Automatic packaging detection device for light-emitting diode

By designing an automated packaging detection device, using guide grooves, belt conveyor components and detection modules, accurate direction detection and automated detection of light emitting diodes are realized, solving the problem of removing unqualified products and improving the accuracy and production efficiency of detection.

CN119098407AActive Publication Date: 2024-12-10BINHAI ZHIRUN ELECTRONICS
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Patent Information

Application Number
CN202411248166.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2024-12-10
Estimated Expiration
2044-09-06

AI Technical Summary

Technical Problem

It is difficult to achieve directional conveying and electrical automation detection during the production process, and it is difficult to automatically remove unqualified products.

Method used

An automated package detection device including a guide groove, a belt conveyor assembly, an axial offset drive device, a detection module and a toggle assembly is designed to drive the light emitting diodes through the belt conveyor assembly, and the flexible electrode sheet and light sensor are used to perform electrical properties. Test and toggle the components to automatically remove unqualified products.

Benefits of technology

Accurate direction detection and automated detection of light emitting diodes are realized, ensuring the accuracy of detection, and automatically removing unqualified products, improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN119098407A_ABST
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Abstract

The invention relates to the technical field of diode detection, in particular to a light-emitting diode automatic packaging detection device which comprises a guide groove with an opening in the lower side, a belt conveying assembly is arranged on the lower side of the guide groove, and two belt pulleys of the belt conveying assembly are connected with an axial deviation driving device. The axial deviation driving device can drive the belt conveying assembly to move back and forth in the direction of the belt wheel shaft, multiple sets of detection modules are arranged in the guide groove in the length direction, it can be guaranteed that light-emitting diode pins can be adjusted to be horizontally distributed through rotation when distributed up and down, connection with two flexible electrode slices can be guaranteed, and the detection accuracy is guaranteed; and the light-emitting diodes can be turned around, unqualified products can be automatically removed, and qualified products enter a packaging module in the same direction.
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Description

Technical Field

[0001] The invention relates to the technical field of diode detection, and in particular to an automatic packaging detection device for light emitting diodes. Background Art

[0002] A light emitting diode is a diode that, when voltage is applied in the rectifying direction (called the forward direction), current is injected, electrons and holes recombine, and part of its energy is converted into light and emitted. The produced diodes must be tested and packaged.

[0003] It is inevitable that some defective products will appear during the production process, and the light-emitting diodes themselves have irregular shapes, making it difficult to achieve directional transportation and automatic electrical property testing during transportation. Summary of the invention

[0004] In order to solve the deficiencies in the prior art, the present invention provides an automatic packaging detection device for light emitting diodes.

[0005] The technical solution of the present invention is:

[0006] The present invention provides an automatic packaging detection device for light-emitting diodes, comprising a guide groove with an opening at the lower side, a belt conveyor assembly being arranged at the lower side of the guide groove, two pulleys of the belt conveyor assembly being connected to an axial offset driving device, the axial offset driving device being able to drive the belt conveyor assembly to reciprocate along the direction of the pulley shaft, a plurality of detection modules being arranged in the guide groove along the length direction, the detection module comprising a detector, the detector comprising a first electric telescopic rod, the upper end of the first electric telescopic rod being connected to a steering gear at the top of the guide groove, a bent hook being fixedly installed at the end of the telescopic rod of the first electric telescopic rod, the end of the telescopic rod of the first electric telescopic rod being located at the front side of the bent hook and two flexible electrode sheets being installed through a bracket, the electrical detection device being connected to a computer, and the rear end of the belt conveyor assembly being connected to the packaging module.

[0007] Furthermore, a light sensor is installed at the end of the telescopic rod of the first electric telescopic rod through a bracket, and the light sensor is connected to the computer.

[0008] Furthermore, the detection module also includes a shading member, which is located at the rear side of the detector and is preferably made of flexible fabric.

[0009] Furthermore, a toggle assembly is provided on one side of the rear end of the guide groove, and the toggle assembly can toggle the light emitting diodes that are still unqualified after being detected by multiple detection modules to one side to leave the belt conveyor assembly.

[0010] Furthermore, the toggle assembly includes a motor fixedly mounted at the top of the guide groove, a paddle is mounted on the output shaft of the motor via a connecting component, and a proximity sensor is arranged at the top of the guide groove in front of the motor.

