Insulated joint and assembling auxiliary equipment thereof

By designing the first connector and the second connector in the insulating joint to resist the insulating gasket and filling the insulating fill layer between the sleeve and the second conduit, the problem of the gap between the insulating sleeve and the lower conduit is solved, and the problem of the gap between the insulating sleeve and the lower conduit is realized Better insulation effect and assembly auxiliary equipment simplifies the assembly process and improves sealing and assembly efficiency.

CN119103422AActive Publication Date: 2024-12-10CHANGSHU NO 2 CHEM ENG EQUIP PLANT

Patent Information

Application Number
CN202411562078.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2024-12-10
Estimated Expiration
2044-11-05

AI Technical Summary

Technical Problem

During the assembly process, existing insulating joints are prone to gaps between the insulating sleeve and the lower conduit, resulting in poor insulation effect, discharge gap and galvanic corrosion problems.

Method used

An insulating joint is designed, using the first connector and the second connector to resist the insulating gasket, and an insulating fill layer is poured between the sleeve and the second conduit to reduce gaps and improve the insulation effect; at the same time, assembly auxiliary equipment is provided, Includes clamping mechanism and rotating device to simplify assembly process and improve sealing.

Benefits of technology

Effectively ensure the insulation effect, prevent cathode protection current loss, reduce galvanic corrosion and stray current interference, and improve sealing and assembly efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention relates to an insulating joint and an assembling auxiliary device thereof, the insulating joint comprises a first conduit, a second conduit, a first connector, a second connector, a first sealing washer, an insulating spacer, an insulating cylinder, a sleeve and an insulating filling layer, the first connector is arranged on the first conduit, and the second connector is arranged on the second conduit; the first sealing washer is placed on the first connector, and the insulating spacer is arranged on the first sealing washer and abuts against the first connector; one end, away from the second conduit, of the second connector abuts against the insulating spacer and the first sealing washer; the insulating cylinder sleeves the second conduit, one end, far away from the second conduit, of the insulating cylinder abuts against the first connector, and the second connector is located in the insulating cylinder; the sleeve sleeves the second conduit and is connected with the first connector; the insulating cylinder is positioned in the sleeve; the insulating filling layer is located between the sleeve and the second conduit. The invention has the effect of ensuring the insulation effect.
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Description

Technical Field

[0001] The present application relates to the technical field of pipeline components, and in particular to an insulating joint and auxiliary assembly equipment thereof. Background Art

[0002] Insulating joints for pipelines are used in gas transmission and distribution pipelines and oil transmission pipelines to implement insulating isolation connections between pipelines of limited length to form gas and oil pipelines of required length.

[0003] At present, Chinese patent application number 992263794 discloses an integral insulating joint, including an upper conduit, a lower conduit, and an insulating gasket. A shoulder is provided at one end of the upper conduit, and a conical circle is provided above the shoulder circle. A shoulder is provided at one end of the lower conduit, and a sealing gasket is provided outside the insulating gasket. The sealing gasket is in contact with the shoulder surfaces of the upper and lower conduits. A sleeve is provided outside the shoulder circles of the upper and lower conduits, and an insulating sleeve is provided in the sleeve hole. The insulating sleeve is in contact with the lower conduit, and the sleeve is fastened to the conical surface of the upper conduit.

[0004] Because the insulating sleeve located in the sleeve hole is in contact with the down guide tube, during assembly, a gap will appear between the insulating sleeve and the down guide tube, thereby causing a discharge gap to be formed between the down guide tube and the insulating sleeve, causing problems with the insulation effect. Summary of the invention

[0005] In order to ensure the insulation effect, the present application provides an insulating joint and auxiliary assembly equipment thereof.

[0006] In the first aspect, the present application provides an insulating joint, which adopts the following technical solution: An insulating joint comprises a first conduit, a second conduit, a first connector, a second connector, a first sealing gasket, an insulating gasket, an insulating tube, a sleeve and an insulating filling layer, wherein the first connector is arranged on the first conduit, and the second connector is arranged on the second conduit; the first sealing gasket is placed on the first connector, the insulating gasket is arranged on the first sealing gasket and contacts the first connector; an end of the second connector away from the second conduit contacts the insulating gasket and the first sealing gasket; the insulating tube is sleeved on the second conduit, and an end of the insulating tube away from the second conduit contacts the first connector, and the second connector is located in the insulating tube; the sleeve is sleeved on the second conduit and connected to the first conduit, and the insulating tube is located in the sleeve; the insulating filling layer is located between the sleeve and the second conduit.

[0007] By adopting the above technical scheme, since the first connector and the second connector both abut against the insulating gasket, an insulating environment is formed at one end of the first connector and the second connector that are close to each other; since the insulating tube is sleeved on the second conduit and abuts against the first connector, the first sealing gasket can also form an insulating situation; one end of the sleeve is connected to the first connector and the other end is sleeved on the second conduit, which can protect the insulating tube; an insulating material is poured between the sleeve and the second conduit to form an insulating filling layer, thereby reducing the gap between the sleeve and the second conduit, thereby reducing the discharge gap, thereby ensuring the insulation effect, preventing the loss of cathodic protection current, reducing galvanic corrosion and interference from stray currents, etc.

[0008] Optionally, the first sealing gasket includes a second sealing gasket and a third sealing gasket, the second sealing gasket is provided with a mounting hole, and the insulating gasket is arranged in the mounting hole; two third sealing gaskets are provided, and the two third sealing gaskets are respectively and integrally arranged on both sides of the second sealing gasket; the first connector and the second connector are both provided with a first placement groove and a second placement groove connected to the first placement groove, the first placement groove on the first connector and the first placement groove on the second connector form a mounting groove, and the second sealing gasket is located in the mounting groove; one of the third sealing gaskets is arranged in the second placement groove of the first connector, and the other third sealing gasket is arranged in the second placement groove of the second connector.

