Material preparation method, device and equipment and storage medium

Through the coordinated cooperation of the production system, warehousing management system, manufacturing operation management system and distribution control system, the material preparation process is automated, which solves the cost problem caused by manual participation and realizes the automation and efficient completion of material preparation.

CN119100048APending Publication Date: 2024-12-10BEIJING SHUANGHE SCI & TECH CO LTD
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Patent Information

Application Number
CN202411591537.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2024-12-10

AI Technical Summary

Technical Problem

The existing material preparation process requires manual addition and recording, which consumes manual and paper resources and cannot be carried out automatically.

Method used

Through the coordinated cooperation of the production system, warehousing management system, manufacturing operation management system and distribution control system, a material requirement list is generated, material preparation is started, pallet codes are scanned, status is modified, and automatically put into the material tank, realizing the automation of the entire material preparation process.

Benefits of technology

It reduces manual participation, avoids manual operation and information recording, realizes the automated completion of the entire material preparation process, and improves efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a material preparation method, device and equipment and a storage medium, and relates to the field of automation, and the method comprises the steps: generating a corresponding material demand list through a production system according to the stock amount, and transmitting a material preparation request and the material demand list to a warehouse management system, so as to transmit the material demand list to a manufacturing operation management system; when the state of the material tank is idle or in operation, material preparation is started to send a tray code corresponding to a rail guidance vehicle for conveying materials to a distributed control system, so that the scanned target tray code is compared with the tray code; if the comparison is successful, modifying the feeding state into an operation state, reading a planned weight corresponding to the tray code through a manufacturing operation management system, and sending the planned weight to a distributed control system so as to modify the operation state into a ready state; and emptying the value of the planned weight corresponding to the tray code through the manufacturing operation management system, and putting the material into the material tank to complete material preparation. The automatic material preparation device realizes automatic material preparation.
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Description

Technical Field

[0001] The present invention relates to the field of automation, and in particular to a material preparation method, device, equipment and storage medium. Background Art

[0002] At present, material preparation is a process in which raw materials for lithium battery production need to be manually added for processing and recorded manually. Each time material preparation is performed, a detailed material preparation form needs to be printed, and the actual weight of the material delivered by the RGV (Rail Guided Vehicle) trolley needs to be observed and recorded in the form. Finally, it is recorded in the MOM (Manufacturing Operation Management) system. However, this technical solution currently has the defects of consuming manpower and paper resources, and cannot be automated. Therefore, how to realize automated material preparation is an urgent problem to be solved. Summary of the invention

[0003] In view of this, the purpose of the present invention is to provide a material preparation method, device, equipment and storage medium, which can automatically operate in the entire material preparation process and reduce manual participation. The specific scheme is as follows:

[0004] In a first aspect, the present application discloses a material preparation method, comprising:

[0005] When the production system detects that the inventory material quantity is insufficient, the production system generates a corresponding material demand list according to the inventory material quantity, and sends the material preparation request and the material demand list to the warehouse management system, so that the warehouse management system sends the material demand list to the manufacturing operation management system;

[0006] When the status of the material tank is idle or in operation, the material preparation is started through the manufacturing operation management system, and the pallet code corresponding to the rail-guided vehicle that transports the material is sent to the distributed control system based on the material demand list, so that the distributed control system compares the target pallet code scanned by the barcode scanner with the pallet code;

[0007] If the comparison is successful, the feeding state is changed to the running state through the distributed control system, and the planned weight corresponding to the pallet code is read through the manufacturing operation management system, and the planned weight is sent to the distributed control system, so that the distributed control system changes the running state to the ready state after receiving the planned weight;

[0008] The manufacturing operation management system clears the value of the planned weight corresponding to the pallet code according to the ready state, and puts the transported material into the material tank to complete the material preparation.

[0009] Optionally, the method further includes:

[0010] The point position changes of the distributed control system are scanned periodically based on a preset time, and the state of the material tank is determined based on the point position changes.

