Online sorting machine for detecting appearance defects of products

By designing an online sorting machine for appearance detection, the positioning and sorting of products is achieved using a combined structure of motor drive and conveyor belt, the problems of complex operation and high cost in the prior art are solved, and the detection efficiency and product quality are improved.

CN119098393AInactive Publication Date: 2024-12-10SUZHOU GUANGZIYUN PHOTOELECTRIC CO LTD
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Patent Information

Application Number
CN202411297533.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2024-12-10
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing appearance inspection settings are complex and costly when testing product sizes, and the product sorting and transportation are inconvenient after the inspection is completed, which affects efficiency.

Method used

An online sorting machine including a conveying detection unit, a fixed guide unit and a commutation pushing unit is designed. The horizontal and vertical positioning and sorting of products are achieved by adjusting the motor and the commutation motor, and the feed roller conveyor belt and the feed roller are used. The combined structure of the conveyor belt, combined with the appearance detection probe, simplifies operation and improves efficiency.

Benefits of technology

The horizontal and vertical positioning of the product is achieved through a driving source, which simplifies the detection process, and realizes automatic sorting of the product through the reversing push unit, which improves production efficiency and product quality and reduces the defective yield rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of appearance detection, and discloses an online sorting machine for detecting appearance defects of products, which comprises a conveying detection unit, a fixed guide unit and a reversing pushing unit. When a product moves to the surface of the positioning plate along the feeding roller conveying belt, an operator starts an adjusting motor, the adjusting motor drives a pressing plate to rotate towards the center, when the pressing plate rotates, the pressing plate can press the product located between the positioning plate and an inserting rod, and the positioning purpose is achieved; when the pressing plate rotates, a top plate on the surface of the pressing plate can make contact with an extrusion block, along with rotation of the top plate, the slope extrudes the extrusion block, the extrusion block pushes an insertion rod to slide, the insertion rod enables a pressing plate at the tail end to move towards the center, and then a product on the surface of the pressing plate is extruded; and finally, transverse and longitudinal positioning of the product is achieved through one driving source, so that operation is simpler, detection of the appearance detection probe is facilitated, and the device is suitable for wide application and popularization.
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Description

Technical Field

[0001] The present invention belongs to the technical field of appearance detection, and in particular, relates to an online sorting machine for detecting appearance defects of products. Background Art

[0002] Appearance inspection refers to the use of automated equipment and technology to inspect the appearance of products to ensure that they meet design requirements and customer standards. This inspection method plays a vital role in quality control and can help companies improve production efficiency and product quality and reduce defective product rates. Appearance inspection includes color, texture, shape, size and other aspects to ensure that products meet design requirements and customer standards.

[0003] However, the existing appearance inspection setup requires the product to be positioned at a specified position during inspection (inspecting the size of the product), so that two pairs of clamping structures are controlled to move by two driving sources to achieve synchronous horizontal and lateral clamping. The operation is relatively complicated and the production cost is high. After the clamping inspection is completed, the operator also needs a robotic arm to take the product out of the clamping structure to facilitate subsequent sorting and transportation. The operation is relatively complicated and is not conducive to improving efficiency.

[0004] In view of this, the present invention is proposed. Summary of the invention

[0005] In order to solve the above technical problems, the basic concept of the technical solution adopted by the present invention is: An online sorting machine for detecting product appearance defects comprises a conveying detection unit, a fixed guide unit and a reversing push unit. The conveying detection unit comprises a feeding roller conveyor belt, at the end of which two dividing roller conveyor belts in opposite directions are installed. The dividing roller conveyor belt is arc-shaped, and an appearance detection probe is installed on the top of the feeding roller conveyor belt.

[0006] The fixed guide unit includes a positioning plate, which is installed at the connection between the feeding roller conveyor belt and the dividing roller conveyor belt. A pair of insertion rods are slidably installed on the positioning plate, and a locking block is installed on the insertion rod. A sliding rod is movably inserted inside the locking block, a pressure plate is installed at one end of the sliding rod, and an extrusion block is installed at the other end of the sliding rod. An adjusting motor is installed on the side wall of the feeding roller conveyor belt, and a pressing plate is installed on the output end of the adjusting motor. The adjusting motor drives the pressing plate to rotate, and the pressing plate covers the locking block. A top plate is installed on the side wall of the pressing plate, and a slope is installed on the top plate, and the slope rotates synchronously with the pressing plate, and the slope and the extrusion block squeeze each other.