[0009] By adopting the above technical scheme, the second placement groove is set to limit the position of the third sealing gasket, so that the second sealing gasket can be better positioned in the first placement groove, and because of the presence of the third sealing gasket, the second sealing gasket can reduce deformation when it is in the first placement groove; and when installing the first sealing gasket, the third sealing gasket on one side of the second sealing gasket can be first positioned in the second placement groove, and when the end of the third sealing gasket away from the second sealing gasket hits the bottom wall of the second placement groove, the second sealing gasket will hit the bottom wall of the first placement groove, thereby realizing rapid installation of the first sealing gasket and reducing the adjustment time during the installation of the first sealing gasket.

[0010] Optionally, a third placement groove is formed on the first connector and the second connector, and an O-ring that contacts the second sealing gasket is placed in the third placement groove.

[0011] By adopting the above technical solution, when the O-ring contacts the second sealing gasket, the sealing performance of the second sealing gasket in the first placement groove can be improved.

[0012] Optionally, a supporting block is provided at one end of the first connector close to the first conduit, and one end of the sleeve away from the second conduit is welded to the supporting block.

[0013] By adopting the above technical solution, the support block is provided to facilitate positioning of the sleeve, so that the sleeve can be better connected to the first connector, and the products produced will be consistent, thus becoming a standard part.

[0014] In the second aspect, the present application provides an assembly auxiliary device, which adopts the following technical solution: An assembly auxiliary device includes a main body, a first connecting block, a second connecting block, a stabilizing block, a lifting assembly, a first clamping mechanism and a second clamping mechanism, wherein the first connecting block is arranged on the main body; the second connecting block is slidably arranged on the first connecting block through the lifting assembly; the stabilizing block is arranged on the second connecting block and pressed against the sleeve; the first clamping mechanism is arranged on the second connecting block and connected to the sleeve; the second clamping mechanism is arranged on the first connecting block and connected to the first conduit.

[0015] By adopting the above technical scheme, when assembling the insulating joint, the first conduit is first placed on the main body, and then the first conduit is clamped by the second clamping mechanism; then a sealing gasket with an insulating gasket is placed on the first connector, and then the second connector on the second conduit is made to abut against the first sealing gasket and the insulating gasket, and then the insulating tube is moved from the second conduit toward the direction close to the first conduit, so that the end of the insulating tube away from the second conduit abuts against the supporting block on the first connector; then the sleeve is moved from the second conduit toward the direction close to the first conduit, so that the sleeve is sleeved on the insulating tube, and the end of the sleeve away from the second conduit abuts against the supporting block; the first clamping mechanism is started, and the first clamping mechanism adjusts the position of the sleeve on the supporting block; then the lifting assembly is started, and the lifting assembly drives the second connecting block to move in the direction close to the main body, so that the second connecting block abuts against the second conduit, and the stabilizing block on the second connecting block abuts against the sleeve, and then the first clamping mechanism clamps the sleeve; finally, the sleeve and the supporting block are welded.

[0016] Optionally, a third connecting block is provided at one end of the first connecting block away from the second connecting block, and a rotating device is provided on the first connecting block, the rotating device includes a first rotating block, a second rotating block and an adjusting mechanism, the first rotating block is rotatably set on the third connecting block, and the second clamping mechanism is set on the first rotating block; the second rotating block is rotatably set on the second connecting block, and the first clamping mechanism and the stabilizing block are both set on the second rotating block; the adjusting mechanism is set on the first connecting block, and the first rotating block and the second rotating block are both connected to the adjusting mechanism.

[0017] By adopting the above technical scheme, in order to facilitate the welding of the sleeve and the supporting block; firstly, the first catheter is placed on the first rotating block and the second clamping mechanism clamps the first catheter, and then the lifting assembly drives the second connecting block to move, so that the second rotating block on the second connecting block is pressed against the second catheter, the stabilizing block is pressed against the sleeve, and the first clamping mechanism clamps the sleeve; then the adjusting mechanism is started, and the adjusting mechanism drives the first rotating block and the second rotating block to rotate synchronously, and the first rotating block and the second rotating block will drive the first catheter and the second catheter to rotate synchronously, because the first clamping mechanism clamping the sleeve is connected to the second rotating block, so when the second rotating block rotates, the sleeve will rotate synchronously with the second catheter, so as to realize the synchronous rotation of the sleeve and the supporting block on the first catheter; the provided rotating device can make the first catheter, the second catheter and the sleeve rotate synchronously, so as to facilitate the operator to weld at different positions.

[0018] Optionally, the adjusting mechanism includes a first rotating shaft, a second rotating shaft, a third rotating shaft, a first bevel gear, a second bevel gear, a third bevel gear, a fourth bevel gear, a first motor and a synchronous block, the first motor is arranged on the first connecting block, and the first rotating shaft is arranged on the output shaft of the first motor; two second rotating shafts are provided, and the two second rotating shafts are rotatably provided on the first connecting block; the two second rotating shafts are both key-connected with the second bevel gears; two first bevel gears are provided, and the two first bevel gears are key-connected with the two second bevel gears respectively; the third bevel gear is provided on the first rotating block and the second rotating block; the third rotating shaft is provided on the third connecting block and the second connecting block, and one end of the third rotating shaft is key-connected with the fourth bevel gear meshing with the third bevel gear; the synchronous block is provided on the third rotating shaft, and the second rotating shaft is provided with a synchronous groove engaged with the synchronous block.

