Adjustable gluing and compacting device for flat carpet

By introducing automated glue coating and compaction mechanisms into the flat carpet compaction device, the problems of low efficiency and poor adaptability in the prior art are solved, and efficient and precise processing of multiple models of flat carpets are achieved, and production costs and maintenance are reduced. Complexity.

CN119098351APending Publication Date: 2024-12-10TIANJIN CHANGRUNPENG TECH CO LTD
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Patent Information

Application Number
CN202411429728.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2024-12-10

AI Technical Summary

Technical Problem

The existing flat carpet compacting devices rely on manual operation, have low efficiency, unstable accuracy, complex structure, and are difficult to adapt to the processing of flat carpets of different models and sizes, increasing cost and maintenance complexity.

Method used

An adjustable device including an adhesive coating mechanism and a compacting mechanism is designed. The adhesive coating mechanism uses a three-axis guide rail mechanism to automatically apply glue. The compacting mechanism can be automatically compacted through the pneumatic cylinder and the balance rod. Adjusted limiters and multiple compaction plates to suit different sizes and models of flat carpets.

Benefits of technology

Improve production efficiency and product quality, reduce manual operation time and maintenance costs, realize flexible compaction of multiple models of flat carpets, and simplify equipment adjustment and maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of new energy automobile part machining, and discloses a flat carpet adjustable gluing and compacting device which comprises a compacting mechanism, a gluing mechanism and a pedestal, the gluing mechanism is connected to the upper portion of the pedestal, and the compacting mechanism is arranged above the gluing mechanism; the pedestal comprises a pedestal body and a workpiece limiting mounting part; the gluing mechanism can conduct gluing operation on the flat carpet workpiece to be treated arranged on the workpiece limiting installation part, and the compacting mechanism can conduct compacting operation on the workpiece glued through the gluing mechanism. According to the invention, the structural design is reasonable, the connection relationship among the components is clear, the structural connection relationship is simple, a user can conveniently adjust and maintain the equipment, and the downtime and the maintenance cost of the equipment are reduced. And through the automatic gluing and compacting process, the manual operation time is shortened, the overall production efficiency is improved, and the production cost is reduced.
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Description

Technical Field

[0001] The invention belongs to the technical field of new energy automobile parts processing, in particular to an adjustable glue coating and compacting device for a flat carpet. Background Art

[0002] In the production process of new energy vehicle parts, especially in the processing of flat carpets, using a compacting device to compact them is an important step. However, some operations of existing compacting devices mostly rely on manual operations, such as gluing and placing fillers, which not only increases labor costs, but also reduces processing efficiency and precision, and the product quality is unstable.

[0003] At the same time, some compaction devices have complex structural designs, and are cumbersome and troublesome to adjust and maintain, which increases the downtime and maintenance costs of the equipment.

[0004] In addition, existing compacting devices often have some shortcomings. Existing compacting devices may only be able to compact specific types of flat carpets. For flat carpets of different types or sizes, different compacting mechanisms need to be replaced or equipment needs to be adjusted, or even manual compaction is required, which increases the complexity and cost of processing.

[0005] Therefore, a new type of compacting device is urgently needed to solve these problems. Summary of the invention

[0006] The purpose of the present invention is to overcome the deficiencies in the prior art and provide an adjustable glue coating and compacting device for flat carpets.

[0007] The technical solution adopted by the present invention to solve the technical problem is:

[0008] An adjustable gluing and compacting device for a flat carpet, the device comprising a compacting mechanism, a gluing mechanism and a pedestal, the gluing mechanism being connected and arranged above the pedestal, and the compacting mechanism being arranged above the gluing mechanism;

[0009] The pedestal comprises a pedestal body and a workpiece position limiting mounting portion. The pedestal body is provided with a workpiece position limiting mounting portion, which can be arranged directly below the gluing mechanism and the compacting mechanism, and the flat carpet workpiece to be processed can be fixed and detachably mounted on the workpiece position limiting mounting portion;

[0010] The gluing mechanism can perform a gluing operation on a flat carpet workpiece to be processed which is arranged on the workpiece limiting mounting portion, and the compacting mechanism can perform a compacting operation on the workpiece after the gluing mechanism has applied glue.

