Recyclable *-shaped tension brace tool suitable for flanges of different specifications
The recyclable Pozidriv tensioning tool addresses the inefficiencies of bulky Pozigzag supports by enabling easy installation and adjustment to fit different flange sizes, enhancing stability and facilitating recycling.
Patent Information
- Application Number
- CN202411492309.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2024-12-13
AI Technical Summary
Existing Pozigzag support structures for wind turbine tower flanges are bulky, require multiple people for installation, and are not easily adaptable to different flange sizes, leading to inefficiencies in installation and recycling.
A recyclable Pozidriv tensioning tool with a connecting and fixing ring, steel rods, fixing plates, and adjustable nuts and springs, allowing for easy installation and adjustment to fit various flange specifications.
The tool allows for efficient installation of wind turbine tower flanges with reduced manpower, material usage, and improved stability, facilitating recycling and reducing installation time and costs.
Smart Images

Figure CN119115381A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of circulatory Pozidriv stretching tooling applicable to flanges of different specifications, and in particular to a circulatory Pozidriv stretching tooling applicable to flanges of different specifications. Background Art
[0002] The height of a wind turbine tower may reach hundreds of meters. It is not cast in one go, but mostly connected by multiple tower sections. The end of each tower section is equipped with a flange welded to the tower section before hoisting. Due to the existence of ovality, the stability of the tower will be reduced under the action of external forces. The wind tower is a long way from the tower manufacturer to the wind farm site, and the road conditions vary. In many cases, the tower length is nearly thirty meters. During the entire tower transportation process, the tower end flange may be slightly deformed due to force, resulting in excessive flange ovality, which affects the installation during tower hoisting and brings many inconveniences. The flange needs to be corrected, which reduces work efficiency and affects the progress of on-site construction. Therefore, it is necessary to ensure that the tower ovality is not greater than a certain value. In order to prevent the wind turbine tower flange from elliptical deformation and affect the tower installation, 10# channel steel crisscross support is conventionally used for fixing; However, the existing channel steel MIT-shaped support has a bulky structure and, because it is a support component, needs to be processed before being installed as a whole. The installation is difficult and requires three people to work at the same time, which consumes a lot of manpower and material resources. In addition, different tower flanges have different sizes, and one specification of channel steel MIT-shaped support is only suitable for one specification of flange, which is not convenient for disassembly, recycling and reuse. Summary of the invention
[0003] In order to overcome the shortcomings of the prior art, the present invention provides a recyclable Pozigzag bracing tool suitable for flanges of different specifications, which can solve the technical problems that the existing Pozigzag support in the form of channel steel has a bulky structure and, because it is a support member, it needs to be processed before being installed as a whole, which is difficult to install and requires three people to work at the same time, consuming a lot of manpower and material resources. In addition, the sizes of different tower flanges are different, and one specification of channel steel Pozigzag support is only suitable for flanges of one specification, which is inconvenient to disassemble, recycle and reuse.
[0004] In order to solve the above technical problems, the present invention provides the following technical solutions: a recyclable Pozidriv tensioning tool suitable for flanges of different specifications, comprising a connecting and fixing ring, a side wall of the connecting and fixing ring is provided with a through hole, and a steel rod extends from the inner side of the through hole, the other end of the steel rod is fixedly connected to a fixing plate, a threaded head is provided at one end of the steel rod away from the fixing plate, a groove is provided on the inner side of the fixing plate, a nut is sleeved on the outer side of one end of the threaded head, an arc-shaped socket is provided on the inner side of the groove, and teeth are provided on the inner side wall of the arc-shaped socket, a pushing structure is provided on the other end of the arc-shaped socket, and an internal thread is provided on the inner side wall of the nut.
[0005] As a preferred technical solution of the present invention, the pushing structure includes a damper and a spring, the damper is fixedly connected to one end surface of the arc-shaped holder, and the outer surface of the damper is sleeved with a spring.
[0006] As a preferred technical solution of the present invention, the through holes are equidistantly distributed along the center point of the connecting and fixing ring, and the through holes and the connecting and fixing ring form an integrated structure.
[0007] As a preferred technical solution of the present invention, the steel rods are vertically distributed to the fixing plate, and the steel rods are equidistantly distributed along the center point of the connecting fixing ring.
[0008] As a preferred technical solution of the present invention, the outer diameter size of the thread head is matched with the inner diameter size of the through hole, and the number of the thread heads is consistent with the number of the through holes.
[0009] As a preferred technical solution of the present invention, the nuts are distributed in parallel, and the nuts and the internal threads form an integrated structure.
[0010] As a preferred technical solution of the present invention, the arc-shaped holder is slidably connected to the steel rod through the damper, and the arc-shaped holder is semicircular as a whole.