[0019] By adopting the above technical solution, when the second connecting block moves toward the direction close to the third connecting block, the third rotating shaft on the second connecting block moves toward the direction close to the second rotating shaft, so that the synchronous block on the third rotating shaft enters the synchronous groove of the second rotating shaft; then the first motor is started, the output shaft of the first motor drives the first rotating shaft to rotate, the first rotating shaft drives the first bevel gear to rotate, the second bevel gear meshing with the first bevel gear drives the second rotating shaft to rotate, the second rotating shaft drives the synchronous block to rotate, the synchronous block drives the third rotating shaft to rotate, the third rotating shaft drives the fourth bevel gear to rotate, and the third bevel gear meshing with the fourth bevel gear will drive the first rotating block or the second rotating block to rotate.

[0020] Optionally, a supporting block is provided on the first connecting block, and the second rotating shaft is rotatably provided on the supporting block; a moving block is provided on the second connecting block, and the third rotating shaft is rotatably provided with the moving block; a locking mechanism is provided on the first connecting block, and the locking mechanism comprises a locking block, a first spring, a positioning block, a cylindrical block, an unlocking block and an adjusting assembly, the locking block is slidably provided on the moving block, and a locking groove engaged with the locking block is provided on the third rotating shaft; the first spring connects the locking block and the moving block; a first through hole connected to the synchronous groove is provided on the second rotating shaft, the positioning block is slidably provided on the supporting block, and one end of the positioning block is located in the first through hole; the cylindrical block is provided on the synchronous block, and one end of the cylindrical block away from the synchronous block can enter the first through hole and abut against the positioning block; the unlocking block is slidably provided on the supporting block, and the unlocking block can abut against the locking block; the adjusting assembly is provided on the supporting block, and the unlocking block and the positioning block are both connected to the adjusting assembly.

[0021] By adopting the above technical scheme, when the synchronous block does not enter the synchronous groove, the locking block is engaged with the locking groove on the third rotating shaft, and the end of the positioning block away from the supporting block is located in the first through hole of the second rotating shaft; when the moving block drives the third rotating shaft to move, the cylindrical block on the synchronous block will pass through the synchronous groove on the second rotating shaft and then enter the first through hole; when the synchronous block is completely located in the synchronous groove, the cylindrical block is completely located in the first through hole, the cylindrical block will resist the positioning block and drive the positioning block to move, so that the end of the positioning block away from the first adjusting block is no longer located in the first through hole of the second rotating shaft, and the positioning block drives the unlocking block to move in the direction close to the locking block through the adjusting assembly, and the locking block pushes the locking block to move, so that the locking block is no longer engaged with the locking groove on the third rotating shaft; the locking mechanism set can position the second rotating shaft and the third rotating shaft when the synchronous block and the synchronous groove are not engaged, reduce the rotation of the second rotating shaft and the third rotating shaft, thereby facilitating the connection of the third rotating shaft and the second rotating shaft.

[0022] Optionally, an adjustment mechanism is provided on the main body, and the adjustment mechanism includes a fixed block, a lifting block, an adjustment shaft and an adjustment assembly, the fixed block is provided on the main body, and the lifting block is slidably provided on the fixed block; the adjustment shaft is rotatably provided on the lifting block, and the first connecting block is provided on the adjustment shaft; the adjustment assembly is provided on the main body, and the lifting block and the adjustment shaft are both connected to the adjustment assembly.

[0023] By adopting the above technical solution, when the sleeve needs to be welded to the supporting block, the adjustment component is started, and the adjustment component drives the lifting block to move in a direction away from the main body. When the lifting block moves, the adjustment shaft on the lifting block will drive the first connecting block to rotate, so that the first connecting block changes from a state perpendicular to the main body to a state parallel to the main body. In this way, the positions of the sleeve and the supporting block relative to the main body can be adjusted, which is convenient for the operator to weld the sleeve and the supporting block.

[0024] In summary, the present application includes at least one of the following beneficial technical effects: 1. The insulating joint provided in the present application can ensure the insulation effect, and also prevent the loss of cathodic protection current, reduce galvanic corrosion and interference of stray current, etc.; 2. When the O-ring contacts the second sealing gasket, the sealing performance of the second sealing gasket in the first placement groove can be improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a schematic diagram of the structure of the insulating joint in the embodiment of the present application; Figure 2 A cross-sectional view of an insulating joint in an embodiment of the present application; Figure 3 This is a schematic diagram of the structure of the first connector in the embodiment of the present application; Figure 4 This is a schematic diagram of the structure of the assembly auxiliary equipment in the embodiment of the present application; Figure 5 This is a schematic diagram of the structure of the adjustment component in the embodiment of the present application; Figure 6 This is a schematic diagram of the structure of the first clamping mechanism in the embodiment of the present application; Figure 7 This is a schematic diagram of the structure of the second rotating shaft in the embodiment of the present application; Figure 8 It is a schematic diagram of the structure of the adjustment component in the embodiment of the present application.