[0007] The reversing pushing unit includes a fixed block, which is installed at the connection between the feeding roller conveyor belt and the dividing roller conveyor belt. A reversing motor is installed on the fixed block, and the output end of the reversing motor and the back of the positioning plate are connected to each other. A pair of rocker arms are rotatably installed on the side wall of the fixed block, and a guide slider is rotatably installed on each pair of the rocker arms, and the guide slider is movably connected to the insertion rod, a synchronization rod is installed on the insertion rod, and a fixed plate is installed on the side wall of the positioning plate. A combination groove is opened on the fixed plate, and the combination groove includes an oblique groove and a flat groove, and the synchronization rod and the combination groove are slidably connected.

[0008] As a preferred embodiment of the present invention, several pairs of supporting legs are installed at the bottom of the feeding roller conveyor belt and the dividing roller conveyor belt, cross beams are installed between the adjacent supporting legs in the transverse direction, and the heights of adjacent cross beams are different, and reinforcing ribs are installed between the adjacent supporting legs in the longitudinal direction, and the reinforcing ribs are cross-shaped.

[0009] As a preferred embodiment of the present invention, a pair of guide blocks are installed on the feeding roller conveyor belt, and a gap is left between the pair of guide blocks, an inclined surface is provided on the side wall of the guide block away from the positioning plate, and an arc surface is provided on the other side of the guide block, and the arc surface is slidably connected to the end of the pressing plate, and an adjustment plate is installed between the pair of guide blocks by bolts.

[0010] As a preferred embodiment of the present invention, a horizontal plate is installed on the outer shell of the appearance detection probe, and the horizontal plate is horizontally installed on the top of the feed roller conveyor belt. Support arms are installed at both ends of the horizontal plate, and the bottom of the support arm is welded to the outer wall of the feed roller conveyor belt. An inclined plate is installed on the inner wall of the support arm, and the end of the inclined plate is connected to the bottom of the horizontal plate.

[0011] As a preferred embodiment of the present invention, a sliding cavity is provided inside the locking block, a baffle is slidably arranged inside the sliding cavity, one end of the baffle is connected to the sliding rod, the other end of the baffle is connected to the extrusion block, and the surface of the extrusion block is chamfered, an anti-slip groove is provided at the end of the pressure plate, an extrusion spring is sleeved on the sliding rod, one end of the extrusion spring is clamped on the inner wall of the sliding cavity, and the other end of the extrusion spring is clamped on the baffle.

[0012] As a preferred embodiment of the present invention, a rotating shaft is installed at the output end of the regulating motor, and the rotating shaft and the pressing plate are connected to each other, a bearing seat is installed at the end of the rotating shaft, and the side wall of the pressing plate and the slope are connected to each other.

[0013] As a preferred embodiment of the present invention, a mounting plate is welded on the side wall of the fixed block, and the mounting plate is in contact with the outer frame of the material dividing roller conveyor belt, and a locking bolt is screwed between the outer frame of the material dividing roller conveyor belt and the mounting plate, and a positioning rod is installed on the outer frame of the material dividing roller conveyor belt, and a socket is opened at the bottom of the fixed block, and the socket and the positioning rod are movably connected.

[0014] As a preferred embodiment of the present invention, a mounting bracket is installed on the side wall of the commutation motor, and the mounting bracket is interconnected with the side wall of the fixed block, and a synchronous shaft is installed on the output end of the commutation motor, a fixed seat is rotatably installed on the synchronous shaft, and the fixed seat is welded to the side wall of the fixed block, a positioning seat is fixedly installed on the synchronous shaft, and the positioning seat and the positioning plate are interconnected.

[0015] As a preferred embodiment of the present invention, a guide groove is horizontally opened on the positioning plate, the guide groove and the guide slider are slidably connected, and the plug rod is inserted in the guide groove, a synchronization plate is installed on the side wall of the guide slider, the synchronization plate and the rocker arm are rotatably connected, and the synchronization plate is slidably fitted on the back of the positioning plate, and a guide protrusion is arranged at the bottom of the synchronization rod, and the guide protrusion is slidably arranged on the flat groove.

[0016] As a preferred embodiment of the present invention, a positioning groove is provided on the back side of the positioning plate, a positioning slider is slidably arranged on the positioning groove, a guide rod is movably arranged inside the positioning slider, both ends of the guide rod are installed on the side walls of the positioning groove, a return spring is sleeved on the guide rod, one end of the return spring is clamped on the side wall of the positioning groove, and the other end of the return spring is clamped on the side wall of the positioning slider, a connecting plate is installed on the side wall of the positioning slider, and the connecting plate and the synchronization plate are connected to each other.

[0017] Compared with the prior art, the present invention has the following beneficial effects: By providing a fixed guide unit, when the product moves along the feed roller conveyor belt to the surface of the positioning plate, the operator starts the adjusting motor, and the adjusting motor drives the pressing plate to rotate toward the center. When the pressing plate rotates, the pressing plate can press the product between the positioning plate and the insertion rod, thereby achieving the purpose of positioning. When the pressing plate rotates, the top plate on the surface of the pressing plate can contact the extrusion block. As the top plate rotates, the slope will squeeze the extrusion block, and the extrusion block pushes the insertion rod to slide. The insertion rod moves the pressure plate at the end toward the center, thereby squeezing the product on the surface of the pressure plate, and finally the lateral and longitudinal positioning of the product is achieved through a driving source, which makes the operation simpler and convenient for appearance detection probes.

