Glue pouring shunting device

By installing a glue filling diversion device on the glue filling machine, the volume or weight of the adhesive is measured using the shunt tube and measuring cup, the AB glue ratio monitoring problem is solved, and the sealing effect and stability of the photovoltaic junction box are improved.

CN119114363APending Publication Date: 2024-12-13HEFEI GCL SYST INTEGRATION NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202411185995.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2024-12-13

AI Technical Summary

Technical Problem

The prior art is difficult to accurately monitor the ratio of A and B glues of A and B glues, resulting in uneven potting and affecting the sealing effect and stability of photovoltaic junction boxes.

Method used

Design a glue filling and diversion device, which is installed at the outlet valve of the glue filling machine, corresponds to the outlet port one by one through a variety of shunt pipes, ensure that each adhesive flows into a separate shunt pipe, and use a measuring cup to measure the volume or weight. Achieve accurate proportions of adhesives.

Benefits of technology

The precise ratio monitoring of A glue and B glue is achieved, ensuring uniform mixing of adhesives, improving the quality and stability of potting, and extending the service life of photovoltaic junction boxes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a glue pouring shunting device, which comprises a mounting seat used for being mounted at a glue outlet valve of a glue pouring machine, and the glue outlet valve is provided with glue outlets of a plurality of adhesives; and the flow dividing pipes are arranged on the mounting seat, and the flow dividing pipes are provided with a plurality of flow dividing pipes so as to be in one-to-one correspondence with the adhesive outlets of the plurality of adhesives respectively. When the proportion of multiple adhesives needs to be monitored, an original mixing pipe is detached and replaced with the adhesive filling and flow dividing device, the mounting base is mounted at the adhesive outlet valve, the adhesive outlet valve is provided with adhesive outlets for the multiple adhesives, the mounting base is provided with multiple flow dividing pipes, and the multiple flow dividing pipes correspond to the adhesive outlets for the multiple adhesives one to one; according to the utility model, each adhesive respectively flows into an independent flow dividing pipe, and a plurality of measuring cups are used for receiving the adhesives flowing out of the plurality of flow dividing pipes, so that the accurate ratio of the plurality of adhesives is obtained.
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Description

Technical Field

[0001] The present disclosure relates to the technical field of glue filling machines, and in particular to a glue filling diversion device. Background Art

[0002] The photovoltaic junction box is a connecting device between the solar cell array and the solar charging control device. Its main function is to connect and protect the solar photovoltaic components and connect the electricity generated by the solar cells to the external circuit. The core component inside the junction box is the diode. The diode is easily broken down by static electricity during outdoor use, which may cause damage to the junction box. The main way to solve this problem is to seal the junction box with AB glue to prevent the influence of external static electricity on the diode.

[0003] AB is a two-component silicone. Glue A needs to be fully stirred and evenly mixed with glue B in a certain ratio before it can be cured normally. Therefore, it is necessary to regularly monitor the ratio of glue A and glue B to prevent batch non-curing due to ratio differences in AB glue. However, in the related art, glue A and glue B mix and flow out, and it is difficult to accurately monitor the ratio of glue A and glue B. Summary of the invention

[0004] The purpose of the present disclosure is to provide a glue pouring and diverting device, which can solve the above-mentioned technical problems.

[0005] In order to achieve the above-mentioned purpose, the present disclosure provides a glue filling diversion device, including: a mounting seat, used to be installed at the glue outlet valve of a glue filling machine, the glue outlet valve is provided with a plurality of glue outlets for adhesives; and a diversion pipe, arranged on the mounting seat, the diversion pipe is provided with a plurality of glue outlets corresponding one by one to the plurality of glue outlets of the adhesives.

[0006] Optionally, one end of the mounting seat used for connecting with the glue discharging valve is provided with a plurality of partition chambers, each of the partition chambers corresponds to one of the adhesives, and each of the partition chambers is connected to the shunt pipe.

[0007] Optionally, one end of the diverter tube extends into the partition cavity and is flush with the bottom surface of the partition cavity, and the other end extends out of the mounting seat toward an end away from the glue outlet valve.

[0008] Optionally, the adhesive includes a first component glue and a second component glue, the glue outlet includes a first glue outlet and a second glue outlet, the diverter pipe includes a first glue outlet pipe and a second glue outlet pipe, the first glue outlet pipe corresponds to the first glue outlet, and the second glue outlet pipe corresponds to the second glue outlet.