[0026] 1. First conduit; 12. Second conduit; 13. First connector; 131. First placement slot; 132. Second placement slot; 133. Third placement slot; 14. Second connector; 15. First sealing gasket; 151. Second sealing gasket; 152. Third sealing gasket; 16. Insulating gasket; 17. Insulating tube; 18. Sleeve; 19. O-ring; 101. Support block; 102. Shoulder block; 21. Main body; 22. First connection block; 221. Cavity; 23. Second connection block; 24. Stabilizing block; 25. First clamping mechanism; 251. Extension block; 252. Clamping block; 253. Second motor; 254. Bidirectional screw; 26. Second clamping mechanism; 27. Third connection block; 28. Support block; 29. ​​Moving block; 210. Extension block; 3. Rotating device; 31. First rotating block; 32 , second rotating block; 4, adjusting mechanism; 41, first rotating shaft; 42, second rotating shaft; 43, third rotating shaft; 44, first bevel gear; 45, second bevel gear; 46, third bevel gear; 47, fourth bevel gear; 48, first motor; 49, synchronous block; 5, locking mechanism; 51, locking block; 52, first spring; 53, cylindrical block; 54, unlocking block; 55, adjusting assembly; 551, first adjusting block; 552, second adjusting block; 553, first rack; 554, second rack; 555, adjusting gear; 556, second spring; 557, third spring; 56, positioning block; 6, adjusting mechanism; 61, fixing block; 62, lifting block; 63, adjusting shaft; 64, adjusting assembly; 641, first hydraulic cylinder; 642, adjusting plate; 643, adjusting screw; 644, fifth bevel gear; 645, sixth bevel gear. DETAILED DESCRIPTION

[0027] The following is combined with Figure 1-8 This application is described in further detail.

[0028] An embodiment of the present application discloses an insulating joint.

[0029] refer to Figure 1 and Figure 2 An insulating joint includes a first conduit 11, a first connector 13 is welded to one end of the first conduit 11, and a supporting block 101 is integrally provided at one end of the first connector 13 close to the first conduit 11.

[0030] refer to Figure 2 and Figure 3 A second conduit 12 is disposed at one end of the first connector 13 away from the first conduit 11 , and a second connector 14 is welded to one end of the second conduit 12 close to the first connector 13 .

[0031] The first connector 13 has a first placement groove 131 at one end away from the first catheter 11 and the second connector 14 has a first placement groove 131 at one end away from the second catheter 12. The first connector 13 and the second connector 14 have a shoulder block 102 formed thereon because of the first placement groove 131. A second placement groove 132 is formed on the bottom wall of the first connector 13 on the side away from the shoulder block 102 and on the bottom wall of the second connector 14 on the side away from the shoulder block 102. A third placement groove 133 is formed on the bottom wall of the first placement groove 131 between the second placement groove 132 and the shoulder block 102.

[0032] O-rings 19 are placed in the third placement grooves 133 of the first connector 13 and the second connector 14 .

[0033] refer to Figure 2 and Figure 3 The first placement groove 131 on the first connector 13 and the first placement groove 131 on the second connector 14 form an installation groove, in which a first sealing gasket 15 is placed, and the first sealing gasket 15 includes a second sealing gasket 151 located in the installation groove, the inner side wall of the second sealing gasket 151 abuts against the shoulder blade block 102, and both sides of the outer side wall of the second sealing gasket 151 are integrally provided with third sealing gaskets 152, wherein the third sealing gasket 152 on one side of the second sealing gasket 151 is located in the second placement groove 132 of the first connector 13, and the third sealing gasket 152 on the other side of the second sealing gasket 151 is located in the second placement groove 132 of the second connector 14. Moreover, the first connector 13 and the second connector 14 both press against the first sealing gasket 15 formed by the second sealing gasket 151 and the third sealing gasket 152, and the O-ring 19 on the first connector 13 and the O-ring 19 on the second connector 14 press against both sides of the second sealing gasket 151, respectively.

[0034] A mounting hole is formed on one side of the second sealing gasket 151 away from the third sealing gasket 152 . An insulating gasket 16 is installed in the mounting hole. The shoulder blocks 102 on the first connector 13 and the second connector 14 are pressed against the insulating gasket 16 .

[0035] refer to Figure 1 and Figure 2 An insulating tube 17 is sleeved on the second conduit 12, and one end of the insulating tube 17 away from the second conduit 12 abuts against the supporting block 101, and the third sealing gasket 152 and the second sealing gasket 151 both abut against the inner wall of the insulating tube 17, and the second connector 14 is located in the insulating tube 17; a sleeve 18 is sleeved on the second conduit 12, and one end of the sleeve 18 away from the second conduit 12 is welded to the supporting block 101, and the insulating tube 17 is located in the sleeve 18.

[0036] There is an insulating filling layer formed by injecting epoxy resin between the sleeve 18 and the second conduit 12, that is, the epoxy resin fills the gap between the sleeve 18 and the second conduit 12; under the flow properties of the epoxy resin, the epoxy resin can also fill the gap between the insulating tube 17 and the sleeve 18, the gap between the second sealing gasket 151 and the third sealing gasket 152 and the insulating tube 17, the gap between the insulating tube 17 and the second conduit 12, and the gap between the insulating tube 17 and the first connector 13.

[0037] The embodiment of the present application also discloses an assembly auxiliary device.

[0038] refer to Figure 4 and Figure 5 An assembly auxiliary device includes a main body 21, on which an adjustment mechanism 6 is arranged, and the adjustment mechanism 6 includes a fixed block 61 fixedly connected to the main body 21, and the fixed block 61 is provided with a groove along its vertical direction, and a lifting block 62 is slidably connected in the groove, and a first sliding hole connected to the groove is provided on the lifting block 62; one end of the lifting block 62 away from the main body 21 is rotatably connected to an adjustment shaft 63, one end of the adjustment shaft 63 is located in the first sliding hole and the other end is fixedly connected to the first connecting block 22.