[0018] By providing a reversing push unit, after the inspection is completed, the operator can start the reversing motor, and control the deflection of the positioning plate with the product through the reversing motor. When the positioning plate deflects, the insertion rod on one side can move toward the center under the positioning of the rocker arm, thereby pushing the product to move, and the insertion rod on the other side slides along the inclined groove under the positioning of the rocker arm, so that the insertion rod retracts into the inner side of the positioning plate, making it convenient for the horizontally moving insertion rod to push the entire product to move, so that the product moves to the designated material separation roller conveyor belt, thereby achieving the purpose of sorting.

[0019] The specific implementation modes of the present invention are further described in detail below in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In the attached picture: Figure 1 A schematic diagram of the three-dimensional structure of an online sorting machine for detecting product appearance defects (I); Figure 2 The front structure diagram of an online sorting machine for detecting product appearance defects; Figure 3 A schematic diagram of the three-dimensional structure of an online sorting machine for detecting product appearance defects (II); Figure 4 A schematic diagram of the partial structure of an online sorting machine for detecting product appearance defects (I); Figure 5 An online sorting machine for detecting product appearance defects Figure 4 Enlarged view of point A in the middle; Figure 6 This is a structural diagram of the installation location of a positioning plate of an online sorting machine for detecting product appearance defects; Figure 7 The rear view of a positioning plate of an online sorting machine for detecting product appearance defects; Figure 8 A schematic diagram of the partial structure of an online sorting machine for detecting product appearance defects (II); Fig. 9 An online sorting machine for detecting product appearance defects Figure 8 Floor plan; Fig.10 The figure is a cross-sectional view of a fixed block of an online sorting machine for detecting appearance defects of products.

[0021] In the figure: 100, conveying detection unit; 101, feeding roller conveyor belt; 102, dividing roller conveyor belt; 103, supporting leg; 1031, crossbeam; 1032, reinforcing rib; 104, guide block; 1041, inclined surface; 1042, arc surface; 1043, adjustment plate; 105, supporting arm; 1051, cross plate; 1052, inclined plate; 1053, appearance detection probe; 200, fixed guide unit; 201, positioning plate; 2011, plug rod; 202, locking block; 2021, sliding cavity; 203, sliding rod; 2031, pressing plate; 2032, anti-slip groove; 2033, baffle; 2034, extrusion block; 2035, extrusion spring; 204, adjusting motor; 2041, rotating shaft; 2042, pressing plate; 205, top plate; 2051, slope; 300, reversing push unit; 301, fixing block; 3011, mounting plate; 3012, jack; 3013, positioning rod; 3014, fixing seat; 302, reversing motor; 3021, mounting bracket; 3022, synchronous shaft; 3023, positioning seat; 303, rocker arm; 3031, synchronous plate; 3032, guide slider; 3033, guide slide groove; 304, positioning slider; 3041, connecting plate; 3042, positioning slide groove; 3043, guide rod; 3044, reset spring; 305, synchronous rod; 3051, guide protrusion; 306, fixing plate; 3061, inclined groove; 3062, flat groove. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention.

[0023] Embodiment 1: like Figures 1 to 10 As shown, an online sorting machine for detecting appearance defects of products includes a conveying detection unit 100, a fixed guide unit 200 and a reversing push unit 300. The conveying detection unit 100 includes a feeding roller conveyor belt 101. Two dividing roller conveyor belts 102 in opposite directions are installed at the end of the feeding roller conveyor belt 101. The dividing roller conveyor belt 102 is arc-shaped. The feeding roller conveyor belt 101 and the dividing roller conveyor belt 102 can transport products. The feeding roller conveyor belt 101 and the dividing roller conveyor belt 102 are prior arts, and the working principle is not repeated here. An appearance detection probe 1053 is installed on the top of the feeding roller conveyor belt 101.