[0009] Optionally, the first glue outlet is arranged at the center of the glue outlet valve, and a plurality of second glue outlets are provided, and the plurality of second glue outlets are circumferentially arranged on the outside of the first glue outlet, and the partition chamber includes a first partition chamber and a second partition chamber, and the first partition chamber is arranged at the center of the mounting seat to correspond to the first glue outlet, and the second partition chamber is circumferentially arranged on the outside of the first partition chamber to correspond to the second glue outlet.

[0010] Optionally, the number of the first glue outlet pipes is less than the number of the second glue outlet pipes.

[0011] Optionally, a diameter of the first glue outlet pipe is smaller than a diameter of the second glue outlet pipe.

[0012] Optionally, an angle between a glue outlet end of the first glue outlet pipe and a glue outlet end of the second glue outlet pipe is α, and 0°<α<90°.

[0013] Optionally, an end portion of the glue dispensing valve is provided with an external thread, an inner wall of the second separation chamber is provided with an internal thread, and the second separation chamber is threadedly connected to the glue dispensing valve.

[0014] Optionally, the glue pouring and diverting device is used to be installed on a glue pouring machine for pouring glue into a photovoltaic junction box.

[0015] Through the above technical scheme, when it is necessary to monitor the ratio of multiple adhesives, the original mixing tube is removed and replaced with the glue filling and diverting device disclosed in the present invention, and the mounting seat is installed at the glue outlet valve. The glue outlet valve is provided with glue outlets for multiple adhesives, and the mounting seat is provided with multiple diverter tubes. The multiple diverter tubes correspond to the glue outlets of the multiple adhesives one by one, so that each adhesive flows into a separate diverter tube respectively, and multiple measuring cups are used to collect the adhesives flowing out of the multiple diverter tubes to obtain the accurate ratio of the multiple adhesives.

[0016] Other features and advantages of the present disclosure will be described in detail in the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the present disclosure and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present disclosure but do not constitute a limitation of the present disclosure. In the accompanying drawings: Figure 1 It is a structural schematic diagram of the glue pouring and diverting device in the present disclosure; Figure 2 is a cross-sectional view of the glue pouring and diverting device disclosed in the present invention; Figure 3 is a bottom view of the glue dispensing valve in the present disclosure; Figure 4 It is a schematic diagram of the installation of the glue filling and diversion device disclosed in the present invention.

[0018] Description of Reference Numerals 1. Mounting seat; 2. Diverter pipe; 21. First glue outlet pipe; 22. Second glue outlet pipe; 3. Partition chamber; 31. First partition chamber; 32. Second partition chamber; 4. Glue outlet valve; 41. Glue outlet; 411. First glue outlet; 412. Second glue outlet. DETAILED DESCRIPTION

[0019] The specific implementation of the present disclosure is described in detail below in conjunction with the accompanying drawings. It should be understood that the specific implementation described herein is only used to illustrate and explain the present disclosure, and is not used to limit the present disclosure.

[0020] In the present disclosure, unless otherwise stated, the directional words used, such as "top" and "bottom", generally refer to the top and bottom of the corresponding component in the direction of gravity when in use, and "inside" and "outside" refer to the inside and outside relative to the outline of the component or structure itself. In addition, it should be noted that the terms used, such as "first" and "second", etc., are used to distinguish one element from another element and do not have order and importance. In addition, in the description with reference to the drawings, the same mark in different drawings represents the same element.

[0021] like Figure 1-4 As shown, the present disclosure provides a glue dispensing and diverting device, comprising: a mounting seat 1, used to be mounted on a glue outlet valve 4 of a glue dispensing machine, the glue outlet valve 4 being provided with glue outlets 41 for a variety of adhesives; and a diverter pipe 2, arranged on the mounting seat 1, the diverter pipe 2 being provided with a variety of glue outlets 41 corresponding one-to-one to the glue outlets 41 of the various adhesives.

[0022] In the related art, multiple adhesives need to be mixed evenly before they can be cured normally, so a mixing tube is installed at the glue outlet valve 4 to mix the multiple adhesives and then flow them out. However, this cannot accurately monitor the ratio of the multiple adhesives, and one can only wait for a period of time to observe the curing of the adhesives, which is slow. Therefore, when it is necessary to monitor the ratio of multiple adhesives, the original mixing tube is removed and replaced with the glue filling and diverting device disclosed in the present invention, and the mounting seat 1 is installed at the glue outlet valve 4. The glue outlet valve 4 is provided with a glue outlet 41 for multiple adhesives, and the mounting seat 1 is provided with a plurality of diverter tubes 2. The multiple diverter tubes 2 correspond to the glue outlets 41 for multiple adhesives one by one, so that each adhesive flows into a separate diverter tube 2 respectively, and multiple measuring cups are used to catch the adhesives flowing out of the multiple diverter tubes 2. By measuring the volume or weight of the adhesive in each measuring cup, the accurate ratio of the multiple adhesives can be obtained.

