Self-lubricating wearless elevator safety gear

The design of the self-lubricating and wear-free elevator safety gear achieves self-cleaning, lubrication without interference, and real-time monitoring, solving the problems of equipment failure, wear, and blockage of the elevator safety gear, and improving the service life and safety of the elevator safety gear.

CN119117854BActive Publication Date: 2026-02-10NANTONG ZHONGLI TECH CO LTD
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Patent Information

Application Number
CN202411290733.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2026-02-10
Estimated Expiration
2044-09-14

AI Technical Summary

Technical Problem

Existing elevator safety clamps cannot achieve self-cleaning, independent cleaning and lubrication, or speed and performance monitoring, leading to equipment failure, wear, rust, overheating, and debris blockage.

Method used

A self-lubricating, wear-free elevator safety clamp was designed, comprising a cleaning module, a monitoring module, and a dust extraction module. Through spray nozzles, a pressurization module, a water storage chamber, a speed monitoring component, a weight monitoring component, and a sound monitoring component, it achieves self-cleaning, lubrication without interference, and real-time monitoring.

Benefits of technology

It has improved the service life of the equipment, reduced maintenance costs, enhanced safety performance, reduced the occurrence of failures, and ensured the normal operation of the elevator safety brake.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a kind of self-lubricating wear-free elevator safety clamps, it is related to elevator safety technical field, including base, wedge, guide block, U spring, guide rail, cleaning module, processor and power supply, the wedge is installed on the outer wall upper portion of base, the guide block is installed on the outer wall upper portion of base, the U spring is installed on the outer wall upper portion of base, the guide rail is installed on the outer wall middle portion of base, the cleaning module is installed on the outer wall upper portion of base, the processor is installed on the outer wall upper portion of base, the power supply is installed on the outer wall upper portion of base, the cleaning module is connected with processor by signal line.The self-cleaning function of elevator safety clamp is realized by being provided with cleaning module, the equipment failure caused by blockage in long-term use, the equipment wear and tear caused by sand and oil stain problem is solved, the service life of equipment is improved, the safety performance in use process is improved, and the cost of maintaining equipment is reduced.
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Description

Technical Field

[0001] This invention relates to the field of elevator safety technology, specifically to a self-lubricating, wear-free elevator safety clamp. Background Technology

[0002] Elevator safety brakes are an important safety protection device for elevators. Under the control of the speed governor, when the elevator speed exceeds the set limit or the suspension rope breaks or slackens, the elevator safety brake will bring the car to an emergency stop and clamp it onto the guide rail. The elevator safety brake provides effective protection for the safe operation of the elevator, preventing the elevator car from derailing or passengers from accidentally entering the elevator shaft. The elevator safety brake consists of two parts: a lifting mechanism and a braking mechanism. It is usually installed on the elevator car or counterweight. When the elevator malfunctions, the speed governor will drive the safety brake to actuate, achieving an emergency stop by clamping the guide rail.

[0003] Existing elevator safety brakes suffer from various malfunctions, including their own, wedge block, lifting mechanism, and speed governor failures. Most of these malfunctions are caused by dust, debris, and lumpy impurities falling into the elevator shaft during operation, leading to blockages and wear on the internal equipment of the safety brakes. Although the safety brakes can still function under these conditions, they pose certain hidden dangers and compromise passenger safety. Furthermore, long-term wear and tear increases the maintenance costs of the elevator safety brakes, resulting in resource waste.

[0004] 1. Patent document CN115872254B discloses an elevator safety clamp. The above patent has the characteristics of superior braking performance, high reliability, good working stability and low production cost. However, the above patent cannot achieve the self-cleaning function of the elevator safety clamp.

[0005] 2. Patent document CN1182017C discloses an elevator speed limiting safety clamp. The above patent achieves a very simple structure, saves the space of the top floor machine room, and eliminates the need for two steel wire ropes and tensioning wheels running back and forth from the top floor to the pit, reducing production costs and simplifying installation. However, the above patent cannot achieve the function of cleaning and lubrication without interference.