[0024] The fixed guide unit 200 includes a positioning plate 201, which is installed at the connection between the feeding roller conveyor belt 101 and the dividing roller conveyor belt 102. A pair of insertion rods 2011 are slidably installed on the positioning plate 201, and a locking block 202 is installed on the insertion rod 2011. A sliding rod 203 is movably inserted inside the locking block 202, and a pressing plate 2031 is installed at one end of the sliding rod 203, and an extrusion block 2034 is installed at the other end of the sliding rod 203. An adjusting motor 204 is installed on the side wall of the feeding roller conveyor belt 101, and a pressing plate 2042 is installed on the output end of the adjusting motor 204. The adjusting motor 204 drives the pressing plate 2042 to rotate, and the pressing plate 2042 covers the locking block 202. A top plate 205 is installed on the side wall of the pressing plate 2042, and a slope 2051 is installed on the top plate 205. The slope 2051 rotates synchronously with the pressing plate 2042, and the slope 2051 and the extrusion block 2034 squeeze each other; when the product moves along the feeding roller conveyor belt to the surface of the positioning plate, the operator starts the adjusting motor, and the adjusting motor drives the pressing plate to rotate toward the center. When the pressing plate rotates, the pressing plate can press the product between the positioning plate and the insertion rod, thereby achieving the purpose of positioning. When the pressing plate rotates, the top plate on the surface of the pressing plate can contact the extrusion block. As the top plate rotates, the slope will squeeze the extrusion block, and the extrusion block pushes the insertion rod to slide. The insertion rod moves the pressure plate at the end toward the center, thereby squeezing the product on the surface of the pressure plate. Finally, the product is positioned horizontally and vertically through a driving source, which makes the operation simpler and convenient for appearance detection probes.

[0025] The reversing push unit 300 includes a fixed block 301, which is installed at the connection between the feeding roller conveyor belt 101 and the dividing roller conveyor belt 102. A reversing motor 302 is installed on the fixed block 301, and the output end of the reversing motor 302 and the back of the positioning plate 201 are connected to each other. A pair of rocker arms 303 are rotatably installed on the side wall of the fixed block 301, and a guide slider 3032 is rotatably installed on each pair of rocker arms 303, and the guide slider 3032 is movably connected to the insertion rod 2011, and a synchronization rod 305 is installed on the insertion rod 2011. A fixed plate 306 is installed on the side wall of the positioning plate 201, and a combination groove is opened on the fixed plate 306, and the combination groove includes an inclined groove 3061 and a flat groove 3062, and the synchronization rod 305 and the combination groove are slidably connected. After the inspection is completed, the operator can start the reversing motor to control the deflection of the positioning plate with the product. When the positioning plate deflects, the insertion rod on one side can move toward the center under the positioning of the rocker arm, thereby pushing the product to move, and the insertion rod on the other side slides along the inclined groove under the positioning of the rocker arm, so that the insertion rod retracts into the inner side of the positioning plate, making it convenient for the horizontally moving insertion rod to push the entire product to move, so that the product moves to the designated material separation roller conveyor belt, thereby achieving the purpose of sorting.

[0026] like Figure 1 , Figure 2 and Figure 3 As shown, in a specific embodiment, a plurality of pairs of support legs 103 are installed at the bottom of the feeding roller conveyor belt 101 and the dividing roller conveyor belt 102, and the support legs 103 serve the purpose of support. A cross beam 1031 is installed between the adjacent support legs 103 in the transverse direction, and the heights of the adjacent cross beams 1031 are different. A reinforcing rib 1032 is installed between the adjacent support legs 103 in the longitudinal direction, and the reinforcing rib 1032 is cross-shaped. The cross beam 1031 and the reinforcing rib 1032 improve the structural strength of the equipment.

[0027] like Figure 1 , Figure 2 and Figure 3 As shown, further, a pair of guide blocks 104 are installed on the feeding roller conveyor belt 101, and a gap is left between the pair of guide blocks 104. The side wall of the guide block 104 away from the positioning plate 201 is provided with an inclined surface 1041, and the other side of the guide block 104 is provided with an arc surface 1042, and the arc surface 1042 is slidably connected to the end of the pressing plate 2042. An adjustment plate 1043 is installed between the pair of guide blocks 104 through bolts. The feeding roller conveyor belt 101 can drive the product to slide on its surface. During the sliding process, the product can be guided by the guide block 104 to ensure that the product is always located at the center of the feeding roller conveyor belt 101, and the adjustment plate 1043 can control the position of the guide block 104, thereby controlling the purpose of the gap.

[0028] Embodiment 2: The difference between the above embodiment and this embodiment is that: Figure 2 and Figure 3 As shown, a transverse plate 1051 is installed on the outer shell of the appearance detection probe 1053, and the transverse plate 1051 is horizontally installed on the top of the feeding roller conveyor belt 101. Support arms 105 are installed at both ends of the transverse plate 1051. The bottom of the support arm 105 is welded to the outer wall of the feeding roller conveyor belt 101, and an inclined plate 1052 is installed on the inner wall of the support arm 105. The end of the inclined plate 1052 is interconnected with the bottom of the transverse plate 1051.

