Special-shaped stainless steel vacuum heat preservation barrel and production process thereof
By adopting all stainless steel material and a special-shaped design, combined with vacuum layer and multiple card parts connection methods, the problem of low utilization of existing insulation barrel materials and space is solved, achieving a more efficient food insulation and convenient user experience.
Patent Information
- Application Number
- CN202411518697.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2024-12-10
AI Technical Summary
The existing insulation barrel materials have poor heat resistance and chemical corrosion resistance, low space utilization, single connection function, affecting food safety and convenience of use.
The special-shaped square barrel structure is designed with all stainless steel material, combining the connection method of vacuum layer and a variety of card parts, rotary card parts and fastening silicone strips to improve heat resistance, space utilization and connection stability.
It achieves safer and more efficient food insulation, improves space utilization and convenience of use, and enhances insulation performance and structural stability.
Smart Images

Figure CN119099979A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of heat preservation barrels, and in particular to a special-shaped stainless steel vacuum heat preservation barrel and a production process thereof. Background Art
[0002] As the pace of modern life accelerates, people's demand for food insulation and freshness is growing. Thermos barrels, as a portable insulation container, are widely used in households, catering and outdoor activities. The existing thermos barrels on the market have the following main problems:
[0003] Material: Some thermos barrels are made of all-plastic. Although they are lightweight, they have poor heat resistance and chemical corrosion resistance. They are not suitable for storing high-temperature food for a long time and may release harmful substances, affecting food safety.
[0004] Space utilization: Due to the shape limitation, the traditional round insulation barrel has low space utilization when storing food and transporting products;
[0005] Structural connection: Existing insulation barrels are mostly connected by threaded connection or hard hinge connection. These connection methods have single functions and low applicability.
[0006] Therefore, it is necessary to improve the above problems. Summary of the invention
[0007] Aiming at the defects of material, space utilization, structural connection and the like existing in the prior art, the present invention provides a new special-shaped stainless steel vacuum insulation barrel and a production process thereof.
[0008] In order to solve the above technical problems, the present invention is implemented by the following technical solutions:
[0009] A special-shaped stainless steel vacuum insulation barrel comprises a barrel cover and a barrel body, wherein the barrel cover and the barrel body are both made of stainless steel, the barrel cover and the barrel body cooperate to form a special-shaped square barrel structure, the barrel cover and the barrel body are both provided with a vacuum layer, a front clamp is provided on the front side of the barrel body, a rotating clamp is provided on the rear side of the barrel body, a fastening silicone strip is provided on the barrel cover, and the fastening silicone strip cooperates with the front clamp and the rotating clamp.
[0010] The use of all stainless steel improves the heat resistance and chemical corrosion resistance of the insulation barrel, making it suitable for long-term storage of high-temperature food. At the same time, it avoids harmful substances that may be released by plastic materials to ensure food safety. The special-shaped square barrel structure design improves the space utilization during storage and transportation, and makes more effective use of space compared to traditional round insulation barrels. By setting the front clamp and the rotating clamp, combined with the fastening silicone strip, the connection advantages of the thread and the hinge are combined to realize the rotating opening, quick disassembly and firm fixation of the insulation barrel. The barrel cover can be separated and rotated to open, which enhances the applicability and convenience of the insulation barrel. The front clamp is used to engage with the fastening silicone strip, and the rotating clamp is used to rotate with the fastening silicone strip and the fastening silicone strip can be quickly disassembled. The barrel cover and the barrel body are both provided with a vacuum layer to effectively prevent heat loss and provide a better insulation effect.
[0011] Through the above design, the present invention realizes a special-shaped stainless steel vacuum insulation barrel which is safer, has better space utilization and is more convenient to use. Both the barrel cover and the barrel body are provided with vacuum layers, and the heat preservation performance is strong.
[0012] Preferably, in the above-mentioned special-shaped stainless steel vacuum insulation barrel, the barrel cover is provided with a fastening groove, a fastening strip is provided in the fastening groove, and the fastening silicone strip is engaged and connected with the fastening strip.
[0013] The fastening groove is used to provide installation space for the fastening card strip and the fastening silicone strip. The fastening card strip is used to be connected with the fastening silicone strip, taking into account both structural stability and ease of disassembly and assembly.
