Insulating ladder placing hanger for thermal power plant

Abstract

The utility model relates to the technical field of insulating ladders, in particular to an insulating ladder placing hanger for a thermal power plant, which comprises a base, at least two upright posts vertically arranged on the base, and a hanging mechanism fixed on the upright posts, the hanging mechanism comprises at least two groups of L-shaped hooks, a hinge shaft is arranged at the tail end of the short edge of each L-shaped hook, a plurality of mounting holes are formed in the stand column at equal intervals in the height direction, and the hinge shafts penetrate through the mounting holes and are connected with locking nuts through shaft end threads; the outer surface of the long edge of the L-shaped hook is coated with an anti-skid insulating layer with the thickness larger than or equal to 5 mm. The anti-skid insulating layer is a silicone rubber and epoxy resin composite layer. According to the insulation ladder hanger, through the design of adjustment, skid resistance, monitoring and insulation, the structure is adjustable, safety and stability are achieved, insulation is reliable, operation is convenient, the hanging requirements of different ladder types are met, and use safety and efficiency are improved.

Description

Technical Field

[0001] This utility model relates to the field of insulated ladder technology, and specifically discloses an insulated ladder placement bracket for thermal power plants. Background Technology

[0002] In the daily operation and maintenance of thermal power plants, insulated ladders are key tools for ensuring the safety of workers, and their storage and management are of paramount importance.

[0003] Traditional methods of placing insulated ladders, such as haphazardly leaning against walls or using simple hangers, have numerous drawbacks. Firstly, the lack of a stable fixing structure makes the ladders susceptible to tipping over from external impacts, potentially damaging the ladder, shortening its lifespan, and posing a safety threat to surrounding personnel and equipment. Secondly, traditional hangers typically use a single fixing method, making height adjustment inconvenient and unable to accommodate the storage needs of insulated ladders of different specifications and sizes, and failing to meet diverse operational scenarios. Furthermore, due to the complex environment of thermal power plants, factors such as humidity and electrical activity can easily affect the insulation performance of insulated ladders. Traditional placement methods lack monitoring and protection measures for environmental factors, failing to provide timely warnings of potential risks. If there is leakage or induced electricity around high-voltage equipment in a thermal power plant, the metal components of traditional hangers can easily form conductive paths, threatening operational safety, reducing the insulation performance of the ladder, and greatly increasing the risk of electric shock to workers during use.

[0004] Therefore, there is an urgent need for a mounting bracket that can flexibly adapt to insulated ladders of different specifications, is stable and safe, and has environmental monitoring functions, in order to improve the operational safety and management efficiency of thermal power plants. Utility Model Content

[0005] This utility model proposes an insulated ladder placement bracket for thermal power plants. The bracket achieves flexible installation and height adjustment through a matrix of threaded holes and splicable columns. It ensures insulation performance through multiple insulation designs, and ensures stable and safe suspension through a limiting structure and monitoring alarm device. In addition, the specification marking area facilitates use and management, and comprehensively meets the diverse needs of thermal power plants for insulated ladder placement.

[0006] This utility model is implemented as follows: an insulating ladder placement bracket for thermal power plants includes a base, at least two vertical columns on the base, and a suspension mechanism fixed to the columns. The suspension mechanism includes at least two sets of L-shaped hooks, each L-shaped hook having a hinge shaft at the short side end. The columns have multiple mounting holes equidistantly spaced along the height direction. The hinge shaft passes through the mounting holes and is threaded with a locking nut at the shaft end.

[0007] The long side of the L-shaped hook is covered with an anti-slip insulating layer with a thickness of ≥5mm, and the anti-slip insulating layer is a composite layer of silicone rubber and epoxy resin.

[0008] The base has a matrix of threaded holes on its top surface, which supports the installation of multiple columns.

[0009] As a preferred embodiment of the insulating ladder placement bracket for thermal power plants according to this utility model, the column is composed of multiple hollow tube sections. Each hollow tube section has a convex snap-fit ​​block and a concave snap-fit ​​groove processed at its upper and lower ends, respectively. Adjacent hollow tube sections are nested and interlocked by the convex snap-fit ​​block and the concave snap-fit ​​groove, and the connection is fastened by a U-shaped nylon clamp. The outer wall of the convex snap-fit ​​block and the inner wall of the concave snap-fit ​​groove are provided with an alumina ceramic insulating coating. The thickness of the alumina ceramic insulating coating is 0.2-0.3mm, and the surface roughness Ra≤3.2μm.