[0029] like Figure 4 , Figure 5 and Figure 6As shown, in a specific embodiment, a sliding cavity 2021 is provided inside the locking block 202, a baffle 2033 is slidably provided inside the sliding cavity 2021, one end of the baffle 2033 is connected to the sliding rod 203, the other end of the baffle 2033 is connected to the extrusion block 2034, and the surface of the extrusion block 2034 is chamfered, an anti-slip groove 2032 is provided at the end of the pressing plate 2031, an extrusion spring 2035 is sleeved on the sliding rod 203, one end of the extrusion spring 2035 is clamped on the inner wall of the sliding cavity 2021, and the other end of the extrusion spring 2035 is clamped on the baffle 2033. A rotating shaft 2041 is installed at the output end of the regulating motor 204, and the rotating shaft 2041 and the pressing plate 2042 are connected to each other, a bearing seat is installed at the end of the rotating shaft 2041, and the side wall of the pressing plate 2042 and the slope 2051 are connected to each other. The adjusting motor 204 can rotate the rotating shaft 2041, and the rotating shaft 2041 can drive the pressing plate 2042 to move toward the center. When the pressing plate 2042 rotates to the center position, the pressing plate 2042 can squeeze the product on the positioning plate 201, thereby achieving the purpose of preliminary fixation. When the pressing plate 2042 rotates, the top plate 205 on the side wall of the pressing plate 2042 can be released from the extrusion block 2034. With the continuous rotation, the slope 2051 on the side wall of the top plate 205 can squeeze the extrusion block 2034. At this time, the extrusion block 2034 drives the baffle 2033 to slide inside the sliding cavity 2021. The sliding of the baffle 2033 can compress the extrusion spring 2035. The extrusion spring 2035 is used to facilitate the subsequent resetting operation. When the baffle 2033 slides, the insertion rod 2011 on the baffle 2033 slides synchronously inside the sliding cavity 2021 to move the pressing plate 2031 toward the center. The movement of the pressing plate 2031 toward the center can squeeze and fix the product, and the stability is improved by the anti-slip groove 2032.

[0030] like Figure 7 , Figure 8 , Fig. 9 and Fig.10 As shown, further, a mounting plate 3011 is welded to the side wall of the fixed block 301, and the mounting plate 3011 is fitted with the outer frame of the material-dividing roller conveyor belt 102, and a locking bolt is screwed between the outer frame of the material-dividing roller conveyor belt 102 and the mounting plate 3011, and a positioning rod 3013 is installed on the outer frame of the material-dividing roller conveyor belt 102, and a plug hole 3012 is opened at the bottom of the fixed block 301, and the plug hole 3012 and the positioning rod 3013 are movably plugged. The plug hole 3012 and the positioning rod 3013 serve the purpose of positioning.

[0031] Embodiment 3: The difference between the above embodiment and this embodiment is that: Figure 7 , Figure 8 , Fig. 9 and Fig.10As shown, a mounting bracket 3021 is installed on the side wall of the commutation motor 302, and the mounting bracket 3021 is connected to the side wall of the fixed block 301, and a synchronous shaft 3022 is installed on the output end of the commutation motor 302, and a fixing seat 3014 is rotatably installed on the synchronous shaft 3022, and the fixing seat 3014 is welded to the side wall of the fixed block 301, and a positioning seat 3023 is fixedly installed on the synchronous shaft 3022, and the positioning seat 3023 and the positioning plate 201 are connected to each other. The commutation motor 302 drives the synchronous shaft 3022 to rotate, and the positioning seat 3023 on the synchronous shaft 3022 can drive the entire positioning plate 201 to rotate.

[0032] like Figure 7 , Figure 8 , Fig. 9 and Fig.10 As shown, in a specific embodiment, a guide groove 3033 is horizontally opened on the positioning plate 201, the guide groove 3033 and the guide slider 3032 are slidably connected, and the insertion rod 2011 is inserted in the guide groove 3033, and a synchronization plate 3031 is installed on the side wall of the guide slider 3032, the synchronization plate 3031 and the rocker arm 303 are rotatably connected, and the synchronization plate 3031 is slidably fitted on the back of the positioning plate 201, and a guide protrusion 3051 is set at the bottom of the synchronization rod 305, and the guide protrusion 3051 is slidably set on the flat groove 3062. When the positioning plate 201 rotates counterclockwise, the height of the left side of the positioning plate 201 becomes lower as a whole, and then a guide slider 3032 is slidably provided on the guide slot 3033 of the positioning plate 201. At this time, the synchronous plate 3031 on the guide slider 3032 is limited by the rocker arm 303 as a whole, and then the guide slider 3032 on the left side moves to the left along the guide slot 3033, and the insertion rod 2011 inside the guide slider 3032 has a tendency to move to the left as a whole, and then the synchronization rod 305 and the guide protrusion 3051 on the side wall of the insertion rod 2011 slide synchronously. At this time, the guide protrusion 3051 on the synchronization rod 305 slides on the inclined slot 3061 in the combination slot, and then the synchronization rod 305 as a whole moves in the direction of the inclined slot 3061. At this time, the synchronization rod 305 and the insertion rod 2011 on the surface can be pulled to be compressed into the positioning plate 201.