[0014] Preferably, in the above-described special-shaped stainless steel vacuum insulation barrel, the fastening clip is provided with a front clip portion and a rear clip portion, the fastening silicone strip is provided with a front clip hole and a rear clip hole, the front clip hole is clip-engaged with the front clip portion, and the rear clip hole is clip-engaged with the rear clip portion.
[0015] The front clamping part and the rear clamping part are used for clamping and connecting with the front clamping hole and the rear clamping hole to improve the structural stability.
[0016] Preferably, in the above-mentioned special-shaped stainless steel vacuum insulation barrel, the front clamping portion and the rear clamping portion are both L-shaped structures, and the front clamping portion is provided with a curling structure.
[0017] The L-shaped structure has high production efficiency, low cost and stable connection structure. The curling structure improves safety, cooperates with the installation sequence, avoids scratches when installing and tightening the silicone strip, and also plays a guiding role, improving installation accuracy and speed.
[0018] Preferably, in the above-mentioned special-shaped stainless steel vacuum insulation barrel, the fastening silicone strip is provided with a fastening reinforcement portion.
[0019] The fastening reinforcement part improves the connection strength between the fastening silicone strip and the fastening clamping strip, thereby improving the structural stability.
[0020] Preferably, in the above-mentioned special-shaped stainless steel vacuum insulation barrel, a fixing plate is provided on the front side of the fastening silicone strip, and the fixing plate is engaged and connected with the front clamping piece.
[0021] The fixing plate is used for engaging and connecting with the front clamping piece to improve the structural stability.
[0022] Preferably, in the above-mentioned special-shaped stainless steel vacuum insulation barrel, a square hole is provided in the fixing plate, the front clamp is an L-shaped structure, the front clamp is provided with a front protruding portion, and the square hole cooperates with the front protruding portion.
[0023] The L-shaped structure has high production efficiency, low cost and stable connection structure. The square hole is used to connect the front part to improve the stability of the structure.
[0024] Preferably, in the above-mentioned special-shaped stainless steel vacuum insulation barrel, the front portion is provided with an anti-slip column structure.
[0025] The anti-skid column structure is used to prevent the fixing plate from accidentally sliding open and causing the barrel cover to open, thereby improving safety and structural stability.
[0026] Preferably, in the above-mentioned special-shaped stainless steel vacuum insulation barrel, the front side of the fastening silicone strip is provided with an extension portion, and the extension portion is provided with an anti-slip groove.
[0027] The extension part is used to improve convenience and facilitate users to operate the lid. The anti-skid groove is used to prevent users from accidentally slipping when opening and closing the lid, and can place users' fingers to improve safety.
[0028] Preferably, in the above-mentioned special-shaped stainless steel vacuum insulation barrel, the rear side of the fastening silicone strip is provided with symmetrical rotation holes, the rotating clamp is a square-like structure, and the rotating clamp is provided with a fracture shaft structure, and the fracture shaft structure is engaged and connected with the rotating hole.
[0029] The symmetrical rotation hole is used to engage with the fracture shaft structure to realize the rotation function and quick disassembly function. The square-shaped structure has high production efficiency, low cost and stable connection structure. The fracture of the fracture shaft structure is used to realize the quick disassembly and assembly of the fastening silicone strip, and after installation, it can be used as a shaft to realize the rotation function.
[0030] Preferably, in the above-mentioned special-shaped stainless steel vacuum insulation barrel, disassembly grooves are provided between the rotating holes.
[0031] The disassembly groove plays a role in avoiding deformation during disassembly, thereby improving the convenience during disassembly of the fastening silicone strip and increasing the disassembly speed of the rotating hole and the fracture shaft structure.
[0032] Preferably, in the above-mentioned special-shaped stainless steel vacuum insulation barrel, the fastening strip is welded to the fastening groove.
[0033] The welding connection provides a firm fixing method, making the connection between the fastening strip and the fastening groove more stable and not easy to loosen. The sealed connection achieved by welding reduces possible leakage points, enhances the sealing performance of the insulation bucket, and thus improves the insulation effect. Compared with other connection methods, such as screws or buckles, the welding connection can better withstand the wear caused by long-term repeated use, extending the service life of the product.
