Novel laminated glass production process

Abstract

The invention provides a novel laminated glass production process, relates to the technical field of laminated glass production, and comprises a novel laminated glass production line. The novel laminated glass production line comprises a stainless steel frame film coating station, a glass warm frame station, a glass warm frame film coating station, a thermal shrinkage and glass multi-layer compounding station, a glass compounding station, an edge sealing line station, an air inflation and glue sealing station and a glass packaging station. The production efficiency and the product quality of the laminated glass can be remarkably improved by adopting an integrated production process flow, the production process not only ensures the output of qualified products, but also increases the overall function of the production line by realizing the whole process automation from the glass plate, the film-coated frame to the final finished product, and meanwhile, the product quality is ensured by multiple detection mechanisms, so that the production cost is reduced. The production qualified rate is improved, errors and damage caused by manual operation are reduced, the production cost is reduced, and the production efficiency is improved.

Description

Technical Field

[0001] The invention relates to the technical field of laminated glass production, and in particular to a novel laminated glass production process. Background Art

[0002] Laminated glass is a composite glass product made of two or more pieces of glass with one or more layers of organic polymer interlayer in between. After a special high temperature and high pressure (calcination) process, the glass and the interlayer are permanently bonded together. Even if the glass is broken, the fragments will be stuck to the film, and the broken glass surface will remain clean and smooth, which effectively prevents the occurrence of fragments piercing and penetrating falling events, ensuring personal safety, and is increasingly widely used in the market.

[0003] Chinese patent publication number CN111016317A discloses a laminated glass and a production process thereof, adopting a first technical solution: a laminated glass, comprising a glass layer and a functional film layer, wherein the glass layer comprises a first glass layer and a second glass layer, the functional film layer is arranged between the first glass layer and the second glass layer, and the first glass layer and the second glass layer are respectively fixedly connected to the functional film layer through an intermediate adhesive film;

[0004] The second technical solution adopted: a production process of laminated glass, comprising the following steps:

[0005] 101. First, prepare a glass layer, a functional film layer and an intermediate film, and cut them into corresponding sizes respectively;

[0006] 102. Grind, temper and clean the glass layer in turn to reduce the sharpness around the glass layer and remove impurities adsorbed on the surface of the glass layer;

[0007] 103. Stack the glass layer, the functional film layer and the intermediate film in the order of the laminated glass structure, and then perform a cold drawing process on them;

[0008] 104. After step 103, the laminated glass is preheated and pre-pressed;

[0009] 105. After step 104, the laminated glass is sent to an autoclave for constant temperature and pressure treatment;

[0010] In this existing design, although the glass bonding strength is good, the slippage between the glasses when bent is extremely small, and the multiple glass layers are bonded together, it is equivalent to a single glass under stress, and it has good edge stability, does not require edge sealing, reduces processing costs, is colorless and transparent, is not easy to change color, has excellent transparency, is highly safe, and prevents the glass from being broken and scattered by impact to cause damage to people and objects around it, and achieves multi-functionality with obvious effects, but the traditional laminated glass production process usually involves multiple independent operation steps, including glass cleaning, dispensing, laminating and heat shrinking, etc. These steps often need to be completed manually at different workstations or performed using a single-function machine. This decentralized operation mode is not only inefficient, but also easy to cause glass damage during the transfer process. At the same time, due to the lack of an automated detection system, product quality control relies on manual inspection, which not only increases labor costs, but may also cause a decrease in product qualification rate due to human errors. In addition, the lack of integrated visual inspection and haze detection functions easily affects the consistency and quality standards of each product.

[0011] Therefore, a new laminated glass production process is designed to solve the above problems. Summary of the invention

[0012] The purpose of the present invention is to solve the technical problems raised in the above background technology.

[0013] The present invention adopts the following technical scheme: a novel laminated glass production process, including a novel laminated glass production line, the novel laminated glass production line includes a stainless steel frame laminating station, a template manipulator, a laminating machine, a glue dispensing machine, a tape sticking machine, a six-axis handling robot, an automatic screwing machine, a glass warm frame station, a glass cleaning machine, a pressing machine, a glass warm frame laminating station, a heat shrinkage and glass multi-layer composite station, a rotary conveyor, a trimming machine, a heat shrinkage furnace, a visual inspection instrument, a glass composite station, a punching machine, an edge sealing line station, a glass turning machine, an edge sealing line machine, an inflatable glue sealing station, an inflatable plugging machine, a glass packaging station, a haze detector, a defective product screening machine, an automatic corner protection manipulator, a vibration plate, a transfer gantry, a packaging machine, a bundling machine, and a ground rail platform;

[0014] Several groups of buffer stations are arranged on both sides of the novel laminated glass production line, and workpieces are transported between the novel laminated glass production lines through several groups of conveyor lines;

[0015] The specific steps include:

[0016] S1. First, at the stainless steel frame laminating station, there is a laminating template pallet located at the template manipulator material taking position, and two pallets filled with tooling are placed on its side. When the material is not transferred in time, the worker can directly replace the pallet to prevent production interruption. After the template is put on the line, it passes through the conveyor line to correct the direction and position and then enters the PET film laminating machine to complete the laminating. After leaving the laminating machine, it enters the dispensing machine after adjusting the direction and position through the conveyor line to complete the gluing work on the four sides in the specified position. After completion, it enters the next process with the conveyor line. At this time, the six-axis handling robot grabs the stainless steel frame to the conveyor line by the secondary line, and enters the adhesive tape machine after a short orientation. After the adhesive tape machine completes the workpiece positioning and clamping, it sticks the tape on the four sides, so that it enters the waiting area with the conveyor line, and then it is grabbed by the template manipulator, turned over to the tape side down, and pasted on the PET film, and transferred to the upper template conveyor line to complete the upper template installation. The height is fixed here, and then it is adjusted by the conveyor line and enters the automatic screw machine for positioning and clamping to complete the upper and lower template connection. Finally, it enters the cache station and is transferred to the curing warehouse for curing for 8 hours;

[0017] S2. At the glass warm frame station, two buffer stations are placed within the range of the six-axis handling robot. The six-axis handling robot picks up the glass and places it on the conveyor line. After being positioned and oriented by the guide baffle, it is transported to the glass cleaning machine. The glass cleaning machine completes the cleaning and drying of the glass. After the glass mirror is bright and there is no stain or watermark residue on the surface, it passes through the conveyor line to adjust its position again and enters the tape machine to complete the tape sticking within the specified range. Then it enters the glue dispenser. After clamping and positioning, the glue coating of the outer edges of the two horizontal and two vertical frames is completed. Then it enters the conveyor line for positioning and clamping to wait for the frame to be composited. At this time, there is a six-axis handling robot at the secondary line. It clamps a PP warm frame on the frame tray near it and places it flat in the center of the glass. At this time, the conveyor line is released and positioned, allowing the glass to enter the pressing machine. After positioning again here, it is pressed at a fixed height. After pressing is completed, it passes through a conveyor line that can be cached, enters the buffer station in sequence, and is transferred to the curing warehouse for curing for 8 hours.