[0010] As a preferred embodiment of the insulating ladder placement bracket for thermal power plants according to this utility model, the column and the base are connected by a flange and connecting bolts, a butyl rubber insulating pad is provided between the flange and the base, and the surface of the connecting bolt is covered with a silicone rubber insulating sleeve.

[0011] As a preferred embodiment of the insulating ladder placement bracket for thermal power plants according to this utility model, the inner side of the long side of the L-shaped hook is provided with an arc-shaped metal limiting baffle. The surface of the arc-shaped metal limiting baffle is provided with hemispherical insulating rubber protrusions with a diameter of 8mm and a height of 4mm, and the center distance between adjacent protrusions is 15mm.

[0012] As a preferred embodiment of the insulating ladder placement bracket for thermal power plants according to this utility model, the bottom of the base is provided with insulating support feet, the end of the insulating support feet is embedded with a pressure sensor, and an audible and visual alarm indicator light is installed on the side of the base. The pressure sensor is electrically connected to the audible and visual alarm indicator light.

[0013] As a preferred embodiment of the insulating ladder placement bracket for thermal power plants according to this utility model, the top of the column is provided with a detachable polytetrafluoroethylene cap, the cap integrates a humidity detection module, and the humidity detection module is electrically connected to the audible and visual alarm indicator light.

[0014] As a preferred embodiment of the insulating ladder placement bracket for thermal power plants according to this utility model, the side of the column is provided with a specification marking area printed with fluorescent insulating coating, and the specification marking area is provided with scale lines and trapezoidal markings.

[0015] The beneficial effects of this utility model are:

[0016] 1. The upright is composed of multiple hollow tubes, which are interlocked by convex snap-fit ​​blocks and concave snap-fit ​​grooves, and the height of the upright can be adjusted according to actual needs; the matrix-style threaded hole group on the top surface of the base supports the flexible installation of multiple uprights, so that the rack can adapt to different usage scenarios and storage needs of insulated ladders (such as single ladders, A-frame ladders, and extension ladders).

[0017] 2. Through multiple insulation designs, such as the anti-slip insulation layer of the L-shaped hook, the alumina ceramic insulation coating at the column connection, the butyl rubber insulation pad connecting the column and the base, and the silicone rubber insulation sleeve, the insulation performance of the bracket is fully guaranteed, meeting the safety requirements of thermal power plants.

[0018] 3. The adjustable design of the L-shaped hook, the arc-shaped metal limit baffle and the hemispherical insulating rubber protrusions, as well as the stable connection of the column, ensure the stability of the insulated ladder suspension and prevent slippage and shaking; the insulating feet at the bottom of the base, the pressure sensor and the audible and visual alarm indicator, and the humidity detection module at the top of the column monitor the status of the rack and environmental factors in real time, and promptly alarm in case of abnormality, further ensuring safety during use.

[0019] 4. The specification marking area on the side of the column is printed with fluorescent insulating paint, making it easy to view the rack specification information; the overall structural design is reasonable and easy to operate, which helps to improve work efficiency and management level. Attached Figure Description

[0020] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0022] Figure 2 for Figure 1 A schematic diagram of the AA-direction structure.

[0023] Figure 3 This is a schematic diagram of the structure of the L-shaped hook and the anti-slip insulating layer of this utility model.

[0024] Figure 4 This is a top view of the base of this utility model.

[0025] Figure 5 This is a schematic diagram of the structure of the column of this utility model.

[0026] Figure 6 for Figure 2 A magnified structural diagram at point B in the middle.

[0027] The markings in the diagram are: 1. Base; 2. Column; 3. L-shaped hook; 4. Hinge shaft; 5. Mounting hole; 6. Locking nut; 7. Anti-slip insulation layer; 8. Matrix threaded hole group; 9. Hollow tube body; 10. Convex snap-fit ​​block; 11. Concave snap-fit ​​groove; 12. U-shaped nylon clamp; 13. Alumina ceramic insulating coating; 14. Flange; 15. Connecting bolt; 16. Butyl rubber insulating gasket; 17. Silicone rubber insulating sleeve; 18. Arc-shaped metal limit baffle; 19. Raised point; 20. Insulating support foot; 21. Pressure sensor; 22. Audible and visual alarm indicator light; 23. Cap; 24. Humidity detection module; 25. Specification marking area. Detailed Implementation

[0028] The present invention will be further described below with reference to the accompanying drawings and specific embodiments to aid in understanding its content. Unless otherwise specified, the methods used in this invention are conventional methods; the raw materials and apparatus used, unless otherwise specified, are conventional commercially available products.