[0006] 3. Patent document CN112279034B discloses an elevator safety clamp. The above patent reduces braking impact, increases the braking effect of the safety clamp, and reduces equipment wear. However, the above patent cannot achieve the function of monitoring the speed and performance of the elevator safety clamp.

[0007] 4. Patent document CN105905741B discloses an elevator safety clamp. The above patent consists of a left wedge and a right brake wheel. When braking, it clamps the elevator guide rail from both sides to make the elevator guide rail evenly stressed and prevent the guide rail from deforming. When braking, the connecting column moves upward along the waist hole to increase the pressure between the brake wheel and the elevator guide rail and improve the braking force. At the same time, it limits the vertical movement range of the connecting column so that the brake plate will not detach from the safety clamp body when braking. However, the above patent cannot achieve the function of absorbing dust and debris during the use of the elevator safety clamp.

[0008] In summary, the aforementioned patents cannot achieve the self-cleaning function of the elevator safety clamp, the function of cleaning and lubrication without interference, the function of monitoring the speed and performance of the elevator safety clamp, or the function of absorbing dust and debris during the use of the elevator safety clamp. This leads to problems such as equipment failure due to blockage, equipment wear caused by sand and oil, rusting of the elevator safety clamp, overheating during operation, delayed action of the elevator safety clamp, and delayed detection of blockages during long-term use.

[0009] Therefore, this application proposes a self-lubricating, wear-free elevator safety clamp that can achieve self-cleaning, cleaning and lubrication without interference, speed and performance monitoring, and dust and debris absorption during use. Summary of the Invention

[0010] The purpose of this invention is to provide a self-lubricating, wear-free elevator safety clamp to solve the technical problems mentioned in the background art, such as the inability to achieve self-cleaning, the inability to achieve non-interference between cleaning and lubrication, the inability to monitor the speed and performance of the elevator safety clamp, and the inability to absorb dust and debris during use. These problems lead to equipment failure due to blockage, equipment wear caused by sand and oil, rusting of the elevator safety clamp, overheating during operation, untimely action of the elevator safety clamp, and untimely detection of blockages during long-term use.

[0011] To achieve the above objectives, the present invention provides the following technical solution: a self-lubricating, wear-free elevator safety clamp, comprising a base, a wedge, a guide block, a U-shaped spring, a guide rail, a cleaning module, a processor, and a power supply. The wedge is mounted on the upper part of the outer wall of the base, the guide block is mounted on the upper part of the outer wall of the base, the U-shaped spring is mounted on the upper part of the outer wall of the base, the guide rail is mounted in the middle of the outer wall of the base, the cleaning module is mounted on the upper part of the outer wall of the base, the processor is mounted on the upper part of the outer wall of the base, and the power supply is mounted on the upper part of the outer wall of the base. The cleaning module is connected to the processor via a signal line.

[0012] The cleaning module includes a first spray nozzle, a second spray nozzle, a pressurization module, and a water storage chamber;

[0013] A first spray nozzle is installed on the upper part of the outer wall of the base, a second spray nozzle is installed in the middle of the inner wall of the base, a pressurization module is installed on the upper part of the outer wall of the base, and a water storage chamber is installed on the upper part of the outer wall of the base.

[0014] The booster module includes: a second base, a second motor, a drive shaft, a drive gear, a rotating shaft, a push rod, a piston, an inlet, an outlet, and a pressure balance pipe;

[0015] A second base is installed on the upper part of the outer wall of the base. A second motor is installed on the right side of the inner wall of the second base. A push rod is installed in the middle of the inner wall of the second base. A piston is installed in the middle of the inner wall of the second base. A water inlet is installed on the left side of the inner wall of the second base. A water outlet is installed on the upper side of the inner wall of the second base. The push rod is connected to a transmission gear through a rotating shaft. The transmission gear is connected to the second motor through a transmission shaft. The second motor is connected to a processor through a signal line. The second motor is connected to a power supply through a signal line.