[0034] Preferably, in the above-mentioned special-shaped stainless steel vacuum insulation barrel, the barrel cover is provided with a silicone sealing ring.
[0035] The silicone sealing ring is used to improve the sealing performance, thereby improving the heat preservation effect of the thermos barrel.
[0036] Preferably, the production process of the above-mentioned special-shaped stainless steel vacuum insulation barrel comprises the following steps:
[0037] S1: Take the stretched inner liner, and subject it to water swelling, laser cutting, pre-returning, flattening, trimming, punching, cleaning and drying, knocking out the concave points, and applying getter to obtain the barrel body liner, then take the stretched outer shell, and subject it to water swelling, laser cutting, mouth and bottom adjustment, flat mouth, cleaning and drying, knocking out the concave points to obtain the barrel body shell, and place the barrel body liner into the barrel body shell, and then perform spot welding, full welding, vacuuming, mouth grinding, electrolysis, mouth making, sanding, bottom wiping, mouth pressing cotton nylon, cup body cotton nylon, and finally weld the front clamps and weld the rotating clamps to obtain the barrel body;
[0038] S2: Take the stretched inner cover, perform laser head cutting, cleaning and drying on the stretched inner cover to obtain the barrel cover inner cover, then take the stretched outer cover, perform laser head cutting, cleaning and drying on the stretched outer cover, and apply a getter to obtain the barrel cover outer cover, place the barrel cover outer cover on the barrel cover inner cover, and then perform spot welding, full welding, sanding welds, vacuuming, electrolysis, and polishing, then take the fastening card strip, silicone sealing ring, and fastening silicone strip, then weld the fastening card strip, polish the weld, install the silicone sealing ring, and install the fastening silicone strip to obtain the barrel cover;
[0039] S3: Engage the front and rear sides of the fastening silicone strip with the front clamp and the rotating clamp to connect the barrel cover to the barrel body to obtain a special-shaped stainless steel vacuum insulation barrel.
[0040] Step S1 is used to manufacture the barrel body. Through the water swelling and laser cutting process, the material strength and uniformity of the stretched inner liner and outer shell are ensured, and the overall structural stability of the insulation barrel is enhanced. Laser cutting technology provides high-precision cutting to ensure the accuracy of the internal and external shapes of the barrel body and reduce the difficulty of subsequent processing. Cleaning and drying can effectively remove impurities generated during the production process to ensure the cleanliness of the inner liner and outer shell. Through the vacuum process, heat conduction is reduced and the insulation effect is improved. Spot welding and full welding processes ensure a firm connection between the inner liner and the outer shell, enhance the durability of the overall structure, and prevent air and liquid leakage. Through the whole mouth, whole bottom and flat mouth process, the production process is simplified, production time is reduced, and production efficiency is improved. The design of the clamps and rotating clamps before welding enhances the connection stability between the barrel cover and the barrel body, facilitates user operation, and ensures safe use.
[0041] Step S2 is used to manufacture the barrel cover. The laser cutting process is used to ensure the precise forming of the inner and outer covers of the barrel cover, thereby improving the assembly accuracy and sealing. Cleaning and drying ensure the cleanliness of the inside and outside of the barrel cover. The spot getter process helps to form a good vacuum environment, reduce heat transfer, and improve the thermal insulation effect. The spot welding and full welding processes are used to ensure the firm connection between the inner and outer covers of the barrel cover, thereby enhancing the stability and durability of the overall structure. The sand welding and polishing processes improve the texture of the barrel cover, remove welding marks, and enhance the product experience. The electrolysis process enhances the corrosion resistance of the barrel cover material and extends the service life of the product.
[0042] Step S3 is used to assemble a special-shaped stainless steel vacuum insulation barrel. The silicone strip is fastened to the front clamp and the rotating clamp by snapping, which simplifies the assembly process and improves production efficiency. The snap-fit design enhances the connection stability between the barrel cover and the barrel body, ensuring the reliability of the insulation barrel during use. The snap-fit mechanism facilitates users to quickly open and close the barrel cover, improving ease of use. The snap-fit connection avoids the use of additional adhesives or screws, reducing material waste and environmental pollution. The snap-fit connection design reduces mechanical stress points and extends the service life of the insulation barrel. The snap-fit design makes the disassembly and maintenance of the barrel cover and the barrel body more convenient, and is easy to clean and inspect.