[0018] S3. There are two lifting platforms at the head end of the heat shrink and glass multi-layer composite station. The stainless steel coated frame is placed along the production line, and the coated glass warm frame is placed perpendicular to the glass. First, rotate the rotary conveyor to the direction of the glass warm frame, and the coated glass warm frame is put on the line, and then rotate to the direction of movement along the production line, and continue to move backward to the automatic screw machine to complete the removal of the upper template screws. The template manipulator disassembles the upper template into the pallet stacking, and then enters the conveyor line for positioning. The six-axis handling robot completes the glass warm frame flip (that is, the glass is at the bottom and the warm frame is at the top). At the same time, the rotary conveyor puts the coated stainless steel frame on the line (repeat the previous step after taking the stainless steel frame three times in a row) Enter the subsequent process to complete the template disassembly and template robot flip (that is, the film side is facing up), the coated warm frame or stainless steel frame passes through the heat shrink furnace to flatten the PET film, and after leaving the heat shrink furnace, it is put into the conveyor line and inspected by the visual inspection instrument to see if the frame and the coating are deformed or damaged. If deformed or otherwise damaged, it will be moved out of the main conveyor line when entering the next station and enter the unqualified product production line. Qualified products pass through the unqualified product line and enter the subsequent station. At this time, if the incoming material is a glass warm frame, it will be translated to the composite main line at this position. If the incoming material is a stainless steel warm frame, it will continue along the process. After the glass warm frame enters the composite main line, it passes through the adhesive tape machine, is fixed and clamped, and then glued near the inner side of the PP frame. After one week of tape application, it passes through the glue dispenser and is positioned on the outer edge of the PP frame to complete the glue application on the four sides. It then enters the subsequent conveyor line for fixing and clamping again. At this time, the stainless steel frame on the stainless steel frame production line is clamped to perform the process of gluing the tape. After the tape application is completed, it enters the conveyor line for positioning. The stainless steel frame is clamped by a six-axis handling robot (with the coated side facing up) and translated to the composite main line to be glued to the glass warm frame. After gluing the first coated stainless steel frame, the glass warm frame continues to move downward, and the above steps are repeated to complete the gluing of the second and third coated stainless steel warm frames. After the third coated stainless steel warm frame is glued, this component continues to enter the glue dispenser and is completed on the top stainless steel frame. After the glue coating work is completed, it enters the rear conveyor line and is clamped and positioned. There is a secondary line at the end of the composite main line. The warm frame is grabbed by the template robot from the secondary line to the conveyor line and conveyed forward. After being fixed by the adhesive tape machine, the tape bonding around the inner side of the short frame is completed. After completion, it is transferred to the subsequent conveyor line for positioning. At this time, a six-axis handling robot will translate the warm frame to the top of the stainless steel frame that meets the main line, complete the bonding, and continue to go down until the component enters the pressing machine. The positioning tooling of the pressing machine is used to keep each layer of the frame at a certain degree of neatness. Then the pressing machine performs the pressing part of the work to compress the component to a certain height. After completion, it enters the transfer trolley with the conveyor line for curing for 8 hours;

[0019] S4, then enter the glass compounding station, take out the compounded and cured glass and frame from the lifting platform, enter the puncher through the directional conveyor line to fix, and use the hot melt rod of the puncher to penetrate the holes on each layer of the frame to ensure that it can enter the cavity of each layer during subsequent inflation. After being released, enter the adhesive tape machine to fix it again, and use the adhesive tape machine to stick the butyl tape on the inner side of the top PP frame near the edge, and then enter the dispensing machine along the conveyor line, and then the dispensing machine completes the coating of two horizontal and two vertical glues on the outer edge of the upper surface of the PP frame, and continues to move downward to the subsequent conveyor line for positioning. While the main line is sticking tape and applying glue, the six-axis handling robot of the secondary line places the glass on the conveyor line, and enters the glass cleaning machine after being guided by the conveyor line to complete the cleaning and drying of the glass, and then enters the positioning conveyor line, and the six-axis handling robot transfers the glass to the dispensing machine to complete the bonding with the warm frame. After the bonding is completed, the component enters the pressing machine along the main line for positioning, and the final thickness of the glass is determined on the pressing machine, and finally enters the cache station and is transferred to the curing warehouse for curing for 8 hours;

[0020] S5, then enter the edge banding line station, the fully compounded glass is transferred from the shelf of the lifting platform to the conveyor line, and after buffering, it enters the glass turning machine to place the glass at an angle, and continues to move forward to enter the edge banding line machine. The edge banding line machine fills the PP frame depressions on both sides of the glass with polyurethane glue to make the glue surface flush with the stainless steel frame surface. After the surroundings are completely sealed, it is transferred to the next glass turning machine, which will flatten the glass and then transfer it downward to the conveyor line. After being oriented on the conveyor line, it enters the lifting platform and is transferred and cured for 8 hours;

[0021] S6. The glass that has been edge-sealed once is transferred from the shelf on the lifting platform to the conveyor line. After being guided by the conveyor line, it enters the perforator for accurate positioning and is clamped to complete drilling. The drilling depth needs to be 5mm deep on the surface of the PP frame. At the same time, pay attention to the end chips that enter the space inside the frame to prevent puncturing the film. After drilling, the glass enters the glass flipping machine. After positioning, the glass is tilted 105 degrees and placed. When it is flush with the runway and backboard of the inflatable plugging machine, it is transferred to the inflatable plugging machine, positioned and clamped on the inflatable plugging machine, and the cylinder drives the inflating needle to penetrate the inflatable hole. When the argon saturation is greater than 90%, the inflating is completed. Then the needle of the glue dispenser is driven to complete the plugging of the inflatable hole to prevent leakage. It continues to move backward to the edge-sealing line machine to fill the space between the two glass interlayers so that the glue surface is flush with the edge of the glass. After it is completely sealed, it is transferred to the glass flipping machine again to flip the glass to a horizontal direction, and then enters the conveyor line. After being oriented and transported to the lifting platform, it is cured for 8 hours. At this time, the glass has completed all processing procedures and is regarded as a finished product.

[0022] S7. Transfer the finished glass from the lifting platform to the conveyor line. After being oriented by the conveyor line, it enters the glass cleaning machine to complete the cleaning and drying of the glass. After cleaning, it enters the haze detector to perform multi-point inspection on the glass (light transmittance greater than 65% is considered qualified). If the inspection is unqualified, it will enter the middle position of the unqualified product screening machine, and the unqualified product will be pushed out by the pushing mechanism and wait for the next step of processing. If the inspection is qualified, it will directly pass through the unqualified product screening machine and enter the upper laminating machine to complete the protective film coating on both sides of the glass. Then it will enter the conveyor line for guidance and enter the bottom of the automatic corner protection robot. Here, the vibration plate will complete the directional screening of the corner protection and evenly arrange it in the material picking area according to the predetermined direction. The automatic corner protection robot grabs the corner protection and installs it in place at the four corners of the glass. Then it will be transported by the gantry. The glass with corner guards is transported to the top of the packaging machine. The packaging machine grabs a packaging box from the side and places it in the center positioning position of the packaging machine. The robot on the transfer gantry puts the glass in the packaging box. The robot on the packaging machine grabs a packaging box floor from the other side and places it on the glass. The packaging machine completes folding, gluing and bonding. After completion, it is transported to the strapping machine by the conveyor line. Two strapping tapes are tied at a position 30mm away from the two end faces of the packaging box along the production line direction. The glass enters the turning area of ​​the strapping machine and the second strapping area. Two strapping tapes are tied at the same distance from the end face. Then the packaged glass enters the glass turning machine. When it is turned to the 105-degree position, it enters the shelf on the ground rail trolley along the conveyor line on the glass turning machine. The ground rail trolley moves one cargo grid for each piece of glass entered until the cargo grid is full and the second shelf is replaced.