[0033] like Figure 7 , Figure 8 , Fig. 9 and Fig.10As shown, further, a positioning groove 3042 is provided on the back of the positioning plate 201, and a positioning slider 304 is slidably arranged on the positioning groove 3042, and a guide rod 3043 is movably arranged inside the positioning slider 304, and both ends of the guide rod 3043 are installed on the side walls of the positioning groove 3042, and a return spring 3044 is sleeved on the guide rod 3043, one end of the return spring 3044 is clamped on the side wall of the positioning groove 3042, and the other end of the return spring 3044 is clamped on the side wall of the positioning slider 304, and a connecting plate 3041 is installed on the side wall of the positioning slider 304, and the connecting plate 3041 and the synchronous plate 3031 are connected to each other. When the guide slider 3032 slides, the synchronous plate 3031 on the side wall of the guide slider 3032 drives the connecting plate 3041, and the connecting plate 3041 drives the positioning slider 304 to slide in the positioning slide groove 3042, and the positioning slider 304 also slides on the guide rod 3043 at this time, playing a guiding role, and the reset spring 3044 can be compressed during the sliding process, and the reset operation is convenient for the later stage through the reset spring 3044 The implementation principle of an online sorting machine for detecting product appearance defects in this embodiment is as follows: The operator first places the product on the feeding roller conveyor belt 101 , which can drive the product to slide on its surface. During the sliding process, the product can be guided by the guide block 104 to ensure that the product is always located at the center of the feeding roller conveyor belt 101 .

[0034] When the product slides to the end of the feeding roller conveyor belt 101, the adjusting motor 204 can be started, the adjusting motor 204 can rotate the rotating shaft 2041, and the rotating shaft 2041 can drive the pressing plate 2042 to move toward the center. When the pressing plate 2042 rotates to the center position, the pressing plate 2042 can squeeze the product on the positioning plate 201, thereby achieving the purpose of preliminary fixation.

[0035] When the pressing plate 2042 rotates, the top plate 205 on the side wall of the pressing plate 2042 can be released from the extrusion block 2034. With the continuous rotation, the slope 2051 on the side wall of the top plate 205 can squeeze the extrusion block 2034. At this time, the extrusion block 2034 drives the baffle 2033 to slide inside the sliding cavity 2021. The sliding of the baffle 2033 can compress the extrusion spring 2035. The extrusion spring 2035 is used to facilitate the subsequent resetting operation. When the baffle 2033 slides, the insertion rod 2011 on the baffle 2033 slides synchronously inside the sliding cavity 2021 to move the pressing plate 2031 toward the center. The movement of the pressing plate 2031 toward the center can squeeze and fix the product, and the stability is improved by the anti-slip groove 2032.

[0036] Through the above operations, the longitudinal and lateral positioning of the product can be achieved, ensuring that the detection is more accurate.

[0037] Then the operator starts the appearance inspection probe 1053, determines whether the product meets the requirements through the appearance inspection probe 1053, and sends the inspection result to the computer. The computer controls the reversing motor 302 to start, thereby allowing the product to flow to different conveyor belts. The appearance inspection probe 1053 is a prior art, and its working principle will not be repeated here.

[0038] When the detection is completed, the operator starts the adjustment motor 204 in reverse, thereby unlocking the lateral positioning and the longitudinal positioning, so as to facilitate the product to flow to the material distribution roller conveyor belt 102.

[0039] The commutation motor 302 rotates forward or reverse according to the received signal.

[0040] When the reversing motor 302 rotates counterclockwise ( Fig. 9 As a reference), at this time, the reversing motor 302 drives the synchronous shaft 3022 to rotate counterclockwise, and the positioning seat 3023 on the synchronous shaft 3022 can drive the entire positioning plate 201 to rotate counterclockwise.

[0041] When the positioning plate 201 rotates counterclockwise, the product on the positioning plate 201 rotates synchronously, and the product rotates in an inclined state.

[0042] When the positioning plate 201 rotates counterclockwise, the height of the left side of the positioning plate 201 becomes lower as a whole, and then a guide slider 3032 is slidably provided on the guide slot 3033 of the positioning plate 201. At this time, the synchronous plate 3031 on the guide slider 3032 is limited by the rocker arm 303 as a whole, and then the guide slider 3032 on the left side moves to the left along the guide slot 3033, and the insertion rod 2011 inside the guide slider 3032 has a tendency to move to the left as a whole, and then the synchronization rod 305 and the guide protrusion 3051 on the side wall of the insertion rod 2011 slide synchronously. At this time, the guide protrusion 3051 on the synchronization rod 305 slides on the inclined slot 3061 in the combination slot, and then the synchronization rod 305 has the direction of moving toward the inclined slot 3061 as a whole, and at this time, the synchronization rod 305 and the insertion rod 2011 on the surface can be pulled to be compressed into the positioning plate 201, and finally the insertion rod 2011 can be made not to contact the surface product.

