Roller device for transferring boiler furnace scaffold pipe
By designing a drum device for boilers, the problem of difficult material transfer in the boiler is solved, automatic transmission and lubrication are realized, minor repair efficiency is improved and lubricating oil is saved.
Patent Information
- Application Number
- CN202410980328.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2024-12-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the minor repair of the coal-fired power station boiler, the material of the scaffolding in the boiler is heavy and difficult to transmit, which can easily cause damage to the manhole door and low transmission efficiency.
A roller device including a main mechanism and a fixed bracket is designed to realize automatic rotation and lubrication of the roller by installing a shaft, a roller, a block, a trigger rod and a closure component, assist in the transmission of the scaffolding tube and the storage of lubricating oil.
It reduces the labor burden of manual handling, improves the efficiency of minor repairs, and effectively stores lubricating oil to avoid waste.
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Figure CN119117532A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of boiler maintenance auxiliary equipment, in particular to a roller device for transferring boiler furnace scaffolding pipes. Background Art
[0002] The main function of coal-fired power plant boilers is to convert the heat energy generated by coal combustion into steam, which in turn drives the steam turbine to generate electricity. The power plant boilers are shut down every year for minor repairs. During each minor repair, scaffolding needs to be set up inside the boiler at a height of 15m on the boiler operating floor. The area of the scaffolding is 23.5×15.5m=364.25m2, and the scaffolding pipes and plates used are nearly 12 tons. The scaffolding materials need to be transferred from the manhole door at a height of 1.5m to the inside of the boiler. Because the scaffolding pipes and plates used are too heavy, it is time-consuming and laborious to carry them manually, and it is easy to cause bumps and damage to the manhole door. Summary of the invention
[0003] In view of the above problems existing in the prior art, the present invention is proposed.
[0004] Therefore, the object of the present invention is to provide a roller device for transferring boiler furnace scaffolding pipes, the purpose of which is:
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a roller device for transferring boiler furnace scaffolding pipes, comprising a main body mechanism and a fixed bracket;
[0006] Among them, the main mechanism includes a mounting shaft, an oiling head arranged on the outside of the mounting shaft, a roller rotatably connected to the outside of the mounting shaft, a pressure block is arranged inside the mounting shaft, a trigger rod is slidably connected inside the mounting shaft, and a closing component is arranged inside the mounting shaft.
[0007] As a preferred solution of the roller device for transferring boiler furnace scaffolding pipes described in the present invention, an oil storage cavity is opened inside the installation shaft, an installation cavity is opened inside the installation shaft, a groove is opened on one side of the installation cavity, and the pressure block is slidably connected inside the installation cavity.
[0008] As a preferred solution of the roller device for transferring boiler furnace scaffolding pipes of the present invention, an auxiliary disk is fixedly connected to the outer side of the installation shaft, and a convex ring is fixedly connected to the inner wall of the auxiliary disk.
[0009] As a preferred solution of the roller device for transferring boiler furnace scaffolding pipes described in the present invention, the inner wall of the installation shaft is provided with an inner hole, the outer side of the installation shaft is provided with an outer hole, the aperture of the inner hole is larger than the aperture of the outer hole, and the inner hole is coaxially arranged with the outer hole, and the closing component is arranged inside the outer hole.
[0010] As a preferred solution of the roller device for transferring boiler furnace scaffolding pipes of the present invention, the inner wall of the roller is provided with a clamping hole, the inner wall of the roller is provided with a guide groove, and the outer side of the roller is provided with a groove.
[0011] As a preferred solution of the roller device for transferring boiler furnace scaffolding pipes described in the present invention, a slot is provided on the outer side of the pressing block, an inclined surface is provided on the outer side of the pressing block, one end of the pressing block is fixedly connected to a first spring, and the other end of the first spring is connected to the inner wall of the installation cavity.
[0012] As a preferred solution of the roller device for transferring boiler furnace scaffolding pipes of the present invention, the trigger rod is fixedly connected to the pressing block, and an inclined groove is provided on the outer side of the trigger rod.