[0029] Please see Figure 1-6 An insulated ladder placement bracket for a thermal power plant includes a base 1, at least two uprights 2 vertically mounted on the base 1, and a suspension mechanism fixed to the uprights 2. The suspension mechanism includes at least two sets of L-shaped hooks 3. Each L-shaped hook 3 has a hinge shaft 4 at the end of its short side. Multiple mounting holes 5 are equidistantly opened on the uprights 2 along the height direction. The hinge shaft 4 passes through the mounting holes 5 and is connected to a locking nut 6 by a threaded connection at the shaft end.

[0030] The long side of the L-shaped hook 3 is covered with an anti-slip insulating layer 7 with a thickness of ≥5mm. The anti-slip insulating layer 7 is a composite layer of silicone rubber and epoxy resin.

[0031] The top surface of the base 1 is provided with a matrix of threaded holes 8, which supports the installation of multiple columns 2.

[0032] In this embodiment: according to the specifications of the insulated ladder, the L-shaped hook 3 is adjusted by passing through the mounting hole 5 on the column 2 via the hinge shaft 4, and fixed with the locking nut 6, so that the hook can adapt to the suspension requirements of the insulated ladder; when it is necessary to adjust the height of the column 2, the multi-section hollow tube 9 is nested and engaged by the convex snap-fit ​​block 10 and the concave snap-fit ​​groove 11, and fastened with the U-shaped nylon clamp 12, so as to realize the flexible adjustment of the height of the column 2; the pressure sensor 21 at the end of the insulating support foot 20 at the bottom of the base 1 monitors the force on the insulating support foot 20 in real time. When the pressure is abnormal, the signal is transmitted to the audible and visual alarm indicator 22 to issue an audible and visual alarm; the humidity detection module 24 integrated in the polytetrafluoroethylene cap 23 at the top of the column 2 monitors the ambient humidity in real time. When the humidity exceeds the standard, the signal is transmitted to the audible and visual alarm indicator 22 to trigger the alarm; and through the multi-level insulation design, the current conduction path of the metal parts is blocked to ensure that the bracket can still be used safely in a live environment.

[0033] As a technical optimization of this utility model, the column 2 is composed of multiple hollow tubes 9. Each hollow tube 9 has a convex snap-fit ​​block 10 and a concave snap-fit ​​groove 11 processed at its upper and lower ends, respectively. Adjacent hollow tubes 9 are nested and interlocked by the convex snap-fit ​​block 10 and the concave snap-fit ​​groove 11, and the connection is fastened by a U-shaped nylon clamp 12. The outer wall of the convex snap-fit ​​block 10 and the inner wall of the concave snap-fit ​​groove 11 are provided with an alumina ceramic insulating coating 13. The thickness of the alumina ceramic insulating coating 13 is 0.2-0.3mm, and the surface roughness Ra≤3.2μm.

[0034] In this embodiment: the column 2 is composed of multiple hollow tubes 9, which allows for flexible height adjustment of the column 2. The adjacent tubes are nested by convex snap-fit ​​blocks 10 and concave snap-fit ​​grooves 11 to ensure structural stability. The U-shaped nylon clamps 12 bridge the segmented connection and are locked with nuts to enhance the stability of the connection between adjacent tubes, prevent the column 2 from loosening during use, improve shear resistance, and provide insulation. This also allows the bracket to adapt to different height requirements and ensures insulation safety.

[0035] As a technical optimization of this utility model, the column 2 and the base 1 are connected by a flange 14 and a connecting bolt 15. A butyl rubber insulating pad 16 is provided between the flange 14 and the base 1, and the surface of the connecting bolt 15 is covered with a silicone rubber insulating sleeve 17.

[0036] In this embodiment: flange 14, butyl rubber insulating gasket 16, and silicone rubber insulating sleeve 17 enhance the insulation performance of the connection between column 2 and base 1, block the metal conductive path, form an all-round insulation protection system, and ensure that the overall structure of the bracket is stable and the insulation is reliable.