[0043] Steps S1-S3 reduce production time and cost and improve overall production efficiency through optimized production process, including water swelling, laser cutting, cleaning and drying, spot welding, full welding and other steps. The use of technologies such as laser welding and spot welding ensures a firm connection between the various components of the insulation barrel, improving the durability and service life of the product. Through measures such as vacuuming and using a vacuum layer, the influence of external temperature is effectively isolated, significantly improving the insulation effect of the insulation barrel. Steps such as cleaning and drying ensure the cleanliness of the insulation barrel, avoid food contamination, and ensure food safety. The snap-fit design and easy-to-operate barrel cover connection method make it more convenient for users to use the insulation barrel and improve the user experience.
[0044] Preferably, in the above-mentioned production process of a special-shaped stainless steel vacuum insulation barrel, in step S1, temperature measurement is also included between vacuuming and grinding, and temperature measurement is also included after welding the rotating clamp. In step S2, temperature measurement is also included between vacuuming and electrolysis, and temperature measurement is also included before welding the fastening clamp strip.
[0045] Temperature measurement is used to judge the vacuum performance, using the principle of internal heating and heat transfer to determine the impact of the production process on the vacuum.
[0046] Preferably, in the production process of the above-mentioned special-shaped stainless steel vacuum insulation barrel, in step S1, a full inspection is also included between cleaning and drying and knocking out the dents, a full inspection is also included between flattening and cleaning and drying, a full inspection is also included between electrolysis and making the mouth, and a full inspection is also included between the cup body cotton nylon and the clamps before welding.
[0047] By conducting full inspections between key production steps, defects or deviations in the production process can be discovered and corrected in a timely manner to ensure the high quality of the final product. As part of the production process, full inspections help to discover problems in the production process in a timely manner and promote continuous optimization of the production process. By discovering problems during the production stage, the need for rework in the later stage can be reduced, reducing rework costs.
[0048] Preferably, in the production process of the above-mentioned special-shaped stainless steel vacuum insulation barrel, welding is performed by laser welding.
[0049] Laser welding can achieve high-precision welding trajectory, ensure the accuracy of welding position, and improve welding quality. : Laser welding has high connection strength, which improves the structural stability of the insulation barrel. Laser welding has good sealing and can effectively prevent gas leakage. The heat-affected zone of laser welding is small, which reduces thermal damage to the material and maintains the original performance of the material. Laser welding has high speed and high degree of automation, which can significantly improve production efficiency. The weld quality of laser welding is high, which reduces the workload of subsequent grinding and finishing, and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0050] Figure 1 The structure of the present invention is schematically shown Figure 1 ;
[0051] Figure 2 The structure of the present invention is schematically shown Figure 2 ;
[0052] Figure 3 It is a cross-sectional schematic diagram of the present invention;
[0053] Figure 4 It is a partial explosion schematic diagram of the present invention;
[0054] Figure 5 for Figure 4 The enlarged view of point A in the middle;
[0055] Figure 6 for Figure 4 The enlarged view of point B in the middle;
[0056] Figure 7 It is a schematic diagram of the structure of the fastening silicone strip in the present invention;
[0057] Figure 8 It is a schematic diagram of the structure of the stretch liner in the present invention;
[0058] Fig. 9 It is a schematic diagram of the structure of the inner liner of the barrel body in the present invention;
[0059] Fig.10 It is a schematic diagram of the structure of the stretch shell in the present invention;
[0060] Fig.11 It is a schematic diagram of the structure of the barrel shell in the present invention;
[0061] Fig.12 It is a schematic diagram of the structure of the stretched inner cover in the present invention;
[0062] Fig.13 It is a schematic diagram of the structure of the inner cover of the barrel cover in the present invention;
[0063] Fig.14 It is a schematic diagram of the structure of the stretched outer cover in the present invention;
[0064] Fig.15 It is a schematic diagram of the structure of the barrel cover outer cover in the present invention;
[0065] Fig.16 It is a schematic diagram of the production process of the barrel body in the present invention;
[0066] Fig.17 It is a schematic diagram of the production process of the barrel cover in the present invention. DETAILED DESCRIPTION
[0067] The following is combined with Figure 1-17 The present invention is further described in detail with specific embodiments, but they are not intended to limit the present invention:
[0068] Example 1
[0069] A special-shaped stainless steel vacuum insulation barrel comprises a barrel cover 1 and a barrel body 2. The barrel cover 1 and the barrel body 2 are both made of stainless steel. The barrel cover 1 and the barrel body 2 cooperate to form a special-shaped square barrel structure. The barrel cover 1 and the barrel body 2 are both provided with a vacuum layer 3. A front clamp 21 is provided on the front side of the barrel body 2, and a rotating clamp 22 is provided on the rear side of the barrel body 2. A fastening silicone strip 11 is provided on the barrel cover 1, and the fastening silicone strip 11 cooperates with the front clamp 21 and the rotating clamp 22.