[0013] As a preferred solution of the roller device for transferring boiler furnace scaffolding pipes described in the present invention, the closing component includes an outer sleeve, a limit rod fixedly connected to one end of the outer sleeve, and a second spring fixedly connected to the inside of the outer sleeve, one end of the second spring is fixedly connected to a sealing block, and one end of the sealing block is provided with an oil leakage groove.
[0014] As a preferred solution of the roller device for transferring boiler furnace scaffolding pipes according to the present invention, the limiting rod is arranged inside the inclined groove and slides inside the inclined groove, the sealing block is slidably connected to the inside of the outer sleeve, and the sealing block is slidably connected to the outer hole.
[0015] As a preferred solution of the roller device for transferring boiler furnace scaffolding pipes of the present invention, the outer side of the fixed bracket is fixedly connected with a support block, the outer side of the support block is provided with a mounting groove, and the outer side of the fixed bracket is threadedly connected with a bolt.
[0016] Beneficial effects of the invention: The mounting shaft is fixed to the bracket not only to ensure stability, but also to unlock the roller so that it can rotate freely. This helps to move various scaffolding pipes and automatically lubricate the equipment with oil seepage. In addition, it can effectively store lubricating oil to avoid waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0019] Figure 2 It is a schematic diagram of the overall installation of the present invention.
[0020] Figure 3 It is a schematic diagram of the local explosion structure of the present invention.
[0021] Figure 4 It is a schematic diagram of the internal structure of the drum of the present invention.
[0022] Figure 5 It is a cross-sectional structural schematic diagram of the present invention.
[0023] Figure 6 It is a schematic diagram of the second cross-section structure of the present invention.
[0024] Figure 7 It is a schematic diagram of the briquetting structure of the present invention. DETAILED DESCRIPTION
[0025] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0026] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0027] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0028] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0029] Example 1
[0030] Reference Figure 1 to Figure 7 , which is the first embodiment of the present invention, provides a roller device for transferring boiler furnace scaffolding pipes, the device comprising a main body mechanism 100 and a fixed bracket 200;
[0031] Among them, the main mechanism 100 includes a mounting shaft 101, an oiling head 102 arranged on the outside of the mounting shaft 101, a roller 103 rotatably connected to the outside of the mounting shaft 101, a pressure block 104 is arranged inside the mounting shaft 101, a trigger rod 105 is slidably connected inside the mounting shaft 101, and a closing component 106 is arranged inside the mounting shaft 101.
[0032] Specifically, an oil storage cavity 101a is provided inside the installation shaft 101, an installation cavity 101b is provided inside the installation shaft 101, a slot 101c is provided on one side of the installation cavity 101b, and the pressing block 104 is slidably connected inside the installation cavity 101b.
[0033] Furthermore, an auxiliary disk 101d is fixedly connected to the outer side of the installation shaft 101, and a convex ring 101e is fixedly connected to the inner wall of the auxiliary disk 101d.
[0034] Furthermore, a clamping hole 103 a is formed on the inner wall of the drum 103 , a guide groove 103 b is formed on the inner wall of the drum 103 , and a groove 103 c is formed on the outer side of the drum 103 .
[0035] Preferably, a slot 104a is provided on the outer side of the pressing block 104, an inclined surface 104b is provided on the outer side of the pressing block 104, one end of the pressing block 104 is fixedly connected to a first spring 104c, and the other end of the first spring 104c is connected to the inner wall of the installation cavity 101b.
[0036] It should be noted that the outer side of the fixing bracket 200 is fixedly connected to the supporting block 201 , the outer side of the supporting block 201 is provided with a mounting groove 202 , and the outer side of the fixing bracket 200 is threadedly connected to a bolt 203 .
[0037] When in use, first install the fixing bracket 200 on the manhole door by means of the bolt 203, then place the mounting shaft 101 inside the mounting groove 202, and then squeeze the inclined surface 104b of the pressing block 104 inside the mounting shaft 101 against the bottom end of the mounting groove 202. Under the squeezing, the pressing block 104 will be urged to squeeze the first spring 104c, and finally the clamping groove 104a will be engaged with the mounting groove 202, thereby completing the limit fixation of the mounting shaft 101, and squeezing the pressing block 104 by the first spring 104c, thereby improving the installation effect of the mounting shaft 101 and the mounting groove 202, and further ensuring the stability of the mounting shaft 101 after installation.