[0011] As a preferred technical solution of the present invention, the teeth are equidistantly distributed along the center point of the arc-shaped seat.
[0012] Compared with the prior art, the present invention can achieve the following beneficial effects: 1. Combined with the set connection fixing ring, steel plate, fixing plate and nut structures, it can be applied to tower flanges of different specifications and can adjust the size. Only 2-3 sets are needed for one project, which saves materials and costs. The tension strength can be adjusted, which has a good control effect on the flange ovality deformation, avoids the correction of the flange, improves the tower installation efficiency, saves time, and has a light overall structure and low installation difficulty. It can be installed by one person, reducing labor input, saving manpower, reducing the overall welding amount, and is beneficial to environmental protection. It can be disassembled and convenient for recycling; 2. Combined with the damper, spring, arc-shaped holder and other structures, the stability of the connection between the fixing plate and the flange can be improved. When the fixing plate is placed on the bolt hole at the bottom of the flange, the bolt is input into the inner side of the bolt hole. At the same time, the damper and spring will push the arc-shaped holder, so that the teeth set on the inner side of the arc-shaped holder will contact with the bolt, thereby improving the stability of the connection between the fixing plate and the flange. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1The schematic diagram of the structure of the recyclable Pozidriv bracing tooling applicable to flanges of different specifications of the present invention; Figure 2 It is a schematic diagram of the side structure of the recyclable Pozidriv tensioning fixture connecting and fixing ring applicable to flanges of different specifications of the present invention; Figure 3 It is a schematic diagram of the top view of the structure of the recyclable Pozidriv bracing tooling steel rod applicable to flanges of different specifications of the present invention; Figure 4 It is a schematic diagram of the side view structure of the recyclable Pozidriv bracing tooling steel rod applicable to flanges of different specifications of the present invention; Figure 5 It is a schematic side view of the structure of the arc-shaped holder of the recyclable Pozidriv tensioning tooling applicable to flanges of different specifications of the present invention; Figure 6 It is a schematic diagram of the internal structure of the recyclable Pozidriv tensioning tooling nut applicable to flanges of different specifications of the present invention; Among them: 1. connecting fixing ring; 2. through hole; 3. steel rod; 4. fixing plate; 5. threaded head; 6. slot; 7. nut; 8. arc-shaped seat; 9. teeth; 10. damper; 11. spring; 12. internal thread. DETAILED DESCRIPTION
[0014] In order to make the technical means, creative features, objectives and effects of the present invention easy to understand, the present invention is further described below in conjunction with specific embodiments, but the following embodiments are only preferred embodiments of the present invention, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the scope of protection of the present invention.
[0015] Example Please refer to Figure 1 As shown, the present invention provides a recyclable Pozidriv tensioning tool suitable for flanges of different specifications, including a connecting fixing ring 1, a through hole 2 is provided on the side wall of the connecting fixing ring 1, and a steel rod 3 extends from the inner side of the through hole 2, the other end of the steel rod 3 is fixedly connected to a fixing plate 4, a threaded head 5 is provided at one end of the steel rod 3 away from the fixing plate 4, a clamping groove 6 is provided on the inner side of the fixing plate 4, a nut 7 is sleeved on the outer side of one end of the threaded head 5, an arc-shaped clamping seat 8 is provided on the inner side of the clamping groove 6, and teeth 9 are provided on the inner side wall of the arc-shaped clamping seat 8, a pushing structure is provided on the other end of the arc-shaped clamping seat 8, and an inner thread 12 is provided on the inner side wall of the nut 7; When in use, firstly, the threaded head 5 provided at one end of the steel rod 3 is passed through the side wall of the connecting fixing ring 1, and then the fixing plate 4 is connected to the bottom of the flange and connected by bolts, thereby realizing the connection between the entire structure and the flange; As a further implementation of this embodiment, Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, a through hole 2 is provided on the side wall of the connecting and fixing ring 1, and a steel rod 3 extends from the inner side of the through hole 2. The through holes 2 are equidistantly distributed along the center point of the connecting and fixing ring 1, and the through hole 2 and the connecting and fixing ring 1 form an integrated structure. The steel rod 3 and the fixing plate 4 are vertically distributed, and the steel rod 3 is equidistantly distributed along the center point of the connecting and fixing ring 1. The other end of the steel rod 3 is fixedly connected to the fixing plate 4. A threaded head 5 is provided at one end of the steel rod 3 away from the fixing plate 4. The outer diameter of the threaded head 5 is adapted to the inner diameter of the through hole 2, and the number of the threaded heads 5 is consistent with the number of the through holes 2. A slot 6 is provided on the inner side of the fixing plate 4, and one end of the threaded head 5 is The side sleeve