[0011] Further, the compaction mechanism includes a pneumatic cylinder, a balance bar, a compaction support platform, a compaction plate and a support frame. The compaction support platform and the compaction plate are both arranged in the horizontal direction. The compaction plate is arranged in parallel and spaced below the compaction support platform. A main through hole is arranged in the compaction support platform. A plurality of secondary through holes are evenly spaced in the upper circumferential direction of the compaction support platform around the main through hole. The main through hole and the secondary through holes are both arranged in the vertical direction and extend downward from the upper surface of the compaction support platform to the lower bottom surface of the compaction support platform. The diameter of the main through hole is larger than the diameter of the output end of the pneumatic cylinder, and the diameter of the secondary through hole is larger than the diameter of the balance bar.

[0012] The pneumatic cylinder is arranged in the vertical direction, and multiple pneumatic cylinders are arranged. The output end of the pneumatic cylinder passes through the main through hole and is connected to the compaction plate arranged below the compaction support platform, and the output end of the pneumatic cylinder is coaxially arranged with the main through hole of the compaction support platform.

[0013] The balance rods are provided in a plurality of numbers, and the balance rods are provided in a vertical direction, and the bottoms of the balance rods are connected to the compaction plates provided under the compaction support platform through the secondary through holes, and the balance rods are coaxially provided with the secondary through holes of the compaction support platform; the pneumatic cylinder can drive the compaction plates to move up and down in the vertical direction through the main through holes, the secondary through holes, and the balance rods, and the arrangement of the balance rods can keep the compaction plates balanced and stable when they move up and down; the compaction support platform is connected to the pedestal body through the support frame, and the support frame can set up the compaction mechanism and suspend it above the pedestal;

[0014] The glue coating mechanism includes a glue coating device and a three-axis guide rail mechanism, wherein the three-axis guide rail mechanism is arranged on the pedestal body outside the workpiece limit mounting portion, and the glue coating device is arranged on the three-axis guide rail mechanism, and the three-axis guide rail mechanism can drive the glue coating device to move in the horizontal direction, the longitudinal direction and the vertical direction;

[0015] The three-axis guide rails include an X-axis crawler guide rail, two Y-axis crawler guide rails, and a Z-axis guide rail. The Y-axis crawler guide rail is arranged in the longitudinal direction, and the two Y-axis crawler guide rails are installed in parallel and symmetrically in the horizontal direction on the base body outside the workpiece limit installation part. The X-axis crawler guide rail is arranged in the horizontal direction, and the X-axis crawler guide rail is vertically connected and arranged above the two Y-axis crawler guide rails. The Y-axis crawler guide rail can drive the X-axis crawler guide rail to move back and forth in the longitudinal direction; the Z-axis guide rail is arranged in the vertical direction, and is vertically connected and arranged on the X-axis crawler guide rail. The glue applicator is connected and arranged on the Z-axis guide rail, and the Z-axis guide rail can drive the glue applicator to move up and down in the vertical direction.

[0016] Furthermore, the compaction plate is provided in plurality, and the plurality of compaction plates are evenly arranged along the circumferential direction, each compaction plate is connected to a pneumatic cylinder and a plurality of balance bars, and the plurality of balance bars are evenly arranged around the pneumatic cylinder along the circumferential direction, and the compaction plate can move up and down in the vertical direction through the pneumatic cylinder and the plurality of balance bars connected thereto.

[0017] Furthermore, the number of the main through holes is four.

[0018] Furthermore, the pedestal also includes an electrical box. The interior of the pedestal body is configured to be hollow, and the electrical box is detachably connected and disposed inside the pedestal.

[0019] Furthermore, the compaction mechanism also includes a limit ring, which is provided in a plurality of numbers and is arranged in a hollow ring shape. The inner surface of the limit ring is provided with an internal thread, and the outer surface of the upper part of the balance bar is provided with an external thread. The limit ring and the balance bar are installed and arranged through threaded engagement. The limit ring can clamp the balance bar on the compaction support platform when the compaction plate is pressed down.

[0020] Furthermore, the compaction mechanism also includes a plurality of S-shaped limiters and linkage rods. The S-shaped limiter is arranged in an S shape. Both ends of the S-shaped limiter include two open grooves. The sizes of the two open grooves are arranged to match the cross-sectional area of ​​the balance bar. The S-shaped limiter can be detachably connected to two adjacent balance bars through the two open grooves. Multiple S-shaped limiters are connected through linkage rods.