[0038] In summary, after the installation shaft 101 is installed on the fixing bracket 200, the first spring 104c squeezes the pressing block 104 to improve the installation effect of the installation shaft 101 and the installation groove 202, and further ensure the stability of the installation shaft 101 after installation.
[0039] Example 2
[0040] Reference Figure 1 to Figure 7 , which is the second embodiment of the present invention. This embodiment is different from the first embodiment in that an inner hole 101f is formed on the inner wall of the mounting shaft 101, and an outer hole 101g is formed on the outer side of the mounting shaft 101. The diameter of the inner hole 101f is larger than the diameter of the outer hole 101g, and the inner hole 101f is coaxially arranged with the outer hole 101g, and the closing component 106 is arranged inside the outer hole 101g.
[0041] Furthermore, the trigger rod 105 is fixedly connected to the pressing block 104 , and an oblique groove 105 a is formed on the outer side of the trigger rod 105 .
[0042] Furthermore, the closing component 106 includes a sleeve 106a, a limiting rod 106b fixedly connected to one end of the sleeve 106a, and a second spring 106c fixedly connected to the inside of the sleeve 106a, one end of the second spring 106c is fixedly connected to a sealing block 106d, and one end of the sealing block 106d is provided with an oil leakage groove 106e.
[0043] Preferably, the limiting rod 106b is disposed inside the inclined groove 105a and slides inside the inclined groove 105a, the sealing block 106d is slidably connected inside the outer sleeve 106a, and the sealing block 106d is slidably connected to the outer hole 101g.
[0044] During use, when the card slot 104a is engaged with the installation slot 202, the sliding pressure block 104 will drive the trigger rod 105 to slide synchronously, and drive the limit rod 106b to move under the design of the inclined groove 105a. The limit rod 106b will drive the sealing block 106d to move and leave the inside of the card hole 103a through the outer sleeve 106a. At this time, the roller 103 can rotate on the outside of the installation shaft 101.
[0045] It is only necessary to transport various scaffolding pipes to the interior of the furnace through the surface of the drum 103. Compared with manual handling, it not only reduces the labor burden of personnel, but also improves the overall work efficiency of minor repairs to a certain extent.
[0046] In summary, when the installation shaft 101 is installed on the fixed bracket 200, it can not only ensure the stability after installation, but also unlock the roller 103 to ensure that the roller 103 can rotate at this time to assist in the transportation of various scaffolding pipes.
[0047] Example 3
[0048] Reference Figure 1 to Figure 7
[0049] This is the third embodiment of the present invention, which is based on the second embodiment in that: after the sealing block 106d slides, the oil leakage groove 106e is connected to the outer hole 101g, and the lubricating oil in the oil storage chamber 101a can enter the clamping hole 103a through the outer hole 101g and the oil leakage groove 106e, and finally flow into the guide groove 103b, so that when the roller 103 rotates, the lubricating oil in the guide groove 103b will continuously lubricate the installation shaft 101 and the roller 103, ensuring the smoothness of the rotation of the roller 103. At the same time, during the continuous rotation of the roller 103, the lubricating oil will continuously enter the clamping hole 103a and the guide groove 103b, achieving continuous lubrication without manual lubrication by personnel.
[0050] After the equipment is used, the installation shaft 101 is removed. At this time, the first spring 104c will drive the pressure block 104 and the trigger rod 105 to reset, and the roller 103 will be rotated at the same time. Under the elasticity of the second spring 106c, the sealing block 106d will be driven to re-engage the clamping hole 103a and then stop rotating. At this time, the outer hole 101g is blocked by the sealing block 106d and cannot continue to leak lubricating oil, which can effectively store the lubricating oil to avoid waste. In addition, the roller 103 cannot rotate, which is not only convenient for placing the equipment, but also can avoid the relative rotation of the installation shaft 101 and the roller 103 during the placement process, which causes the waste of lubricating oil inside the guide groove 103b, thereby realizing the maximum saving of lubricating oil.
