Steel cord emulsion circulating lubrication system

Abstract

The invention provides a steel cord emulsion circulating lubricating system which comprises a bottom plate, a lubricating mechanism is arranged above the bottom plate, the lubricating mechanism comprises a lubricating box and two winding rollers, the front face of the lubricating box fixedly communicates with a cleaning box, and the upper surface of the bottom plate is fixedly connected with two sets of fixing blocks, two driving motors and a water collecting tank. The upper surface of the water collecting tank fixedly communicates with a first water pump and a second water pump, the output end of the first water pump fixedly communicates with a water pipe, and the bottom end of the water pipe fixedly communicates with a bactericide liquid bottle. Through the arranged lubricating mechanism, on one hand, the steel cord can be continuously and circularly lubricated and emulsified, the purpose of uniform lubrication is achieved, abrasion to the steel cord is relieved, the service life of the steel cord is prolonged, a plating layer is protected, the drawing quality can be improved, the steel cord is not prone to being broken during drawing, and the production efficiency is improved. The mold can be cooled by the emulsified liquid; on the other hand, the emulsion can be recycled, and waste is reduced.

Description

Technical Field

[0001] The invention belongs to the technical field of steel cord lubrication, and in particular relates to a steel cord emulsion circulation lubrication system. Background Art

[0002] Steel cord is a thin steel wire strand or rope made of high-quality high-carbon steel with a brass-plated surface and has special uses. It is mainly used in passenger car tires, light truck tires, heavy-duty truck tires, construction machinery tires, aircraft tires and other rubber product skeleton materials. The radial tire made of steel cord as the reinforcement material has the advantages of long service life, high driving speed, puncture resistance and good elasticity.

[0003] According to the invention of authorization announcement number CN212821811U, a steel cord water tank wire drawing machine is disclosed, including a wire drawing machine body and a steel cord. A wire inlet and a wire outlet are symmetrically opened on both sides of the wire drawing machine body. A first wire roller is fixedly installed on one side of the wire drawing machine body close to the wire inlet, and a second wire roller is fixedly installed on one side of the wire drawing machine body close to the wire outlet. The steel cord passes through the wire inlet and the wire outlet and is placed in contact with the first wire roller and the second wire roller inside the wire drawing machine body.

[0004] Although the equipment delivers lubricant to the surface of the brush by setting a lubricant delivery box, and lubricates the surface of the steel cord by the brush, thereby reducing the wear between the steel cord and the device during the processing and improving the wear resistance of the steel cord in later use, the equipment can only lubricate the surface of the steel cord by the brush, and bacteria can corrode the emulsifier and turn it into an acidic component, causing the pH value of the emulsion to decrease, thereby affecting the stability and lubricity of the emulsion, and the steel cord cannot be evenly lubricated by only using the brush, and the contaminants on the steel cord cannot be removed in time, causing the steel cord to wear and resulting in a reduction in the service life of the steel cord.

[0005] Therefore, a steel cord emulsion circulation lubrication system is needed to solve the above technical problems. Summary of the invention

[0006] The purpose of the present invention is to make up for the deficiencies of the prior art and provide a steel cord emulsion circulation lubrication system.

[0007] To achieve the above object, the present invention provides the following technical solutions:

[0008] A steel cord emulsion circulation lubrication system comprises a base plate, a lubrication mechanism is arranged above the base plate, the lubrication mechanism comprises a lubrication box and two winding rollers, the front of the lubrication box is fixedly connected to a cleaning box, the upper surface of the base plate is respectively fixedly connected to two groups of fixed blocks, two drive motors and a water collecting tank, the right side of the water collecting tank is fixedly connected to a bacteria monitoring sensor, the bottom surface of the base plate is fixedly connected to two groups of supporting feet, the bottom end of each group of the supporting feet is fixedly connected to a brake wheel, the upper surface of the water collecting tank is respectively fixedly connected to a first water pump and a second water pump, the output end of the first water pump is fixedly connected to a water pipe, and the bottom end of the water pipe is fixedly connected to a fungicide liquid bottle.

[0009] As a preferred solution of this embodiment, the output end of the second water pump is fixedly connected to a circular pipe, the outer surface of the circular pipe is fixedly connected to a plurality of identical water mist nozzles, and the inner wall of the lubrication box is fixedly connected to two wire rollers and a recovery box.

