Device and method for synchronously removing injection molded parts and runner materials

The injection molding parts and runner material synchronous removal device realizes automatic synchronous removal, which solves the time-consuming problem of traditional manual operation and improves production efficiency and material utilization.

CN119116299BActive Publication Date: 2025-09-19ANHUI ZHONGCHENG PLASTIC TECH CO LTD
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Patent Information

Application Number
CN202411424959.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-09-19
Estimated Expiration
2044-10-12

AI Technical Summary

Technical Problem

Traditional methods of removing injection molded parts rely on manual operation, which results in a long time-consuming process of cutting the runner material and affects production efficiency.

Method used

A synchronous removal device for injection molded parts and runner materials is used, and a clamping frame and adjustment control device are used to achieve automatic synchronous removal. The cutting position and depth are precisely controlled in combination with the visual system and cutting module.

Benefits of technology

Significantly speed up production cycles, reduce manual operation time, improve production line efficiency, reduce labor costs, reduce scrap rates, and improve raw material utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a device and method for synchronously removing injection molded parts and runner materials, comprising a fixed mold, a support frame mounted on the side wall of the fixed mold, a main top plate connected to the support frame, a slide rail provided on the main top plate, an electric slider sliding on the slide rail, a first support rod connected to the electric slider, a first connecting plate connected to the first support rod, a movable mold connected to the first connecting plate, and a runner opening provided at the junction of the fixed mold and the movable mold. The present invention achieves simultaneous removal of injection molded parts and runner materials through a clamping frame and an adjustment control device, significantly speeding up the production cycle and reducing the time consumed by manual operation. At the same time, the device can operate uninterruptedly without frequent shutdowns to wait for manual removal, thereby improving the overall efficiency of the production line. Automated removal reduces dependence on manual labor, reduces labor costs, and also reduces the scrap rate caused by improper manual operation.
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Description

Technical Field

[0001] The invention relates to the technical field of taking-out devices, in particular to a synchronous taking-out device for injection molded parts and runner materials, and a method for synchronous taking-out device for injection molded parts and runner materials. Background Art

[0002] Injection molding technology is an integral part of modern manufacturing, widely used in industries such as automotive, home appliances, and electronics. Injection molding involves injecting molten plastic into a mold and allowing it to cool and solidify to form the desired product shape. In this process, the runner (also known as the gate) is a crucial channel connecting the injection molding machine nozzle to the mold cavity, guiding the molten plastic into the mold during injection.

[0003] Traditional methods of removing injection molded parts typically rely on manual operation. That is, after injection molding, the operator manually removes the injection molded part from the mold and cuts off the runner material connecting the injection molded part. This method has the problem that the manual removal and cutting of the runner is time-consuming, affecting overall production efficiency.

[0004] Therefore, we propose an injection molded part and runner material synchronous removal device and method to solve the above problems. Summary of the Invention

[0005] The present invention aims to solve the problems in the prior art and proposes the following technical solutions:

[0006] The movable mold is connected to the movable mold by a first supporting plate, and the movable mold is connected to the first supporting plate by a first supporting plate. The movable mold is provided with a support column on the side wall of the movable mold, and the top of the support column is connected to the first side plate. The first side plate is connected to the supporting plate by a lifting mechanism, the supporting plate is connected to the connecting plate by an adjusting mechanism, the bottom end of the connecting plate is connected to the second side plate, and the cutting module is connected to the second side plate by a moving mechanism, the bottom end of the second side plate is connected to the connecting bottom block, and the bottom end of the connecting bottom block is connected to the second connecting plate. The second connecting plate is installed on the side wall of the fixed plate, the fixed plate is connected to the clamping frame by an edge shifting mechanism, and the clamping frame is connected to the inner clamping plate by an elastic mechanism;

[0007] The edge shifting mechanism includes a fourth threaded block connected to the bottom end of the clamping frame on one side, and the fourth threaded block is threadedly connected to the fourth screw rod, the fourth screw rod is connected to the main shaft of the fourth drive motor, the fourth drive motor is installed in the fourth slot, the fourth slot is opened on the fixed plate, the bottom end of the fourth threaded block is connected to the fourth limiting slider, and the fourth limiting slider slides in the fourth limiting slide rail, and the fourth limiting slide rail is opened at the bottom end of the fourth slot;

[0008] The elastic mechanism includes a second support rod movably connected to the side wall of the inner clamping plate, and the outer side of the second support rod is movably connected to the first sliding block, the first sliding block slides on the sliding rod, and the sliding rod is installed in the first limiting groove, and the first limiting groove is opened in the clamping frame. The outer walls of the two groups of the first sliding blocks are connected by a first elastic member, and the middle part of the first elastic member surrounds the outer wall of the sliding rod.