[0039] An adjustment assembly 64 is provided on the main body 21, and the adjustment assembly 64 includes a first hydraulic cylinder 641 fixedly connected to the main body 21, and the piston rod of the first hydraulic cylinder 641 is connected to the lifting block 62; an adjustment plate 642 is fixedly connected to the fixed block 61, one end of the adjustment plate 642 is located in the first sliding hole of the lifting block 62, and a threaded hole is provided on the adjustment plate 642 located in the first sliding hole; the lifting block 62 is rotatably connected to an adjustment screw 643 at one end away from the main body 21, and the end of the adjustment screw 643 close to the main body 21 passes through the threaded hole on the adjustment plate 642 and is located in the groove of the fixed block 61, and the adjustment screw 643 is threadedly connected to the threaded hole; a fifth bevel gear 644 is keyed to the adjustment screw 643, and a sixth bevel gear 645 meshing with the fifth bevel gear 644 is keyed to the adjustment shaft 63 located in the first sliding hole.

[0040] Start the first hydraulic cylinder 641, and the piston rod of the first hydraulic cylinder 641 drives the lifting block 62 to move, and the lifting block 62 drives the adjustment shaft 63 and the adjustment screw 643 to move relative to the fixed block 61. Because the adjustment plate 642 fixed on the fixed block 61 is threadedly connected to the adjustment screw 643, when the adjustment screw 643 moves relative to the adjustment plate 642, the adjustment screw 643 will also rotate, and the fifth bevel gear 644 on the adjustment screw 643 drives the sixth bevel gear 645 to rotate, and the sixth bevel gear 645 will drive the adjustment shaft 63 to rotate.

[0041] refer to Figure 5 and Figure 6The first connection block 22 is provided with a cavity 221 and a second sliding hole connected to the cavity 221; the first connection block 22 is fixedly connected to the third connection block 27 at one end away from the adjustment shaft 63 and close to the main body 21, and the first connection block 22 is slidably connected to the second connection block 23 at one end away from the third connection block 27, and the second connection block 23 is fixedly connected to the moving block 29, and the end of the moving block 29 away from the second connection block 23 passes through the second sliding hole and is located in the cavity 221. The first connection block 22 is provided with a lifting assembly connected to the second connection block 23. The lifting assembly is a second hydraulic cylinder in this embodiment, and the piston rod of the second hydraulic cylinder is connected to the second connection block 23, and can also be a motor screw structure or an electric push rod.

[0042] refer to Figure 5 and Figure 6 The first connecting block 22 is provided with a rotating device 3, which includes a first rotating block 31 rotatably connected to the third connecting block 27, a second rotating block 32 rotatably connected to the second connecting block 23, and a stabilizing block 24 that resists the sleeve 18 is fixedly connected to the second rotating block 32.

[0043] refer to Figure 5 , Figure 6 and Figure 7 , an adjusting mechanism 4 is provided on the first connecting block 22, and the adjusting mechanism 4 includes a first motor 48 fixedly connected to the first connecting block 22, a first rotating shaft 41 is connected to the output shaft of the first motor 48, the first rotating shaft 41 is located in the cavity 221, and two first bevel gears 44 are keyed to the first rotating shaft 41; a supporting block 28 is fixedly connected to the first connecting block 22, a second rotating shaft 42 is rotatably connected to the supporting block 28, and an end of the first connecting block 22 close to the third connecting block 27 is also rotatably connected to a second rotating shaft 42; the ends of the two second rotating shafts 42 close to the first rotating shaft 41 are both keyed to second bevel gears 45, and the two second bevel gears 45 on the two second rotating shafts 42 are respectively meshed with the two first bevel gears 44 on the first rotating shaft 41.

[0044] The first rotating block 31 and the second rotating block 32 are both connected to a third bevel gear 46 .

[0045] The third rotating shaft 43 is rotatably connected to the second connecting block 23 and the third connecting block 27. A second through hole is provided on the second connecting block 23, the moving block 29 and the third connecting block 27. A part of the third rotating shaft 43 on the second connecting block 23 is rotatably arranged in the second through hole of the second connecting block 23. A part of the third rotating shaft 43 on the second connecting block 23 is rotatably arranged in the second through hole of the moving block 29. One end of the third rotating shaft 43 on the second connecting block 23 is key-connected with a fourth bevel gear 47 meshing with the third bevel gear 46 on the second rotating block 32, and the other end of the third rotating shaft 43 passes through the second sliding hole and is located in the cavity 221; the third rotating shaft 43 on the third connecting block 27 is rotatably arranged in the second through hole of the third connecting block 27, and one end of the third rotating shaft 43 on the third connecting block 27 is key-connected with a fourth bevel gear 47 meshing with the third bevel gear 46 on the first rotating block 31 and the other end is located in the cavity 221.

[0046] refer to Figure 5 , Figure 7 and Figure 8 A synchronization block 49 is fixedly connected to the third rotating shaft 43 located in the cavity 221, and a synchronization groove engaged with the synchronization block 49 is opened on the second rotating shaft 42; in other embodiments, the third rotating shaft 43 on the third connecting block 27 and the second rotating shaft 42 on the first connecting block 22 close to the third connecting block 27 are fixedly arranged.

[0047] When the second connecting block 23 moves toward the direction close to the third connecting block 27, the second connecting block 23 moves from top to bottom in the vertical direction, and the moving block 29 moves from top to bottom in the second sliding hole; the third rotating shaft 43 on the second connecting block 23 moves toward the direction close to the second rotating shaft 42, that is, the third rotating shaft 43 on the second connecting block 23 moves from top to bottom, so that the synchronous block 49 on the third rotating shaft 43 enters the synchronous groove of the second rotating shaft 42 from top to bottom; then the first motor 48 is started, and the output shaft of the first motor 48 drives the first rotating shaft 41 to rotate, and the third rotating shaft 43 on the second connecting block 23 moves from top to bottom. A rotating shaft 41 drives the first bevel gear 44 to rotate, the first bevel gear 44 drives the second bevel gear 45 to rotate, the second bevel gear 45 drives the second rotating shaft 42 to rotate, the second rotating shaft 42 drives the synchronous block 49 to rotate, the synchronous block 49 drives the third rotating shaft 43 to rotate, the third rotating shaft 43 drives the fourth bevel gear 47 to rotate, the fourth bevel gear 47 drives the third bevel gear 46 to rotate, and the third bevel gear 46 will drive the first rotating block 31 or the second rotating block 32 to rotate; in this way, when the two third rotating shafts 43 are rotating, the first rotating block 31 and the second rotating block 32 will rotate synchronously.