[0021] The advantages and positive effects achieved by the present invention are:

[0022] 1. When the device is in use, the flat carpet workpiece is placed on the workpiece limit installation part, and then the device is started. The gluing mechanism performs a gluing operation on the flat carpet workpiece to be processed which is arranged on the workpiece limit installation part. After the gluing work is completed, the staff places the filler on the glue layer of the workpiece, and then the compacting mechanism compacts the workpiece after the gluing mechanism has glued it, completing the relevant operations on the workpiece to be processed. After the compaction is completed, the work is completed. The structural design of the present invention is reasonable, the connection relationship between the various components is clear, the structural connection relationship is simple, and the user is convenient to adjust and maintain the equipment, which reduces the downtime and maintenance cost of the equipment. Through the automated gluing and compacting process, the manual operation time is reduced, the overall production efficiency is improved, and the production cost is reduced.

[0023] 2. When the device is in use, place the flat carpet workpiece on the workpiece limit installation part, then start the device, and the gluing mechanism moves to the upper surface of the workpiece to be processed under the drive of the three-axis guide rail. The glue applicator and the workpiece surface are tightly connected and set, and then the three-axis guide rail drives the glue applicator to complete the gluing work on the upper surface of the workpiece. The X-axis crawler guide rail drives the glue applicator to complete the gluing work on the workpiece in the horizontal direction, the Y-axis crawler guide rail drives the glue applicator to complete the gluing work on the workpiece in the longitudinal direction, and the Z-axis guide rail drives the glue applicator to move up and down in the vertical direction, so that the glue applicator can glue the workpiece and leave the glued workpiece. After the gluing work is completed, the three-axis guide rail drives the glue applicator to leave the working area, and then the staff places the filler on the glue layer of the workpiece, and then the pneumatic cylinder is started to drive the compaction plate to compact and connect the filler and the workpiece. After compaction, the work is completed. The compacting mechanism of the present invention is designed with a main through hole and a secondary through hole, as well as an adjustable limiter and a balance bar. When in use, it is possible to select which pneumatic cylinders to open according to different products to meet the needs of flat carpets of different sizes. It can adapt to flat carpets of different models and sizes, thereby improving the versatility and flexibility of the equipment. Through the cooperation of the pneumatic cylinder and the balance bar, the compacting plate can maintain a balanced and stable movement up and down, ensuring uniform compaction of the workpiece surface and improving the processing quality of the product. The gluing mechanism adopts a three-axis guide mechanism, which can realize the three-dimensional spatial movement of the glue applicator, automatically complete the gluing work, reduce manual intervention, and improve processing efficiency and accuracy. The structural design of the present invention is reasonable, and the connection relationship between the various components is clear, which is convenient for users to adjust and maintain the equipment, reducing the downtime and maintenance cost of the equipment. Through the automated gluing and compacting process, the manual operation time is reduced, the overall production efficiency is improved, and the production cost is reduced.

[0024] The device can compact various types of flat carpets and has a simple structure and is easy to operate, thus bringing great convenience to use.

[0025] 3. The device is provided with a plurality of compacting plates, so that in the actual production process, different compacting strengths, compacting areas, etc. can be selected according to the different degrees of undulation of the actual workpiece to meet different usage requirements. The compacting mechanism can meet the processing needs of different workpieces, thus expanding the scope of use of the device.

[0026] 4. Through the cooperation of the pneumatic cylinder and the balance rod, the compacting plate of this device can move up and down in a balanced and stable manner, ensuring uniform compaction of the workpiece surface and improving the processing quality of the product.

[0027] 5. The gluing mechanism of this device adopts a three-axis guide mechanism, which can realize the three-dimensional spatial movement of the glue applicator and automatically complete the gluing work, reducing manual intervention and improving processing efficiency and accuracy.

[0028] 6. The compaction mechanism of the device is provided with a limit ring, which can clamp the balance bar on the compaction support platform when the compaction plate is pressed down, so that the compaction plate cannot move downward further, thereby limiting the compaction plate. In actual production, the limit operation can be performed on some areas where compaction operations are not desired to meet different usage requirements, thereby expanding the use scope of the device and reducing production costs.