[0023] As a preferred novel laminated glass production process of the present invention, the main frame of the conveyor line is made of bent carbon steel plates, the outer surface of which is spray-coated, and the surface of the roller of the conveyor line is coated with rubber.

[0024] As a preferred embodiment of a novel laminated glass production process of the present invention, auxiliary side guards are installed on both sides of the conveyor line, and the side guards on both sides are 0.5 mm away from the glass on a single side to guide the workpiece.

[0025] As a preferred embodiment of a novel laminated glass production process of the present invention, the novel laminated glass production line is provided with an electrical control system to ensure the continuity of production of each single machine in the entire production line.

[0026] As a preferred embodiment of the novel laminated glass production process of the present invention, the six-axis handling robot is used to transfer tooling from one conveyor line to another conveyor line.

[0027] As a preferred new type of laminated glass production process of the present invention, the stainless steel frame laminating station, glass warm frame station, glass warm frame laminating station, glass composite station, edge sealing line station, air sealing station and glass packaging station all need to be equipped with a staff member to monitor the operation of the production line and the replenishment and replacement of consumables.

[0028] As a preferred embodiment of the novel laminated glass production process of the present invention, the heat shrinkage and glass multi-layer composite station needs to be equipped with two workers to be responsible for manually replacing the material tray.

[0029] As a preferred embodiment of a novel laminated glass production process of the present invention, the rotary conveyor is used to complete the collection of stainless steel frame coating components and glass warm frame coating components from different directions.

[0030] As a preferred embodiment of the novel laminated glass production process of the present invention, the automatic screw driving machine is provided with a double screwdriver head for fixing the frame.

[0031] As a preferred embodiment of the novel laminated glass production process of the present invention, the haze detector adopts multi-point detection to improve the efficiency of glass transmittance detection.

[0032] Compared with the prior art, the advantages and positive effects of the present invention are:

[0033] 1. In the present invention, the integrated production process can significantly improve the production efficiency and product quality of laminated glass by realizing the automation of the whole process from glass plate, film-coated frame to final product, including a series of functions such as conveying, glass cleaning, glue dispensing, adhesive tape sticking, film coating, PET film heat shrinking, robot gripping and laminating, fixed-length pressing, punching and inflation, sealing, visual inspection, haze inspection, corner protection installation, packaging, bundling and palletizing. This production process not only ensures the output of qualified products, but also increases the overall function of the production line. At the same time, multiple detection mechanisms ensure the quality of the products, improve the production qualification rate, reduce errors and damages caused by manual operation, reduce production costs, and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 A schematic diagram of a novel laminated glass production process is provided for the present invention;

[0035] Figure 2 The present invention provides a schematic diagram of a novel laminated glass production line.

[0036] Legend:

[0037] 1. Stainless steel frame laminating station; 101. Template manipulator; 102. Laminating machine; 103. Glue dispenser; 104. Adhesive tape machine; 105. Six-axis handling robot; 106. Automatic screw machine;

[0038] 2. Glass warm frame station; 201. Glass cleaning machine; 202. Laminating machine;

[0039] 3. Glass warm frame laminating station;

[0040] 4. Heat shrinkage and glass multi-layer composite station; 401. Rotary conveyor; 402. Edge trimming machine; 403. Heat shrinkage furnace; 404. Visual inspection instrument;

[0041] 5. Glass compounding station; 501. Perforating machine;

[0042] 6. Edge banding station; 601. Glass turning machine; 602. Edge banding machine;

[0043] 7. Inflatable sealing station; 702. Inflatable plugging machine;

[0044] 8. Glass packaging station; 801. Haze detector; 802. Unqualified product screening machine; 803. Automatic corner protection manipulator; 804. Vibrating plate; 805. Transfer gantry; 806. Packaging machine; 807. Strapping machine; 808. Ground rail platform;

[0045] 9. Cache station; 10. Conveyor line; 11. Electrical control system; 12. Lifting platform. DETAILED DESCRIPTION

[0046] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0047] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0048] Example

[0049] See also Figure 1-2The present invention provides a technical solution: a new laminated glass production process, including a new laminated glass production line, the new laminated glass production line includes a stainless steel frame laminating station 1, a template manipulator 101, a laminating machine 102, a glue dispenser 103, a tape sticking machine 104, a six-axis handling robot 105, an automatic screw machine 106, a glass warm frame station 2, a glass cleaning machine 201, a pressing machine 202, a glass warm frame laminating station 3, a heat shrink and glass multi-layer composite station 4, a rotating Conveyor 401, trimming machine 402, heat shrink oven 403, visual inspection instrument 404, glass compounding station 5, punching machine 501, edge banding station 6, glass turning machine 601, edge banding machine 602, gas sealing station 7, gas plugging machine 702, glass packaging station 8, haze detector 801, defective product screening machine 802, automatic corner protection manipulator 803, vibration plate 804, transfer gantry 805, packaging machine 806, strapping machine 807, ground rail platform 808;

[0050] Several groups of buffer stations 9 are arranged on both sides of the new laminated glass production line. Several groups of conveyor lines 10 are used to transport workpieces between the new laminated glass production lines. The new laminated glass production lines are all equipped with an electrical control system 11 to ensure the continuity of production of each single machine in the entire production line. The main frame of the conveyor line 10 is made of bent carbon steel plate, and its outer surface is spray-coated. The roller surface of the conveyor line 10 is coated with glue. Auxiliary side guards are installed on both sides of the conveyor line 10. The side guards on both sides are 0.5mm away from the glass on one side, which plays a guiding role for the workpiece. The six-axis handling robot 105 is used to transfer the tooling from one conveyor line 10 to another conveyor line 10, and the rotating conveyor Machine 401 is used to complete the material collection of stainless steel frame coating components and glass warm frame coating components from different directions. The automatic screw machine 106 is set with double screw heads to fix the frame. The haze detector 801 adopts multi-point detection to improve the efficiency of glass transmittance detection. Stainless steel frame coating station 1, glass warm frame station 2, glass warm frame coating station 3, glass composite station 5, edge sealing station 6, air sealing station 7, and glass packaging station 8 all need to be equipped with a staff member to monitor the operation of the production line and the replenishment and replacement of consumables. Heat shrinkage and glass multi-layer composite station 4 needs to be equipped with two staff members to be responsible for manually replacing the material tray;

[0051] The specific steps include:

[0052] S1. First, at the stainless steel frame laminating station 1, there is a laminating template pallet located at the material taking position of the template manipulator 101, and two pallets filled with tooling are placed on its side. When the material is not transferred in time, the worker can directly replace the pallet to prevent production interruption. After the template is put on the line, it passes through the conveyor line 10 to correct the direction and position and then enters the PET film laminating machine 102 to complete the laminating. After leaving the laminating machine 102, it adjusts the direction and position through the conveyor line 10 and enters the glue dispensing machine 103 to complete the gluing work on the four sides in the vertical and horizontal directions at the specified position. After completion, it enters the next process with the conveyor line 10. At this time, the secondary line is moved by the six-axis The transport robot 105 grabs the stainless steel frame onto the conveyor line 10, and after a short orientation, it enters the adhesive tape machine 104. After the adhesive tape machine 104 completes the positioning and clamping of the workpiece, it sticks the tape on the four sides, so that it enters the transfer area with the conveyor line 10, and then the template manipulator 101 grabs it, turns it over to the tape side facing down, sticks it on the PET film, and transfers it to the upper template conveyor line 10 to complete the upper template installation. Here, the height is fixed and installed. Then, after adjustment by the conveyor line 10, it enters the automatic screw machine 106 for positioning and clamping, and completes the connection between the upper and lower templates. Finally, it enters the cache station 9 and is transferred to the curing warehouse for curing for 8 hours.