[0048] refer to Figure 5 , Figure 7 and Figure 8 The second rotating shaft 42 is provided with a first through hole communicating with the synchronous groove, and the moving block 29 is provided with a communicating groove communicating with the second through hole.

[0049] The first connecting block 22 is provided with a locking mechanism 5, which includes a locking block 51 slidably connected in the connecting groove, and a locking groove engaged with the locking block 51 is provided on the third rotating shaft 43 located in the second through hole on the moving block 29; a first spring 52 is provided in the connecting groove, and the first spring 52 connects the moving block 29 and the locking block 51. A cylindrical block 53 is fixedly connected to the synchronization block 49, and one end of the cylindrical block 53 away from the synchronization block 49 can pass through the synchronization groove and be located in the first through hole.

[0050] The support block 28 is fixedly connected with an extension block 210, and an adjustment cavity is provided on the extension block 210. The extension block 210 is provided with a third through hole and a fourth through hole communicating with the adjustment cavity. The extension block 210 is provided with an adjustment assembly 55, and the adjustment assembly 55 includes a first adjustment block 551 slidably connected in the third through hole, and a positioning block 56 corresponding to the cylindrical block 53 is fixedly connected to the first adjustment block 551. When the cylindrical block 53 is not completely located in the first through hole, the end of the positioning block 56 away from the first adjustment block 551 is located in the first through hole of the second rotating shaft 42; the fourth through hole is slidably connected with a second adjustment block 552, and an unlocking block 54 corresponding to the locking block 51 is fixedly connected to the second adjustment block 552. The first adjusting block 551 is fixedly connected with a first rack 553, and the second adjusting block 552 is fixedly connected with a second rack 554; an adjusting gear 555 is rotatably connected in the adjusting cavity, and the adjusting gear 555 is located between the first rack 553 and the second rack 554, and the first rack 553 and the second rack 554 are both meshed with the adjusting gear 555. The first adjusting block 551 is connected with a second spring 556 connected with the extension block 210, and the second adjusting block 552 is connected with a third spring 557 connected with the extension block 210.

[0051] When the synchronization block 49 has not completely entered the synchronization groove, the locking block 51 is engaged with the locking groove on the third rotating shaft 43, the first spring 52, the second spring 556 and the third spring 557 are all in a normal state, the unlocking block 54 does not interfere with the locking block 51, and the end of the positioning block 56 away from the first adjustment block 551 is located in the first through hole of the second rotating shaft 42. When the moving block 29 drives the third rotating shaft 43 to move, the cylindrical block 53 on the synchronization block 49 on the third rotating shaft 43 will pass through the synchronization groove on the second rotating shaft 42 and then enter the first through hole. When the synchronous block 49 is completely located in the synchronous groove, the cylindrical block 53 is completely located in the first through hole, the cylindrical block 53 will conflict with the positioning block 56 and drive the positioning block 56 to move, so that the end of the positioning block 56 away from the first adjusting block 551 is no longer located in the first through hole of the second rotating shaft 42, the positioning block 56 drives the first adjusting block 551 to move, the first rack 553 on the first adjusting block 551 drives the adjusting gear 555 to rotate, the adjusting gear 555 drives the second rack 554 to move, the second rack 554 drives the second adjusting block 552 to move, and the movement direction of the second adjusting block 552 is opposite to that of the first adjusting block 551, the second adjusting block 552 drives the unlocking block 54 to move in the direction close to the locking block 51, the locking block 51 will push the locking block 51 to move, so that the locking block 51 is no longer engaged with the locking groove on the third rotating shaft 43; at this time, the first spring 52 and the second spring 556 are in a compressed state, and the third spring 557 is in a stretched state. When the second rotating shaft 42 rotates, the positioning block 56 abuts against the peripheral side wall of the second rotating shaft 42 .

[0052] refer to Figure 5 and Figure 6 A second clamping mechanism 26 is provided on the first rotating block 31, and a first clamping mechanism 25 is provided on the second rotating block 32. In this embodiment, the first clamping mechanism 25 and the second clamping mechanism 26 have the same structure. Both the first clamping mechanism 25 and the second clamping mechanism 26 include an extension block 251. A slide groove is provided on the extension block 251, and the slide groove is slidably connected with the two clamping blocks 252; a bidirectional screw 254 is rotatably connected to the extension block 251, and the two ends of the bidirectional screw 254 pass through the two clamping blocks 252 respectively, and the two clamping blocks 252 are respectively threadedly connected to the two ends of the bidirectional screw 254; a second motor 253 is fixedly connected to the extension block 251, and the output shaft of the second motor 253 is connected to one end of the bidirectional screw 254. The extension block 251 in the first clamping mechanism 25 is fixedly connected to the second rotating block 32, and the two clamping blocks 252 in the first clamping mechanism 25 clamp the sleeve 18; the extension block 251 in the second clamping mechanism 26 is fixedly connected to the first rotating block 31, and the two clamping blocks 252 in the second clamping mechanism 26 clamp the first catheter 11.