[0029] 7. This device reduces manual operation time, improves overall production efficiency and reduces production costs by automating the gluing and compacting process. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 A structural connection main view of the present invention;

[0031] Figure 2 for Figure 1 A top view schematic diagram of

[0032] Figure 3 for Figure 1 A three-dimensional schematic diagram of a structural connection;

[0033] Figure 4 for Figure 1 A three-dimensional schematic diagram of the structural connection of the middle glue applicator. DETAILED DESCRIPTION

[0034] The present invention will be further described in detail below in conjunction with specific examples. The following examples are only illustrative and not restrictive, and the protection scope of the present invention cannot be limited thereto.

[0035] The raw materials used in the present invention, unless otherwise specified, are conventional commercial products, the methods used in the present invention, unless otherwise specified, are conventional methods in the art, and the quality of each substance used in the present invention is conventional quality. The structures, connection relationships, etc. not described in detail in the present invention can be understood as conventional technical means in the art.

[0036] A flat carpet adjustable glue coating and compacting device, such as Figures 1 to 3 As shown, the device comprises a compacting mechanism 1, a gluing mechanism 2 and a pedestal 3, the gluing mechanism is connected and arranged above the pedestal, and the compacting mechanism is arranged above the gluing mechanism;

[0037] The pedestal comprises a pedestal body 31 and a workpiece position limiting mounting portion 32. The pedestal body is provided with a workpiece position limiting mounting portion, which can be arranged directly below the gluing mechanism and the compacting mechanism, and the flat carpet workpiece to be processed can be fixed and detachably mounted on the workpiece position limiting mounting portion;

[0038] The gluing mechanism can perform a gluing operation on a flat carpet workpiece to be processed which is arranged on the workpiece limiting mounting portion, and the compacting mechanism can perform a compacting operation on the workpiece after the gluing mechanism has applied glue.

[0039] When the device is in use, a flat carpet workpiece is placed on the workpiece limit mounting portion, and then the device is started. The gluing mechanism performs a gluing operation on the flat carpet workpiece to be processed which is arranged on the workpiece limit mounting portion. After the gluing work is completed, the staff places the filler on the glue layer of the workpiece, and then the compacting mechanism compacts the workpiece after the gluing mechanism has been glued, completing the relevant operations on the workpiece to be processed. After the compaction is completed, the work is completed. The structural design of the present invention is reasonable, the connection relationship between the various components is clear, the structural connection relationship is simple, and the user is convenient to adjust and maintain the equipment, which reduces the downtime and maintenance cost of the equipment. Through the automated gluing and compacting process, the manual operation time is reduced, the overall production efficiency is improved, and the production cost is reduced.

[0040] In this embodiment, the compaction mechanism includes a pneumatic cylinder 11, a balance bar 12, a compaction support platform 13, a compaction plate 14 and a support frame 15. The compaction support platform and the compaction plate are both arranged in the horizontal direction, and the compaction plate is arranged in parallel and spaced below the compaction support platform. A main through hole (not shown in the figure) is arranged in the compaction support platform, and a plurality of secondary through holes (not shown in the figure) are evenly spaced and arranged in the upper circumferential direction of the compaction support platform around the main through hole. The main through hole and the secondary through holes are both arranged in the vertical direction, and extend downward from the upper surface of the compaction support platform to the lower bottom surface of the compaction support platform. The diameter of the main through hole is larger than the diameter of the output end of the pneumatic cylinder, and the diameter of the secondary through hole is larger than the diameter of the balance bar.

[0041] The pneumatic cylinder is arranged in the vertical direction, and multiple pneumatic cylinders are arranged. The output end of the pneumatic cylinder passes through the main through hole and is connected to the compaction plate arranged below the compaction support platform, and the output end of the pneumatic cylinder is coaxially arranged with the main through hole of the compaction support platform.