[0010] As a preferred solution of this embodiment, a filter screen is fixedly connected to the inner wall of the recovery box, the bottom end of the recovery box is fixedly connected to a third water pump, the output end of the third water pump is fixedly connected to a water bend pipe, and the top end of the water bend pipe passes through the bottom plate and the water collecting tank in sequence and extends to the inside of the water collecting tank.

[0011] As a preferred solution of this embodiment, a filter screen plate is fixedly connected to the inner wall of the cleaning box, two ventilation ducts are opened on the upper surface of the cleaning box, and a filter baffle is fixedly connected to the inner wall of each ventilation duct.

[0012] As a preferred solution of this embodiment, the bottom end of each filter baffle is fixedly connected with a fan blade, the output end of each drive motor passes through the fixed block and extends to the outside of the fixed block, the outer surface of each drive motor output end is fixedly connected to the inner wall of the winding roller, and a water inlet hole is opened on the upper surface of the water collecting tank, and a rubber plug is clamped inside the water inlet hole.

[0013] As a preferred solution of this embodiment, a control panel is fixedly connected to the upper surface of the base plate, and the control panel is electrically connected to the drive motor, the first water pump, the second water pump, the third water pump and the bacteria monitoring sensor through wires.

[0014] As a preferred solution of this embodiment, the outer surface of the control panel is fixedly connected to a reinforcement frame, the bottom surface of the reinforcement frame is fixedly connected to the upper surface of the base plate, the outer surface of each of the drive motors is fixedly connected to a protection box, and the bottom surface of each of the protection boxes is fixedly connected to the upper surface of the base plate.

[0015] As a preferred solution of this embodiment, the outer surface of each group of the supporting legs is fixedly connected to two fixing rings, and the top end of each group of the fixing rings is fixedly connected to the bottom surface of the base plate.

[0016] As a preferred solution of this embodiment, a reinforcement frame is fixedly connected to the outer surface of the second water pump, and the bottom surface of the reinforcement frame is fixedly connected to the upper surface of the water collecting tank.

[0017] As a preferred solution of this embodiment, a fixing frame is fixedly connected to the outer surface of the third water pump, and the upper surface of the fixing frame is fixedly connected to the bottom surface of the base plate.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] (1) The lubrication mechanism provided in the present invention can, on the one hand, realize continuous cyclic lubrication and emulsification treatment of the steel cord, achieve the purpose of uniform lubrication, reduce the wear of the steel cord, extend the service life of the steel cord, protect the coating, and improve the drawing quality, making it less likely for the steel cord to break during drawing, and the emulsion can also cool the mold; on the other hand, it can realize the recycling and reuse of the emulsion, reduce waste, and greatly reduce the labor intensity of workers and reduce labor costs.

[0020] (2) The present invention can closely monitor and control the growth of bacteria in the emulsion through the cooperation between the bacteria monitoring sensor, the first water pump, the water pipe and the disinfectant liquid bottle, thereby achieving the purpose of inhibiting the growth of bacteria in the emulsion.

[0021] (3) The present invention can timely and thoroughly remove pollutants on the steel cord, achieve the purpose of cleaning impurities, enhance the use effect of the device, and effectively avoid the presence of a large number of impurities and pollutants on the surface of the steel cord, causing the steel cord to wear and resulting in a reduction in the service life of the steel cord. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the steel cord emulsion circulation lubrication system of the present invention;

[0023] Figure 2 It is a schematic diagram of the three-dimensional structure of the driving motor of the present invention;

[0024] Figure 3 is a schematic diagram of the three-dimensional structure of the third water pump of the present invention;

[0025] Figure 4 It is a schematic diagram of the three-dimensional structure of the ventilation duct of the present invention;

[0026] Figure 5 It is a schematic diagram of the three-dimensional structure of the fan blade of the present invention;

[0027] Figure 6 This is a schematic diagram of the three-dimensional structure of the recycling box of the present invention;

[0028] Figure 7 It is a schematic diagram of the three-dimensional structure of the water collecting tank of the present invention.