[0009] As a preferred embodiment of the above technical solution, the inner walls of the inner clamping plates are all connected with soft pads.

[0010] As a preferred embodiment of the above technical solution, a plug-in rod is fixedly installed on one side wall of the clamping frame, and the plug-in rod is plugged into a plug-in slot, and the plug-in slot is provided on the other side wall of the clamping frame.

[0011] As a preferred embodiment of the above technical solution, the outer walls of the inner clamping plates are symmetrically provided with second limiting grooves, and the second limiting grooves are connected to second elastic members, the outer sides of the second elastic members are connected to the connecting frame, the outer walls of the connecting frames are rollingly embedded with balls, the outer walls of the balls are rollingly abutted against the inner walls of the clamping frame, the outer walls of the connecting frames are connected with second sliding blocks, and the second sliding blocks slide in the sliding grooves, and the sliding grooves are symmetrically provided on the inner walls of the second limiting grooves.

[0012] As a preferred embodiment of the above technical solution, the bottom end of the second connecting plate is connected to a telescopic rod, and the outer wall of the telescopic rod is connected to a support plate groove.

[0013] As a preferred embodiment of the above technical solution, the moving mechanism includes a third slot opened on the inner wall of the second side panel, and a third screw rod is connected in the third slot, and the bottom end of the third screw rod is connected to the top output end of the third drive motor, the outer wall of the third screw rod is threadedly connected to a third threaded block, the outer wall of the third threaded block is fixedly connected to a third limiting slider, and the third limiting slider slides in a third limiting slide rail, the third limiting slide rail is opened on the inner wall of the third slot, the outer wall of the third threaded block is connected to the third side panel, and the side wall of the third side panel is installed with a cutting module, and the top of the third side panel is connected to a vision system module.

[0014] As a preferred embodiment of the above technical solution, the adjusting mechanism includes a second slot opened at the bottom end of the support top plate, and a second screw rod is connected to the second slot, the outer wall of the second screw rod is threadedly connected to a second threaded block, the bottom end of the second threaded block is connected to the connecting top plate, the second screw rod is connected to the output end of the second drive motor, the second drive motor is installed in the second slot, the top of the second threaded block is fixedly connected to a second limiting slider, and the second limiting slider is connected to the second limiting slide rail, and the second limiting slide rail is opened on the inner side of the second slot.

[0015] As a preferred embodiment of the above technical solution, the lifting mechanism includes a first slot provided on the inner wall of the first side plate, and a first screw rod is installed in the first slot, and the bottom end of the first screw rod is connected to the output end of the first drive motor, the first drive motor is installed in the first slot, the outer wall of the first screw rod is threadedly connected to a first threaded block, the side wall of the first threaded block is connected to a support plate, the side of the first threaded block away from the support plate is connected to a first limiting slider, and the first limiting slider slides in the first limiting slide rail, and the first limiting slide rail is provided in the first slot.

[0016] As a preferred embodiment of the above technical solution, the bottom end of the movable mold is connected to a guide plate.

[0017] On the other hand, the present application also provides a method for synchronously removing the injection molded part and the runner material, and the specific steps are as follows:

[0018] Preparation stage: The operator sets relevant parameters through the HMI;

[0019] Part removal stage: The clamping frame moves to the top of the active mold, opens and descends to the predetermined position; the clamping frame closes and clamps the injection molded part, then rises and leaves the mold;

[0020] Cutting stage: During the rising process, the cutting module starts to quickly and accurately cut off the connection between the runner and the injection molded part;

[0021] Loading stage: After cutting is completed, the injection molded parts and runner materials are synchronously loaded and removed under the load of the support plate groove;

[0022] Collection and placement: The cutting module and clamping frame transport the injection molded parts to the designated area. Placement: The separated runner material is collected in a special container;

[0023] Reset: After completing the above steps, the cutting module and clamping frame return to their initial positions and wait for the next operation.