[0070] Preferably, a fastening groove 12 is provided on the barrel cover 1 , a fastening clip 13 is provided in the fastening groove 12 , and the fastening silicone strip 11 is engaged and connected with the fastening clip 13 .
[0071] Preferably, the fastening clip 13 is provided with a front clip part 131 and a rear clip part 132 , and the fastening silicone strip 11 is provided with a front clip hole 111 and a rear clip hole 112 , the front clip hole 111 is clipped and connected with the front clip part 131 , and the rear clip hole 112 is clipped and connected with the rear clip part 132 .
[0072] Preferably, the front clamping portion 131 and the rear clamping portion 132 are both L-shaped structures, and the front clamping portion 131 is provided with a curling structure 133 .
[0073] Preferably, the fastening silicone strip 11 is provided with a fastening reinforcement portion 113 .
[0074] Preferably, a fixing sheet 114 is provided on the front side of the fastening silicone strip 11 , and the fixing sheet 114 is engaged and connected with the front clamping member 21 .
[0075] Preferably, a square hole 115 is provided in the fixing plate 114 , the front clamping member 21 is an L-shaped structure, the front clamping member 21 is provided with a front protruding portion 211 , and the square hole 115 cooperates with the front protruding portion 211 .
[0076] Preferably, the front portion 211 is provided with an anti-slip column structure 212 .
[0077] Preferably, an extension portion 116 is provided on the front side of the fastening silicone strip 11 , and the extension portion 116 is provided with an anti-slip groove 117 .
[0078] Preferably, a symmetrical rotation hole 118 is provided on the rear side of the fastening silicone strip 11 , and the rotation clamp 22 is a square-like structure. The rotation clamp 22 is provided with a broken shaft structure 221 , and the broken shaft structure 221 is engaged and connected with the rotation hole 118 .
[0079] Preferably, a disassembly groove 119 is provided between the rotation holes 118 .
[0080] Preferably, the fastening strip 13 is connected to the fastening groove 12 by welding.
[0081] Preferably, the barrel cover 1 is provided with a silicone sealing ring 14 .
[0082] Preferably, a production process of a special-shaped stainless steel vacuum insulation barrel comprises the following steps:
[0083] S1: Take the stretched inner liner 100, and subject the stretched inner liner 100 to water swelling, laser cutting, pre-returning, flattening, trimming, punching, cleaning and drying, knocking out the concave points, and applying a getter to obtain the barrel body liner 101, and then take the stretched outer shell 102, and subject the stretched outer shell 102 to water swelling, laser cutting, mouth and bottom adjustment, flat mouth, cleaning and drying, knocking out the concave points to obtain the barrel body outer shell 103, and place the barrel body liner 101 into the barrel body outer shell 103, and then perform spot welding, full welding, vacuuming, grinding, electrolysis, mouth making, sanding, bottom wiping, mouth pressing cotton nylon, cup body cotton nylon, and finally weld the front clamp 21 and the rotating clamp 22 to obtain the barrel body 2;
[0084] S2: Take the stretched inner cover 104, perform laser head cutting, cleaning and drying on the stretched inner cover 104 to obtain the barrel cover inner cover 105, then take the stretched outer cover 106, perform laser head cutting, cleaning and drying on the stretched outer cover 106, and apply a getter to obtain the barrel cover outer cover 107, place the barrel cover outer cover 107 on the barrel cover inner cover 105, and then perform spot welding, full welding, sanding welds, vacuuming, electrolysis, and polishing, then take the fastening card strip 13, the silicone sealing ring 14, and the fastening silicone strip 11, and then weld the fastening card strip 13, polish the welds, install the silicone sealing ring 14, and install the fastening silicone strip 11 to obtain the barrel cover 1;
[0085] S3: Engage the front and rear sides of the fastening silicone strip 11 with the front clamp 21 and the rotating clamp 22 to connect the barrel cover 1 to the barrel body 2 to obtain a special-shaped stainless steel vacuum insulation barrel.