[0016] Preferably, the inner wall of the water storage chamber is equipped with a partition module including: a first valve, a second valve, a first storage chamber, and a second storage chamber;

[0017] A first valve is installed on the left side of the inner wall of the water storage chamber, and a second valve is installed on the right side of the inner wall of the water storage chamber. A first storage chamber is installed on the left side of the inner wall of the water storage chamber, and a second storage chamber is installed on the right side of the inner wall of the water storage chamber. The first valve is connected to the processor via a signal line and to the power supply via a signal line. The second valve is connected to the processor via a signal line and to the power supply via a signal line.

[0018] The second valve includes a first base, a fixed iron core, a coil, a spring, and a moving iron core;

[0019] A first base is installed on the left side of the inner wall of the water storage chamber. A fixed iron core is installed on the upper side of the inner wall of the first base. A coil is installed in the middle of the inner wall of the first base. A spring is installed in the middle of the inner wall of the first base. A moving iron core is installed in the middle of the inner wall of the first base. The fixed iron core is connected to the moving iron core through the spring.

[0020] Preferably, a monitoring module is installed on the upper side of the outer wall of the base. The monitoring module includes: a speed monitoring component, a weight monitoring component, and a sound monitoring component.

[0021] A speed monitoring component, a weight monitoring component, and a sound monitoring component are installed on the upper side of the outer wall of the base. The speed monitoring component, the weight monitoring component, and the sound monitoring component are connected to the processor via signal lines. The processor is connected to the power supply via signal lines.

[0022] Preferably, a dust collection module is installed on the upper part of the outer wall of the base, and the dust collection module includes a dust collection port, a storage chamber and a suction component;

[0023] A dust extraction port is installed on the upper side of the outer wall of the base, a storage chamber is installed on the upper part of the outer wall of the base, and an air extraction component is installed on the upper part of the outer wall of the base.

[0024] Preferably, a spray head is installed on the upper part of the outer wall of the base, and the spray head includes: a spray head body, a sealing ring, an adjusting screw and a filter unit;

[0025] A nozzle body is installed on the upper part of the outer wall of the base, a sealing ring is installed on the upper part of the outer wall of the base, an adjusting screw is installed on the upper part of the outer wall of the base, and a filter unit is installed on the upper part of the outer wall of the base.

[0026] Preferably, the speed monitoring component is internally equipped with a speed sensor and an acceleration sensor;

[0027] The speed sensor contains a permanent magnet, a Hall element, a rotating mechanism, an output plug, and a conversion circuit. During the movement of the elevator safety clamp, the permanent magnet is rotated. When the rotating permanent magnet passes through the Hall element, it generates a periodically changing magnetic field in the Hall element, causing a change in the output voltage of the Hall element. After being processed by the conversion circuit, the changing voltage signal is transmitted to the processor.

[0028] The accelerometer contains a mass block, a damper, an elastic element, a sensitive element, and an adaptation circuit. Based on Newton's second law, when the elevator safety clamp experiences acceleration, the mass block will be subjected to inertial force. This force causes the elastic element to deform, and then the sensitive element converts the mechanical deformation into an electrical signal. The adaptation circuit processes the electrical signal, and the processed electrical signal proportional to the acceleration is transmitted to the processor.

[0029] Preferably, the weight monitoring component internally includes a resistance strain gauge, an A / D converter, a signal amplifier, and a microprocessor;

[0030] During the use of the elevator safety clamp, under the action of the dust suction module, dust particles and dirt are sucked into the storage chamber. The resistance strain gauge undergoes elastic deformation with the change of weight, and the resistance value of the resistance strain gauge changes accordingly. The physical strain is measured by measuring the change of resistance. The signal is processed by the A / D converter, amplified by the signal amplifier, and then transmitted to the processor.

[0031] Preferably, the sound monitoring component is internally equipped with a condenser electret microphone, an A / D converter, and a data acquisition unit;

[0032] Sound waves cause the electret diaphragm inside the condenser microphone to vibrate, resulting in a change in capacitance and generating a tiny voltage. The signal, after being processed by an A / D converter and a data acquisition unit, is then transmitted to the processor.