[0024] The beneficial effects of the present invention are:

[0025] (1) Through the clamping frame and the adjustment control device, the injection molded parts and the runner material can be taken out at the same time, which significantly speeds up the production cycle and reduces the time consumption of manual operation. At the same time, the device can work continuously without frequent shutdowns to wait for manual removal, thereby improving the overall efficiency of the production line. Through the clamping frame and the adjustment control device, the injection molded parts and the runner material can be taken out at the same time, which significantly speeds up the production cycle and reduces the time consumption of manual operation. At the same time, the device can work continuously without frequent shutdowns to wait for manual removal, thereby improving the overall efficiency of the production line. Automated removal reduces dependence on labor, reduces labor costs, and also reduces the scrap rate caused by improper manual operation.

[0026] (2) With the coordinated use of the vision system module and the cutting module, the cutting position and depth can be precisely controlled, which reduces the waste of runner materials and improves the utilization rate of raw materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 A schematic diagram of the internal structure in a front-view state provided by an embodiment of the present invention is shown;

[0028] Figure 2 The embodiment of the present invention shown provides Figure 1 Schematic diagram of the internal structure in the middle mold clamping state;

[0029] Figure 3 The embodiment of the present invention shown provides Figure 1 An enlarged structural diagram of the first side plate, the top support plate, and the second side plate;

[0030] Figure 4 The embodiment of the present invention shown provides Figure 1 An enlarged structural diagram of the second side plate, the clamping frame and the support plate slot;

[0031] Figure 5 The embodiment of the present invention shown provides Figure 3 A schematic diagram of the internal structure of the middle fixing plate and the clamping frame from a partial top view;

[0032] Figure 6 The embodiment of the present invention shown provides Figure 5 Enlarged structural diagram at point A in the middle.

[0033] Legend:

[0034] 1. Fixed mold; 2. Support frame; 3. Main top plate; 4. Slide rail; 5. Electric slider; 6. First support rod; 7. First connecting plate; 8. Movable mold; 9. Support column; 10. First side plate; 11. First slot; 12. First screw rod; 13. First threaded block; 14. First limiting slider; 15. First limiting slide rail; 16. First drive motor; 17. Support top plate; 18. Second slot; 19. Second screw rod; 20. Second threaded block; 21. Second limiting slider; 22. Second limiting slide rail; 23. Second drive motor; 24. Connecting top plate; 25. Second side plate; 26. Third slot; 27. Third screw rod; 28. Third threaded block; 29. ​​Third limiting slider; 30. Third limiting slide rail; 31. Third side plate; 32. Vision system module; 33. Cutting module; 34. Third drive motor; 35. Connecting bottom block; 36. Second connecting plate; 37. Fixed plate; 38. Fourth slot; 39. Fourth screw rod; 40. Fourth threaded block; 41. Fourth limiting slider; 42. Fourth limiting slide rail; 43. Fourth drive motor; 44. Clamping frame; 45. Connecting rod; 46. Connecting slot; 47. First limiting slot; 48. Sliding rod; 49. First sliding block; 50. First elastic member; 51. Second support rod; 52. Inner clamping plate; 53. Cushion; 54. Telescopic rod; 55. Support plate slot; 56. Second limiting slot; 57. Second elastic member; 58. Connecting frame; 59. Second sliding block; 60. Slide slot; 61. Ball; 62. Guide plate; 63. Runner gate. DETAILED DESCRIPTION

[0035] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments.

[0036] This application addresses the problem in the prior art that the manual removal and cutting of the runner is time-consuming and affects the overall production efficiency. By using a clamping frame 44 and an adjustment control device, the injection molded parts and the runner material can be removed simultaneously, which significantly speeds up the production cycle and reduces the time consumed by manual operation. At the same time, the device can work continuously without frequent shutdowns to wait for manual removal, thereby improving the overall efficiency of the production line. Automated removal reduces dependence on manual labor, reduces labor costs, and also reduces the scrap rate caused by improper manual operation.