[0029] As shown in the figure: 1. bottom plate; 2. lubrication mechanism; 201. lubrication box; 202. cleaning box; 203. fixed block; 204. winding roller; 205. brake wheel; 206. bacteria monitoring sensor; 207. supporting foot; 208. driving motor; 209. round pipe; 210. rubber plug; 211. first water pump; 212. disinfectant liquid bottle; 213. second water pump; 214. water elbow; 215. filter baffle; 216. ventilation duct; 217. filter screen; 218. fan blade; 219. wire roller; 220. recovery box; 221. filter net; 222. water pipe; 223. water collecting box; 224. third water pump; 225. water mist nozzle; 226. water inlet hole; 3. control panel; 4. reinforcement frame; 5. protection box; 6. fixing ring; 7. fixing frame; 8. reinforcement frame. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] See also Figure 1 , Figure 2 and Figure 7 As shown, the embodiment of the present invention provides a steel cord emulsion circulation lubrication system, which specifically includes a bottom plate 1, a lubrication mechanism 2 is arranged above the bottom plate 1, and the lubrication mechanism 2 specifically includes a lubrication box 201 and two winding rollers 204, the front of the lubrication box 201 is fixedly connected to a cleaning box 202, and the upper surface of the bottom plate 1 is respectively fixedly connected with two groups of fixed blocks 203, two drive motors 208 and a water collecting box 223, and the outer surface of each drive motor 208 is fixedly connected with a protection box 5, and the bottom surface of each protection box 5 is fixedly connected to the upper surface of the bottom plate 1. The protection box 5 can protect the drive motor 208, which has a strong protective effect and prevents it from being damaged by the outside during use.

[0032] In this embodiment, the winding roller 204 is driven by the driving motor 208 to perform winding work, so that the steel cord can be moved in the cleaning box 202 and the lubrication box 201 to achieve lubrication and emulsification of the steel cord. The emulsified lubrication can reduce the wear of the steel cord when it is used, extend the service life of the steel cord, protect the coating, improve the drawing quality, and make the steel cord less likely to break during drawing. The emulsion can also cool the mold.

[0033] See also Figure 1 , Figure 3 and Figure 7 As shown, two groups of support legs 207 are fixedly connected to the bottom surface of the bottom plate 1, and the bottom end of each group of support legs 207 is fixedly connected to the brake wheel 205. The upper surface of the water collecting tank 223 is fixedly connected to the first water pump 211 and the second water pump 213 respectively. The output end of the first water pump 211 is fixedly connected to the water pipe 222, and the bottom end of the water pipe 222 is fixedly connected to the disinfectant liquid bottle 212. The right side of the water collecting tank 223 is fixedly connected to the bacteria monitoring sensor 206. The outer surface of each group of support legs 207 is fixedly connected to two fixing rings 6, and the top of each group of fixing rings 6 is fixedly connected to the bottom surface of the bottom plate 1. The fixing rings 6 can fix the support legs 207 and the bottom plate 1, which has a strong reinforcement effect and prevents it from shaking during use.

[0034] Specifically, in this embodiment, the bacterial growth of the emulsion in the water collecting tank 223 can be closely monitored through the bacterial monitoring sensor 206. When the bacterial content in the emulsifier exceeds the set value (bacterial content ≥ 1000), the bactericide in the bactericide liquid bottle 212 is transported to the water collecting tank 223 through the input end of the first water pump 211, so as to achieve the purpose of inhibiting the bacterial growth of the emulsion. This can effectively avoid the problem of bacteria eroding the emulsifier, which leads to reduced stability and lubricity of the emulsion, and achieve the purpose of inhibiting the bacterial growth of the emulsion.

[0035] See also Figure 3 , Figure 6 and Figure 7 As shown, the output end of the second water pump 213 is fixedly connected to a loop pipe 209, and the outer surface of the loop pipe 209 is fixedly connected to a plurality of identical water mist nozzles 225. The inner wall of the lubrication box 201 is respectively fixedly connected to two wire rollers 219 and a recovery box 220, and the wire rollers 219 are used to limit the position of the steel cord. The inner wall of the recovery box 220 is fixedly connected to a filter screen 221, and the bottom end of the recovery box 220 is fixedly connected to a third water pump 224. The outer surface of the second water pump 213 is fixedly connected to a reinforcement frame 8, and the bottom surface of the reinforcement frame 8 is fixedly connected to the upper surface of the water collecting box 223. The second water pump 213 and the water collecting box 223 can be reinforced by the reinforcement frame 8, which effectively prevents them from being deflected and unstable during operation.