[0086] Preferably, in step S1, temperature measurement is also performed between vacuuming and grinding, and temperature measurement is also performed after welding the rotating clamp 22. In step S2, temperature measurement is also performed between vacuuming and electrolysis, and temperature measurement is also performed before welding the fastening clamp strip 13.
[0087] Preferably, in step S1, a full inspection is included between cleaning and drying and knocking out the dents, a full inspection is included between flattening and cleaning and drying, a full inspection is included between electrolysis and making the mouth, and a full inspection is included between the cup body cotton nylon and the clamp 21 before welding.
[0088] Preferably, the welding is laser welding.
[0089] like Figure 1-2 As shown, the fastening silicone strip 11 realizes the rotation of the barrel cover 1 through the rotating clamp 22. After the barrel cover 1 is opened, it can be clamped on the barrel body 2 without being taken out. The fastening silicone strip 11 can also be separated from the rotating clamp 22. The disassembly groove 119 facilitates disassembly and assembly to realize the separation of the barrel cover 1. When the barrel cover 1 is closed, the fastening silicone strip 11 clamps the barrel cover 1 through the front clamp 21.
[0090] like Figure 3As shown, the barrel cover 1 and the barrel body 2 are both provided with a vacuum layer 3. The vacuum layers 3 of the barrel cover 1 and the barrel body 2 are both provided with a getter, which is provided at the square mark in the vacuum layer 3 in the figure. The barrel cover 1 is also provided with a silicone sealing ring 14.
[0091] like Figure 4-7 As shown, the front clamping hole 111 and the rear clamping hole 112 of the fastening silicone strip 11 correspond to the front clamping portion 131 and the rear clamping portion 132 of the fastening clamping strip 13. The rear clamping portion 132 is first installed into the rear clamping hole 112, and then the front clamping portion 131 is quickly installed into the front clamping hole 111 by pulling the extension portion 116. The fixing plate 114 is located in the fixing plate installation groove corresponding to the fastening silicone strip 11.
[0092] like Figure 8-17 As shown, water expansion is to use water pressure to expand the round stretched liner 100 and the stretched outer shell 102 into a special-shaped square barrel structure. Laser cutting is to remove the unwanted part of the head after expansion. Pre-return is to do an expansion action before flanging to avoid wrinkling after it is in place. Flattening is to flatten to the designed angle after pre-return. Trimming is used to remove excess edge material to achieve welding size. Punching is to punch a small spherical surface at the bottom to strengthen the bottom shape. By reserving the bottom deformation, it is prevented that the vacuum hole of the outer shell hits the inner liner when vacuuming. Cleaning and drying are used to remove surface oil stains to facilitate welding and vacuuming. Point getter is a getter set to ensure long-term vacuum.
[0093] The whole mouth and the whole bottom are to use the mold to reshape the size of the mouth to meet the welding requirements with the inner liner. Flat mouth is to use a tool to remove the residual sawtooth of the mouth laser cutting to ensure the effect of welding vacuum. Spot welding is to constrain the outer shell and the inner liner in a mold and fix them by spot welding, so that there will be no movement during welding. Vacuuming is to use negative pressure to drain the air, use temperature to activate the getter, and use temperature to melt the sealing material, so as to complete the vacuum. Temperature measurement is to use the inside heating to determine whether the vacuum is affected by the principle of heat transfer. Grinding is used to clean the weld nodules at the mouth. Electrolysis is chemical polishing to remove impurities on the internal stainless steel surface. Mouth making is to use abrasive belts to solve the side weld nodules. Polishing is to treat the stainless steel surface with abrasive belts and cotton nylon. Pressing cotton nylon and cup cotton nylon are both polishing.
