Equipment for coating silver paint

By designing automated silver paint equipment, the silver paint is automatically applied to the heat dissipation groove section of the sheet metal bracket by using lifting cylinders and oil tank systems, solving the problems of damage to the anti-rust coating and low manual coating efficiency in the prior art. , realizes the long-term and reliable anti-rust and corrosion effect of sheet metal brackets.

CN119098335APending Publication Date: 2024-12-10HIGHAIM (KUNSHAN) TECH INC
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Patent Information

Application Number
CN202411435071.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2024-12-10

AI Technical Summary

Technical Problem

The heat dissipation groove section of existing sheet metal brackets is prone to damage to the anti-rust coating during use, manual painting or painting efficiency is low and easy to miss brush and spray, resulting in poor anti-rust and corrosion effect.

Method used

A device including a vertical bracket, workpiece placement platform, lifting cylinder module, oil tank and oil coating module is designed. The coating head automatically applies silver paint to the heat dissipation groove section through the lifting cylinder and oil tank system to ensure coating. The cloth is reliable and fast.

Benefits of technology

The rapid and reliable application of silver paint on the section of the heat dissipation groove of the sheet metal bracket is achieved, ensuring the long-term anti-rust and corrosion effect of the sheet metal bracket, improving work efficiency, and reducing brush and spraying.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses equipment for coating silver paint, which can quickly coat the silver paint to the cut surface of each heat dissipation groove, ensure the coating reliability and ensure the long-term reliable rust prevention and corrosion prevention of a metal plate bracket. The vertical support comprises a base, at least three stand columns and a middle cross beam, corresponding stand columns are arranged at the positions of at least three corners of the base respectively, and the middle cross beam is arranged in the middle of two adjacent stand columns in the height direction; a workpiece placing platform; the lifting air cylinder module comprises a lifting air cylinder and a lifting plate, and the lifting air cylinder drives the lifting plate to conduct lifting operation; an oil tank; and the oil coating module comprises a bottom plate and profiling coating heads which are arranged in a manner of profiling the shapes, the number and the positions of the heat dissipation grooves.
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Description

Technical Field

[0001] The invention relates to the technical field of corrosion and rust prevention of sheet metal parts, in particular to a device for coating with silver paint. Background Art

[0002] Because various heat generating devices need to be placed in the server cabinet, heat dissipation holes need to be set. The existing conventional practice is to open a heat dissipation space in the corresponding area of ​​the heat generating device. At the same time, in order to ensure the normal assembly of the heat generating device, a heat dissipation space is generally opened in the corresponding area of ​​the heat generating device mounting frame to dissipate heat. The structure of the conventional sheet metal bracket is shown in FIG. Figure 1 , which includes a three-sided structure, in which the upper plate and the lower plate are both provided with a number of heat dissipation grooves formed by discontinuous cutting, which ensure the heat dissipation circulation on the one hand, and ensure the firm installation of the entire sheet metal bracket on the other hand; in actual use, the original anti-rust coating on the cut surface of the cut heat dissipation groove is destroyed. In order to ensure the long-term, effective and reliable use of the entire sheet metal bracket, it is necessary to apply silver paint on the corresponding cut surface of each heat dissipation groove. The existing conventional practices are manual painting and manual spraying, which are generally inefficient, and due to the large number of heat dissipation grooves, it is easy to miss the brushing and spraying phenomenon; in view of this, it is urgent to develop a mechanism that can improve the silver paint coating operation. Summary of the invention

[0003] In view of the above problems, the present invention provides a device for applying silver paint, which can quickly apply silver paint to the cut surface of each heat dissipation slot, ensuring reliable coating and ensuring long-term and reliable rust and corrosion protection of the sheet metal bracket.