[0011] Optionally, when the state of the material tank is idle or in operation, starting material preparation through the manufacturing operation management system includes:

[0012] When the state of the material tank is idle or in operation, a start command is sent to the distributed control system through the manufacturing operation management system, so that the distributed control system starts material preparation according to the start command.

[0013] Optionally, the step of sending the pallet code corresponding to the rail-guided vehicle for conveying materials to a distributed control system based on the material demand list includes:

[0014] The start command is connected to the pallet code corresponding to the rail-guided vehicle for conveying materials using a target symbol, and the corresponding connected information is sent to the distributed control system based on the material demand list.

[0015] Optionally, the method further includes sending the pallet code corresponding to the rail-guided vehicle for conveying materials to a distributed control system based on the material demand list so that the distributed control system compares the target pallet code scanned by a barcode scanner with the pallet code:

[0016] If the comparison between the target pallet code and the pallet code is unsuccessful, it is determined that the material transportation is wrong, and a corresponding alarm message is sent so that the staff can perform corresponding inspection operations based on the alarm message.

[0017] Optionally, after the transported material is put into the material tank, the method further comprises:

[0018] The ready state is modified to the end state through the distributed control system, and the system material quantity is updated according to the pallet code and the weight of the input material corresponding to the pallet code through the manufacturing operation management system.

[0019] Optionally, the method further includes:

[0020] If the material preparation needs to be terminated during the process, a termination notice is sent to the distributed control system so that the distributed control system controls the rail-guided vehicle to stop transporting materials, returns the materials that have not been put into the material tank, and collects data statistics for the materials that have been put into the material tank.

[0021] In a second aspect, the present application discloses a material preparation device, comprising:

[0022] A request sending module is used to generate a corresponding material demand list according to the inventory quantity through the production system when the production system detects that the inventory quantity is insufficient, and send the material preparation request and the material demand list to the warehouse management system, so that the warehouse management system sends the material demand list to the manufacturing operation management system;

[0023] A pallet code sending module is used to start material preparation through the manufacturing operation management system when the state of the material tank is idle or in operation, and send the pallet code corresponding to the rail-guided vehicle that transports the material to the distributed control system based on the material demand list, so that the distributed control system can compare the target pallet code scanned by the barcode scanner with the pallet code;

[0024] A planned weight sending module, for changing the feeding state to the running state through the distributed control system if the comparison is successful, and reading the planned weight corresponding to the pallet code through the manufacturing operation management system, and sending the planned weight to the distributed control system, so that the distributed control system changes the running state to the ready state after receiving the planned weight;

[0025] The material delivery module is used to clear the planned weight value corresponding to the pallet code according to the ready state through the manufacturing operation management system, and put the transported material into the material tank to complete the material preparation.

[0026] In a third aspect, the present application discloses an electronic device, comprising:

[0027] Memory, used to store computer programs;

[0028] The processor is used to execute the computer program to implement the material preparation method as described above.

[0029] In a fourth aspect, the present application discloses a computer-readable storage medium for storing a computer program, wherein the computer program implements the aforementioned material preparation method when executed by a processor.

[0030] In the present application, when the production system detects that the inventory material quantity is insufficient, the production system generates a corresponding material demand list according to the inventory material quantity, and sends the material preparation request and the material demand list to the warehouse management system, so that the warehouse management system sends the material demand list to the manufacturing operation management system; when the status of the material tank is idle or in operation, the material preparation is started through the manufacturing operation management system, and based on the material demand list, the pallet code corresponding to the rail-guided vehicle that transports the material is sent to the distributed control system, so that the distributed control system compares the target pallet code scanned by the barcode scanner with the pallet code; if the comparison is successful, the feeding status is modified to the running status through the distributed control system, and the planned weight corresponding to the pallet code is read through the manufacturing operation management system, and the planned weight is sent to the distributed control system, so that the distributed control system modifies the running status to the ready status after receiving the planned weight; finally, the value of the planned weight corresponding to the pallet code is cleared through the manufacturing operation management system according to the ready status, and the transported material is put into the material tank to complete the material preparation. It can be seen that this application realizes automatic feeding by coordinating the production system, warehouse management system, manufacturing operation management system and distributed control system, performing different operations according to different signals. In this way, the entire material preparation process is automated, reducing manual participation, and no manual operation and information recording are required, so that the entire material preparation process can be completed automatically. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.

