Efficient curling device for controlling product quality and working method thereof

Abstract

The invention relates to an efficient curling device for controlling product quality, which comprises a rack, a lifting seat body is arranged on the rack, a swinging seat body is hinged to the lifting seat body, a flattening roller is mounted on one swinging side of the swinging seat body, a separating shaft is mounted on the other swinging side of the swinging seat body, and a rolling roller is mounted on the separating shaft. A plurality of isolation shaft rings are distributed on a shaft body of the separation shaft at intervals in the axial direction of the separation shaft, and a curling shaft is installed on the portion, below the flattening roller and the separation shaft, of the rack. The rolling-out roll and the separating shaft which can be switched are arranged, so that the device can be simultaneously suitable for curling of straight-pulling finished product strips and thick material split strips, the working efficiency is improved, and the working process is stable.

Description

Technical Field

[0001] The invention relates to a high-efficiency curling device for controlling product quality and a working method thereof, and relates to the field of strip curling equipment. Background Art

[0002] In the production process of aluminum strip, aluminum strip products are divided into straight-drawn finished products and thick-material split strips. The straight-drawn finished product is a whole strip, and the thick-material split strip is a whole strip cut into multiple separate strips. When the straight-drawn finished product and the thick-material split strip are respectively wound through the coiling shaft of the coiling machine, both the straight-drawn finished product and the thick-material split strip need to be rolled by rollers to make the surface of the coil flat. However, when the flattening roller acts on the thick-material split strip, the flattening roller cannot solve the mutual interference problem between adjacent separate strip coils on the coiling shaft, resulting in low coiling efficiency. Summary of the invention

[0003] In view of the deficiencies in the prior art, the technical problem to be solved by the present invention is to provide a high-efficiency curling device for controlling product quality and a working method thereof.

[0004] In order to solve the above technical problems, the technical solution of the present invention is: an efficient curling device for controlling product quality, comprising a frame, a lifting seat body is arranged on the frame, a swing seat body is hinged on the lifting seat body, the swing seat body is provided with a flattening roller on one side of its swing direction and a separation shaft on the other side of its swing direction, the shaft body of the separation shaft is provided with a plurality of isolation shaft rings spaced apart along its axial direction, and a curling shaft is installed on the frame below the flattening roller and the separation shaft.

[0005] Preferably, a vertical guide rod is fixedly connected to the top of the lifting seat body, and the guide rod is vertically penetrated into a guide hole opened on the frame.

[0006] Preferably, a piston rod of a cylinder is fixedly connected to the top of the lifting seat body, and a cylinder body of the cylinder is fixedly connected to the frame.

[0007] Preferably, a swing motor is installed on the lifting seat body, and the output shaft of the swing motor is coaxially fixedly connected with the hinge shaft of the swing seat body to drive the swing seat body to swing back and forth in forward and reverse rotations.

[0008] Preferably, the swing seat body is in a "Y" shape.

[0009] Preferably, the middle rod section of the swing seat body faces upward and is hinged to the lifting seat body, and the two inclined rod sections of the swing seat body face downward, the inclined rod section on the left is installed with a flattening roller, and the inclined rod section on the right is installed with a separation shaft.

[0010] Preferably, the axial directions of the flattening roller, the separation axis and the curling axis are parallel to each other.

[0011] Preferably, the outer diameter of the isolation shaft ring is larger than the outer diameter of the separation shaft.

[0012] Preferably, the frame is a frame of a crimping machine, and the crimping shaft is driven to rotate by an internal power system of the crimping machine.

[0013] A working method of an efficient crimping device for controlling product quality is carried out in the following steps: (1) When producing straight-drawn finished strips, a whole strip is delivered and wound on the coiling shaft. At the same time, the swing seat is swung to adjust so that the flattening roller contacts the outer periphery of the strip coil. As the outer diameter of the strip coil gradually increases, the lifting seat is adjusted to rise adaptively so that the flattening roller always contacts the outer periphery of the strip coil, ensuring the flatness of the coil surface and improving the coiling quality. (2) When producing thick strips, multiple strips are delivered and wound on the winding shaft. At the same time, the swing seat is swung to make the shaft of the separation shaft contact the outer periphery of each strip roll, and the isolation shaft ring isolates the adjacent strip rolls to avoid mutual influence. As the outer diameter of each strip roll gradually increases, the lifting seat is adaptively adjusted to rise, so that the shaft of the separation shaft always contacts the outer periphery of each strip roll, ensuring the flatness of the surface of the strip roll and improving the curling quality.