[0053] The second motor 253 is started, and the output shaft of the second motor 253 drives the bidirectional screw 254 to rotate, and the bidirectional screw 254 drives the two clamping blocks 252 to move toward or away from each other.

[0054] In this embodiment, in order to enable the clamping block 252 to better clamp the sleeve 18 and the first conduit 11 , a certain curvature is present at one end of the clamping block 252 away from the extending block 251 .

[0055] The implementation principle of an assembly auxiliary device in an embodiment of the present application is: the operator places the end of the first conduit 11 away from the first connector 13 on the first rotating block 31, and then starts the second motor 253 in the second clamping mechanism 26, so that the two clamping blocks 252 in the second clamping mechanism 26 adjust the position of the first conduit 11 on the first rotating block 31 and clamp the first conduit 11.

[0056] Then the operator places the O-ring 19 in the third placement groove 133 of the first connector 13; then places the third sealing gasket 152 on one side of the second sealing gasket 151 in the second placement groove 132 of the first connector 13, the second sealing gasket 151 contacts the bottom wall of the first placement groove 131 and the shoulder block 102, and the O-ring 19 on the first connector 13 also contacts the second sealing gasket 151. At this time, the insulating gasket 16 on the second sealing gasket 151 contacts the shoulder block 102 on the first connector 13.

[0057] Then place the O-ring 19 in the third placement groove 133 of the second connector 14, move the second connector 14 and the second conduit 12, so that the third sealing gasket 152 on the other side of the second sealing gasket 151 enters into the second placement groove 132 of the second connector 14, the shoulder block 102 on the second connector 14 and the bottom wall of the first placement groove 131 both contact the second sealing gasket 151, and the shoulder block 102 on the second connector 14 presses against the insulating gasket 16.

[0058] Next, the insulating tube 17 is moved from top to bottom, i.e., from the second conduit 12 toward the first conduit 11, so that the end of the insulating tube 17 away from the second conduit 12 abuts against the supporting block 101 on the first connector 13; then, the sleeve 18 is moved from the second conduit 12 toward the first conduit 11, so that the sleeve 18 is sleeved on the insulating tube 17, and the end of the sleeve 18 away from the second conduit 12 abuts against the supporting block 101.

[0059] Then the operator starts the second hydraulic cylinder, which drives the second connection block 23 to move toward the third connection block 27, and the second connection block 23 drives the second rotating block 32 to move toward the third connection block 27, so that the second rotating block 32 presses against the end of the second guide tube 12 away from the second connector 14, and the stabilizing block 24 on the second rotating block 32 presses against the end of the sleeve 18 away from the first guide tube 11; the second motor 253 is started, so that the two clamping blocks 252 in the first clamping mechanism 25 press against the sleeve 18. When the second rotating block 32 on the second connection block 23 presses against the second guide tube 12, the synchronization block 49 on the third rotating shaft 43 on the second connection block 23 enters the synchronization groove of the second rotating shaft 42.

[0060] Then, the first hydraulic cylinder 641 is started to move the lifting block 62 away from the main body 21, and the adjustment shaft 63 drives the first connecting block 22 to rotate, so that the first connecting block 22 changes from a vertical state to a horizontal state, and the first conduit 11 and the second conduit 12 also change from a vertical state to a horizontal state.

[0061] Then, the first motor 48 is started to make the first rotating block 31 and the second rotating block 32 rotate synchronously, and the first conduit 11, the second conduit 12 and the sleeve 18 rotate synchronously; then the operator performs groove welding on the part where the sleeve 18 and the supporting block 101 conflict with each other.

[0062] After the welding of the sleeve 18 and the supporting block 101 is completed, the first hydraulic cylinder 641 is started again to change the first conduit 11 and the second conduit 12 from a horizontal state to a vertical state; finally, the operator pours epoxy resin between the sleeve 18 and the second conduit 12 so that the epoxy resin forms an insulating filling layer between the sleeve 18 and the second conduit 12.

[0063] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. An insulating joint, characterized in that: The invention comprises a first conduit (11), a second conduit (12), a first connector (13), a second connector (14), a first sealing gasket (15), an insulating gasket (16), an insulating tube (17), a sleeve (18) and an insulating filling layer, The first connector (13) is arranged on the first conduit (11), and the second connector (14) is arranged on the second conduit (12); The first sealing gasket (15) is placed on the first connector (13), and the insulating gasket (16) is arranged on the first sealing gasket (15) and contacts the first connector (13); An end of the second connector (14) away from the second conduit (12) contacts the insulating gasket (16) and the first sealing gasket (15); The insulating tube (17) is sleeved on the second conduit (12), and one end of the insulating tube (17) away from the second conduit (12) abuts against the first connector (13), and the second connector (14) is located inside the insulating tube (17); The sleeve (18) is sleeved on the second conduit (12) and connected to the first connector (13), and the insulating tube (17) is located inside the sleeve (18); The insulating filling layer is located between the sleeve (18) and the second conduit (12).

2. An insulating joint according to claim 1, characterized in that: The first sealing gasket (15) comprises a second sealing gasket (151) and a third sealing gasket (152). The second sealing gasket (151) is provided with a mounting hole, and the insulating gasket (16) is arranged in the mounting hole; Two third sealing gaskets (152) are provided, and the two third sealing gaskets (152) are respectively and integrally arranged on both sides of the second sealing gasket (151); The first connector (13) and the second connector (14) are each provided with a first placement groove (131) and a second placement groove (132) communicating with the first placement groove (131). The first placement groove (131) on the first connector (13) and the first placement groove (131) on the second connector (14) form a mounting groove, and the second sealing gasket (151) is located in the mounting groove; One of the third sealing gaskets (152) is arranged in the second placement groove (132) of the first connector (13), and the other of the third sealing gaskets (152) is arranged in the second placement groove (132) of the second connector (14).