[0032] Figure 1 A flow chart of a material preparation method disclosed in this application;

[0033] Figure 2 A material preparation timing diagram disclosed in this application;

[0034] Figure 3 A timing diagram for terminating material preparation disclosed in this application;

[0035] Figure 4 This is a schematic diagram of the structure of a material preparation device disclosed in this application;

[0036] Figure 5 This is a structural diagram of an electronic device disclosed in this application. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] At present, in the process of producing raw materials for lithium batteries, material preparation requires manual addition of raw materials for processing and manual recording. Each time material preparation is performed, a detailed material preparation form needs to be printed, and the actual weight of the material delivered by the RGV trolley needs to be observed and recorded in the form. Finally, it is recorded in the MOM system. However, this technical solution currently has the defects of consuming manpower and paper resources, and cannot be automated. In order to solve the above technical problems, the present application discloses a material preparation method, device, equipment and storage medium, which can be automatically operated in the entire material preparation process to reduce manual participation.

[0039] See also Figure 1 As shown, an embodiment of the present invention discloses a material preparation method, comprising:

[0040] Step S11, when the production system detects that the inventory material quantity is insufficient, the production system generates a corresponding material requirement list according to the inventory material quantity, and sends the material preparation request and the material requirement list to the warehouse management system, so that the warehouse management system sends the material requirement list to the manufacturing operation management system.

[0041] In this embodiment, according to Figure 1 In the material preparation process, the staff initiates a material preparation request from the production system. The production system first checks the inventory material quantity and receives the inspection quantity fed back by the inventory. When the production system detects that the inventory material quantity is insufficient, the production system generates a corresponding material demand list based on the inventory material quantity, and then sends the material preparation request and the material demand list to the warehouse management system (WMS). After receiving the request, the WMS system feeds back the material preparation detail data to the MOM system, that is, the warehouse management system sends the material demand list to the manufacturing operation management system. It should be pointed out that the warehouse management system is a real-time computer software system that can manage information, resources, behaviors, inventory and distribution operations more perfectly and improve efficiency according to the business rules and operation rules of the operation. Manufacturing operation management is the activity of converting raw materials or parts into products by coordinating and managing the resources such as personnel, equipment, materials, and energy of the enterprise. It includes the management of behaviors performed by physical equipment, people and information systems, and covers the management of activities related to scheduling, production capacity, product definition, historical information, production equipment information, and related resource status information.

[0042] Step S12: When the status of the material tank is idle or in operation, material preparation is started through the manufacturing operation management system, and the pallet code corresponding to the rail-guided vehicle that transports the material is sent to the distributed control system based on the material demand list, so that the distributed control system can compare the target pallet code scanned by the barcode scanner with the pallet code.

[0043] In this embodiment, after the WMS feeds back the material preparation details to the MOM, the manufacturing operation management system polls the material demand list to clarify the materials that need to be transported. When the status of the material tank is idle (301) or running (302), the MOM system will issue a start command "1" to the DCS (Distributed Control System), and issue a start command to the distributed control system through the manufacturing operation management system so that the distributed control system starts material preparation according to the start command. In this process, the point changes of the distributed control system are scanned regularly at a preset time, and the status of the material tank is determined based on the point changes. Specifically, a scheduled task is used to scan the point changes of the underlying DCS once every 3 seconds, and the status of the material tank is determined based on the point changes. After that, the start command is connected to the pallet code corresponding to the rail-guided vehicle that transports the material using the target symbol, and the corresponding connected information is sent to the distributed control system based on the material demand list. That is to say, when starting the material preparation, the MOM issues the pallet code of the planned material preparation to the DCS, and uses "#" to separate the start command and the pallet code to make the command information clearer. And the information after the start command is connected with the pallet code corresponding to the rail-guided vehicle that transports the materials is transmitted in units of one material tank, that is, different information will be transmitted according to the situation of each material tank.