[0004] A device for coating silver paint, which is used for coating the cut surface of the heat dissipation slot of a sheet metal bracket with silver paint, wherein the heat dissipation slot of the sheet metal bracket is arranged in a scattered manner on the corresponding plate surface, and mounting holes are provided at the four corners of the outer periphery of the integral heat dissipation slot, characterized in that it comprises:

[0005] A vertical support, comprising a base, at least three columns, and a middle crossbeam, wherein at least three of the four corners of the base are respectively provided with corresponding columns, wherein the middle crossbeam is provided in the middle of the height direction of two adjacent columns;

[0006] The workpiece placement platform has a central area with an avoidance gap area, the surface area of ​​the avoidance gap area covers the surface area corresponding to the overall heat dissipation slot, and the four corners of the avoidance gap area corresponding to the installation holes are respectively provided with concave positioning blind holes;

[0007] A lifting cylinder module, comprising a lifting cylinder and a lifting plate, wherein the lifting cylinder drives the lifting plate to perform lifting operations;

[0008] Oil tank;

[0009] and an oiling module, which includes a bottom plate and a profiling coating head that is shaped according to the shape, number, and position arrangement of the heat dissipation slots, wherein a plurality of coating heads are arranged on the upper surface of the bottom plate in an upward convex arrangement;

[0010] The workpiece placement platform is fixedly connected to the middle crossbeam, the lifting cylinder is fixedly installed on two adjacent columns that are not coplanar with the middle crossbeam, the lower output end of the lifting cylinder is connected to the lifting plate, the horizontal support surface of the lifting plate is located directly below the workpiece placement platform, the bottom plate is fixedly installed on the horizontal support surface of the lifting plate, and the area formed by the combination of several coating heads is located directly below the avoidance gap area;

[0011] The oil tank is arranged above the base, and the upper open surface of the oil tank covers the surface of the bottom plate. The lifting cylinder drives the bottom plate and a plurality of coating heads to be immersed below the oil level of the oil tank to complete the loading of the silver paint. The plate surface of the sheet metal bracket provided with the heat dissipation groove is supported on the workpiece placement platform and is positioned in the plane direction by at least two positioning columns. The lifting cylinder drives the bottom plate and a plurality of coating heads to rise until the outer surfaces of the coating heads respectively penetrate the avoidance notch area and bulge upward to exceed the upper surface of the corresponding heat dissipation groove, and the liquid paint on the outer surface of the coating head is transferred to the cut surface of the corresponding heat dissipation groove.

[0012] It is further characterized by:

[0013] Each coating head comprises an upper guiding profiling part and a lower coating profiling part in the height direction, wherein the lower coating profiling part is retracted by 0.1 mm to 0.2 mm according to the contour of the corresponding heat dissipation slot, and the upper guiding profiling part is retracted from bottom to top within the surface area of ​​the lower coating profiling part, and the upper guiding profiling part is used to guide the insertion into the corresponding heat dissipation slot;

[0014] The lower coating contour part is indented by 0.1mm according to the contour of the corresponding heat sink, ensuring that the coating process is carried out reliably without hard friction;

[0015] The upper guide contoured portion protrudes upward from the upper surface of the heat dissipation groove after the lifting cylinder rises to the highest set position;

[0016] The lifting plate is an L-shaped combined plate, which includes a vertical plate and a horizontal support plate. The upper end of the vertical plate is fixedly connected to the lower output end of the lifting cylinder, and the horizontal support plate is fixedly connected to the lower end of the vertical plate and arranged horizontally. The upper open surface of the oil tank covers the surface of the horizontal support plate, ensuring that the horizontal support plate and the bottom plate are lifted and lowered together along the oil surface area of ​​the oil tank.

[0017] The workpiece placement platform is fixedly connected to the middle crossbeam by bolts, which enables the workpiece placement platform to be quickly replaced according to the sheet metal bracket to be oiled, thereby ensuring the versatility of the entire mechanism;

[0018] The bottom plate is fixed to the upper surface of the horizontal support plate by bolts around it, which enables the oiling module to be quickly replaced according to the sheet metal bracket to be oiled, thereby ensuring the versatility of the entire mechanism.

[0019] After adopting the above technical solution, the plate surface of the sheet metal bracket provided with the heat dissipation groove is supported on the workpiece placement platform and is positioned in the plane direction by at least two positioning columns. Since the sheet metal bracket has weight, it does not need additional vertical force to ensure the stable and reliable placement of the sheet metal bracket. The lifting cylinder drives the bottom plate together with a number of coating heads to be immersed below the oil surface of the oil tank to complete the loading of the silver paint. After that, the lifting cylinder drives the bottom plate together with a number of coating heads to rise until the outer surfaces of the coating heads respectively penetrate the avoidance notch area and bulge up to exceed the corresponding heat dissipation notch area. The upper surface of the heat sink is transferred to the cut surface of the corresponding heat sink through the liquid paint on the outer surface of the coating head. In order to ensure reliable coating, it can be coated twice or three times in succession. Then the sheet metal bracket can be removed and a new sheet metal bracket can be placed. The silver paint coating on the positioning holes of the sheet metal bracket can be arranged manually for subsequent auxiliary coating. Due to the small number of positioning holes, it will not delay the anti-corrosion operation of the entire sheet metal bracket. It can quickly apply silver paint to the cut surface of each heat sink, ensuring reliable coating and ensuring long-term and reliable anti-rust and anti-corrosion of the sheet metal bracket. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure of a sheet metal bracket applicable to the present invention;