[0011] Furthermore, a notch is provided in the guide groove corresponding to the position of the paddle.

[0012] Furthermore, an oblique feed groove is arranged at the front end of the guide groove, the feed groove is arranged to be expanded, and the end of the feed portion and the width of the guide groove are slightly larger than the diameter of the reflective diode.

[0013] Furthermore, the axial offset driving device includes a guide rail, and the shaft seats of the two pulleys of the belt conveying assembly are installed on the guide rail through a slider, and the slider is connected to the second electric telescopic rod.

[0014] The beneficial effects achieved by the present invention are:

[0015] The present invention can drive the belt conveyor assembly to move horizontally through the extension and retraction of the second electric telescopic rod, and the belt conveyor assembly drives the light-emitting diode to move forward while driving it to rotate. When the light-emitting diode moves to the position of the flexible electrode sheet, it can ensure that the light-emitting diode pins can be adjusted to a horizontal distribution through rotation when they are distributed up and down, and can ensure connection with the two flexible electrode sheets to ensure the accuracy of detection. The light-emitting diode can also be turned around, and unqualified products can be automatically rejected, and qualified products enter the packaging module in the same direction. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0017] Figure 2 yes Figure 1 A-direction structural schematic diagram;

[0018] Figure 3 yes Figure 1 A partial enlarged schematic diagram of part Ⅰ;

[0019] Figure 4 yes Figure 3 Schematic diagram of the B-direction structure. DETAILED DESCRIPTION

[0020] To facilitate those skilled in the art to understand the present invention, specific implementations of the present invention are described below with reference to the accompanying drawings.

[0021] like Figures 1 to 4As shown, the present invention provides an automatic packaging detection device for light-emitting diodes, comprising a guide groove 1 with an opening at the lower side, a belt conveyor assembly 2 is arranged at the lower side of the guide groove 1, two pulleys of the belt conveyor assembly 2 are connected to an axial offset driving device, the axial offset driving device can drive the belt conveyor assembly 2 to reciprocate along the direction of the pulley shaft, a plurality of detection modules are arranged in the guide groove 1 along the length direction, the detection module comprises a detector 3 and a shading member 9, the detector comprises a first electric telescopic rod 31, the upper end of the first electric telescopic rod 31 is connected to a steering gear 32 at the top of the guide groove, a hook 33 is fixedly installed at the end of the telescopic rod of the first electric telescopic rod, the end of the telescopic rod of the first electric telescopic rod is located at the front side of the hook 33, and two flexible electrode sheets 34 are installed through a bracket, the flexible electrode sheets are preferably made of relatively thin copper sheets, the two flexible electrode sheets are connected to the electrical detection device, when the two pins of the light-emitting diode 11 are respectively in contact with the flexible electrode sheets, the electrical detection device supplies power to the diode, and changes the power supply The positive and negative properties of the electrical electrodes can detect whether the light-emitting diode is energized. A light sensor 35 is installed on the bracket. The light sensor 35 and the electrical detection device are both connected to the computer. If the light sensor senses a light signal during the detection process and the computer receives the power-on information sent by the electrical detection device, it means that the light-emitting diode is qualified. At this time, the first electric telescopic rod is shortened and the light-emitting diode passes. If the electrical detection device does not detect a current signal, the servo drives the first electric telescopic rod to rotate toward the diode while the first electric telescopic rod is extended. The front end of the light-emitting diode is raised by the hook, so that the light-emitting diode can be turned around, and then the diode continues to move forward to the next detection module for detection. A toggle component is set on the rear end side of the guide groove. The toggle component will toggle the light-emitting diode that is still unqualified after being detected by multiple detection modules to one side to leave the belt conveyor assembly, and the light-emitting diode that has successfully passed multiple groups of detection modules enters the packaging module at the rear end of the belt conveyor assembly.

[0022] The shading member 9 is preferably made of flexible fabric, and the upper end of the shading member is fixedly connected to the top of the guide groove. The shading member 9 separates the detectors of multiple detection modules and can separate different light sensors to avoid influence between different groups during detection.