[0023] As an optional implementation, Figure 1-2As shown, one end of the mounting seat 1 connected to the glue outlet valve 4 is provided with a plurality of partition chambers 3, each of which corresponds to an adhesive. Each of the partition chambers 3 is connected to a diversion tube 2, and each adhesive flows into a separate partition chamber 3 to separate different adhesives to prevent mixing of multiple adhesives. The adhesive in the partition chamber 3 flows out through the diversion tube 2.

[0024] Alternatively, if Figure 2 As shown, one end of the shunt tube 2 extends into the partition chamber 3 and is flush with the bottom surface of the partition chamber 3 to ensure that the adhesive in the partition chamber 3 can all flow smoothly into the shunt tube 2 to prevent the end surface of the shunt tube 2 from exceeding the surface of the adhesive and preventing the adhesive from flowing out. The other end extends out of the mounting seat 1 toward the end away from the glue outlet valve 4 to facilitate the next step of receiving the adhesive.

[0025] Alternatively, if Figure 1-2 As shown, the adhesive includes a first component adhesive and a second component adhesive, the adhesive outlet 41 includes a first adhesive outlet 411 and a second adhesive outlet 412, the diverter pipe 2 includes a first adhesive outlet pipe 21 and a second adhesive outlet pipe 22, the first adhesive outlet pipe 21 corresponds to the first adhesive outlet 411, and the second adhesive outlet pipe 22 corresponds to the second adhesive outlet 412, the adhesive is a two-component adhesive, that is, AB adhesive, which is divided into A adhesive and B adhesive, the B adhesive flows out through the first adhesive outlet 411 and flows into the first adhesive outlet pipe 21, and the A adhesive flows out through the second adhesive outlet 412 and flows into the second adhesive outlet pipe 22.

[0026] Alternatively, if Figure 1 and Figure 3 As shown, the first glue outlet 411 is arranged at the center of the glue outlet valve 4, and a plurality of second glue outlets 412 are provided, and the plurality of second glue outlets 412 are circumferentially arranged on the outside of the first glue outlet 411, and the partition chamber 3 includes a first partition chamber 31 and a second partition chamber 32, and the first partition chamber 31 is arranged at the center of the mounting seat 1 to correspond to the first glue outlet 411, and the second partition chamber 32 is circumferentially arranged on the outside of the first partition chamber 31 to correspond to the second glue outlet 412, and the partition chamber 3 includes a first partition chamber 31 and a second partition chamber 32, which correspond to the first glue outlet 411 and the second glue outlet 412 respectively, and the adhesive flowing out of the plurality of second glue outlets 412 enters the second partition chamber 32 and then flows out from the second glue outlet pipe 22, so that each second glue outlet 412 does not need to be connected to a second glue outlet pipe 22.

[0027] As an optional implementation, Figure 1As shown, the number of first glue outlet pipes 21 is less than the number of second glue outlet pipes 22, because the ratio of glue A to glue B is usually 6:1, and glue A and glue B need to be collected at the same time to monitor the ratio of glue A to glue B. Therefore, glue A needs to flow out more, so the number of second glue outlet pipes 22 is larger, and the glue output of glue A and glue B is controlled by the glue outlet valve 4. For example, one first glue outlet pipe 21 is provided, and two second glue outlet pipes 22 are provided. The two second glue outlet pipes 22 are arranged adjacent to each other, and the second glue outlet pipe 22 is separately arranged from the first glue outlet pipe 21 to facilitate the collection of the measuring cup.

[0028] As an optional implementation, the diameter of the first glue outlet pipe 21 is smaller than that of the second glue outlet pipe 22, also because more glue A needs to flow out. For example, the diameter of the second glue outlet pipe 22 is 4mm-8mm, and the diameter of the first glue outlet pipe 21 is 1mm-3mm.

[0029] As an optional implementation, Figure 2 As shown, the angle between the glue outlet end of the first glue outlet pipe 21 and the glue outlet end of the second glue outlet pipe 22 is α, and 0°<α<90°. For example, α can be 30°, 45°, 60°, etc., so that there is a certain angle between the first glue outlet pipe 21 and the second glue outlet pipe 22, which is convenient for using a measuring cup to take.

[0030] As an optional embodiment, the end of the glue outlet valve 4 is provided with an external thread, and the inner wall of the second partition chamber 32 is provided with an internal thread. The second partition chamber 32 is threadedly connected to the glue outlet valve 4. After the connection, the first partition chamber 31 is plugged into the first glue outlet 411. The threaded connection facilitates the installation and disassembly of the glue filling and separation device.