[0053] S2. At the glass warming frame station 2, two buffer stations 9 are placed within the pickup range of the six-axis handling robot 105. The six-axis handling robot 105 picks up the glass and places it on the conveyor line 10. After being positioned and oriented by the guide baffle, it is conveyed to the glass cleaning machine 201. The glass cleaning machine 201 completes the cleaning and drying of the glass. After the glass mirror surface is bright and there is no stain or watermark residue on the surface, it passes through the conveyor line 10 again to adjust the position and enter the tape sticking machine 104 to complete the tape sticking within the specified range, and then enters the glue dispenser 103 After clamping and positioning, the outer edges of the two horizontal and two vertical frames are coated with glue, and then enter the conveyor line 10 for positioning and clamping to wait for the frame to be composited. At this time, there is a six-axis handling robot 105 on the secondary line. It clamps a PP warm frame on the frame tray near it and places it flat in the center of the glass. At this time, the conveyor line 10 releases the positioning and allows the glass to enter the pressing machine 202. After positioning again here, it is pressed at a fixed height. After the pressing is completed, it passes through a conveyor line 10 that can be cached, and enters the cache station 9 in sequence, and is transferred to the curing warehouse for curing for 8 hours;

[0054] S3, at the heat shrink and glass multi-layer composite station, there are two lifting platforms 12 at the end of 4. The stainless steel coated frame is placed along the production line, and the coated glass warm frame is placed perpendicular to the glass. First, rotate the rotating conveyor 401 to the direction of the glass warm frame, and the coated glass warm frame is put on the line, and then rotate to the direction of movement along the production line, and continue to move backward to the automatic screw machine 106 to complete the removal of the upper template screws. The template manipulator 101 disassembles the upper template into a pallet for stacking, and then enters the conveyor line 10 for positioning. The six-axis handling robot 105 completes the turning of the glass warm frame (that is, the glass is at the bottom and the warm frame is at the top). At the same time, the rotating conveyor 401 puts the coated stainless steel frame on the line (repeat the previous step after taking the stainless steel frame three times in a row) Enter the subsequent process to complete the template disassembly and flip the template manipulator 101 (that is, the film side is facing up), the coated warm frame or stainless steel frame passes through the heat shrink furnace 403 to flatten the PET film, and after leaving the heat shrink furnace 403, it is put into the conveyor line 10 and passed through the visual inspection instrument 404 to detect whether the frame and the coating are deformed or damaged. If deformed or otherwise damaged, it will be moved out of the main conveyor line 10 when entering the next station and enter the unqualified product production line. Qualified products pass through the unqualified product line and enter the subsequent station. At this time, if the incoming material is a glass warm frame, it will be translated to the composite main line at this position. If the incoming material is a stainless steel warm frame, it will continue along the process. After the glass warm frame enters the composite main line, it passes through the adhesive tape machine 104, and is fixed and clamped and then glued to the inside of the PP frame. After one week of tape application, it passes through the glue dispensing machine 103, is positioned at the outer edge of the PP frame to complete the glue application on the four sides, and enters the subsequent conveyor line 10 for fixing and clamping again. At this time, the stainless steel frame on the stainless steel frame production line is clamped to perform the process of sticking the tape. After the tape application is completed, it enters the conveyor line 10 for positioning, and the six-axis handling robot 105 clamps the stainless steel frame (with the coated side facing up) and translates it to the composite main line to glue it to the glass warm frame. After gluing the first coated stainless steel frame, the glass warm frame continues to move downward, and the above steps are repeated to complete the gluing of the second and third coated stainless steel warm frames. After the third coated stainless steel warm frame is glued, this component continues to enter the glue dispensing machine 103 to complete the glue coating work on the top stainless steel frame. , then enter the rear conveyor line 10 and clamp and position. There is a secondary line at the tail end of the composite main line. The warm frame is grabbed from the secondary line by the template manipulator 101 to the conveyor line 10 and conveyed forward. After being fixed by the adhesive tape machine 104, the four sides of the short frame are bonded with adhesive tape near the inside. After completion, it is transferred to the subsequent conveyor line 10 for positioning. At this time, a six-axis handling robot 105 translates the warm frame to the top of the stainless steel frame that meets the main line, completes the bonding, and continues to descend until the component enters the pressing machine 202. The positioning tooling of the pressing machine 202 is used to keep each layer of the frame at a certain degree of neatness. Then the pressing machine 202 performs the pressing part of the work to compress the component to a certain height. After completion, it enters the transfer cart with the conveyor line 10 for curing for 8 hours;

[0055] S4, then enter the glass compounding station 5, take out the compounded and cured glass and frame from the lifting platform 12, enter the puncher 501 through the directional conveyor line 10 to be fixed, and the hot melt rod of the puncher 501 penetrates the holes on each layer of the frame to ensure that it can enter the cavity of each layer during subsequent inflation, and then enter the adhesive tape machine 104 to be fixed again after being released, and the adhesive tape machine 104 completes the pasting of butyl tape on the inner side of the top PP frame near the edge, and then enters the glue dispenser 103 along the conveyor line 10, and the glue dispenser 103 completes the coating of two horizontal and two vertical glues on the outer edge of the upper surface of the PP frame, and then It continues to move downward to the subsequent conveyor line 10 for positioning. While the main line is gluing tape and applying glue, the six-axis handling robot 105 of the secondary line places the glass on the conveyor line 10. After being guided by the conveyor line 10, it enters the glass cleaning machine 201 to complete the cleaning and drying of the glass, and then enters the positioning conveyor line 10. The six-axis handling robot 105 transfers the glass to the dispensing machine 103 to complete the bonding with the warm frame. After the bonding is completed, the component enters the pressing machine 202 along the main line for positioning. The final thickness of the glass is determined on the pressing machine 202, and finally enters the cache station 9 and is transferred to the curing warehouse for curing for 8 hours.