[0036] Specifically in this embodiment, the emulsion in the water collecting tank 223 is transported to the loop pipe 209 through the input end of the second water pump 213, and then the emulsion is evenly sprayed onto the surface of the steel cord through the water mist nozzle 225, and the excess emulsion can be collected through the recovery tank 220. The emulsion collected in the recovery tank 220 can be transported to the water bend pipe 214 through the input end of the third water pump 224, and then transported to the water collecting tank 223, so as to realize the recycling of the emulsion.

[0037] See also Figure 1 , Figure 3 , Figure 4 and Figure 7 As shown, the output end of the third water pump 224 is fixedly connected with a water bend pipe 214, the top end of the water bend pipe 214 sequentially penetrates the bottom plate 1 and the water collecting tank 223 and extends to the inside of the water collecting tank 223, the inner wall of the cleaning box 202 is fixedly connected with a filter screen plate 217, the outer surface of the third water pump 224 is fixedly connected with a fixing frame 7, and the upper surface of the fixing frame 7 is fixedly connected to the bottom surface of the bottom plate 1. The fixing frame 7 can fix the third water pump 224 and the bottom plate 1, which can effectively avoid the problem of shaking during use.

[0038] See also Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 7 Two ventilation ducts 216 are provided on the upper surface of the cleaning box 202, and the inner wall of each ventilation duct 216 is fixedly connected with a filter baffle 215, and the bottom end of each filter baffle 215 is fixedly connected with a fan blade 218, and the output end of each drive motor 208 passes through the fixed block 203 and extends to the outside of the fixed block 203. A control panel 3 is fixedly connected to the upper surface of the bottom plate 1, and the control panel 3 is electrically connected to the drive motor 208, the first water pump 211, the second water pump 213, the third water pump 224 and the bacteria monitoring sensor 206 through wires. Through the control panel 3, it is convenient for the staff to control the drive motor 208, the first water pump 211, the second water pump 213, the third water pump 224 and the bacteria monitoring sensor 206. The outer surface of the output end of each driving motor 208 is fixedly connected to the inner wall of the winding roller 204. The upper surface of the water collecting box 223 is provided with a water inlet hole 226, through which emulsion is added to the water collecting box 223. A rubber plug 210 is clamped inside the water inlet hole 226. The outer surface of the control panel 3 is fixedly connected to a reinforcement frame 4, and the bottom surface of the reinforcement frame 4 is fixedly connected to the upper surface of the bottom plate 1. The control panel 3 and the bottom plate 1 can be reinforced by the reinforcement frame 4, which can play a role of fixed limit and effectively prevent their positions from shifting during use.

[0039] The specific working process of the present invention is as follows: first, a sufficient amount of emulsion is added to the water collecting tank 223 through the water inlet hole 226. When the steel cord is lubricated by the emulsion, the output end of the driving motor 208 is rotated to drive the winding roller 204 to perform winding work, so that the steel cord can be moved in the cleaning box 202 and the lubrication box 201. By rotating the fan blades 218, the pollutants on the steel cord can be timely and thoroughly removed, and the purpose of cleaning impurities can be achieved. It can effectively avoid the presence of a large number of impurities and pollutants on the surface of the steel cord. Then, the steel cord after cleaning will move to the lubrication box 201, and then the water in the water collecting tank 223 will be pumped into the water collecting tank 223 through the input end of the second water pump 213. The emulsion is transported to the loop pipe 209, and then the emulsion is evenly sprayed onto the surface of the steel cord through the water mist nozzle 225, and the excess emulsion can be collected through the recovery box 220. The emulsion collected in the recovery box 220 can be transported to the water bend pipe 214 by the input end of the third water pump 224, and then transported to the water collecting tank 223 for recycling. The bacteria content of the emulsion in the water collecting tank 223 can be monitored by the bacteria monitoring sensor 206. When the bacteria content in the emulsifier exceeds the standard, the bactericide in the bactericide liquid bottle 212 is transported to the water collecting tank 223 through the input end of the first water pump 211, so as to achieve the purpose of inhibiting the growth of bacteria in the emulsion.