[0021] Figure 2 The three-dimensional structure diagram of the present invention is shown in FIG. Figure 1 ;

[0022] Figure 3 The three-dimensional structure diagram of the present invention is shown in FIG. Figure 2 ;

[0023] Figure 4 A three-dimensional diagram of a workpiece placement platform of the present invention;

[0024] Figure 5 A three-dimensional diagram of a specific embodiment of the oiling module of the present invention;

[0025] The names corresponding to the serial numbers in the figure are as follows:

[0026] Heat sink 1, mounting hole 2;

[0027] Sheet metal bracket 10, plate surface 11, vertical bracket 20, base 21, column 22, middle crossbeam 23, upper crossbeam 24, connecting plate 25, top seat 26, foot pad 27, workpiece placement platform 30, avoidance gap area 31, concave positioning blind hole 32, lifting cylinder module 40, oil tank 50, oiling module 60, bottom plate 61, coating head 62, upper guide profiling part 621, lower coating profiling part 622, lifting cylinder 70, lifting plate 80, vertical plate 81, horizontal support plate 82, positioning column 90. DETAILED DESCRIPTION

[0028] A device for applying silver paint, which is used for a sheet metal bracket 10 (see Figure 1 ) is subjected to silver paint coating of the cut surface of the heat dissipation slot 1, the heat dissipation slots 1 of the sheet metal bracket 10 are arranged in a scattered manner on the corresponding plate surface 11, and mounting holes 2 are provided at the four corners of the outer periphery of the overall heat dissipation slot, as shown in FIG. Figure 2-Figure 5 : It includes a vertical support 20, a workpiece placement platform 30, a lifting cylinder module 40, an oil tank 50, and an oiling module 60;

[0029] The vertical support 20 includes a base 21, at least three columns 22, and a middle cross beam 23. Corresponding columns 22 are respectively arranged at at least three positions of the four corners of the base 21, and a middle cross beam 23 is arranged at the middle of two adjacent columns 22 in the height direction.

[0030] The workpiece placement platform 30 is provided with an avoidance gap area 31 in the center area, the surface area of ​​the avoidance gap area 31 covers the surface area corresponding to the overall heat dissipation slot, and the four corners of the avoidance gap area 31 corresponding to the area of ​​the mounting hole are respectively provided with concave positioning blind holes 32;

[0031] The lifting cylinder module 40 includes a lifting cylinder 70 and a lifting plate 80. The lifting cylinder 70 drives the lifting plate 80 to move up and down.

[0032] The oiling module 60 includes a bottom plate 61 and a profiling coating head 62 that is shaped according to the shape, number, and position of the heat dissipation slots. The plurality of coating heads 62 are arranged on the upper surface of the bottom plate 61 in an upward convex arrangement.

[0033] One side of the workpiece placement platform 30 is fixedly connected to the middle crossbeam 23, and a lifting cylinder 70 is fixedly installed on two adjacent columns 22 that are not coplanar with the middle crossbeam 23. The lower output end of the lifting cylinder 70 is connected to a lifting plate 80, and the horizontal support surface of the lifting plate 80 is located directly below the workpiece placement platform 30. The bottom plate 61 is fixedly installed on the horizontal support surface of the lifting plate 80, and the area formed by the combination of the plurality of coating heads 62 is located directly below the avoidance gap area 31;

[0034] The oil tank 50 is arranged above the base 21, and the upper open surface of the oil tank 50 covers the surface of the bottom plate 61. The lifting cylinder 70 drives the bottom plate 61 and a plurality of coating heads 62 to be immersed below the oil level of the oil tank 50 to complete the loading of the silver paint. The plate surface 11 of the sheet metal bracket 10 provided with the heat dissipation groove 1 is supported on the workpiece placement platform 30, and the plane direction positioning is completed by at least two positioning columns 90. The lifting cylinder 70 drives the bottom plate 61 and a plurality of coating heads 62 to rise until the outer surfaces of the coating heads 62 respectively penetrate the avoidance notch area 31 and bulge upward to exceed the upper surface of the corresponding heat dissipation groove 1, and the liquid paint is transferred to the cut surface of the corresponding heat dissipation groove 1 through the outer surface of the coating head 62.