[0044] When the DCS receives the pallet code and the target pallet code scanned by the device's built-in barcode scanner, it will compare the target pallet code scanned by the barcode scanner with the pallet code. Based on this judgment result, it is determined whether the rail-guided vehicle that transports the material has run into the wrong material tank, that is, whether the material is transported incorrectly. This ensures the accuracy of material transportation and input. If the comparison between the target pallet code and the pallet code is unsuccessful, the material transportation error is determined, and the corresponding alarm information is sent so that the staff can perform corresponding inspection operations based on the alarm information. At this time, the staff will need to intervene to determine which process has a problem and solve it in time.

[0045] Step S13: If the comparison is successful, the feeding state is changed to the running state through the distributed control system, and the planned weight corresponding to the pallet code is read through the manufacturing operation management system, and the planned weight is sent to the distributed control system, so that the distributed control system changes the running state to the ready state after receiving the planned weight.

[0046] In this embodiment, if the comparison between the target pallet code and the pallet code is successful, the DCS changes the feeding status to running (302). The MOM starts to read the pallet code that needs to be prepared, and sends the planned weight corresponding to the pallet code to the DCS, that is, the feeding status is changed to the running status through the distributed control system, and the planned weight corresponding to the pallet code is read through the manufacturing operation management system. Then, after receiving the planned weight, the DCS changes the running status to the ready status (303).

[0047] Step S14: clearing the planned weight value corresponding to the pallet code according to the ready state through the manufacturing operation management system, and putting the transported material into the material tank to complete material preparation.

[0048] In this embodiment, after receiving the 303 signal, the MOM will clear the value of the planned weight corresponding to the pallet code. Then the transported material can be put into the material tank to complete the material preparation. After the transported material is put into the material tank, the distributed control system changes the ready state to the end state, and updates the system material quantity according to the pallet code and the weight of the input material corresponding to the pallet code through the manufacturing operation management system. That is, when the feeding is completed, the state value of the feeding state becomes the 313 end state. At this time, the MOM system obtains the pallet code and the corresponding actual material quantity, and automatically updates the material quantity in the MOM system, thus completing the feeding process of one pallet. Repeat the above process to complete the automatic operation of all materials.

[0049] In summary, when the present application is preparing materials, when the production system detects that the inventory material quantity is insufficient, the production system generates a corresponding material requirement list according to the inventory material quantity, and sends the material preparation request and the material requirement list to the warehouse management system, so that the warehouse management system sends the material requirement list to the manufacturing operation management system; when the status of the material tank is idle or in operation, the material preparation is started through the manufacturing operation management system, and based on the material requirement list, the pallet code corresponding to the rail-guided vehicle that transports the material is sent to the distributed control system, so that the distributed control system compares the target pallet code scanned by the barcode scanner with the pallet code; if the comparison is successful, the feeding status is modified to the running status through the distributed control system, and the planned weight corresponding to the pallet code is read through the manufacturing operation management system, and the planned weight is sent to the distributed control system, so that the distributed control system modifies the running status to the ready status after receiving the planned weight; finally, the value of the planned weight corresponding to the pallet code is cleared through the manufacturing operation management system according to the ready status, and the transported material is put into the material tank to complete the material preparation. It can be seen that this application realizes automatic feeding by coordinating the production system, warehouse management system, manufacturing operation management system and distributed control system, performing different operations according to different signals. In this way, the entire material preparation process is automated, reducing manual participation, and no manual operation and information recording are required, so that the entire material preparation process can be completed automatically.

[0050] Based on the above embodiment, it can be known that the present application discloses an automated material preparation method, which can realize the automation of the entire material preparation process. Next, a detailed description will be given of the situation in which the material preparation process needs to be terminated.