is provided with a nut 7, which is distributed in parallel with each other, and the nut 7 and the internal thread 12 form an integrated structure, an arc-shaped card seat 8 is provided on the inner side of the card slot 6, and the inner side wall of the arc-shaped card seat 8 is provided with teeth 9, the arc-shaped card seat 8 is slidably connected with the steel rod 3 through a damper 10, and the arc-shaped card seat 8 is semicircular as a whole, and the teeth 9 are equidistantly distributed along the center point of the arc-shaped card seat 8, and the other end of the arc-shaped card seat 8 is provided with a pushing structure, which includes a damper 10 and a spring 11, and the damper 10 is fixedly connected to one end surface of the arc-shaped card seat 8, and the outer surface of the damper 10 is sleeved with a spring 11, and the inner side wall of the nut 7 is provided with an internal thread 12; The fixing plate 4 and the steel rod 3 are welded to form a welding connection, and 8 steel rods 3 are provided; When in use, firstly, the eight steel rods 3 are respectively passed through the eight through holes 2 opened on the side wall of the connecting fixing ring 1, and then the position of the slot 6 opened in the inner cavity of the fixing plate 4 is made to correspond to the position of the bolt hole at the bottom of the flange, and then the bolt is passed through the inner side of the slot 6 and extended into the bolt hole to realize the positioning of the position of the fixing plate 4. At the same time, the reverse force generated by the deformation of the damper 10 and the spring 11 will push the arc-shaped holder 8, and since the inner side wall of the arc-shaped holder 8 is equidistantly distributed along the center point, the teeth 9 will contact the surface of the bolt when the arc-shaped holder 8 moves horizontally. , so as to further improve the stability of the connection between the whole structure and the bottom of the flange, and then adjust the length of the steel rod 3. When the length of the steel rod 3 is adjusted, turn the nut 7. Since the internal thread 12 provided on the inner wall of the nut 7 and the threaded head 5 provided at one end of the steel rod 3 are threadedly connected through threads, when the nut 7 is rotated, the two nuts 7 provided in cooperation can realize the positioning of the steel rod 3. After the tower is transported to the site, the new type of cross bracing tooling can be disassembled and recycled for continued use, which saves manufacturing materials and has higher practicality as a whole.
[0016] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A recyclable Pozidriv bracing tool suitable for flanges of different specifications, comprising a connecting fixing ring (1), characterized in that: A through hole (2) is provided on the side wall of the connecting fixing ring (1), and a steel rod (3) extends from the inner side of the through hole (2); the other end of the steel rod (3) is fixedly connected to a fixing plate (4); a threaded head (5) is provided at one end of the steel rod (3) away from the fixing plate (4); a clamping groove (6) is provided on the inner side of the fixing plate (4); a nut (7) is sleeved on the outer side of one end of the threaded head (5); an arc-shaped clamping seat (8) is provided on the inner side of the clamping groove (6), and teeth (9) are provided on the inner side wall of the arc-shaped clamping seat (8); a pushing structure is provided on the other end of the arc-shaped clamping seat (8), and an internal thread (12) is provided on the inner side wall of the nut (7).
2. The recyclable Pozidriv tensioning tool suitable for flanges of different specifications according to claim 1, characterized in that: The pushing structure comprises a damper (10) and a spring (11); the damper (10) is fixedly connected to one end surface of the arc-shaped holder (8), and the outer surface of the damper (10) is sleeved with the spring (11).
3. The recyclable Pozidriv bracing tool suitable for flanges of different specifications according to claim 1, characterized in that: The through holes (2) are distributed at equal distances along the center point of the connecting and fixing ring (1), and the through holes (2) and the connecting and fixing ring (1) form an integrated structure.
4. The recyclable Pozidriv bracing tool suitable for flanges of different specifications according to claim 1, characterized in that: The steel rods (3) and the fixing plate (4) are distributed in a vertical manner, and the steel rods (3) are distributed equidistantly along the center point of the connecting fixing ring (1).
5. The recyclable Pozidriv bracing tool suitable for flanges of different specifications according to claim 1, characterized in that: The outer diameter of the threaded head (5) matches the inner diameter of the through hole (2), and the number of the threaded heads (5) is consistent with the number of the through holes (2).
6. The recyclable Pozidriv bracing tool suitable for flanges of different specifications according to claim 2, characterized in that: The nuts (7) are distributed in parallel, and the nuts (7) and the internal threads (12) form an integrated structure.
7. The recyclable Pozidriv bracing tool suitable for flanges of different specifications according to claim 2, characterized in that: The arc-shaped clamping seat (8) is slidably connected to the steel rod (3) via the damper (10), and the arc-shaped clamping seat (8) is semicircular in shape as a whole.
8. The recyclable Pozidriv bracing tool suitable for flanges of different specifications according to claim 1, characterized in that: The teeth (9) are distributed equidistantly along the center point of the arc-shaped holder (8).