[0037] like Figure 1 and Figure 2As shown, in the embodiment of the present invention: an injection molded part and a runner material synchronous removal device comprises a fixed mold 1, a support frame 2 installed on the side wall of the fixed mold 1, a main top plate 3 connected to the support frame 2, a slide rail 4 provided on the main top plate 3, an electric slider 5 sliding on the slide rail 4, a first support rod 6 connected to the electric slider 5, a first connecting plate 7 connected to the first support rod 6, a movable mold 8 connected to the first connecting plate 7, and a runner gate 63 provided at the junction of the fixed mold 1 and the movable mold 8; in the prior art, by driving the electric slider 5, the movable mold 8 is driven to move toward the fixed mold 1 under the sliding action of the slide rail 4 and the electric slider 5, and under the action of the runner gate 63, the movable mold 8 moves toward the fixed mold 1 and the movable mold 8 as shown in FIG. Figure 1 The mold is injected into the cavity to form an injection molded part; it is worth noting that driving the electric slider 5 to move in the slide rail 4 is a direct reference to the existing electric technology, which will not be described in detail here. At the same time, the pouring work is completed in the runner gate 63, and the top of the fixed mold 1 and the movable mold 8 are connected with the rest of the workpiece structure, which are all direct references to the existing technology and will not be described in detail here.

[0038] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 As shown, a support column 9 is installed on the side wall of the movable mold 8, and the top of the support column 9 is connected to the first side plate 10, the first side plate 10 is connected to the support top plate 17 through a lifting mechanism, the support top plate 17 is connected to the connecting top plate 24 through an adjustment mechanism, the bottom end of the connecting top plate 24 is connected to the second side plate 25, and the second side plate 25 is connected to the cutting module 33 through a moving mechanism, the bottom end of the second side plate 25 is connected to the connecting bottom block 35, and the bottom end of the connecting bottom block 35 is connected to the second connecting plate 36, the second connecting plate 36 is installed on the side wall of the fixed plate 37, the fixed plate 37 is connected to the clamping frame 44 through the edge shifting mechanism, and the clamping frame 44 is connected to the inner clamping plate 52 through an elastic mechanism;

[0039] The edge shifting mechanism includes a fourth threaded block 40 connected to the bottom end of a clamping frame 44 on one side, and the fourth threaded block 40 is threadedly connected to a fourth screw rod 39, the fourth screw rod 39 is connected to the main shaft of a fourth drive motor 43, the fourth drive motor 43 is installed in a fourth slot 38, and the fourth slot 38 is provided on the fixed plate 37. The bottom end of the fourth threaded block 40 is connected to a fourth limiting slider 41, and the fourth limiting slider 41 slides in a fourth limiting rail 42, and the fourth limiting rail 42 is provided at the bottom end of the fourth slot 38;

[0040] The elastic mechanism includes a second support rod 51 movably connected to the side wall of the inner clamping plate 52, and the outer side of the second support rod 51 is movably connected to the first sliding block 49, the first sliding block 49 slides on the slide rod 48, the slide rod 48 is installed in the first limiting groove 47, the first limiting groove 47 is opened in the clamping frame 44, the outer walls of the two groups of first sliding blocks 49 are connected by a first elastic member 50, and the middle part of the first elastic member 50 surrounds the outer wall of the slide rod 48; after the injection molding is completed, the movable mold 8 and the fixed mold 1 are opened, and at this time, the adjusting mechanism and the lifting mechanism are cooperated to drive the clamping frame 44 to move to the appropriate position in the fixed mold 1 and the movable mold 8. When the fourth drive motor 43 is driven, the fourth threaded block 40 is driven to move on the fourth slot 38 under the driving action of the fourth drive motor 43, so as to adjust the distance between the two sets of clamping frames 44, and cooperate with the supporting effect of the first elastic member 50 and the fourth limit slider 41. Under the clamping action of the inner clamping plate 52, it is convenient to clamp and remove the injection molded part and the runner material at the same time. At the same time, the elastic mechanism cooperates with the edge shifting mechanism to have multiple degrees of freedom, and can flexibly adjust the position and angle to meet the removal requirements of different molds; it is worth mentioning that the movable connection method at both ends of the second support rod 51 is as shown here. Figure 5 As shown, it is a hinged connection.