[0043] When the positioning plate 201 rotates counterclockwise, the height of the right side of the positioning plate 201 becomes higher as a whole. Through the limit of the rocker arm, the guide slider 3032 can be driven to slide to the left along the guide slot 3033, and the right side insertion rod 2011 slides to the right along the flat slot 3062. Therefore, the right side insertion rod 2011 can push the product to move, so that the product can be separated from the positioning plate 201 smoothly, and the material separation roller conveyor belt 102 can drive the product to move as a whole, thereby achieving the purpose of sorting.

[0044] When the guide slider 3032 slides, the synchronous plate 3031 on the side wall of the guide slider 3032 drives the connecting plate 3041, and the connecting plate 3041 drives the positioning slider 304 to slide in the positioning slide groove 3042. At this time, the positioning slider 304 also slides on the guide rod 3043, which plays a guiding role. In addition, the reset spring 3044 can be compressed during the sliding process, and the reset operation is facilitated by the reset spring 3044 at a later time.

Claims

1. An online sorting machine for detecting product appearance defects, comprising a conveying detection unit (100), a fixed guide unit (200) and a reversing push unit (300), characterized in that: The conveying detection unit (100) comprises a feeding roller conveyor belt (101), two material dividing roller conveyor belts (102) in opposite directions are installed at the end of the feeding roller conveyor belt (101), the material dividing roller conveyor belt (102) is arc-shaped, and an appearance detection probe (1053) is installed on the top of the feeding roller conveyor belt (101); The fixed guide unit (200) comprises a positioning plate (201), the positioning plate (201) being mounted at the connection between the feeding roller conveyor belt (101) and the dividing roller conveyor belt (102), a pair of insertion rods (2011) being slidably mounted on the positioning plate (201), a locking block (202) being mounted on the insertion rods (2011), a sliding rod (203) being movably inserted inside the locking block (202), a pressing plate (2031) being mounted at one end of the sliding rod (203), and an extrusion block (2034) being mounted at the other end of the sliding rod (203), the feeding roller conveyor belt (101) being mounted at the connection between the feeding roller conveyor belt (101) and the dividing roller conveyor belt (102), the pair of insertion rods (2011) being slidably mounted on the positioning plate (201), a locking block (202) being mounted on the insertion rods (2011), a sliding rod (203) being movably inserted inside the locking block (202), a pressing plate (2031) being mounted at one end of the sliding rod (203), and a pressing block (2034) being mounted at the other end of the sliding rod (203), An adjusting motor (204) is installed on the side wall of the roller conveyor belt (101); a pressing plate (2042) is installed on the output end of the adjusting motor (204); the adjusting motor (204) drives the pressing plate (2042) to rotate, and the pressing plate (2042) covers the locking block (202); a top plate (205) is installed on the side wall of the pressing plate (2042); a slope (2051) is installed on the top plate (205); the slope (2051) rotates synchronously with the pressing plate (2042), and the slope (2051) and the extrusion block (2034) are mutually extruded; The reversing push unit (300) comprises a fixed block (301), the fixed block (301) being mounted at the connection between the feeding roller conveyor belt (101) and the dividing roller conveyor belt (102), a reversing motor (302) being mounted on the fixed block (301), the output end of the reversing motor (302) and the back side of the positioning plate (201) being connected to each other, a pair of rocker arms (303) being rotatably mounted on the side wall of the fixed block (301), a guide slider (3032) being rotatably mounted on each pair of the rocker arms (303), and the guide slider (3032) being movably plugged with the insertion rod (2011), a synchronization rod (305) being mounted on the insertion rod (2011), a fixed plate (306) being mounted on the side wall of the positioning plate (201), a combination slot being provided on the fixed plate (306), and the combination slot comprising an inclined slot (3061) and a flat slot (3062), and the synchronization rod (305) and the combination slot being slidably connected.

2. The online sorting machine for detecting product appearance defects according to claim 1, characterized in that: A plurality of pairs of support legs (103) are installed at the bottom of the feeding roller conveyor belt (101) and the dividing roller conveyor belt (102); cross beams (1031) are installed between adjacent support legs (103) in the transverse direction, and the heights of adjacent cross beams (1031) are different; and reinforcing ribs (1032) are installed between adjacent support legs (103) in the longitudinal direction, and the reinforcing ribs (1032) are cross-shaped.