[0056] S5, then enter the edge banding line station 6, the fully compounded glass is transferred from the shelf of the lifting platform 12 to the conveyor line 10, and after buffering, enters the glass turning machine 601, so that the glass is tilted 105 degrees and placed, and continues to move forward to enter the edge banding line machine 602, the edge banding line machine 602 fills the PP frame depressions on both sides of the glass with polyurethane glue, so that the glue surface is flush with the stainless steel frame surface, and after the surroundings are completely sealed, it is transferred to the next glass turning machine 601, and after the glass turning machine 601 flattens the glass, it is transferred downward to the conveyor line 10, and after being oriented by the conveyor line 10, it enters the lifting platform 12, and is transferred and cured for 8 hours;

[0057] S6. The glass that has undergone one edge sealing is transferred from the shelf on the lifting platform 12 to the conveyor line 10. After being guided by the conveyor line 10, it enters the punching machine 501 for accurate positioning. After clamping, drilling is completed. The drilling depth needs to be 5mm deep into the surface of the PP frame. At the same time, attention should be paid to the end chips entering the space inside the frame to prevent the film from being punctured. After drilling, the glass enters the glass turning machine 601. After positioning, the glass is tilted 105 degrees and placed. When it is flush with the runway and backboard of the inflatable plugging machine 702, it is transferred to the inflatable plugging machine 702 and positioned on the inflatable plugging machine 702. Clamp, the cylinder drives the inflation needle to penetrate the inflation hole, and the inflation is completed when the argon saturation is greater than 90%. Then the dispensing machine 103 needle is driven to complete the plugging of the inflation hole to prevent leakage, and then it is transferred to the edge sealing machine 602 to fill the space between the two glass interlayers, so that the glue surface is flush with the edge of the glass. After it is completely sealed, it is transferred to the glass turning machine 601 again, and the glass is turned to the horizontal direction, and then enters the conveyor line 10, and is transported to the lifting platform 12 after orientation and alignment. It is cured for 8 hours. At this time, the glass has completed all processing procedures and is regarded as a finished product;

[0058] S7, the finished glass is transferred from the lifting platform 12 to the conveyor line 10, and after being oriented by the conveyor line 10, it enters the glass cleaning machine 201 to complete the cleaning and drying of the glass. After cleaning, it enters the haze detector 801 to perform multi-point detection on the glass (the transmittance is greater than 65% and is considered qualified). If the test is unqualified, it will enter the middle position of the unqualified product screening machine 802, and the unqualified product will be pushed out by the pushing mechanism and wait for the next step of processing. If the test is qualified, it will directly pass through the unqualified product screening machine 802 and enter the upper laminating machine 102 to complete the protective film coating on both sides of the glass. Then it enters the conveyor line 10 for guidance and enters the bottom of the automatic corner protection robot 803. Here, the vibration plate 804 completes the directional screening of the corner protection and evenly arranges it in the material collection area according to the predetermined direction. The automatic corner protection robot 803 grabs the corner protection and installs it in place at the four corners of the glass, and then the transfer gantry 805 The glass with corner protectors is transported to the top of the packaging machine 806. The packaging machine 806 grabs a packaging box from the side and places it in the center positioning position of the packaging machine 806. The robot on the transfer gantry 805 places the glass in the packaging box. The robot on the packaging machine 806 grabs a packaging box floor from the other side and places it on the glass. The packaging machine 806 completes folding, gluing and bonding. After completion, it is transported to the strapping machine 807 by the conveyor line 10. Two strapping belts are tied at a position 30 mm away from the two end faces of the packaging box along the production line direction. The glass enters the turning area of ​​the strapping machine 807 and the second strapping area. Two strapping belts are tied at the same distance from the end face. Then the packaged glass enters the glass turning machine 601. When it is turned to the 105-degree position, it enters the shelf on the ground rail trolley along the conveyor line 10 on the glass turning machine 601. The ground rail trolley moves one cargo grid for each glass entered until the cargo grid is full and the second shelf is replaced.

[0059] Working principle: It includes the following steps:

[0060] S1. First, at the stainless steel frame laminating station 1, there is a laminating template pallet located at the material taking position of the template manipulator 101, and two pallets filled with tooling are placed on its side. When the material is not transferred in time, the worker can directly replace the pallet to prevent production interruption. After the template is put on the line, it passes through the conveyor line 10 to correct the direction and position and then enters the PET film laminating machine 102 to complete the laminating. After leaving the laminating machine 102, it adjusts the direction and position through the conveyor line 10 and enters the glue dispensing machine 103 to complete the gluing work on the four sides in the vertical and horizontal directions at the specified position. After completion, it enters the next process with the conveyor line 10. At this time, the secondary line is moved by the six-axis The transport robot 105 grabs the stainless steel frame onto the conveyor line 10, and after a short orientation, it enters the adhesive tape machine 104. After the adhesive tape machine 104 completes the positioning and clamping of the workpiece, it sticks the tape on the four sides, so that it enters the transfer area with the conveyor line 10, and then the template manipulator 101 grabs it, turns it over to the tape side facing down, sticks it on the PET film, and transfers it to the upper template conveyor line 10 to complete the upper template installation. Here, the height is fixed and installed. Then, after adjustment by the conveyor line 10, it enters the automatic screw machine 106 for positioning and clamping, and completes the connection between the upper and lower templates. Finally, it enters the cache station 9 and is transferred to the curing warehouse for curing for 8 hours.

[0061] S2. At the glass warming frame station 2, two buffer stations 9 are placed within the pickup range of the six-axis handling robot 105. The six-axis handling robot 105 picks up the glass and places it on the conveyor line 10. After being positioned and oriented by the guide baffle, it is conveyed to the glass cleaning machine 201. The glass cleaning machine 201 completes the cleaning and drying of the glass. After the glass mirror surface is bright and there is no stain or watermark residue on the surface, it passes through the conveyor line 10 again to adjust the position and enter the tape sticking machine 104 to complete the tape sticking within the specified range, and then enters the glue dispenser 103 After clamping and positioning, the outer edges of the two horizontal and two vertical frames are coated with glue, and then enter the conveyor line 10 for positioning and clamping to wait for the frame to be composited. At this time, there is a six-axis handling robot 105 on the secondary line. It clamps a PP warm frame on the frame tray near it and places it flat in the center of the glass. At this time, the conveyor line 10 releases the positioning and allows the glass to enter the pressing machine 202. After positioning again here, it is pressed at a fixed height. After the pressing is completed, it passes through a conveyor line 10 that can be cached, and enters the cache station 9 in sequence, and is transferred to the curing warehouse for curing for 8 hours;