[0042] The balance rods are provided in a plurality of numbers, and the balance rods are provided in a vertical direction, and the bottoms of the balance rods are connected to the compaction plates provided under the compaction support platform through the secondary through holes, and the balance rods are coaxially provided with the secondary through holes of the compaction support platform; the pneumatic cylinder can drive the compaction plates to move up and down in the vertical direction through the main through holes, the secondary through holes, and the balance rods, and the arrangement of the balance rods can keep the compaction plates balanced and stable when they move up and down; the compaction support platform is connected to the pedestal body through the support frame, and the support frame can set up the compaction mechanism and suspend it above the pedestal;

[0043] The glue coating mechanism includes a glue coating device 21 and a three-axis guide rail mechanism 22. The three-axis guide rail mechanism is arranged on the pedestal body outside the workpiece limit mounting portion. The glue coating device is arranged on the three-axis guide rail mechanism. The three-axis guide rail mechanism can drive the glue coating device to move in the horizontal direction, longitudinal direction and vertical direction.

[0044] The three-axis guide rails include an X-axis crawler guide rail 222, two Y-axis crawler guide rails 221, and a Z-axis guide rail 223. The Y-axis crawler guide rail is arranged in the longitudinal direction, and the two Y-axis crawler guide rails are symmetrically installed in the horizontal direction on the pedestal body outside the workpiece limit installation part. The X-axis crawler guide rail is arranged in the horizontal direction, and the X-axis crawler guide rail is vertically connected and arranged above the two Y-axis crawler guide rails. The Y-axis crawler guide rail can drive the X-axis crawler guide rail to move back and forth in the longitudinal direction, and then can drive the coating The glue applicator applies glue to the workpiece back and forth along the longitudinal and horizontal directions; the Z-axis guide rail is arranged along the vertical direction and vertically connected to the X-axis crawler guide rail, and the glue applicator is connected to the Z-axis guide rail. The Z-axis guide rail can drive the glue applicator to move up and down in the vertical direction, so that the glue applicator can apply glue to the workpiece and leave the workpiece after gluing. The setting of the three-axis guide rail makes the glue coating mechanism a three-dimensional space motion mechanism, so that the glue applicator can perform spraying work in a three-dimensional space through the three-axis guide rail.

[0045] When the device is in use, the flat carpet workpiece is placed on the workpiece limit installation part, and then the device is started. The gluing mechanism is moved to the upper surface of the workpiece to be processed under the drive of the three-axis guide rail, and the glue applicator and the workpiece surface are tightly connected and arranged. Then the three-axis guide rail drives the glue applicator to complete the gluing work on the upper surface of the workpiece. The X-axis crawler guide rail drives the glue applicator to complete the gluing work on the workpiece in the horizontal direction, the Y-axis crawler guide rail drives the glue applicator to complete the gluing work on the workpiece in the longitudinal direction, and the Z-axis guide rail drives the glue applicator to move up and down in the vertical direction, so that the glue applicator can glue the workpiece and leave the glued workpiece. After the gluing work is completed, the three-axis guide rail drives the glue applicator to leave the working area, and then the staff places the filler on the glue layer of the workpiece, and then the pneumatic cylinder is started to drive the compacting plate to compact and connect the filler and the workpiece. After compaction, the work is completed. The compacting mechanism of the present invention is designed with a main through hole and a secondary through hole, as well as an adjustable limiter and a balance bar. When in use, it is possible to select which pneumatic cylinders to open according to different products to meet the needs of flat carpets of different sizes. It can adapt to flat carpets of different models and sizes, thereby improving the versatility and flexibility of the equipment. Through the cooperation of the pneumatic cylinder and the balance bar, the compacting plate can maintain a balanced and stable movement up and down, ensuring uniform compaction of the workpiece surface and improving the processing quality of the product. The gluing mechanism adopts a three-axis guide mechanism, which can realize the three-dimensional spatial movement of the glue applicator, automatically complete the gluing work, reduce manual intervention, and improve processing efficiency and accuracy. The structural design of the present invention is reasonable, and the connection relationship between the various components is clear, which is convenient for users to adjust and maintain the equipment, reducing the downtime and maintenance cost of the equipment. Through the automated gluing and compacting process, the manual operation time is reduced, the overall production efficiency is improved, and the production cost is reduced.

[0046] The device can compact various types of flat carpets and has a simple structure and is easy to operate, thus bringing great convenience to use.