[0035] In specific implementation, the vertical bracket 20 includes a side frame, which is formed by welding two columns 22, an upper crossbeam 24, and a lower crossbeam (blocked in the figure). A base 21 formed by splicing three pipes is welded to the bottom of the side frame, and a top seat 26 formed by splicing three pipes is welded to the top of the side frame. A column 22 for connection is also provided between the top seat 26 and the base 21. The entire vertical bracket 20 has only three columns, which is convenient for having a larger operating space for taking and placing the sheet metal bracket 10. Foot pads 27 are respectively fixed at the four corners of the bottom of the base. A connecting plate 25 is welded to the upper position of the side frame, and the lifting cylinder 70 is fixed to the connecting plate 25.

[0036] In a specific implementation, each coating head 62 includes an upper guide profiling portion 621 and a lower coating profiling portion 622 in the height direction. The lower coating profiling portion 622 is retracted by 0.1 mm to 0.2 mm according to the contour of the corresponding heat dissipation slot 1. The upper guide profiling portion 621 is retracted from bottom to top within the surface area of ​​the lower coating profiling portion 622. The upper guide profiling portion 621 is used to guide the insertion into the corresponding heat dissipation slot 1.

[0037] In a preferred embodiment, the lower coating contour portion 622 is retracted by 0.1 mm according to the contour of the corresponding heat sink 1 to ensure that the coating process is carried out reliably without hard friction;

[0038] The upper guide contour portion 621 protrudes upward from the upper surface of the heat dissipation tank 1 after the lifting cylinder 70 rises to the highest setting position.

[0039] In specific implementation, the lifting plate 80 is an L-shaped combined plate, which includes a vertical plate 81 and a horizontal support plate 82. The upper end of the vertical plate 81 is fixedly connected to the lower output end of the lifting cylinder 70, and the horizontal support plate 82 is fixedly connected to the lower end of the vertical plate 81 and is horizontally arranged. The upper open surface of the oil tank 50 covers the surface of the horizontal support plate 82, ensuring that the horizontal support plate 82 and the bottom plate 61 are lifted and lowered together along the oil surface area of ​​the oil tank 50; the vertical plate 81 is convenient for replacement according to the height, so that the entire mechanism has good versatility.

[0040] During specific implementation, the workpiece placement platform 30 is fixedly connected to the middle crossbeam 23 by bolts, which enables the workpiece placement platform 30 to be quickly replaced according to the sheet metal bracket 10 to be oiled, thereby ensuring the versatility of the entire mechanism.

[0041] In specific implementation, the bottom plate 61 is fixed to the upper surface of the horizontal support plate 82 by bolts on all sides, which enables the oiling module 60 to be quickly replaced according to the sheet metal bracket 10 to be oiled, thereby ensuring the versatility of the entire mechanism.

[0042] Its working principle is as follows: the plate surface of the sheet metal bracket with heat dissipation grooves is supported on the workpiece placement platform and is positioned in the plane direction by at least two positioning columns. Since the sheet metal bracket has weight, it does not require additional vertical force to ensure the stable and reliable placement of the sheet metal bracket. The lifting cylinder drives the bottom plate together with a number of coating heads to be immersed below the oil level of the oil tank to complete the loading of the silver paint. Then the lifting cylinder drives the bottom plate together with a number of coating heads to rise until the outer surfaces of the coating heads respectively penetrate the avoidance notch area and bulge up to exceed the corresponding heat dissipation area. The upper surface of the groove is transferred to the cut surface of the corresponding heat dissipation groove through the liquid paint on the outer surface of the coating head. In order to ensure reliable coating, it can be coated twice or three times in succession. Then the sheet metal bracket can be removed and a new sheet metal bracket can be placed. The silver paint coating on the positioning holes of the sheet metal bracket can be arranged manually for subsequent auxiliary coating. Due to the small number of positioning holes, it will not delay the anti-corrosion operation of the entire sheet metal bracket. It can quickly apply silver paint to the cut surface of each heat dissipation groove, ensuring reliable coating and ensuring the long-term and reliable anti-rust and anti-corrosion of the sheet metal bracket.