[0037] As a technical optimization of this utility model, the inner side of the long side of the L-shaped hook 3 is provided with an arc-shaped metal limiting baffle 18. The surface of the arc-shaped metal limiting baffle 18 is provided with a hemispherical insulating rubber protrusion 19 with a diameter of 8mm and a height of 4mm, and the center distance between adjacent protrusions 19 is 15mm.

[0038] In this embodiment: when the insulated ladder beam is pressed into the L-shaped hook 3, the arc-shaped metal limiting baffle 18 is deformed by compression, and the frictional resistance is increased by the protrusions 19 to prevent the ladder from sliding and play a limiting role; by increasing the roughness of the contact surface, the frictional resistance is further increased to prevent the ladder from sliding due to vibration or external force and improve the stability of the suspension.

[0039] As a technical optimization of this utility model, the bottom of the base 1 is provided with an insulating support foot 20, the end of the insulating support foot 20 is embedded with a pressure sensor 21, and an audible and visual alarm indicator light 22 is installed on the side of the base 1. The pressure sensor 21 is electrically connected to the audible and visual alarm indicator light 22.

[0040] In this embodiment: multiple insulating feet 20 at the bottom of the base 1 ensure that the base 1 is placed stably, while the insulating material prevents current from being conducted through the base 1, ensuring safety; when the pressure value of a single insulating foot 20 exceeds the set threshold, the audible and visual alarm indicator 22 triggers a red flashing alarm, reminding the operator that the rack is in an unstable state, so as to adjust or check it in time, avoid safety accidents caused by the tilting or collapse of the base 1, and realize intelligent safety monitoring.

[0041] Pressure sensor 21 is a microelectromechanical system (MEMS) pressure sensor.

[0042] As a technical optimization of this utility model, the top of the column 2 is provided with a detachable polytetrafluoroethylene cap 23, and the cap 23 integrates a humidity detection module 24, which is electrically connected to the audible and visual alarm indicator 22.

[0043] In this embodiment: the sensor probe extends to the outer surface of the cap 23, and the detection data is transmitted to the audible and visual alarm indicator 22 via Bluetooth module. When the ambient humidity is >85% RH, the audible and visual alarm indicator 22 will activate a yellow constant-on alarm to remind the operator that the current ambient humidity is high, so as to prevent the insulation performance from being affected by moisture and ensure that the equipment is used in a safe humidity environment.

[0044] As a technical optimization of this utility model, the side of the column 2 is provided with a specification marking area 25 printed with fluorescent insulating coating, and the specification marking area 25 is provided with scale lines and trapezoidal markings.

[0045] In this embodiment: the specification marking area 25 on the side of the column 2 is printed with fluorescent insulating coating, which makes it easy to view the rack specification information, facilitates use and management, and improves work efficiency.

[0046] Working principle and usage process of this utility model:

[0047] Based on actual usage requirements, select an appropriate number of columns 2. Install the columns 2 onto the base 1 using the matrix-style threaded hole group 8 on the top surface of the base 1, along with flanges 14 and connecting bolts 15. Place a butyl rubber insulating pad 16 between the flange 14 and the base 1, and cover the connecting bolts 15 with silicone rubber insulating sleeves 17 to ensure a stable connection and good insulation. If the height of the columns 2 needs adjustment, sequentially interlock multiple hollow tube sections 9 using convex snap-fit ​​blocks 10 and concave snap-fit ​​grooves 11. Secure the connection of each hollow tube section 9 with U-shaped nylon clamps 12. After adjusting to the appropriate height, install a PTFE cap 23 at the top of the column 2. Insert the hinge shaft 4 of the L-shaped hook 3 through the mounting hole 5 at a suitable position on the column 2. Adjust the hook angle according to the specifications of the insulated ladder and secure it with a locking nut 6 to ensure the L-shaped hook 3 is installed correctly. The ladder is securely mounted at the correct angle. It is hung on the L-shaped hook 3, with the arc-shaped metal limiting baffle 18 and hemispherical insulating rubber protrusions 19 on the inner side of the long side restricting its position and preventing swaying. The level of the bracket is adjusted via the insulating feet 20. The pressure sensor 21 monitors the force on the insulating feet 20 in real time. When the pressure is abnormal, the audible and visual alarm indicator 22 sounds an alarm, prompting staff to check and adjust. The humidity detection module 24 monitors the ambient humidity in real time. When the humidity exceeds the standard, the audible and visual alarm indicator 22 triggers an alarm, reminding staff to take appropriate measures to ensure the bracket is used in a suitable environment. Staff can view the bracket specifications through the specification marking area 25 on the side of the column 2 for convenient use and management. During use, the status of each component of the bracket should be checked regularly to ensure its normal operation and safety performance.