[0047] In this embodiment, the glue applicator is configured as a bidirectional glue applicator, and the glue applicator includes a pneumatic cylinder 211, a moving block 212, a first glue valve 213, a side glue needle 214, a second glue valve 215, a vertical glue needle 216 and a support frame 217, wherein the support frame is arranged in a vertical direction, the first glue valve and the second glue valve are connected and arranged on the moving block, and the moving block is detachably mounted on the support frame;

[0048] The pneumatic cylinder is arranged in the vertical direction, and the pneumatic cylinder includes a transmission rod, and the transmission direction of the transmission rod is arranged in the vertical direction; the moving block is connected to the transmission rod of the pneumatic cylinder, and the pneumatic cylinder can drive the moving block to move back and forth in the vertical direction, thereby driving the first glue coating valve and the second glue coating valve to move back and forth in the vertical direction together;

[0049] The first glue valve and the second glue valve are both arranged in the vertical direction and are detachably connected to the moving block. The first glue valve comprises a first glue valve body and a first glue outlet. The first glue outlet is closely connected and arranged at the bottom of the first glue valve body. The glue contained in the first glue valve flows downward by gravity and then flows out of the first glue outlet.

[0050] The second glue coating valve comprises a second glue coating valve body and a second glue outlet, the second glue outlet is closely connected and arranged at the bottom of the second glue coating valve body, and the glue contained in the second glue coating valve flows downward by gravity and then flows out of the second glue outlet;

[0051] The side glue coating needle is arranged in an L-shape, including a vertical direction part and a horizontal direction part (both are not numbered in the figure) which are arranged vertically connected. The top of the vertical direction part is closely connected to the first glue outlet and is detachably connected. The bottom of the vertical direction part is closely connected to the horizontal end of the horizontal direction part and is arranged together. The other horizontal end of the horizontal direction part is arranged as a needle. The needle can be arranged directly on the side surface of the workpiece to be glued, so that the side glue coating needle can glue the side surface of the workpiece to meet the production needs.

[0052] The vertical glue-spreading needle is arranged along the vertical direction, and the top of the vertical glue-spreading needle is closely connected with the second glue outlet and is detachably connected so that it can apply glue to the surface of the workpiece.

[0053] The present invention provides a two-way glue applicator device, which increases the types of workpieces that can be compacted by the present invention, and due to the two-way glue coating setting, glue coating operations can be performed on the surface and side of the workpiece during the work process, which not only expands the scope of use of the device, but also reduces the labor intensity of workers, improves production efficiency, improves product quality, brings great convenience to production, and can also perform automated operations, greatly reduces costs and expands the scope of use of the equipment.

[0054] In this embodiment, the compacting plate is provided in plurality, and the plurality of compacting plates are evenly arranged in the circumferential direction, and each compacting plate is connected to a pneumatic cylinder and a plurality of balancing rods, and the plurality of balancing rods are evenly arranged in the circumferential direction around the pneumatic cylinder at intervals, and the compacting plate can move up and down in the vertical direction through the pneumatic cylinder and the plurality of balancing rods connected thereto. The device is provided with a plurality of compacting plates, so that in the actual production process, different compacting strengths, compacting areas, etc. can be selected according to the different undulations of the actual workpieces to meet different use requirements, and the compacting mechanism can meet the processing requirements of different workpieces, thereby expanding the use scope of the device.

[0055] Preferably, four main through holes are provided to meet most workpiece processing requirements.

[0056] In this embodiment, the pedestal further includes an electrical box 33. The interior of the pedestal body is configured to be hollow, and the electrical box is detachably connected and disposed inside the pedestal, thereby saving space, reducing floor space, and bringing convenience to production.

[0057] In this embodiment, the compaction mechanism also includes a limit ring 16, and a plurality of limit rings are provided. The limit rings are provided in a hollow ring shape, and an inner surface of the limit ring is provided with an internal thread (not shown in the figure), and an outer surface of the upper part of the balance bar is provided with an external thread (not shown in the figure). The limit ring and the balance bar are installed and arranged by threaded engagement. The limit ring can clamp the balance bar on the compaction support platform when the compaction plate is pressed down, so that the compaction plate cannot continue to move downward, thereby performing a limit operation on the compaction plate. In actual production, the limit operation can be performed on some areas where compaction operations are not desired to be performed, so as to meet different usage requirements, expand the scope of use of the device, and reduce production costs.