[0043] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0044] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A device for coating silver paint, which is used for coating the cut surface of the heat dissipation slot of a sheet metal bracket with silver paint, wherein the heat dissipation slot of the sheet metal bracket is arranged in a scattered manner on the corresponding plate surface, and mounting holes are provided at the four corners of the outer periphery of the integral heat dissipation slot, It is characterized in that It includes: A vertical support, comprising a base, at least three columns, and a middle crossbeam, wherein at least three of the four corners of the base are respectively provided with corresponding columns, wherein the middle crossbeam is provided in the middle of the height direction of two adjacent columns; The workpiece placement platform has a central area with an avoidance gap area, the surface area of ​​the avoidance gap area covers the surface area corresponding to the overall heat dissipation slot, and the four corners of the avoidance gap area corresponding to the installation holes are respectively provided with concave positioning blind holes; A lifting cylinder module, comprising a lifting cylinder and a lifting plate, wherein the lifting cylinder drives the lifting plate to perform lifting operations; Oil tank; and an oiling module, which includes a bottom plate and a profiling coating head that is shaped according to the shape, number, and position arrangement of the heat dissipation slots, wherein a plurality of coating heads are arranged on the upper surface of the bottom plate in an upward convex arrangement; The workpiece placement platform is fixedly connected to the middle crossbeam, the lifting cylinder is fixedly installed on two adjacent columns that are not coplanar with the middle crossbeam, the lower output end of the lifting cylinder is connected to the lifting plate, the horizontal support surface of the lifting plate is located directly below the workpiece placement platform, the bottom plate is fixedly installed on the horizontal support surface of the lifting plate, and the area formed by the combination of several coating heads is located directly below the avoidance gap area; The oil tank is arranged above the base, and the upper open surface of the oil tank covers the surface of the bottom plate. The lifting cylinder drives the bottom plate and a plurality of coating heads to be immersed below the oil level of the oil tank to complete the loading of the silver paint. The plate surface of the sheet metal bracket provided with the heat dissipation groove is supported on the workpiece placement platform and is positioned in the plane direction by at least two positioning columns. The lifting cylinder drives the bottom plate and a plurality of coating heads to rise until the outer surfaces of the coating heads respectively penetrate the avoidance notch area and bulge upward to exceed the upper surface of the corresponding heat dissipation groove, and the liquid paint on the outer surface of the coating head is transferred to the cut surface of the corresponding heat dissipation groove.

2. A device for applying silver paint according to claim 1, Features: Each coating head includes an upper guiding profiling portion and a lower coating profiling portion in the height direction. The lower coating profiling portion is retracted by 0.1 mm to 0.2 mm according to the contour of the corresponding heat dissipation slot, and the upper guiding profiling portion is retracted from bottom to top within the surface area of ​​the lower coating profiling portion. The upper guiding profiling portion is used to guide the insertion into the corresponding heat dissipation slot.

3. A device for applying silver paint according to claim 2, Features: The lower coating contoured portion is indented by 0.1 mm according to the contour of the corresponding heat sink.

4. A device for applying silver paint according to claim 1, Features: The upper guide contoured portion protrudes upward from the upper surface of the heat dissipation groove after the lifting cylinder rises to the highest set position.

5. A device for applying silver paint according to claim 1, Features: The lifting plate is an L-shaped combined plate, which includes a vertical plate and a horizontal supporting plate. The upper end of the vertical plate is fixedly connected to the lower output end of the lifting cylinder, and the horizontal supporting plate is fixedly connected to the lower end of the vertical plate and arranged horizontally. The upper open surface of the oil tank covers the surface of the horizontal supporting plate.

6. A device for applying silver paint according to claim 1, Features: The workpiece placement platform is fixedly connected to the middle crossbeam by bolts.

7. A device for applying silver paint according to claim 1, Features: The bottom plate is fixed to the upper surface of the horizontal support plate by bolts around it.