[0062] S3, at the heat shrink and glass multi-layer composite station, there are two lifting platforms 12 at the end of 4. The stainless steel coated frame is placed along the production line, and the coated glass warm frame is placed perpendicular to the glass. First, rotate the rotating conveyor 401 to the direction of the glass warm frame, and the coated glass warm frame is put on the line, and then rotate to the direction of movement along the production line, and continue to move backward to the automatic screw machine 106 to complete the removal of the upper template screws. The template manipulator 101 disassembles the upper template into a pallet for stacking, and then enters the conveyor line 10 for positioning. The six-axis handling robot 105 completes the turning of the glass warm frame (that is, the glass is at the bottom and the warm frame is at the top). At the same time, the rotating conveyor 401 puts the coated stainless steel frame on the line (repeat the previous step after taking the stainless steel frame three times in a row) Enter the subsequent process to complete the template disassembly and flip the template manipulator 101 (that is, the film side is facing up), the coated warm frame or stainless steel frame passes through the heat shrink furnace 403 to flatten the PET film, and after leaving the heat shrink furnace 403, it is put into the conveyor line 10 and passed through the visual inspection instrument 404 to detect whether the frame and the coating are deformed or damaged. If deformed or otherwise damaged, it will be moved out of the main conveyor line 10 when entering the next station and enter the unqualified product production line. Qualified products pass through the unqualified product line and enter the subsequent station. At this time, if the incoming material is a glass warm frame, it will be translated to the composite main line at this position. If the incoming material is a stainless steel warm frame, it will continue along the process. After the glass warm frame enters the composite main line, it passes through the adhesive tape machine 104, and is fixed and clamped and then glued to the inside of the PP frame. After one week of tape application, it passes through the glue dispensing machine 103, is positioned at the outer edge of the PP frame to complete the glue application on the four sides, and enters the subsequent conveyor line 10 for fixing and clamping again. At this time, the stainless steel frame on the stainless steel frame production line is clamped to perform the process of sticking the tape. After the tape application is completed, it enters the conveyor line 10 for positioning, and the six-axis handling robot 105 clamps the stainless steel frame (with the coated side facing up) and translates it to the composite main line to glue it to the glass warm frame. After gluing the first coated stainless steel frame, the glass warm frame continues to move downward, and the above steps are repeated to complete the gluing of the second and third coated stainless steel warm frames. After the third coated stainless steel warm frame is glued, this component continues to enter the glue dispensing machine 103 to complete the glue coating work on the top stainless steel frame. , then enter the rear conveyor line 10 and clamp and position. There is a secondary line at the tail end of the composite main line. The warm frame is grabbed from the secondary line by the template manipulator 101 to the conveyor line 10 and conveyed forward. After being fixed by the adhesive tape machine 104, the four sides of the short frame are bonded with adhesive tape near the inside. After completion, it is transferred to the subsequent conveyor line 10 for positioning. At this time, a six-axis handling robot 105 translates the warm frame to the top of the stainless steel frame that meets the main line, completes the bonding, and continues to descend until the component enters the pressing machine 202. The positioning tooling of the pressing machine 202 is used to keep each layer of the frame at a certain degree of neatness. Then the pressing machine 202 performs the pressing part of the work to compress the component to a certain height. After completion, it enters the transfer cart with the conveyor line 10 for curing for 8 hours;

[0063] S4, then enter the glass compounding station 5, take out the compounded and cured glass and frame from the lifting platform 12, enter the puncher 501 through the directional conveyor line 10 to be fixed, and the hot melt rod of the puncher 501 penetrates the holes on each layer of the frame to ensure that it can enter the cavity of each layer during subsequent inflation, and then enter the adhesive tape machine 104 to be fixed again after being released, and the adhesive tape machine 104 completes the pasting of butyl tape on the inner side of the top PP frame near the edge, and then enters the glue dispenser 103 along the conveyor line 10, and the glue dispenser 103 completes the coating of two horizontal and two vertical glues on the outer edge of the upper surface of the PP frame, and then It continues to move downward to the subsequent conveyor line 10 for positioning. While the main line is gluing tape and applying glue, the six-axis handling robot 105 of the secondary line places the glass on the conveyor line 10. After being guided by the conveyor line 10, it enters the glass cleaning machine 201 to complete the cleaning and drying of the glass, and then enters the positioning conveyor line 10. The six-axis handling robot 105 transfers the glass to the dispensing machine 103 to complete the bonding with the warm frame. After the bonding is completed, the component enters the pressing machine 202 along the main line for positioning. The final thickness of the glass is determined on the pressing machine 202, and finally enters the cache station 9 and is transferred to the curing warehouse for curing for 8 hours.

[0064] S5, then enter the edge banding line station 6, the fully compounded glass is transferred from the shelf of the lifting platform 12 to the conveyor line 10, and after buffering, enters the glass turning machine 601, so that the glass is tilted 105 degrees and placed, and continues to move forward to enter the edge banding line machine 602, the edge banding line machine 602 fills the PP frame depressions on both sides of the glass with polyurethane glue, so that the glue surface is flush with the stainless steel frame surface, and after the surroundings are completely sealed, it is transferred to the next glass turning machine 601, and after the glass turning machine 601 flattens the glass, it is transferred downward to the conveyor line 10, and after being oriented by the conveyor line 10, it enters the lifting platform 12, and is transferred and cured for 8 hours;

[0065] S6. The glass that has undergone one edge sealing is transferred from the shelf on the lifting platform 12 to the conveyor line 10. After being guided by the conveyor line 10, it enters the punching machine 501 for accurate positioning. After clamping, drilling is completed. The drilling depth needs to be 5mm deep into the surface of the PP frame. At the same time, attention should be paid to the end chips entering the space inside the frame to prevent the film from being punctured. After drilling, the glass enters the glass turning machine 601. After positioning, the glass is tilted 105 degrees and placed. When it is flush with the runway and backboard of the inflatable plugging machine 702, it is transferred to the inflatable plugging machine 702 and positioned on the inflatable plugging machine 702. Clamp, the cylinder drives the inflation needle to penetrate the inflation hole, and the inflation is completed when the argon saturation is greater than 90%. Then the dispensing machine 103 needle is driven to complete the plugging of the inflation hole to prevent leakage, and then it is transferred to the edge sealing machine 602 to fill the space between the two glass interlayers, so that the glue surface is flush with the edge of the glass. After it is completely sealed, it is transferred to the glass turning machine 601 again, and the glass is turned to the horizontal direction, and then enters the conveyor line 10, and is transported to the lifting platform 12 after orientation and alignment. It is cured for 8 hours. At this time, the glass has completed all processing procedures and is regarded as a finished product;

[0066] S7, the finished glass is transferred from the lifting platform 12 to the conveyor line 10, and after being oriented by the conveyor line 10, it enters the glass cleaning machine 201 to complete the cleaning and drying of the glass. After cleaning, it enters the haze detector 801 to perform multi-point detection on the glass (the transmittance is greater than 65% and is considered qualified). If the test is unqualified, it will enter the middle position of the unqualified product screening machine 802, and the unqualified product will be pushed out by the pushing mechanism and wait for the next step of processing. If the test is qualified, it will directly pass through the unqualified product screening machine 802 and enter the upper laminating machine 102 to complete the protective film coating on both sides of the glass. Then it enters the conveyor line 10 for guidance and enters the bottom of the automatic corner protection robot 803. Here, the vibration plate 804 completes the directional screening of the corner protection and evenly arranges it in the material collection area according to the predetermined direction. The automatic corner protection robot 803 grabs the corner protection and installs it in place at the four corners of the glass, and then the transfer gantry 805 The glass with corner protectors is transported to the top of the packaging machine 806. The packaging machine 806 grabs a packaging box from the side and places it in the center positioning position of the packaging machine 806. The robot on the transfer gantry 805 places the glass in the packaging box. The robot on the packaging machine 806 grabs a packaging box floor from the other side and places it on the glass. The packaging machine 806 completes folding, gluing and bonding. After completion, it is transported to the strapping machine 807 by the conveyor line 10. Two strapping belts are tied at a position 30 mm away from the two end faces of the packaging box along the production line direction. The glass enters the turning area of ​​the strapping machine 807 and the second strapping area. Two strapping belts are tied at the same distance from the end face. Then the packaged glass enters the glass turning machine 601. When it is turned to the 105-degree position, it enters the shelf on the ground rail trolley along the conveyor line 10 on the glass turning machine 601. The ground rail trolley moves one cargo grid for each glass entered until the cargo grid is full and the second shelf is replaced.