[0041] like Figure 5 and Figure 6 As shown, the inner walls of the inner clamping plates 52 are connected with soft pads 53; under the protective effect of the soft pads 53, the clamping force can be adjusted according to the shape and size of the injection molded part to avoid damaging the outer wall of the injection molded part; a plug-in rod 45 is fixedly installed on the side wall of the clamping frame 44 on one side, and the plug-in rod 45 is plugged into the plug-in slot 46, and the plug-in slot 46 is provided on the side wall of the other clamping frame 44; under the plug-in action of the plug-in rod 45 and the plug-in slot 46, the two sets of clamping frames 44 can be stably docked, and the stability of clamping the injection molded part is guaranteed; the outer walls of the inner clamping plates 52 are symmetrically provided with second limiting grooves 56, and the second limiting grooves 56 are connected with second elastic members 57, and the outer sides of the second elastic members 57 are connected to the connecting frame 58 , the outer walls of the connecting frame 58 are all rollingly embedded with balls 61, and the outer walls of the balls 61 are all rollingly abutting against the inner walls of the clamping frame 44, and the outer walls of the connecting frame 58 are all connected to second sliding blocks 59, and the second sliding blocks 59 all slide in the slide grooves 60, and the slide grooves 60 are symmetrically arranged on the inner walls of the second limiting grooves 56; when the inner clamping plate 52 moves in the clamping frame 44, the rolling action of the balls 61 is cooperated to ensure the smooth movement of the inner clamping plate 52 in the clamping frame 44. At the same time, the elastic potential energy of the second elastic member 57 cooperates with the sliding action of the second sliding block 59 and the slide groove 60, so that the balls 61 can promptly release the jamming efficiency when jamming occurs, thereby ensuring the stability of the movement of the inner clamping plate 52.

[0042] like Figure 4As shown, the bottom end of the second connecting plate 36 is connected to a telescopic rod 54, and the outer wall of the telescopic rod 54 is connected to a support plate groove 55; under the bearing action of the support plate groove 55, the cast injection molded parts and runner materials are carried for subsequent processing or recycling; the moving mechanism includes a third slot 26 provided on the inner wall of the second side plate 25, and a third screw rod 27 is connected in the third slot 26, and the bottom end of the third screw rod 27 is connected to the top output end of the third drive motor 34, the outer wall of the third screw rod 27 is threadedly connected to the third threaded block 28, the outer wall of the third threaded block 28 is fixedly connected to the third limiting slider 29, and the third limiting slider 29 slides in the third limiting slide rail 30, the third limiting slide rail 30 is provided on the inner wall of the third slot 26, and the third threaded block 28 is fixedly connected to the outer wall of the third threaded block 28, and the third limiting slider 29 slides in the third limiting slide rail 30. 8 The outer wall is connected to the third side panel 31, and the side wall of the third side panel 31 is installed with a cutting module 33, and the top of the third side panel 31 is connected to the visual system module 32; by starting the third driving motor 34, under the movement of the third screw rod 27 and the third threaded block 28, the visual system module 32 and the cutting module 33 are driven to move up and down, and at the same time, with the coordinated use of the visual system module 32 and the cutting module 33, the cutting position and depth can be accurately controlled, which reduces the waste of runner materials and improves the utilization rate of raw materials; it is also worth mentioning that the visual system module 32 is an integrated high-definition camera and image processing software, which is used to identify the position of the injection molded part and the specific position of the runner, and guide the precise operation of the cutting module 33 and the clamping frame 44.

[0043] like Figure 3As shown, the adjusting mechanism includes a second slot 18 provided at the bottom end of the supporting top plate 17, and a second screw rod 19 is connected to the second slot 18, the outer wall of the second screw rod 19 is threadedly connected to a second threaded block 20, the bottom end of the second threaded block 20 is connected to the connecting top plate 24, the second screw rod 19 is connected to the output end of the second driving motor 23, the second driving motor 23 is installed in the second slot 18, the top of the second threaded block 20 is fixedly connected to a second limiting slider 21, and the second limiting slider 21 is connected to the second limiting slide rail 22, and the second limiting slide rail 22 is provided on the inner side of the second slot 18; start the second driving motor 23, and under the driving action of the second driving motor 23, drive the second threaded block 20 to move on the outer wall of the second screw rod 19, thereby driving the clamping frame 44 and the cutting module 33 to move; the lifting mechanism includes a slot provided in the first side plate 10 The first slot 11 of the wall is provided with a first screw rod 12, and the bottom end of the first screw rod 12 is connected to the output end of the first driving motor 16. The first driving motor 16 is installed in the first slot 11. The outer wall of the first screw rod 12 is threadedly connected with a first threaded block 13. The side wall of the first threaded block 13 is connected to a supporting top plate 17. The side of the first threaded block 13 away from the supporting top plate 17 is connected to a first limiting slider 14, and the first limiting slider 14 slides in a first limiting slide rail 15. The first limiting slide rail 15 is provided in the first slot 11. Start the first driving motor 16, and under the driving action of the first driving motor 16, drive the first threaded block 13 to move up and down on the outer wall of the first screw rod 12, thereby driving the supporting top plate 17 to perform a lifting and adjustment operation, so that the vertical position of the clamping frame 44 and the support plate slot 55 is adjusted;

[0044] like Figure 1 and Figure 2 As shown, the bottom end of the movable mold 8 is connected to a guide plate 62 ; under the guidance of the guide plate 62 , the movable mold 8 can further smoothly perform the mold closing operation with the fixed mold 1 .