[0094] The special-shaped stainless steel vacuum insulation barrel obtained in the above embodiment was tested for heat preservation efficiency, cold preservation efficiency, and connection strength. The test method is as follows:
[0095] 1. Thermal insulation performance test: GB / T 40355-2021 "Stainless Steel Vacuum Insulation Container" is used for testing. Test method: The product is exposed at the specified ambient temperature of 20℃±5℃ for more than 30 minutes, and 100℃ boiling water is filled to the bottom of the sealing cover. When the actual measured water temperature in the product reaches 95℃±1℃, tighten the seal immediately. Under the same environmental conditions, measure the water temperature in the product for 24 hours, and record the data every 2 hours;
[0096] 2. Cold preservation performance test: GB / T 40355-2021 "Stainless Steel Vacuum Insulation Container" is used for testing. Test method: The product is exposed at the specified ambient temperature of 20℃±5℃ for more than 30 minutes, and 4℃ cold water is filled to the bottom of the sealing cover. When the actual measured temperature of the water in the product reaches 4℃±1℃, tighten the seal immediately. After 6h / 12h under the same environmental conditions, measure the water temperature in the product;
[0097] 3. Connection strength test: GB / T 40355-2021 "Stainless Steel Vacuum Insulation Container" is used for testing. Test method: Hang the product by the handle or lifting ring, lightly hang a weight equivalent to 6 times the weight of the product filled with water and all accessories on the product, keep it for 5 minutes, and then check the handle or lifting ring.
[0098] Test results:
[0099] In the heat preservation efficiency test, at 6 hours, the water temperature in the product of the present invention was 62.24°C, while the water temperature of similar products with the same capacity on the market was 61.24°C;
[0100] In the cold preservation performance test, at 6 hours, the water temperature in the product of the present invention was 6.45°C, while the water temperature of similar products with the same capacity on the market was 7.68°C;
[0101] In the connection strength test, a 40 kg weight was used to test the product of the present invention. After 5 minutes, the fastening silicone strip 11, the fastening clamp strip 13, the front clamp 21, and the rotating clamp 22 had no undesirable phenomena such as falling off and breaking.
[0102] In conclusion, the above is only a preferred embodiment of the present invention, and all equivalent changes and modifications made within the scope of the patent application of the present invention should fall within the scope of the present invention.
Claims
1. A special-shaped stainless steel vacuum insulation barrel, comprising a barrel cover (1) and a barrel body (2), characterized in that: The barrel cover (1) and the barrel body (2) are both made of stainless steel. The barrel cover (1) and the barrel body (2) cooperate to form a special-shaped square barrel structure. The barrel cover (1) and the barrel body (2) are both provided with a vacuum layer (3). The front side of the barrel body (2) is provided with a front clamp (21), and the rear side of the barrel body (2) is provided with a rotating clamp (22). The barrel cover (1) is provided with a fastening silicone strip (11), and the fastening silicone strip (11) cooperates with the front clamp (21) and the rotating clamp (22).
2. The special-shaped stainless steel vacuum insulation barrel according to claim 1, characterized in that: The barrel cover (1) is provided with a fastening groove (12), a fastening clip (13) is provided in the fastening groove (12), and the fastening silicone strip (11) is snap-fitted and connected with the fastening clip (13).
3. The special-shaped stainless steel vacuum insulation barrel according to claim 2, characterized in that: The fastening clamping strip (13) is provided with a front clamping portion (131) and a rear clamping portion (132); the fastening silicone strip (11) is provided with a front clamping hole (111) and a rear clamping hole (112); the front clamping hole (111) is clamped and connected with the front clamping portion (131); and the rear clamping hole (112) is clamped and connected with the rear clamping portion (132).
4. The special-shaped stainless steel vacuum insulation barrel according to claim 3, characterized in that: The front clamping portion (131) and the rear clamping portion (132) are both L-shaped structures, and the front clamping portion (131) is provided with a curling structure (133).
5. The special-shaped stainless steel vacuum insulation barrel according to claim 3, characterized in that: The fastening silicone strip (11) is provided with a fastening reinforcement portion (113).
6. The special-shaped stainless steel vacuum insulation barrel according to claim 1, characterized in that: A fixing plate (114) is provided on the front side of the fastening silicone strip (11), and the fixing plate (114) is snap-connected with the front clamping member (21).