[0067] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A new type of laminated glass production process, characterized by: The invention comprises a novel laminated glass production line, wherein the novel laminated glass production line comprises a stainless steel frame laminating station (1), a template manipulator (101), a laminating machine (102), a glue dispenser (103), a tape sticking machine (104), a six-axis handling robot (105), an automatic screw driving machine (106), a glass warm frame station (2), a glass cleaning machine (201), a laminating machine (202), a glass warm frame laminating station (3), a heat shrink and glass multi-layer composite station (4), a rotary conveyor (401), a trimming machine (402), a heat shrink Furnace (403), visual inspection instrument (404), glass compounding station (5), perforating machine (501), edge banding station (6), glass turning machine (601), edge banding machine (602), gas-filled glue station (7), gas-filled hole plugging machine (702), glass packaging station (8), haze detector (801), defective product screening machine (802), automatic corner protection manipulator (803), vibration plate (804), transfer gantry (805), packaging machine (806), strapping machine (807), ground rail platform (808); Several groups of buffer stations (9) are arranged on both sides of the novel laminated glass production line, and workpieces are transported between the novel laminated glass production lines via several groups of conveyor lines (10); The specific steps include: S1. First, at the stainless steel frame laminating station (1), there is a laminating template tray located at the material taking position of the template manipulator (101), and two trays filled with tooling are placed on its side. When the material is not transferred in time, the worker can directly replace the tray to prevent production interruption. After the template is put on the line, it passes through the conveyor line (10) to correct the direction and position and then enters the PET film laminating machine (102) to complete the laminating. After leaving the laminating machine (102), it adjusts the direction and position through the conveyor line (10) and enters the glue dispensing machine (103). The glue coating work on the four sides of the vertical and horizontal sides is completed at the specified position. After completion, it enters the next process along the conveyor line (10). At this time, the secondary line is controlled by a six-axis transporter. The robot (105) grabs the stainless steel frame onto the conveyor line (10), and after a short orientation, it enters the adhesive tape machine (104). After the adhesive tape machine (104) completes the workpiece positioning and clamping, it sticks the tape on the four sides, so that it enters the transfer area along the conveyor line (10), and then it is grabbed by the template manipulator (101), turned over to the tape side facing downward, and pasted on the PET film, and transferred to the upper template conveyor line (10) to complete the upper template installation. Here, the height is fixed and installed, and then after adjustment by the conveyor line (10), it enters the automatic screw machine (106) for positioning and clamping, completing the connection between the upper and lower templates, and finally enters the cache station (9), and is transferred to the curing warehouse for curing for 8 hours; S2. At the glass warming frame station (2), two buffer stations (9) are placed within the pickup range of the six-axis handling robot (105). The six-axis handling robot (105) picks up the glass and places it on the conveyor line (10). After being positioned and oriented by the guide baffle, it is conveyed to the glass cleaning machine (201). The glass cleaning machine (201) completes the cleaning and drying of the glass. After the glass mirror surface is bright and there is no stain or watermark residue on the surface, it passes through the conveyor line (10) again to adjust the position and enter the tape sticking machine (104). The tape is pasted within the specified range, and then enters the glue dispensing machine ( 103), after clamping and positioning, the outer edges of the two horizontal and two vertical frames are coated with glue, and then enter the conveyor line (10) for positioning and clamping to wait for the frame to be composited. At this time, there is a six-axis handling robot (105) at the secondary line, which clamps a PP warm frame on the frame tray near it and places it flat in the center of the glass. At this time, the conveyor line (10) is released and positioned, allowing the glass to enter the pressing machine (202), where it is positioned again and pressed at a fixed height. After the pressing is completed, it passes through a conveyor line (10) that can be cached, and enters the cache station (9) in sequence, and is transferred to the curing warehouse for curing for 8 hours; S3. At the heat shrink and glass multi-layer composite station (4), there are two lifting platforms (12) at the head end. The stainless steel coated frame is placed along the production line, and the coated glass warm frame is placed perpendicular to the glass. First, the rotating conveyor (401) is rotated to the direction of the glass warm frame, and the coated glass warm frame is put on the line, and then rotated to the direction of movement along the production line, and continued to move backward to the automatic screw machine (106) to complete the removal of the upper template screws. The upper template is disassembled into a pallet stacking through the template manipulator (101), and then enters the conveyor line (10) for positioning. The six-axis handling robot (105) completes the turning of the glass warm frame (that is, the glass is at the bottom and the warm frame is at the top). At the same time, the rotating conveyor (401) puts the coated stainless steel frame on the line (taking the stainless steel frame three times in a row). Repeat the previous step) to enter the subsequent process to complete the template disassembly and flip the template manipulator (101) (i.e., the film-bearing side is facing up), the coated warm frame or stainless steel frame passes through the heat shrink furnace (403) to flatten the PET film, and after leaving the heat shrink furnace (403), it is placed in the conveyor line (10) and passes through the visual inspection instrument (404) to detect whether the frame and the coating are deformed or damaged. If deformed or otherwise damaged, it will be moved out of the main conveyor line (10) when entering the next station and enter the unqualified product production line. Qualified products pass through the unqualified product line and enter the subsequent station. At this time, if the incoming material is a glass warm frame, it will be translated to the composite main line at this position. If the incoming material is a stainless steel warm frame, it will continue along the process. After the glass warm frame enters the composite main line, it passes through the adhesive tape machine (104) and the fixing clamp After tightening, the tape is pasted on the inner side of the PP frame for one week, and then passed through the glue dispenser (103), and after being positioned at the outer edge of the PP frame, the glue is dispensed on the four sides, and then enters the subsequent conveyor line (10) for fixing and clamping again. At this time, the stainless steel frame on the stainless steel frame production line is clamped and the tape is glued. After the tape is finished, it enters the conveyor line (10) for positioning, and the six-axis handling robot (105) clamps the stainless steel frame (with the coated side facing up) and translates it to the composite main line to glue it to the glass warm frame. After gluing the first coated stainless steel frame, the glass warm frame continues to move downward, and the above steps are repeated to complete the gluing of the second and third coated stainless steel warm frames. After the third coated stainless steel warm frame is glued, this component continues to enter the glue dispenser (103) and is at the last The upper stainless steel frame is coated with glue, and then enters the rear conveyor line (10) and is clamped and positioned. There is a secondary line at the end of the composite main line. The warm frame is grabbed by the template manipulator (101) from the secondary line to the conveyor line (10), and conveyed forward. After being fixed by the adhesive tape machine (104), the four sides near the inner side of the short frame are glued with adhesive tape. After completion, it is transferred to the subsequent conveyor line (10) for positioning. At this time, a six-axis handling robot (105) translates the warm frame to the top of the stainless steel frame that meets the main line, completes the bonding, and continues to descend until the component enters the pressing machine (202). The positioning tool of the pressing machine (202) is used to keep each layer of the frame at a certain degree of neatness. Then the pressing machine (202) performs the pressing part to compress the component to a certain height.After completion, the product enters the transfer cart along the conveyor line (10) and is cured for 8 hours; S4, then enter the glass compounding station (5), take out the compounded and cured glass and frame from the lifting platform (12), pass through the directional conveyor line (10) to the punching machine (501) for fixation, and use the hot melt rod of the punching machine (501) to penetrate the holes on each layer of the frame to ensure that it can enter the cavity of each layer during subsequent inflation. After being released from fixation, enter the adhesive tape machine (104) for fixation again, and use the adhesive tape machine (104) to stick the butyl tape on the inner side of the top PP frame near the edge, and then follow the conveyor line (10) to enter the glue dispenser (103), and then use the glue dispenser (103) to apply two horizontal and two vertical glues on the outer edge of the upper surface of the PP frame, and continue The glass is moved downward to the subsequent conveyor line (10) for positioning. While the main line is gluing the tape and applying the glue, the sub-line is placed on the conveyor line (10) by the six-axis handling robot (105). After being guided by the conveyor line (10), the glass enters the glass cleaning machine (201) to complete the cleaning and drying of the glass. The glass then enters the positioning conveyor line (10). The six-axis handling robot (105) transfers the glass to the glue dispenser (103) to complete the bonding with the warm frame. After the bonding is completed, the component enters the pressing machine (202) for positioning along the main line. The final thickness of the glass is determined on the pressing machine (202). Finally, the component enters the buffer station (9) and is transferred to the curing warehouse for curing for 8 hours. S5, then enter the edge banding line station (6), the fully compounded glass is transferred from the shelf of the lifting platform (12) to the conveyor line (10), and after buffering, enters the glass turning machine (601), so that the glass is tilted 105 degrees and placed, and continues to move forward to enter the edge banding line machine (602), the edge banding line machine (602) fills the PP frame depressions on both sides of the glass with polyurethane glue, so that the glue surface is flush with the stainless steel frame surface, and after the surroundings are completely sealed, it is transferred to the next glass turning machine (601), and after the glass is flattened by the glass turning machine (601), it is transferred downward to the conveyor line (10), and after being oriented by the conveyor line (10), it enters the lifting platform (12), and is transferred and cured for 8 hours; S6. The glass that has undergone one edge sealing is transferred from the shelf on the lifting platform (12) to the conveyor line (10). After being guided by the conveyor line (10), it enters the punching machine (501) for accurate positioning. After clamping, drilling is completed. The drilling depth needs to be 5 mm deep into the surface of the PP frame. At the same time, attention should be paid to the end chips entering the space inside the frame to prevent the film from being punctured. After drilling, the glass enters the glass turning machine (601). After positioning, the glass is tilted 105 degrees and placed. When it is flush with the runway and backboard of the inflatable plugging machine (702), it is transferred to the inflatable plugging machine (702). The upper part is positioned and clamped, and the cylinder drives the inflation needle to penetrate the inflation hole. When the argon saturation is greater than 90%, the inflation is completed. Then, the needle of the glue dispenser (103) is driven to complete the plugging of the inflation hole to prevent leakage. The glass is then transferred to the edge sealing machine (602) to fill the space between the two glass layers so that the glue surface is flush with the edge of the glass. After it is completely sealed, it is transferred to the glass turning machine (601) again to turn the glass to a horizontal direction, and then enter the conveyor line (10). After being oriented and aligned, it is transported to the lifting platform (12) and cured for 8 hours. At this time, the glass has completed all processing steps and is regarded as a finished product. S7, the finished glass is transferred from the lifting platform (12) to the conveyor line (10), and after being oriented by the conveyor line (10), it enters the glass cleaning machine (201) to complete the cleaning and drying of the glass. After cleaning, it enters the haze detector (801) to perform multi-point detection on the glass (light transmittance greater than 65% is considered qualified). If the detection is unqualified, it will enter the middle position of the unqualified product screening machine (802), and the unqualified product will be pushed out by the pushing mechanism to wait for the next step of processing. If the detection is qualified, it will directly pass through the unqualified product screening machine (802) and enter the upper laminating machine (102) to complete the protective film coating on both sides of the glass. Then it enters the conveyor line (10) for guidance and enters the bottom of the automatic corner protection robot (803). Here, the corner protection is completed by the vibration plate (804) The corner protection is evenly arranged in the given direction to the material collection area. The automatic corner protection robot (803) grabs the corner protection and installs it in place at the four corners of the glass. Then, the transfer gantry (805) ) transports the glass with corner protection to the top of the packaging machine (806), the packaging machine (806) grabs a packaging box from the side and places it in the center of the packaging machine (806), the robot on the transfer gantry (805) places the glass in the packaging box, and the robot on the packaging machine (806) grabs a packaging box floor from the other side and places it on the glass, and the packaging machine (806) completes folding, gluing, and gluing. After completion, it is transported to the strapping machine (807) by the conveyor line (10), and is respectively located at a distance of Two strapping bands are tied at 30 mm on both end faces of the packaging box along the production line direction, and the box enters the turning area of ​​the strapping machine (807), enters the second strapping area, and two strapping bands are tied at the same distance from the end face. The packaged glass then enters the glass turning machine (601), and when it is turned to the 105-degree position, it enters the shelf on the ground rail trolley along the conveyor line (10) on the glass turning machine (601). The ground rail trolley moves one cargo compartment for each piece of glass until the cargo compartment is full and the second shelf is replaced.