[0014] Compared with the prior art, the present invention has the following beneficial effects: the efficient curling device for controlling product quality has a simple structure and is provided with switchable flattening rollers and a separation shaft.

[0015] When producing straight-drawn finished strips, a whole strip is conveyed and wound on the coiling shaft. At the same time, the swing seat is swung and adjusted to make the flattening roller contact the outer periphery of the strip coil. As the outer diameter of the strip coil gradually increases, the lifting seat is adaptively adjusted to rise so that the flattening roller always contacts the outer periphery of the strip coil, ensuring the flatness of the coil surface and improving the curling quality.

[0016] When producing thick material strips, multiple separated strips are conveyed and wound on the winding shaft. At the same time, the swing seat body swings and adjusts so that the shaft body of the separation shaft contacts the outer periphery of each strip roll, and the isolation shaft ring isolates adjacent strip rolls to avoid mutual influence. As the outer diameter of each strip roll gradually increases, the lifting seat body makes adaptive upward adjustment so that the shaft body of the separation shaft always contacts the outer periphery of each strip roll, thereby ensuring the flatness of the surface of the split strip roll and improving the curling quality.

[0017] It can be used for both straight-drawn finished strips and thick-slit strips, which improves work efficiency and stabilizes the working process.

[0018] The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 Schematic diagram of the structure of an embodiment of the present invention.

[0020] Figure 2 The working state of the embodiment of the present invention is shown as follows Figure 1 .

[0021] Figure 3 The working state of the embodiment of the present invention is shown as follows Figure 2 .

[0022] Figure 4 It is a three-dimensional diagram of the flattening roller, separation shaft and curling shaft. DETAILED DESCRIPTION

[0023] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

[0024] It should be noted that the following detailed descriptions are exemplary and are intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which the present application belongs.

[0025] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0026] like Figures 1 to 4 As shown, this embodiment provides an efficient curling device for controlling product quality, including a frame 1, on which a lifting seat body 2 is arranged, on which a swing seat body 3 is hinged, and the swing seat body is provided with a flattening roller 4 on one side of its swing direction and a separation shaft 5 on the other side of its swing direction, and the shaft body 51 of the separation shaft is provided with a plurality of coaxial isolation shaft rings 52 spaced apart along its axial direction, and the frame is provided with a curling shaft 6 below the flattening roller and the separation shaft.

[0027] In the embodiment of the present invention, a vertical guide rod 7 is fixedly connected to the top of the lifting seat body, and the guide rod is vertically penetrated into a guide hole opened on the frame.

[0028] In the embodiment of the present invention, a piston rod 81 of a cylinder 8 is fixedly connected to the top of the lifting seat body, and the cylinder body of the cylinder is fixedly connected to the frame.

[0029] In the embodiment of the present invention, a swing motor 9 is fixedly mounted on the lifting seat body, the output shaft of the swing motor is coaxially fixedly connected to the hinge shaft of the swing seat body, the hinge shaft is fixedly connected to the swing seat body, and the swing motor is used to drive the swing seat body to swing back and forth in forward and reverse rotation.

[0030] In the embodiment of the present invention, the shape of the swing seat body is a "Y" shape.

[0031] In the embodiment of the present invention, the middle rod section 31 of the swing seat body faces upward and is hinged to the lifting seat body, and the two inclined rod sections 32 of the swing seat body face downward. The inclined rod section on the left is installed with a flattening roller, and the inclined rod section on the right is installed with a separation shaft.

[0032] In the embodiment of the present invention, the axial directions of the flattening roller, the separation axis and the curling axis are all parallel to each other.

[0033] In the embodiment of the present invention, the outer diameter of the isolation shaft ring is larger than the outer diameter of the separation shaft.

[0034] In the embodiment of the present invention, the frame is a frame of a crimping machine, and the crimping shaft is driven to rotate by an internal power system of the crimping machine.