[0051] like Figure 3 As shown, during the material preparation process, if the staff sends an instruction to terminate the material preparation to the production subsystem, the production subsystem sends a termination notice to the distributed control system so that the distributed control system controls the rail-guided vehicle to stop transporting materials, and returns the materials that have not been put into the material tank, and collects data statistics for the materials that have been put into the material tank. In this process, the production subsystem notifies the DCS through the inventory subsystem that the material preparation needs to be terminated, and the DCS sends a termination signal to the rail-guided vehicle that transports the material, and then the rail-guided vehicle stops transporting according to the termination signal and feeds back the corresponding termination signal. Then the DCS will feed back a termination signal to the inventory subsystem, and finally, return the materials that have not been put into the material tank, and collect data statistics for the materials that have been put into the material tank through the inventory subsystem. The operation of terminating the material preparation is now completed.

[0052] In this way, this application can not only automatically prepare materials under normal circumstances, but also respond in an orderly manner when there is an emergency that requires the termination of material preparation. There will be no system confusion, which ensures the accuracy of the material feeding and preparation process, and strictly follows the instructions to achieve orderly automation.

[0053] See also Figure 4 As shown, an embodiment of the present invention discloses a material preparation device, comprising:

[0054] The request sending module 11 is used to generate a corresponding material requirement list according to the inventory quantity through the production system when the production system detects that the inventory quantity is insufficient, and send the material preparation request and the material requirement list to the warehouse management system, so that the warehouse management system sends the material requirement list to the manufacturing operation management system;

[0055] The pallet code sending module 12 is used to start material preparation through the manufacturing operation management system when the state of the material tank is idle or in operation, and send the pallet code corresponding to the rail-guided vehicle that transports the material to the distributed control system based on the material demand list, so that the distributed control system can compare the target pallet code scanned by the barcode scanner with the pallet code;

[0056] The planned weight sending module 13 is used for changing the feeding state to the running state through the distributed control system if the comparison is successful, and reading the planned weight corresponding to the pallet code through the manufacturing operation management system, and sending the planned weight to the distributed control system, so that the distributed control system changes the running state to the ready state after receiving the planned weight;

[0057] The material delivery module 14 is used to clear the planned weight value corresponding to the pallet code according to the ready state through the manufacturing operation management system, and put the transported material into the material tank to complete the material preparation.

[0058] In the present application, when the production system detects that the inventory material quantity is insufficient, the production system generates a corresponding material demand list according to the inventory material quantity, and sends the material preparation request and the material demand list to the warehouse management system, so that the warehouse management system sends the material demand list to the manufacturing operation management system; when the status of the material tank is idle or in operation, the material preparation is started through the manufacturing operation management system, and based on the material demand list, the pallet code corresponding to the rail-guided vehicle that transports the material is sent to the distributed control system, so that the distributed control system compares the target pallet code scanned by the barcode scanner with the pallet code; if the comparison is successful, the feeding status is modified to the running status through the distributed control system, and the planned weight corresponding to the pallet code is read through the manufacturing operation management system, and the planned weight is sent to the distributed control system, so that the distributed control system modifies the running status to the ready status after receiving the planned weight; finally, the value of the planned weight corresponding to the pallet code is cleared through the manufacturing operation management system according to the ready status, and the transported material is put into the material tank to complete the material preparation. It can be seen that this application realizes automatic feeding by coordinating the production system, warehouse management system, manufacturing operation management system and distributed control system, performing different operations according to different signals. In this way, the entire material preparation process is automated, reducing manual participation, and no manual operation and information recording are required, so that the entire material preparation process can be completed automatically.

[0059] In some specific embodiments, the device may further include:

[0060] The material tank status determination module is used to periodically scan the point position changes of the distributed control system based on a preset time, and determine the status of the material tank based on the point position changes.

[0061] In some specific embodiments, the pallet code sending module 12 may specifically include:

[0062] The start command issuing unit is used to issue a start command to the distributed control system through the manufacturing operation management system when the state of the material tank is idle or in operation, so that the distributed control system starts material preparation according to the start command.

[0063] In some specific embodiments, the pallet code sending module 12 may specifically include:

[0064] The information sending unit is used to connect the start command with the pallet code corresponding to the rail-guided vehicle for conveying materials by using the target symbol, and send the corresponding connected information to the distributed control system based on the material demand list.

[0065] In some specific embodiments, the device may further include:

[0066] The alarm information sending module is used to determine that the material transportation is wrong if the comparison between the target pallet code and the pallet code is unsuccessful, and send corresponding alarm information so that the staff can perform corresponding inspection operations based on the alarm information.

