembly of the grinding head 6 are simple and convenient, greatly improving the work efficiency.
[0073] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An alloy processing device, comprising a grinding support seat (1), characterized in that: A hydraulic cylinder (12) is fixedly mounted on the grinding support seat (1); the end of the piston rod of the hydraulic cylinder (12) passes through the side of the grinding support seat (1) and is fixedly connected to the support frame (13); an extension arm (2) is fixedly connected to the side of the support frame (13) away from the hydraulic cylinder (12); an end of the extension arm (2) away from the support frame (13) is fixedly connected to a sealing plate (26); a reinforcement plate (15) is fixedly connected to the side of the support frame (13) symmetrically in the upper and lower directions; an end of the reinforcement plate (15) away from the support frame (13) is fixedly connected to the sealing plate (26). The sealing plate (26) is fixedly connected to the side of the extension arm (2) away from the grinding support shell (3), a telescopic adjustment mechanism is installed in the grinding support shell (3), a plurality of grinding heads (6) are installed in a circular array on the telescopic adjustment mechanism, a plug plate (61) is fixedly connected to the side of the grinding head (6) away from the grinding, a locking assembly connected to the plug plate (61) is installed in the telescopic adjustment mechanism, a rotary transmission mechanism for driving the telescopic adjustment mechanism is installed on the extension arm (2), and a locking mechanism is installed at one end of the rotary transmission mechanism; The extension arm (2) is provided with a telescopic slot (21), a rotating slot (23) and a rectangular through slot (24) in sequence from front to back. The telescopic adjustment mechanism comprises an adjustment plate (4) slidably mounted in the telescopic slot (21) in a forward and backward manner. A threaded hole (41) is provided at one end of the adjustment plate (4) away from the grinding support shell (3). The left and right sides of the adjustment plate (4) are symmetrically fixedly connected with a strip slide plate (42). The front end of the adjustment plate (4) is rotatably connected with a plurality of movable arm rods (43) in a circular array. The cylindrical surface of the grinding support shell (3) is provided with a plurality of lifting holes (31) in a circular array. A telescopic block (5) is slidably connected in each lifting hole (31). The plurality of movable arm rods (43) are respectively connected to the plurality of telescopic blocks (5) in a one-to-one correspondence. The front and rear sides of the telescopic block (5) are symmetrically provided with a limiting groove (51). The limiting block (32) is symmetrically fixedly connected in the front and rear sides of the lifting hole (31). The limiting block (32) is slidably connected to the limiting groove (51). A cylinder (33) is fixedly connected to the side wall of the inner cavity of the grinding support shell (3); a plurality of stoppers (34) are fixedly connected to the cylindrical surface of the cylinder (33) in an annular array; and a side of the stoppers (34) away from the cylinder (33) is arranged in a sloped surface; The rotary transmission mechanism comprises a screw rod (7) threadedly mounted in a threaded hole (41); one end of the screw rod (7) away from the adjustment plate (4) is fixedly connected to a round shaft (71); one end of the round shaft (71) away from the screw rod (7) passes through the rotation groove (23) and extends into the rectangular through groove (24); an annular plate (72), an adjustment sleeve (73) and a rotary crown gear (74) are fixedly sleeved on the round shaft (71) in sequence from front to back; the annular plate (72) is in rotational contact with a side wall of the telescopic groove (21); the adjustment sleeve (73) is rotationally mounted in the rotation groove (23); and the rotary crown gear (74) is in rotational contact with a side wall of the rectangular through groove (24).
2. The alloy processing device according to claim 1, characterized in that: Both sides of the grinding support seat (1) are provided with a plurality of guide sleeves (11) inserted therethrough in an annular array, and the side of the support frame (13) is provided with a plurality of guide light rods (14) fixedly connected thereto in an annular array, the guide light rods (14) are inserted therethrough in the guide sleeves (11), and the guide light rods (14) are slidably connected to the guide sleeves (11).