[0031] As an optional implementation, the glue pouring and diversion device is used to be installed on a glue pouring machine for pouring glue for the photovoltaic junction box. Because the core component inside the photovoltaic junction box is a diode, the diode is easily susceptible to static electricity breakdown during outdoor use, which may cause damage to the photovoltaic junction box. Therefore, it is necessary to seal the photovoltaic junction box with AB glue to prevent the influence of external static electricity on the diode. Because AB glue is curable and has the ability to resist stretching, vibration and impact, and has excellent weather resistance, heat resistance, cold resistance, and hydrophobicity, AB glue is selected for sealing and pouring the photovoltaic junction box.

[0032] In actual use, when it is necessary to monitor the ratio of multiple adhesives, the original mixing tube is removed and replaced with the glue filling and diversion device disclosed in the present invention, and the mounting seat 1 is installed on the glue outlet valve 4 through a thread. After the test is completed, the glue filling and diversion device is removed and the mixing tube is reinstalled to allow the glue filling machine to continue to work normally. The used glue filling and diversion device is immersed in a solvent such as alcohol to dissolve the residual adhesive in the diversion tube 2 to avoid affecting the next use.

[0033] The preferred embodiments of the present disclosure are described in detail above in conjunction with the accompanying drawings; however, the present disclosure is not limited to the specific details in the above embodiments. Within the technical concept of the present disclosure, a variety of simple modifications can be made to the technical solution of the present disclosure, and these simple modifications all fall within the protection scope of the present disclosure.

[0034] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, the present disclosure will not further describe various possible combinations.

[0035] In addition, various embodiments of the present disclosure may be arbitrarily combined, and as long as they do not violate the concept of the present disclosure, they should also be regarded as the contents disclosed by the present disclosure.

Claims

1. A glue filling and diversion device, It is characterized in that include: A mounting seat, used for mounting on a glue dispensing machine's glue dispensing valve, the glue dispensing valve being provided with glue dispensing ports for a variety of adhesives; as well as The shunt pipe is arranged on the mounting seat, and the shunt pipe is provided with multiple types to correspond one by one to the glue outlets of the multiple adhesives respectively.

2. The glue pouring and diverting device according to claim 1, It is characterized in that One end of the mounting seat used for connecting with the glue discharging valve is provided with a plurality of partition chambers, each of the partition chambers corresponds to one of the adhesives, and each of the partition chambers is connected to the diverter pipe.

3. The glue pouring and diverting device according to claim 2, It is characterized in that One end of the diverter tube extends into the partition cavity and is flush with the bottom surface of the partition cavity, and the other end extends out of the mounting seat toward an end away from the glue dispensing valve.

4. The glue pouring and diverting device according to claim 2, It is characterized in that The adhesive includes a first component glue and a second component glue, the glue outlet includes a first glue outlet and a second glue outlet, the diverter pipe includes a first glue outlet pipe and a second glue outlet pipe, the first glue outlet pipe corresponds to the first glue outlet, and the second glue outlet pipe corresponds to the second glue outlet.

5. The glue pouring and diverting device according to claim 4, It is characterized in that The first glue outlet is arranged at the center of the glue outlet valve, and a plurality of second glue outlets are provided, and the plurality of second glue outlets are circumferentially arranged on the outside of the first glue outlet. The partition chamber includes a first partition chamber and a second partition chamber. The first partition chamber is arranged at the center of the mounting seat to correspond to the first glue outlet, and the second partition chamber is circumferentially arranged on the outside of the first partition chamber to correspond to the second glue outlet.

6. The glue pouring and diverting device according to claim 4, It is characterized in that The number of the first glue outlet pipes is less than the number of the second glue outlet pipes.

7. The glue pouring and diverting device according to claim 4, It is characterized in that The diameter of the first rubber outlet pipe is smaller than the diameter of the second rubber outlet pipe.

8. The glue pouring and diverting device according to claim 4, It is characterized in that The angle between the glue outlet end of the first glue outlet pipe and the glue outlet end of the second glue outlet pipe is α, and 0°<α<90°.

9. The glue pouring and diverting device according to claim 5, It is characterized in that The end of the glue discharging valve is provided with an external thread, the inner wall of the second separation chamber is provided with an internal thread, and the second separation chamber is threadedly connected to the glue discharging valve.

10. The glue pouring and diverting device according to claim 1, It is characterized in that The glue pouring and diverting device is used to be installed on a glue pouring machine for pouring glue into a photovoltaic junction box.