[0051] In summary, the mounting shaft 101 fixed to the bracket 200 not only ensures stability, but also unlocks the roller 103 so that it can rotate freely. This helps to move various scaffolding pipes and automatically lubricate the equipment. In addition, it can effectively store lubricating oil to avoid waste.
Claims
1. A roller device for transferring boiler furnace scaffolding pipes, Features: It comprises a main body structure (100) and a fixing bracket (200); The main body mechanism (100) comprises a mounting shaft (101), an oiling head (102) arranged outside the mounting shaft (101), a roller (103) rotatably connected to the outside of the mounting shaft (101), a pressing block (104) is arranged inside the mounting shaft (101), a trigger rod (105) is slidably connected inside the mounting shaft (101), and a closing component (106) is arranged inside the mounting shaft (101).
2. The roller device for transferring boiler furnace scaffolding pipes according to claim 1, Features: An oil storage cavity (101a) is provided inside the installation shaft (101), an installation cavity (101b) is provided inside the installation shaft (101), a notch (101c) is provided on one side of the installation cavity (101b), and the pressing block (104) is slidably connected inside the installation cavity (101b).
3. The roller device for transferring boiler furnace scaffolding pipes according to claim 2, Features: An auxiliary disk (101d) is fixedly connected to the outer side of the installation shaft (101), and a convex ring (101e) is fixedly connected to the inner wall of the auxiliary disk (101d).
4. The roller device for transferring boiler furnace scaffolding pipes according to claim 3, Features: The inner wall of the installation shaft (101) is provided with an inner hole (101f), and the outer side of the installation shaft (101) is provided with an outer hole (101g). The diameter of the inner hole (101f) is larger than the diameter of the outer hole (101g), and the inner hole (101f) is coaxially arranged with the outer hole (101g). The closing component (106) is arranged inside the outer hole (101g).
5. The roller device for transferring boiler furnace scaffolding pipes according to claim 4, Features: The inner wall of the drum (103) is provided with a clamping hole (103a), the inner wall of the drum (103) is provided with a guide groove (103b), and the outer side of the drum (103) is provided with a groove (103c).
6. The roller device for transferring boiler furnace scaffolding pipes according to claim 5, Features: A slot (104a) is provided on the outer side of the pressing block (104), an inclined surface (104b) is provided on the outer side of the pressing block (104), one end of the pressing block (104) is fixedly connected to a first spring (104c), and the other end of the first spring (104c) is connected to the inner wall of the installation cavity (101b).
7. The roller device for transferring boiler furnace scaffolding pipes according to claim 6, Features: The trigger rod (105) is fixedly connected to the pressing block (104), and an oblique groove (105a) is provided on the outer side of the trigger rod (105).
8. The roller device for transferring boiler furnace scaffolding pipes according to claim 7, Features: The sealing component (106) comprises an outer sleeve (106a), a limiting rod (106b) fixedly connected to one end of the outer sleeve (106a), and a second spring (106c) fixedly connected to the inside of the outer sleeve (106a), one end of the second spring (106c) is fixedly connected to a sealing block (106d), and one end of the sealing block (106d) is provided with an oil leakage groove (106e).
9. The roller device for transferring boiler furnace scaffolding pipes according to claim 8, Features: The limiting rod (106b) is arranged inside the inclined groove (105a) and slides inside the inclined groove (105a), the sealing block (106d) is slidably connected inside the outer sleeve (106a), and the sealing block (106d) is slidably connected to the outer hole (101g).
10. The roller device for transferring boiler furnace scaffolding pipes according to claim 8 or 9, Features: The outer side of the fixing bracket (200) is fixedly connected to a support block (201), the outer side of the support block (201) is provided with a mounting groove (202), and the outer side of the fixing bracket (200) is threadedly connected to a bolt (203).