3. The alloy processing device according to claim 1, characterized in that: The strip slide plate (42) is connected to the strip groove (22) in a forward and backward sliding manner, one end of the adjustment plate (4) and the strip slide plate (42) both pass through the sealing plate (26) and extend to the inner cavity of the grinding support shell (3), and the adjustment plate (4) and the strip slide plate (42) are connected to the sealing plate (26) in a forward and backward sliding manner.
4. The alloy processing device according to claim 1, characterized in that: A connecting groove is provided at the bottom of the telescopic block (5), and one end of the movable arm rod (43) away from the adjustment plate (4) is movably inserted into the connecting groove, and the movable arm rod (43) is rotatably connected to the connecting groove via a rotating shaft.
5. The alloy processing device according to claim 1, characterized in that: The end of the telescopic block (5) is provided with a docking groove (52), the bottom of the docking groove (52) is provided with a slot (53), the lower end of the grinding head (6) is clamped in the docking groove (52), and the plug plate (61) is plugged into the slot (53).
6. The alloy processing device according to claim 1, characterized in that: The bottom of the telescopic block (5) is provided with a movable groove (54), the movable groove (54) being communicated with the slot (53), the locking assembly comprising an L-shaped positioning block (63) slidably mounted in the movable groove (54) in a forward and backward manner, an elastic sheet (64) being mounted on the side of the L-shaped positioning block (63), one side of the elastic sheet (64) being in contact with the side of the movable groove (54), the plug-in end of the L-shaped positioning block (63) being arranged as a slope, the side of the plug plate (61) being provided with a positioning hole (62), the plug-in end of the L-shaped positioning block (63) being arranged with the slope being plugged into the positioning hole (62), and the lower end of the L-shaped positioning block (63) passing through the movable groove (54) and extending to the outside.
7. The alloy processing device according to claim 1, characterized in that: The locking mechanism comprises a locking crown gear (8) installed in a rectangular through slot (24), a slider (81) being fixedly connected to the cylindrical surface of the locking crown gear (8) in a left-right symmetrical manner, a push plate (82) being fixedly connected to the cylindrical surface of the locking crown gear (8) in a top-bottom symmetrical manner, a locking spring (83) being inserted into the side of the locking crown gear (8) away from the rotating crown gear (74), and the locking spring (83) being in contact with the side of the rectangular through slot (24); The locking crown gear (8) is engaged with the rotating crown gear (74), and the left and right side walls of the rectangular through slot (24) are symmetrically provided with sliding slots (25), and the sliding block (81) is connected to the sliding slots (25) in a forward and backward sliding manner.
8. An alloy processing process according to any one of claims 1 to 7, characterized in that: The steps include: Step 1: Loading: When grinding, the pipe is first clamped and fixed by a clamping mechanism, and then the pipe rotation driving device drives the clamping mechanism and the pipe to rotate, and at the same time aligns the inner cavity of the pipe with the grinding support shell (3); Step 2: Grinding: The piston rod of the hydraulic cylinder (12) is extended to drive the support frame (13) to move forward, and the support frame (13) drives the sealing plate (26) and the grinding support shell (3) to move forward through the reinforcement plate (15) and the extension arm (2), so that the grinding support shell (3) drives the grinding head (6) to slowly insert into the inner cavity of the pipe, and the inner wall of the pipe is ground by the grinding head (6); Step 3: Adjustment: First, the locking mechanism releases the lock on the rotating transmission mechanism, and the rotating transmission mechanism drives the telescopic adjustment mechanism to move, so that the telescopic block (5) in the telescopic adjustment mechanism slides along the lifting hole (31), and the telescopic block (5) drives the grinding head (6) to move, thereby adjusting the position of the grinding head (6) as required, so that the grinding head (6) can grind the inner wall of pipes with different diameters; Step 4: Replacement: The provided telescopic adjustment mechanism, locking mechanism, and stopper (34) can be used in conjunction with each other to conveniently install and remove the grinding head (6) and the insert plate (61), thereby greatly improving the efficiency of replacement.
Citation Information
Patent Citations
Metal pipe inner wall polishing device and method
CN118744361A
Polishing and positioning mechanism for inner wall of nodular cast iron pipe fitting
CN221818354U