[0040] Although the embodiments of the present invention have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents. The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A steel cord emulsion circulation lubrication system, comprising a base plate (1), characterized in that: A lubrication mechanism (2) is arranged above the base plate (1), the lubrication mechanism (2) comprising a lubrication box (201) and two winding rollers (204); the front of the lubrication box (201) is fixedly connected to a cleaning box (202); the upper surface of the base plate (1) is respectively fixedly connected to two groups of fixed blocks (203), two drive motors (208) and a water collecting box (223); the right side of the water collecting box (223) is fixedly connected to a bacteria monitoring sensor (206); the bottom surface of the base plate (1) is fixedly connected to two groups of supporting legs (207); the upper surface of the water collecting box (223) is respectively fixedly connected to a first water pump (211) and a second water pump (213); the output end of the first water pump (211) is fixedly connected to a water pipe (222); the bottom end of the water pipe (222) is fixedly connected to a disinfectant liquid bottle (212).

2. The steel cord emulsion circulation lubrication system according to claim 1, characterized in that: The output end of the second water pump (213) is fixedly connected to a circular pipe (209), the outer surface of the circular pipe (209) is fixedly connected to a plurality of identical water mist nozzles (225), and the inner wall of the lubrication box (201) is respectively fixedly connected to two wire rollers (219) and a recovery box (220).

3. The steel cord emulsion circulation lubrication system according to claim 2, characterized in that: The inner wall of the recovery box (220) is fixedly connected to a filter screen (221); the bottom end of the recovery box (220) is fixedly connected to a third water pump (224); the output end of the third water pump (224) is fixedly connected to a water bend pipe (214); the top end of the water bend pipe (214) passes through the bottom plate (1) and the water collecting box (223) in sequence and extends to the interior of the water collecting box (223).

4. The steel cord emulsion circulation lubrication system according to claim 1, characterized in that: The inner wall of the cleaning box (202) is fixedly connected with a filter screen plate (217), the upper surface of the cleaning box (202) is provided with two ventilation ducts (216), and the inner wall of each ventilation duct (216) is fixedly connected with a filter baffle (215).

5. The steel cord emulsion circulation lubrication system according to claim 4, characterized in that: The bottom end of each filtering baffle (215) is fixedly connected to a fan blade (218), the output end of each driving motor (208) passes through the fixed block (203) and extends to the outside of the fixed block (203), the outer surface of the output end of each driving motor (208) is fixedly connected to the inner wall of the winding roller (204), and the upper surface of the water collecting box (223) is provided with a water inlet hole (226), and a rubber plug (210) is clamped inside the water inlet hole (226).

6. The steel cord emulsion circulation lubrication system according to claim 3, characterized in that: A control panel (3) is fixedly connected to the upper surface of the base plate (1); the control panel (3) is electrically connected to the drive motor (208), the first water pump (211), the second water pump (213), the third water pump (224) and the bacteria monitoring sensor (206) respectively through wires.

7. The steel cord emulsion circulation lubrication system according to claim 6, characterized in that: The outer surface of the control panel (3) is fixedly connected to a reinforcement frame (4), the bottom surface of the reinforcement frame (4) is fixedly connected to the upper surface of the base plate (1), and the outer surface of each of the drive motors (208) is fixedly connected to a protection box (5), and the bottom surface of each of the protection boxes (5) is fixedly connected to the upper surface of the base plate (1).

8. The steel cord emulsion circulation lubrication system according to claim 1, characterized in that: The outer surface of each set of the supporting legs (207) is fixedly connected to two fixing rings (6), the top end of each set of the fixing rings (6) is fixedly connected to the bottom surface of the base plate (1), and the bottom end of each set of the supporting legs (207) is fixedly connected to a brake wheel (205).

9. The steel cord emulsion circulation lubrication system according to claim 1, characterized in that: The outer surface of the second water pump (213) is fixedly connected to a reinforcement frame (8), and the bottom surface of the reinforcement frame (8) is fixedly connected to the upper surface of the water collecting tank (223).

10. The steel cord emulsion circulation lubrication system according to claim 3, characterized in that: The outer surface of the third water pump (224) is fixedly connected to a fixing frame (7), and the upper surface of the fixing frame (7) is fixedly connected to the bottom surface of the bottom plate (1).

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