3. The online sorting machine for detecting product appearance defects according to claim 1, characterized in that: A pair of guide blocks (104) are installed on the feeding roller conveyor belt (101), and a gap is left between the pair of guide blocks (104); a side wall of the guide block (104) away from the positioning plate (201) is provided with an inclined surface (1041); the other side of the guide block (104) is provided with an arc surface (1042); the arc surface (1042) is slidably connected to the end of the pressing plate (2042); and an adjustment plate (1043) is installed between the pair of guide blocks (104) by bolts.

4. The online sorting machine for detecting product appearance defects according to claim 1, characterized in that: A transverse plate (1051) is installed on the outer shell of the appearance detection probe (1053), and the transverse plate (1051) is installed horizontally on the top of the feeding roller conveyor belt (101). Support arms (105) are installed at both ends of the transverse plate (1051), and the bottom of the support arm (105) is welded to the outer wall of the feeding roller conveyor belt (101), and an inclined plate (1052) is installed on the inner wall of the support arm (105), and the end of the inclined plate (1052) is connected to the bottom of the transverse plate (1051).

5. The online sorting machine for detecting product appearance defects according to claim 1, characterized in that: A sliding cavity (2021) is provided inside the locking block (202), a baffle (2033) is slidably provided inside the sliding cavity (2021), one end of the baffle (2033) is connected to the sliding rod (203), the other end of the baffle (2033) is connected to the extrusion block (2034), and the surface of the extrusion block (2034) is chamfered, an anti-slip groove (2032) is provided at the end of the pressure plate (2031), an extrusion spring (2035) is sleeved on the sliding rod (203), one end of the extrusion spring (2035) is clamped on the inner wall of the sliding cavity (2021), and the other end of the extrusion spring (2035) is clamped on the baffle (2033).

6. The online sorting machine for detecting product appearance defects according to claim 1, characterized in that: A rotating shaft (2041) is installed at the output end of the regulating motor (204), and the rotating shaft (2041) and the pressing plate (2042) are connected to each other. A bearing seat is installed at the end of the rotating shaft (2041), and the side wall of the pressing plate (2042) and the slope (2051) are connected to each other.

7. The online sorting machine for detecting product appearance defects according to claim 1, characterized in that: A mounting plate (3011) is welded to the side wall of the fixed block (301), and the mounting plate (3011) is fitted with the outer frame of the material distribution roller conveyor belt (102), and locking bolts are screwed between the outer frame of the material distribution roller conveyor belt (102) and the mounting plate (3011), and a positioning rod (3013) is installed on the outer frame of the material distribution roller conveyor belt (102), and a plug hole (3012) is provided at the bottom of the fixed block (301), and the plug hole (3012) and the positioning rod (3013) are movably plugged.

8. The online sorting machine for detecting product appearance defects according to claim 1, characterized in that: A mounting bracket (3021) is installed on the side wall of the commutation motor (302), the mounting bracket (3021) and the side wall of the fixed block (301) are connected to each other, and a synchronous shaft (3022) is installed on the output end of the commutation motor (302), a fixed seat (3014) is rotatably installed on the synchronous shaft (3022), and the fixed seat (3014) is welded to the side wall of the fixed block (301), and a positioning seat (3023) is fixedly installed on the synchronous shaft (3022), and the positioning seat (3023) and the positioning plate (201) are connected to each other.

9. The online sorting machine for detecting product appearance defects according to claim 1, characterized in that: A guide slot (3033) is transversely provided on the positioning plate (201), the guide slot (3033) and the guide slider (3032) are slidably connected, and the insertion rod (2011) is inserted into the guide slot (3033), a synchronization plate (3031) is installed on the side wall of the guide slider (3032), the synchronization plate (3031) and the rocker arm (303) are rotatably connected, and the synchronization plate (3031) is slidably fitted on the back of the positioning plate (201), and a guide protrusion (3051) is provided at the bottom of the synchronization rod (305), and the guide protrusion (3051) is slidably set on the flat slot (3062).

10. The online sorting machine for detecting product appearance defects according to claim 9, characterized in that: A positioning slot (3042) is provided on the back of the positioning plate (201), a positioning slider (304) is slidably arranged on the positioning slot (3042), a guide rod (3043) is movably arranged inside the positioning slider (304), both ends of the guide rod (3043) are mounted on the side walls of the positioning slot (3042), a return spring (3044) is sleeved on the guide rod (3043), one end of the return spring (3044) is clamped on the side wall of the positioning slot (3042), and the other end of the return spring (3044) is clamped on the side wall of the positioning slider (304), a connecting plate (3041) is installed on the side wall of the positioning slider (304), and the connecting plate (3041) and the synchronous plate (3031) are connected to each other.