[0067] In some specific embodiments, the device may further include:

[0068] A system material quantity update module is used to modify the ready state to the end state through the distributed control system, and update the system material quantity according to the pallet code and the weight of the input material corresponding to the pallet code through the manufacturing operation management system.

[0069] In some specific embodiments, the device may further include:

[0070] The termination notification sending module is used to send a termination notification to the distributed control system if the material preparation needs to be terminated during the material preparation process, so that the distributed control system controls the rail-guided vehicle to stop transporting materials, returns the materials that have not been put into the material tank, and collects data statistics for the materials that have been put into the material tank.

[0071] Furthermore, the present application also discloses an electronic device. Figure 5 This is a structural diagram of an electronic device 20 according to an exemplary embodiment. The content in the diagram cannot be regarded as any limitation on the scope of use of the present application.

[0072] Figure 5 A schematic diagram of the structure of an electronic device 20 provided in an embodiment of the present application. The electronic device 20 may specifically include: at least one processor 21, at least one memory 22, a power supply 23, a communication interface 24, an input / output interface 25, and a communication bus 26. The memory 22 is used to store a computer program, which is loaded and executed by the processor 21 to implement the relevant steps in the material preparation method disclosed in any of the aforementioned embodiments. In addition, the electronic device 20 in this embodiment may specifically be an electronic computer.

[0073] In this embodiment, the power supply 23 is used to provide working voltage for each hardware device on the electronic device 20; the communication interface 24 can create a data transmission channel between the electronic device 20 and the external device, and the communication protocol it follows is any communication protocol that can be applied to the technical solution of the present application, and is not specifically limited here; the input and output interface 25 is used to obtain external input data or output data to the outside world, and its specific interface type can be selected according to specific application needs and is not specifically limited here.

[0074] In addition, the memory 22 as a carrier for storing resources may be a read-only memory, a random access memory, a disk or an optical disk, etc. The resources stored thereon may include an operating system 221, a computer program 222, etc., and the storage method may be temporary storage or permanent storage.

[0075] The operating system 221 is used to manage and control the hardware devices and computer programs 222 on the electronic device 20, which can be Windows Server, Netware, Unix, Linux, etc. In addition to including a computer program that can be used to complete the material preparation method performed by the electronic device 20 disclosed in any of the aforementioned embodiments, the computer program 222 can further include a computer program that can be used to complete other specific tasks.

[0076] Furthermore, the present application also discloses a computer-readable storage medium for storing a computer program; wherein the computer program, when executed by a processor, implements the aforementioned disclosed material preparation method. The specific steps of the method can refer to the corresponding contents disclosed in the aforementioned embodiments, and will not be repeated here.

[0077] In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part.

[0078] Professionals may further appreciate that the units and algorithm steps of each example described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware, computer software, or a combination of the two. In order to clearly illustrate the interchangeability of hardware and software, the composition and steps of each example have been generally described in the above description according to function. Whether these functions are performed in hardware or software depends on the specific application and design constraints of the technical solution. Professionals and technicians may use different methods to implement the described functions for each specific application, but such implementation should not be considered to be beyond the scope of this application.

[0079] The steps of the method or algorithm described in conjunction with the embodiments disclosed herein may be implemented directly using hardware, a software module executed by a processor, or a combination of the two. The software module may be placed in a random access memory (RAM), a memory, a read-only memory (ROM), an electrically programmable ROM, an electrically erasable programmable ROM, a register, a hard disk, a removable disk, a CD-ROM, or any other form of storage medium known in the art.

[0080] Finally, it should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

[0081] The technical solution provided by the present application is introduced in detail above. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the method of the present application and its core idea. At the same time, for general technicians in this field, according to the idea of ​​the present application, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as a limitation on the present application.