[0048] In the description of this utility model, it should be understood that the terms "left", "right", "up", "down", "top", "bottom", "front", "back", "inner", "outer", "back", "middle", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0049] However, the above description is only a specific embodiment of this utility model and should not be construed as limiting the scope of implementation of this utility model. Therefore, any substitution of equivalent components or equivalent changes and modifications made in accordance with the scope of protection of this utility model should still fall within the scope of the claims of this utility model.

Claims

1. An insulating ladder placing hanger for thermal power plants, comprising a base (1), not less than two vertical columns (2) arranged vertically on the base (1), and a suspension mechanism fixed to the columns (2), characterized in that: The suspension mechanism includes at least two sets of L-shaped hooks (3), each L-shaped hook (3) has a hinge shaft (4) at the end of its short side, and the column (2) has multiple mounting holes (5) equidistantly spaced along the height direction. The hinge shaft (4) passes through the mounting hole (5) and is connected to a locking nut (6) by a threaded connection at the shaft end. The long side of the L-shaped hook (3) is covered with an anti-slip insulating layer (7) with a thickness of ≥5mm. The anti-slip insulating layer (7) is a composite layer of silicone rubber and epoxy resin. The base (1) has a matrix of threaded holes (8) on its top surface to support the installation of multiple columns (2).

2. The insulating ladder stand for a thermal power plant according to claim 1, characterized in that: The column (2) is composed of multiple hollow tubes (9). Each hollow tube (9) has a convex snap-fit ​​block (10) and a concave snap-fit ​​groove (11) processed at its upper and lower ends respectively. Adjacent hollow tubes (9) are nested and interlocked by the convex snap-fit ​​block (10) and the concave snap-fit ​​groove (11), and the connection is fastened by a U-shaped nylon clamp (12). The outer wall of the convex snap-fit ​​block (10) and the inner wall of the concave snap-fit ​​groove (11) are provided with an alumina ceramic insulating coating (13). The thickness of the alumina ceramic insulating coating (13) is 0.2-0.3mm, and the surface roughness Ra≤3.2μm.

3. The insulating ladder stand for a thermal power plant according to claim 1, characterized in that: The column (2) and the base (1) are connected by a flange (14) and connecting bolts (15). A butyl rubber insulating pad (16) is provided between the flange (14) and the base (1), and the surface of the connecting bolt (15) is covered with a silicone rubber insulating sleeve (17).

4. The insulating ladder stand for a thermal power plant according to claim 1, characterized in that: The L-shaped hook (3) has an arc-shaped metal limiting baffle (18) on the inner side of its long side. The surface of the arc-shaped metal limiting baffle (18) has a hemispherical insulating rubber protrusion (19) with a diameter of 8 mm and a height of 4 mm. The center distance between adjacent protrusions (19) is 15 mm.

5. A mounting bracket for an insulated ladder in a thermal power plant according to claim 1, characterized in that: The base (1) has an insulating support foot (20) at the bottom, and a pressure sensor (21) is embedded at the end of the insulating support foot (20). An audible and visual alarm indicator (22) is installed on the side of the base (1), and the pressure sensor (21) is electrically connected to the audible and visual alarm indicator (22).

6. The insulating ladder stand hanger for a thermal power plant as claimed in claim 1 wherein: The top of the column (2) is provided with a detachable polytetrafluoroethylene cap (23), and the cap (23) integrates a humidity detection module (24) for real-time monitoring of ambient humidity. The humidity detection module (24) is electrically connected to the audible and visual alarm indicator (22).

7. The insulating ladder hanger for a thermal power plant according to claim 1, characterized in that: The side of the column (2) is provided with a specification marking area (25) printed with fluorescent insulating coating, and the specification marking area (25) is provided with scale lines and trapezoidal markings.

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