[0045] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 6 , a method for synchronously removing the injection molded parts and runner materials, the specific steps are as follows:

[0046] Preparation stage: The operator sets relevant parameters through the HMI;

[0047] Part removal stage: the clamping frame 44 moves to the top of the movable mold 8, opens and descends to a predetermined position; the clamping frame 44 closes and clamps the injection molded part, and then rises and detaches from the mold;

[0048] Cutting stage: During the rising process, the cutting module 33 is activated to quickly and accurately cut off the connection between the runner and the injection molded part;

[0049] Loading stage: After the cutting is completed, the injection molded parts and the runner material are synchronously loaded and removed under the load of the support plate groove 55;

[0050] Collection and placement: The robotic arm transports the injection molded parts to the designated area for placement: The separated runner materials are collected into a special container;

[0051] Reset: After completing the above steps, the robot arm returns to its initial position and waits for the next operation.

[0052] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same.

Claims

1. A device for synchronously removing injection molded parts and runner materials, comprising a fixed mold (1), a support frame (2) mounted on a side wall of the fixed mold (1), a main top plate (3) connected to the support frame (2), a slide rail (4) provided on the main top plate (3), an electric slider (5) sliding on the slide rail (4), a first support rod (6) connected to the electric slider (5), a first connecting plate (7) connected to the first support rod (6), a movable mold (8) connected to the first connecting plate (7), and a runner gate (63) provided at a joint between the fixed mold (1) and the movable mold (8), characterized in that: The side wall of the movable mold (8) is installed with a support column (9), and the top of the support column (9) is connected to the first side plate (10), the first side plate (10) is connected to the support top plate (17) through a lifting mechanism, the support top plate (17) is connected to the connecting top plate (24) through an adjusting mechanism, the bottom end of the connecting top plate (24) is connected to the second side plate (25), and the second side plate (25) is connected to the cutting module (33) through a moving mechanism, the bottom end of the second side plate (25) is connected to the connecting bottom block (35), and the bottom end of the connecting bottom block (35) is connected to the second connecting plate (36), the second connecting plate (36) is installed on the side wall of the fixed plate (37), the fixed plate (37) is connected to the clamping frame (44) through the edge shifting mechanism, and the clamping frame (44) is connected to the inner clamping plate (52) through an elastic mechanism; The edge shifting mechanism includes a fourth threaded block (40) connected to the bottom end of a clamping frame (44) on one side, and the fourth threaded block (40) is threadedly connected to a fourth screw rod (39), the fourth screw rod (39) is connected to the main shaft of a fourth drive motor (43), the fourth drive motor (43) is installed in a fourth slot (38), the fourth slot (38) is provided on a fixed plate (37), the bottom end of the fourth threaded block (40) is connected to a fourth limiting slider (41), and the fourth limiting slider (41) slides in a fourth limiting rail (42), and the fourth limiting rail (42) is provided at the bottom end of the fourth slot (38); The elastic mechanism includes a second support rod (51) movably connected to the side wall of the inner clamping plate (52), and the outer side of the second support rod (51) is movably connected to the first sliding block (49), the first sliding block (49) slides on the sliding rod (48), and the sliding rod (48) is installed in the first limiting groove (47), and the first limiting groove (47) is opened in the clamping frame (44). The outer walls of the two groups of the first sliding blocks (49) are connected by a first elastic member (50), and the middle part of the first elastic member (50) surrounds the outer wall of the sliding rod (48); The outer wall of the inner clamping plate (52) is symmetrically provided with a second limiting groove (56), and the second limiting groove (56) is connected to a second elastic member (57), the outer side of the second elastic member (57) is connected to the connecting frame (58), the outer wall of the connecting frame (58) is rollingly embedded with a ball (61), the outer wall of the ball (61) is rollingly abutted against the inner wall of the clamping frame (44), the outer wall of the connecting frame (58) is connected to a second sliding block (59), and the second sliding block (59) slides in the sliding groove (60), and the sliding groove (60) is symmetrically provided on the inner wall of the second limiting groove (56).