2. The novel laminated glass production process according to claim 1, characterized in that: The main frame of the conveyor line (10) is made of bent carbon steel plates, and its outer surface is spray-coated, and the surface of the roller of the conveyor line (10) is coated with rubber.

3. The novel laminated glass production process according to claim 1, characterized in that: Auxiliary side guards are installed on both sides of the conveyor line (10), and the side guards on both sides are 0.5 mm away from the glass on a single side, so as to guide the workpiece.

4. The novel laminated glass production process according to claim 1, characterized in that: The novel laminated glass production line is provided with an electrical control system (11) to ensure the continuity of production of each single machine in the entire production line.

5. The novel laminated glass production process according to claim 1 is characterized in that: The six-axis handling robot (105) is used to transfer tooling from one conveyor line (10) to another conveyor line (10).

6. The novel laminated glass production process according to claim 1 is characterized in that: The stainless steel frame laminating station (1), the glass warm frame station (2), the glass warm frame laminating station (3), the glass compounding station (5), the edge sealing station (6), the air-filled sealing station (7), and the glass packaging station (8) all need to be equipped with a staff member to monitor the operation of the production line and the replenishment and replacement of consumables.

7. The novel laminated glass production process according to claim 1 is characterized in that: The heat shrink and glass multi-layer composite workstation (4) needs to be equipped with two workers to be responsible for manually replacing the material tray.

8. The novel laminated glass production process according to claim 1 is characterized in that: The rotating conveyor (401) is used to complete the collection of stainless steel frame coating components and glass warm frame coating components from different directions.

9. The novel laminated glass production process according to claim 1, characterized in that: The automatic screw driver (106) is provided with a double screwdriver head for fixing the frame.

10. The novel laminated glass production process according to claim 1, characterized in that: The haze detector (801) adopts multi-point detection to improve the efficiency of glass transmittance detection.

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