7. The special-shaped stainless steel vacuum insulation barrel according to claim 6, characterized in that: The fixing plate (114) is provided with a square hole (115), the front clamping member (21) is an L-shaped structure, the front clamping member (21) is provided with a front protruding portion (211), and the square hole (115) cooperates with the front protruding portion (211).
8. The special-shaped stainless steel vacuum insulation barrel according to claim 7, characterized in that: The forward portion (211) is provided with an anti-skid column structure (212).
9. The special-shaped stainless steel vacuum insulation barrel according to claim 1, characterized in that: An extension portion (116) is provided on the front side of the fastening silicone strip (11), and the extension portion (116) is provided with an anti-slip groove (117).
10. The special-shaped stainless steel vacuum insulation barrel according to claim 1, characterized in that: A symmetrical rotation hole (118) is provided on the rear side of the fastening silicone strip (11); the rotation clamp (22) is a square-shaped structure; the rotation clamp (22) is provided with a broken rotation shaft structure (221); and the broken rotation shaft structure (221) is engaged and connected with the rotation hole (118).
11. The special-shaped stainless steel vacuum insulation barrel according to claim 10, characterized in that: A disassembly groove (119) is provided between the rotation holes (118).
12. The special-shaped stainless steel vacuum insulation barrel according to claim 2, characterized in that: The fastening clip (13) is connected to the fastening groove (12) by welding.
13. The special-shaped stainless steel vacuum insulation barrel according to claim 1, characterized in that: The barrel cover (1) is provided with a silicone sealing ring (14).
14. The production process of a special-shaped stainless steel vacuum insulation barrel according to claim 1, characterized in that: The following steps are involved: S1: Take the stretched inner liner (100), and subject the stretched inner liner (100) to water swelling, laser cutting, pre-returning, flattening, trimming, punching, cleaning and drying, knocking out the concave points, and applying a getter to obtain the barrel body inner liner (101), and then take the stretched outer shell (102), and subject the stretched outer shell (102) to water swelling, laser cutting, mouth and bottom adjustment, flat mouth, cleaning and drying, knocking out the concave points to obtain the barrel body outer shell (103), and place the barrel body inner liner (101) into the barrel body outer shell (103), and then perform spot welding, full welding, vacuuming, mouth grinding, electrolysis, mouth making, sanding, bottom rubbing, mouth pressing cotton nylon, cup body cotton nylon, and finally welding the front clamp (21) and the rotating clamp (22) to obtain the barrel body (2); S2: Take the stretched inner cover (104), perform laser cutting, cleaning and drying on the stretched inner cover (104), and obtain the barrel cover inner cover (105), then take the stretched outer cover (106), perform laser cutting, cleaning and drying on the stretched outer cover (106), and apply a getter to obtain the barrel cover outer cover (107), place the barrel cover outer cover (107) on the barrel cover inner cover (105), and then perform spot welding, full welding, sanding welding seams, vacuuming, electrolysis, and polishing, then take the fastening clip (13), the silicone sealing ring (14), and the fastening silicone strip (11), and then weld the fastening clip (13), polish the welding seams, install the silicone sealing ring (14), and install the fastening silicone strip (11), and then obtain the barrel cover (1); S3: Engage the front and rear sides of the fastening silicone strip (11) with the front clamp (21) and the rotating clamp (22) to connect the barrel cover (1) and the barrel body (2) to obtain a special-shaped stainless steel vacuum insulation barrel.
15. The production process of a special-shaped stainless steel vacuum insulation barrel according to claim 14, characterized in that: In step S1, temperature measurement is also performed between vacuuming and grinding, and temperature measurement is also performed after welding the rotating clamp (22). In step S2, temperature measurement is also performed between vacuuming and electrolysis, and temperature measurement is also performed before welding the fastening clamp (13).
16. The production process of a special-shaped stainless steel vacuum insulation barrel according to claim 15, characterized in that: In step S1, a full inspection is also included between cleaning and drying and tapping the concave points, a full inspection is also included between flattening and cleaning and drying, a full inspection is also included between electrolysis and mouth making, and a full inspection is also included between the cup body cotton nylon and the clamping piece (21) before welding.
17. The production process of a special-shaped stainless steel vacuum insulation barrel according to claim 14, characterized in that: All welding is laser welding.
Citation Information
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