Claims

1. A material preparation method, characterized in that: include: When the production system detects that the inventory material quantity is insufficient, the production system generates a corresponding material demand list according to the inventory material quantity, and sends the material preparation request and the material demand list to the warehouse management system, so that the warehouse management system sends the material demand list to the manufacturing operation management system; When the status of the material tank is idle or in operation, the material preparation is started through the manufacturing operation management system, and the pallet code corresponding to the rail-guided vehicle that transports the material is sent to the distributed control system based on the material demand list, so that the distributed control system compares the target pallet code scanned by the barcode scanner with the pallet code; If the comparison is successful, the feeding state is changed to the running state through the distributed control system, and the planned weight corresponding to the pallet code is read through the manufacturing operation management system, and the planned weight is sent to the distributed control system, so that the distributed control system changes the running state to the ready state after receiving the planned weight; The manufacturing operation management system clears the value of the planned weight corresponding to the pallet code according to the ready state, and puts the transported material into the material tank to complete the material preparation.

2. The material preparation method according to claim 1, characterized in that: Also includes: The point position changes of the distributed control system are scanned periodically based on a preset time, and the state of the material tank is determined based on the point position changes.

3. The material preparation method according to claim 1, characterized in that: When the state of the material tank is idle or in operation, starting material preparation through the manufacturing operation management system includes: When the state of the material tank is idle or in operation, a start command is sent to the distributed control system through the manufacturing operation management system, so that the distributed control system starts material preparation according to the start command.

4. The material preparation method according to claim 3, characterized in that: The method of sending the pallet code corresponding to the rail-guided vehicle for conveying materials to the distributed control system based on the material demand list includes: The start command is connected to the pallet code corresponding to the rail-guided vehicle for conveying materials using a target symbol, and the corresponding connected information is sent to the distributed control system based on the material demand list.

5. The material preparation method according to claim 1, characterized in that: The method further includes: sending the pallet code corresponding to the rail-guided vehicle for conveying materials to the distributed control system based on the material demand list, so that the distributed control system compares the target pallet code scanned by the barcode scanner with the pallet code; If the comparison between the target pallet code and the pallet code is unsuccessful, it is determined that the material transportation is wrong, and a corresponding alarm message is sent so that the staff can perform corresponding inspection operations based on the alarm message.

6. The material preparation method according to claim 1, characterized in that: After the transported material is put into the material tank, the method further includes: The ready state is modified to the end state through the distributed control system, and the system material quantity is updated according to the pallet code and the weight of the input material corresponding to the pallet code through the manufacturing operation management system.

7. The material preparation method according to any one of claims 1 to 6, characterized in that: Also includes: If the material preparation needs to be terminated during the process, a termination notice is sent to the distributed control system so that the distributed control system controls the rail-guided vehicle to stop transporting materials, returns the materials that have not been put into the material tank, and collects data statistics for the materials that have been put into the material tank.

8. A material preparation device, characterized in that: include: A request sending module is used to generate a corresponding material demand list according to the inventory quantity through the production system when the production system detects that the inventory quantity is insufficient, and send the material preparation request and the material demand list to the warehouse management system, so that the warehouse management system sends the material demand list to the manufacturing operation management system; A pallet code sending module is used to start material preparation through the manufacturing operation management system when the state of the material tank is idle or in operation, and send the pallet code corresponding to the rail-guided vehicle that transports the material to the distributed control system based on the material demand list, so that the distributed control system can compare the target pallet code scanned by the barcode scanner with the pallet code; A planned weight sending module, for changing the feeding state to the running state through the distributed control system if the comparison is successful, and reading the planned weight corresponding to the pallet code through the manufacturing operation management system, and sending the planned weight to the distributed control system, so that the distributed control system changes the running state to the ready state after receiving the planned weight; The material delivery module is used to clear the planned weight value corresponding to the pallet code according to the ready state through the manufacturing operation management system, and put the transported material into the material tank to complete the material preparation.

9. An electronic device, characterized in that: include: Memory, used to store computer programs; A processor, configured to execute the computer program to implement the material preparation method according to any one of claims 1 to 7.

10. A computer-readable storage medium, characterized in that: Used to store a computer program, wherein when the computer program is executed by a processor, the material preparation method according to any one of claims 1 to 7 is implemented.

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