3. An insulating joint according to claim 2, characterized in that: The first connector (13) and the second connector (14) are both provided with a third placement groove (133), and an O-ring (19) is placed in the third placement groove (133) to abut against the second sealing gasket (151).

4. An insulating joint according to claim 1, characterized in that: A support block (101) is provided at one end of the first connector (13) close to the first conduit (11), and an end of the sleeve (18) away from the second conduit (12) is welded to the support block (101).

5. An assembly auxiliary device for an insulating joint as claimed in claim 4, characterized in that: It comprises a main body (21), a first connecting block (22), a second connecting block (23), a stabilizing block (24), a lifting assembly, a first clamping mechanism (25) and a second clamping mechanism (26), The first connection block (22) is arranged on the main body (21); The second connection block (23) is slidably arranged on the first connection block (22) through the lifting assembly; The stabilizing block (24) is arranged on the second connecting block (23) and is pressed against the sleeve (18); The first clamping mechanism (25) is arranged on the second connecting block (23) and connected to the sleeve (18); The second clamping mechanism (26) is arranged on the first connecting block (22) and is connected to the first conduit (11).

6. An assembly auxiliary device according to claim 5, characterized in that: A third connecting block (27) is provided at one end of the first connecting block (22) away from the second connecting block (23). The first connecting block (22) is provided with a rotating device (3), the rotating device (3) comprising a first rotating block (31), a second rotating block (32) and an adjusting mechanism (4). The first rotating block (31) is rotatably arranged on the third connecting block (27), and the second clamping mechanism (26) is arranged on the first rotating block (31); The second rotating block (32) is rotatably arranged on the second connecting block (23), and the first clamping mechanism (25) and the stabilizing block (24) are both arranged on the second rotating block (32); The adjusting mechanism (4) is arranged on the first connecting block (22), and the first rotating block (31) and the second rotating block (32) are both connected to the adjusting mechanism (4).

7. An assembly auxiliary device according to claim 6, characterized in that: The adjustment mechanism (4) comprises a first rotating shaft (41), a second rotating shaft (42), a third rotating shaft (43), a first bevel gear (44), a second bevel gear (45), a third bevel gear (46), a fourth bevel gear (47), a first motor (48) and a synchronous block (49). The first motor (48) is arranged on the first connecting block (22), and the first rotating shaft (41) is arranged on an output shaft of the first motor (48); Two second rotating shafts (42) are provided, and the two second rotating shafts (42) are both rotatably arranged on the first connecting block (22); the two second rotating shafts (42) are key-connected with the second bevel gears (45); Two first bevel gears (44) are provided, the two first bevel gears (44) are both key-connected to the first rotating shaft (41), and the two first bevel gears (44) are respectively meshed with two second bevel gears (45); The third bevel gear (46) is disposed on both the first rotating block (31) and the second rotating block (32); The third connecting block (27) and the second connecting block (23) are both provided with a third rotating shaft (43), and one end of the third rotating shaft (43) is key-connected with a fourth bevel gear (47) meshing with the third bevel gear (46); The synchronization block (49) is arranged on the third rotating shaft (43), and the second rotating shaft (42) is provided with a synchronization groove which is engaged with the synchronization block (49).

8. An assembly auxiliary device according to claim 7, characterized in that: A support block (28) is disposed on the first connection block (22), and the second rotating shaft (42) is rotatably disposed on the support block (28); A moving block (29) is disposed on the second connecting block (23), and the third rotating shaft (43) is rotatably disposed with the moving block (29); The first connecting block (22) is provided with a locking mechanism (5), the locking mechanism (5) comprising a locking block (51), a first spring (52), a positioning block (56), a cylindrical block (53), an unlocking block (54) and an adjusting assembly (55). The locking block (51) is slidably arranged on the moving block (29), and the third rotating shaft (43) is provided with a locking groove which is engaged with the locking block (51); The first spring (52) connects the locking block (51) and the moving block (29); The second rotating shaft (42) is provided with a first through hole connected to the synchronization groove, the positioning block (56) is slidably arranged on the support block (28), and one end of the positioning block (56) is located in the first through hole; The cylindrical block (53) is arranged on the synchronous block (49), and one end of the cylindrical block (53) away from the synchronous block (49) can enter the first through hole and abut against the positioning block (56); The unlocking block (54) is slidably disposed on the supporting block (28), and the unlocking block (54) is capable of contacting the locking block (51); The adjustment component (55) is arranged on the support block (28), and the unlocking block (54) and the positioning block (56) are both connected to the adjustment component (55).

9. An assembly auxiliary device according to claim 5, characterized in that: The main body (21) is provided with an adjustment mechanism (6), the adjustment mechanism (6) comprising a fixing block (61), a lifting block (62), an adjustment shaft (63) and an adjustment assembly (64). The fixed block (61) is arranged on the main body (21), and the lifting block (62) is slidably arranged on the fixed block (61); The adjustment shaft (63) is rotatably arranged on the lifting block (62), and the first connecting block (22) is arranged on the adjustment shaft (63); The adjustment component (64) is arranged on the main body (21), and the lifting block (62) and the adjustment shaft (63) are both connected to the adjustment component (64).

Citation Information

Patent Citations

  • Integral insulating joint

    CN101994886A

  • Integral insulating joint for pipelines

    CN102865423A

  • High-performance insulating joint

    CN201723875U

  • Whole insulated joint's of binding off formula joint structure

    CN207470960U

  • An automatic steel-turning device for a rolling mill

    CN215279191U

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