[0023] The paddle assembly includes a motor 4 fixedly mounted at the top of the guide groove, a paddle 5 is mounted on the output shaft of the motor 4 via a connecting component, a proximity sensor 6 is arranged at the top of the guide groove in front of the motor, when a light emitting diode determined to be unqualified passes through the proximity sensor, it is sensed, and then when the light emitting diode moves to the paddle position, the motor drives the paddle to rotate and moves the diode to one side to slide into the waste collection box outside the belt conveyor assembly, and a notch 7 is arranged in the guide groove corresponding to the paddle position.

[0024] An inclined feed groove is arranged at the front end of the guide groove, and the feed groove is flared. The end of the feed part and the width of the guide groove are slightly larger than the diameter of the reflective diode. This design can ensure that the entering reflective diode cannot move sideways or automatically turn while continuing to move forward.

[0025] The axial displacement driving device includes a guide rail 8, and the shaft seats of the two pulleys of the belt conveying assembly 2 are installed on the guide rail through a slider 9, and the slider is connected to the second electric telescopic rod 10. The belt conveying assembly can be driven to translate through the extension and contraction of the second electric telescopic rod, thereby driving the light-emitting diode in the guide groove to rotate. The belt conveying assembly drives the light-emitting diode to move forward while driving it to rotate. When the light-emitting diode moves to the position of the flexible electrode sheet, it can ensure that the pins of the light-emitting diode can be adjusted to a horizontal distribution through rotation when they are distributed up and down, and can ensure connection with the two flexible electrode sheets, thereby ensuring the accuracy of detection.

[0026] The above-described embodiments of the present invention do not constitute a limitation on the protection scope of the present invention. Any modification, equivalent substitution and improvement made within the spirit and principle of the present invention shall be included in the protection scope of the claims of the present invention.

Claims

1. An automatic packaging detection device for light-emitting diodes, characterized in that: The utility model comprises a guide groove with an opening at the lower side, a belt conveying assembly is arranged at the lower side of the guide groove, two pulleys of the belt conveying assembly are connected to an axial offset driving device, the axial offset driving device can drive the belt conveying assembly to reciprocate along the direction of the pulley shaft, a plurality of detection modules are arranged in the guide groove along the length direction, the detection module comprises a detector, the detector comprises a first electric telescopic rod, the upper end of the first electric telescopic rod is connected to the steering gear at the top of the guide groove, a bending hook is fixedly installed at the end of the telescopic rod of the first electric telescopic rod, the end of the telescopic rod of the first electric telescopic rod is located at the front side of the bending hook and two flexible electrode sheets are installed through a bracket, the electrical detection device is connected to a computer, and the rear end of the belt conveying assembly is connected to the packaging module.

2. The light emitting diode automatic packaging detection device according to claim 1, characterized in that: A light sensor is installed at the end of the telescopic rod of the first electric telescopic rod through a bracket, and the light sensor is connected to the computer.

3. The light emitting diode automatic packaging detection device according to claim 1, characterized in that: The detection module further comprises a shading member, which is located at the rear side of the detector and is preferably made of flexible cloth.

4. The light emitting diode automatic packaging detection device according to claim 1, characterized in that: A toggle assembly is arranged on one side of the rear end of the guide groove, and the toggle assembly toggles the light emitting diodes which are still unqualified after being detected by multiple detection modules to one side to leave the belt conveyor assembly.

5. The light emitting diode automatic packaging detection device according to claim 4, characterized in that: The toggle assembly includes a motor fixedly installed at the top of the guide groove, a paddle is installed on the output shaft of the motor through a connecting component, and a proximity sensor is arranged at the top of the guide groove in front of the motor.

6. The light emitting diode automatic packaging detection device according to claim 5, characterized in that: The guide groove is provided with a notch corresponding to the position of the paddle.

7. The light emitting diode automatic packaging detection device according to claim 1, characterized in that: An oblique feeding groove is arranged at the front end of the guide groove, the feeding groove is arranged with an expanded opening, and the end of the feeding part and the width of the guide groove are slightly larger than the diameter of the reflective diode.

8. The light emitting diode automatic packaging detection device according to claim 1, characterized in that: The axial offset driving device comprises a guide rail, and shaft seats of two pulleys of the belt conveying assembly are installed on the guide rail through a sliding block, and the sliding block is connected to the second electric telescopic rod.

Citation Information

Patent Citations

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