[0058] Preferably, the compaction mechanism also includes a plurality of S-shaped limiters 17 and linkage rods 18. The S-shaped limiters are arranged in an S shape. Both ends of the S-shaped limiters include two open grooves (not shown in the figure). The sizes of the two open grooves are arranged to match the cross-sectional area of ​​the balance bar. The S-shaped limiter can be detachably connected to two adjacent balance bars through the two open grooves, which improves the stability of the limit ring, reduces the time for replacing or moving the limit ring, and extends the service life of the limit ring. Multiple S-shaped limiters are connected by linkage rods, which improves the stability of the S-shaped limiter, reduces the time for replacing or moving the S-shaped limiter, and extends the service life of the S-shaped limiter.

[0059] Although the embodiments of the present invention are disclosed for illustrative purposes, those skilled in the art will appreciate that various substitutions, changes and modifications are possible without departing from the spirit and scope of the present invention and the appended claims. Therefore, the scope of the present invention is not limited to the contents disclosed in the embodiments.

Claims

1. An adjustable gluing and compacting device for flat carpets, characterized in that: The device comprises a compacting mechanism, a gluing mechanism and a pedestal, wherein the gluing mechanism is connected and arranged above the pedestal, and the compacting mechanism is arranged above the gluing mechanism; The pedestal comprises a pedestal body and a workpiece position limiting mounting portion. The pedestal body is provided with a workpiece position limiting mounting portion, which can be arranged directly below the gluing mechanism and the compacting mechanism, and the flat carpet workpiece to be processed can be fixed and detachably mounted on the workpiece position limiting mounting portion; The gluing mechanism can perform a gluing operation on a flat carpet workpiece to be processed which is arranged on the workpiece limiting mounting portion, and the compacting mechanism can perform a compacting operation on the workpiece after the gluing mechanism has applied glue.

2. The adjustable glue coating and compacting device for flat carpet according to claim 1, characterized in that: The compaction mechanism includes a pneumatic cylinder, a balance bar, a compaction support platform, a compaction plate and a support frame. The compaction support platform and the compaction plate are both arranged in the horizontal direction. The compaction plate is arranged in parallel and spaced below the compaction support platform. A main through hole is arranged in the compaction support platform. A plurality of secondary through holes are evenly spaced in the upper circumferential direction of the compaction support platform around the main through hole. The main through hole and the secondary through holes are both arranged in the vertical direction and extend downward from the upper surface of the compaction support platform to the lower bottom surface of the compaction support platform. The diameter of the main through hole is larger than the diameter of the output end of the pneumatic cylinder, and the diameter of the secondary through hole is larger than the diameter of the balance bar. The pneumatic cylinder is arranged in the vertical direction, and multiple pneumatic cylinders are arranged. The output end of the pneumatic cylinder passes through the main through hole and is connected to the compaction plate arranged below the compaction support platform, and the output end of the pneumatic cylinder is coaxially arranged with the main through hole of the compaction support platform. The balance rods are provided in a plurality of numbers, and the balance rods are provided in a vertical direction, and the bottoms of the balance rods are connected to the compaction plates provided under the compaction support platform through the secondary through holes, and the balance rods are coaxially provided with the secondary through holes of the compaction support platform; the pneumatic cylinder can drive the compaction plates to move up and down in the vertical direction through the main through holes, the secondary through holes, and the balance rods, and the arrangement of the balance rods can keep the compaction plates balanced and stable when they move up and down; the compaction support platform is connected to the pedestal body through the support frame, and the support frame can set up the compaction mechanism and suspend it above the pedestal; The glue coating mechanism includes a glue coating device and a three-axis guide rail mechanism, wherein the three-axis guide rail mechanism is arranged on the pedestal body outside the workpiece limit mounting portion, and the glue coating device is arranged on the three-axis guide rail mechanism, and the three-axis guide rail mechanism can drive the glue coating device to move in the horizontal direction, the longitudinal direction and the vertical direction; The three-axis guide rails include an X-axis crawler guide rail, two Y-axis crawler guide rails, and a Z-axis guide rail. The Y-axis crawler guide rail is arranged in the longitudinal direction, and the two Y-axis crawler guide rails are installed in parallel and symmetrically in the horizontal direction on the base body outside the workpiece limit installation part. The X-axis crawler guide rail is arranged in the horizontal direction, and the X-axis crawler guide rail is vertically connected and arranged above the two Y-axis crawler guide rails. The Y-axis crawler guide rail can drive the X-axis crawler guide rail to move back and forth in the longitudinal direction; the Z-axis guide rail is arranged in the vertical direction, and is vertically connected and arranged on the X-axis crawler guide rail. The glue applicator is connected and arranged on the Z-axis guide rail, and the Z-axis guide rail can drive the glue applicator to move up and down in the vertical direction.