2. The device for synchronously removing injection molded parts and runner materials according to claim 1, characterized in that: The inner walls of the inner clamping plates (52) are all connected with soft pads (53).

3. The device for synchronously removing injection molded parts and runner materials according to claim 1, characterized in that: A plug-in rod (45) is fixedly mounted on the side wall of the clamping frame (44) on one side, and the plug-in rod (45) is plugged into a plug-in slot (46), which is provided on the side wall of the other clamping frame (44).

4. The device for synchronously removing injection molded parts and runner materials according to claim 1, characterized in that: The bottom end of the second connecting plate (36) is connected to a telescopic rod (54), and the outer wall of the telescopic rod (54) is connected to a support plate groove (55).

5. The device for synchronously removing injection molded parts and runner materials according to claim 1, characterized in that: The moving mechanism includes a third slot (26) provided on the inner wall of the second side plate (25), and a third screw rod (27) is connected in the third slot (26), and the bottom end of the third screw rod (27) is connected to the top output end of the third drive motor (34), the outer wall of the third screw rod (27) is threadedly connected to a third threaded block (28), the outer wall of the third threaded block (28) is fixedly connected to a third limiting slider (29), and the third limiting slider (29) slides in a third limiting slide rail (30), the third limiting slide rail (30) is provided on the inner wall of the third slot (26), the outer wall of the third threaded block (28) is connected to the third side plate (31), and the side wall of the third side plate (31) is installed with a cutting module (33), and the top of the third side plate (31) is connected to a visual system module (32).

6. The device for synchronously removing injection molded parts and runner materials according to claim 1, characterized in that: The adjustment mechanism includes a second slot (18) provided at the bottom end of the supporting top plate (17), and a second screw rod (19) is connected in the second slot (18), the outer wall of the second screw rod (19) is threadedly connected to a second threaded block (20), the bottom end of the second threaded block (20) is connected to a connecting top plate (24), the second screw rod (19) is connected to the output end of a second drive motor (23), the second drive motor (23) is installed in the second slot (18), the top end of the second threaded block (20) is fixedly connected to a second limiting slider (21), and the second limiting slider (21) is connected in a second limiting slide rail (22), and the second limiting slide rail (22) is provided on the inner side of the second slot (18).

7. The device for synchronously removing injection molded parts and runner materials according to claim 1, characterized in that: The lifting mechanism includes a first slot (11) provided on the inner wall of the first side plate (10), a first screw rod (12) being installed in the first slot (11), and a bottom end of the first screw rod (12) being connected to an output end of a first drive motor (16), the first drive motor (16) being installed in the first slot (11), an outer wall of the first screw rod (12) being threadedly connected to a first threaded block (13), a side wall of the first threaded block (13) being connected to a supporting top plate (17), a side of the first threaded block (13) away from the supporting top plate (17) being connected to a first limiting slider (14), and the first limiting slider (14) both slidingly moving in a first limiting rail (15), and the first limiting rail (15) being provided in the first slot (11).

8. The device for synchronously removing injection molded parts and runner materials according to claim 1, characterized in that: The bottom end of the movable mold (8) is connected to a guide plate (62).

9. The method for synchronously removing the injection molded part and runner material according to any one of claims 1 to 8, characterized in that: The specific steps are as follows: Preparation stage: The operator sets relevant parameters through the HMI; Part removal stage: the clamping frame (44) moves to the top of the movable mold (8), the clamping frame (44) opens and descends to a predetermined position; the clamping frame (44) closes and clamps the injection molded part, and then rises and detaches from the mold; Cutting stage: During the rising process, the cutting module (33) is activated to quickly and accurately cut off the connection between the runner and the injection molded part; Loading stage: After the cutting is completed, the injection molded parts and the runner material are synchronously loaded and removed under the load-bearing action of the support plate groove (55); Collection and placement: The robotic arm transports the cutting module (33) and the clamping frame (44) to the designated area for placement: The separated runner material is collected into a dedicated container; Reset: After completing the above steps, the cutting module (33) and the clamping frame (44) return to their initial positions and wait for the next operation.

Citation Information

Patent Citations

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