[0035] A method for operating a high-efficiency crimping device for controlling product quality is carried out in the following steps: (1) When producing the straight-drawn finished strip 10, a whole strip delivered is wound on the coiling shaft. At the same time, the swing seat body swings and adjusts so that the flattening roller contacts the outer periphery of the strip coil. As the outer diameter of the strip coil gradually increases, the lifting seat body makes an adaptive upward adjustment so that the flattening roller always contacts the outer periphery of the strip coil, thereby ensuring the flatness of the coil surface and improving the coiling quality. (2) When producing thick material strips 11, the multiple strips delivered are wound on the winding shaft. At the same time, the swing seat is swung to make the shaft of the separation shaft contact the outer periphery of each strip roll, and the isolation shaft ring isolates the adjacent strip rolls from each other to avoid mutual interference. As the outer diameter of each strip roll gradually increases, the lifting seat is adaptively adjusted to rise, so that the shaft of the separation shaft always contacts the outer periphery of each strip roll, thereby ensuring the flatness of the surface of the strip roll and improving the curling quality.

[0036] The above is only a preferred embodiment of the present invention, and does not limit the present invention in other forms. Any technician familiar with the profession may use the above disclosed technical content to change or modify it into an equivalent embodiment with equivalent changes. However, any simple modification, equivalent change and modification made to the above embodiment according to the technical essence of the present invention without departing from the technical solution of the present invention still belongs to the protection scope of the technical solution of the present invention.

Claims

1. An efficient crimping device for controlling product quality, characterized in that: The invention comprises a frame, on which a lifting seat body is arranged, on which a swing seat body is hinged, and on which a flattening roller is installed on one side of the swinging direction of the swinging seat body, and on which a separation shaft is installed on the other side of the swinging direction of the swinging seat body, and on which a shaft body of the separation shaft is provided with a plurality of isolating shaft rings spaced apart along its axial direction, and on which a curling shaft is installed below the flattening roller and the separation shaft.

2. The high-efficiency curling device for controlling product quality according to claim 1, characterized in that: A vertical guide rod is fixedly connected to the top of the lifting seat body, and the guide rod is vertically penetrated into a guide hole opened on the frame.

3. The high-efficiency curling device for controlling product quality according to claim 1, characterized in that: The top of the lifting seat body is fixedly connected with a piston rod of a cylinder, and the cylinder body of the cylinder is fixedly connected to the frame.

4. The high-efficiency curling device for controlling product quality according to claim 1, characterized in that: The lifting seat body is equipped with a swing motor, the output shaft of which is coaxially fixedly connected with the hinge shaft of the swing seat body, so as to drive the swing seat body to swing back and forth in forward and reverse directions.

5. The high-efficiency crimping device for controlling product quality according to claim 1, characterized in that: The shape of the swing seat body is a "Y" shape.

6. The high-efficiency crimping device for controlling product quality according to claim 5, characterized in that: The middle rod section of the swing seat body faces upward and is hinged to the lifting seat body, and the two inclined rod sections of the swing seat body face downward, the inclined rod section on the left side is equipped with a flattening roller, and the inclined rod section on the right side is equipped with a separation shaft.

7. The high-efficiency crimping device for controlling product quality according to claim 1, characterized in that: The axial directions of the flattening roller, the separation axis and the curling axis are all parallel to each other.

8. The high-efficiency crimping device for controlling product quality according to claim 1, characterized in that: The outer diameter of the isolation shaft ring is larger than the outer diameter of the separation shaft.

9. The high-efficiency crimping device for controlling product quality according to claim 1, characterized in that: The frame is a frame of a crimping machine, and the crimping shaft is driven to rotate by an internal power system of the crimping machine.

10. A method for operating a high-efficiency crimping device for controlling product quality according to any one of claims 1 to 9, characterized in that: Follow these steps: (1) When producing straight-drawn finished strips, a whole strip is delivered and wound on the coiling shaft. At the same time, the swing seat is swung to adjust so that the flattening roller contacts the outer periphery of the strip coil. As the outer diameter of the strip coil gradually increases, the lifting seat is adjusted to rise adaptively so that the flattening roller always contacts the outer periphery of the strip coil, ensuring the flatness of the coil surface and improving the coiling quality. (2) When producing thick strips, multiple strips are delivered and wound on the winding shaft. At the same time, the swing seat is swung to make the shaft of the separation shaft contact the outer periphery of each strip roll, and the isolation shaft ring isolates the adjacent strip rolls to avoid mutual influence. As the outer diameter of each strip roll gradually increases, the lifting seat is adaptively adjusted to rise, so that the shaft of the separation shaft always contacts the outer periphery of each strip roll, ensuring the flatness of the surface of the strip roll and improving the curling quality.

Images