3. The adjustable glue coating and compacting device for flat carpet according to claim 2, characterized in that: The glue applicator is configured as a bidirectional glue applicator, and includes a pneumatic cylinder, a moving block, a first glue valve, a side glue needle, a second glue valve, a vertical glue needle, and a support frame, wherein the support frame is arranged in a vertical direction, the first glue valve and the second glue valve are connected and arranged on the moving block, and the moving block is detachably mounted on the support frame; The pneumatic cylinder is arranged in the vertical direction, and the pneumatic cylinder includes a transmission rod, and the transmission direction of the transmission rod is arranged in the vertical direction; the moving block is connected to the transmission rod of the pneumatic cylinder, and the pneumatic cylinder can drive the moving block to move back and forth in the vertical direction, thereby driving the first glue coating valve and the second glue coating valve to move back and forth in the vertical direction together; The first glue valve and the second glue valve are both arranged in the vertical direction and are detachably connected to the moving block. The first glue valve comprises a first glue valve body and a first glue outlet. The first glue outlet is closely connected and arranged at the bottom of the first glue valve body. The glue contained in the first glue valve flows downward by gravity and then flows out of the first glue outlet. The second glue coating valve comprises a second glue coating valve body and a second glue outlet, the second glue outlet is closely connected and arranged at the bottom of the second glue coating valve body, and the glue contained in the second glue coating valve flows downward by gravity and then flows out of the second glue outlet; The side glue coating needle is arranged in an L-shape, including a vertical direction part and a horizontal direction part which are arranged vertically connected, the top of the vertical direction part is closely connected to the first glue outlet and is detachably connected, the bottom of the vertical direction part is closely connected to the horizontal end of the horizontal direction part and is arranged together, and the other horizontal end of the horizontal direction part is arranged as a needle head, and the needle head can be arranged directly on the side surface of the workpiece to be glued; The vertical glue coating needle is arranged along the vertical direction, and the top of the vertical glue coating needle is closely connected to the second glue outlet and can be detachably connected.

4. The adjustable glue coating and compacting device for flat carpet according to claim 2, characterized in that: The compaction plates are arranged in plurality, and the plurality of compaction plates are evenly arranged along the circumferential direction. Each compaction plate is connected to a pneumatic cylinder and a plurality of balance bars, and the plurality of balance bars are evenly arranged around the pneumatic cylinder along the circumferential direction. The compaction plate can move up and down in the vertical direction through the pneumatic cylinder and the plurality of balance bars connected thereto.

5. The adjustable glue coating and compacting device for flat carpet according to claim 4, characterized in that: The number of main through holes is four.

6. The adjustable glue coating and compacting device for flat carpet according to claim 1, characterized in that: The pedestal further comprises an electric box. The interior of the pedestal body is arranged to be hollow. The electric box is detachably connected and arranged inside the pedestal.

7. The adjustable glue coating and compacting device for flat carpet according to any one of claims 2 to 6, characterized in that: The compaction mechanism also includes a limit ring, which is provided in a plurality of numbers and is arranged in a hollow ring shape. The inner surface of the limit ring is provided with an internal thread, and the outer surface of the upper part of the balance bar is provided with an external thread. The limit ring and the balance bar are installed and arranged by threaded engagement. The limit ring can clamp the balance bar on the compaction support platform when the compaction plate is pressed down.

8. The adjustable glue coating and compacting device for flat carpet according to claim 7, characterized in that: The compaction mechanism also includes multiple S-shaped limiters and linkage rods. The S-shaped limiter is set to an S shape. The two ends of the S-shaped limiter include two open grooves. The size of the two open grooves is set to match the cross-sectional area of ​​the balance bar. The S-shaped limiter can be detachably connected to two adjacent balance bars through the two open grooves, and multiple S-shaped limiters are connected through a linkage rod.