[0033] Preferably, the first storage compartment contains stainless steel cleaner, and the second storage compartment contains lubricant.

[0034] Preferably, the air intake assembly includes an impeller, a connecting shaft, and a first motor;

[0035] An impeller is installed on the upper part of the outer wall of the base, a connecting shaft is installed on the upper part of the outer wall of the base, and a first motor is installed on the upper part of the outer wall of the base. The impeller is connected to the first motor through the connecting shaft, the first motor is connected to the processor through a signal line, and the first motor is connected to the power supply through a signal line.

[0036] Compared with the prior art, the beneficial effects of the present invention are:

[0037] 1. This invention, by installing a cleaning module, achieves a self-cleaning function for the elevator safety clamp, solving the problems of equipment failure caused by blockage and equipment wear caused by sand and oil stains during long-term use, thereby improving the service life of the equipment, enhancing safety performance during use, and reducing the cost of equipment maintenance;

[0038] 2. This invention, by installing a separator module, achieves the function of cleaning and lubrication without interference, solving the problems of rusting and overheating of elevator safety clamps during operation. It can ensure the performance of elevator safety clamps, reduce the number of malfunctions, and improve the safety performance of elevator safety clamps.

[0039] 3. This invention, by installing a monitoring module, realizes the function of monitoring the speed and performance of the elevator safety gear, solving the problems of untimely action of the elevator safety gear and untimely detection of blockage by debris. It can slow down the elevator in advance and detect changes in the weight of the elevator safety gear in a timely manner, reducing the occurrence of accidents.

[0040] 4. This invention, by installing a dust-collecting module, enables the absorption of dust and debris during the use of elevator safety clamps, solving the problems of debris clogging the elevator safety clamps and increased wear due to debris accumulation during operation. This increases the service life of the elevator safety clamps, reduces maintenance costs, and improves safety and reliability. Attached Figure Description

[0041] Figure 1 This is a front view structural diagram of the present invention;

[0042] Figure 2 This is a schematic diagram of the front part of the present invention;

[0043] Figure 3 This is a schematic diagram of the cleaning module structure of the present invention;

[0044] Figure 4 This is a schematic diagram of the booster module structure of the present invention;

[0045] Figure 5 This is a schematic diagram of the separator component structure of the present invention;

[0046] Figure 6 This is a schematic diagram of the dust collection module structure of the present invention;

[0047] Figure 7 This is a schematic diagram of the monitoring module structure of the present invention;

[0048] Figure 8 This is a schematic diagram of the spray head structure of the present invention.

[0049] In the diagram: 1. Base; 2. Wedge; 3. Guide block; 4. U-shaped spring; 5. Cleaning module; 6. Guide rail; 7. Dust collection module; 8. Monitoring module; 9. Pressurization module; 10. First spray nozzle; 11. Second spray nozzle; 12. Water storage chamber; 13. Water inlet; 14. Water outlet; 15. Piston; 16. Push rod; 17. Pressure balance tube; 18. Rotating shaft; 19. Transmission gear; 20. Transmission shaft; 21. Second base; 22. Second motor; 23. First valve; 24. Second... 25. Valve; 26. First storage chamber; 27. Second storage chamber; 28. First base; 29. ​​Fixed iron core; 30. Coil; 31. Spring; 32. Moving iron core; 33. Dust suction port; 34. First motor; 35. Storage chamber; 36. Impeller; 37. Connecting shaft; 38. Speed ​​monitoring component; 39. Weight monitoring component; 40. Processor; 41. Power supply; 42. Nozzle body; 43. Sealing ring; 44. Spray head; 45. Adjusting screw; 46. Filter unit; 47. Sound monitoring component. Detailed Implementation

[0050] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0051] In the description of this invention, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0052] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0053] Example 1

[0054] Please see Figure 1 , Figure 3 and Figure 4 A self-lubricating, wear-free elevator safety clamp includes a base 1, a wedge 2, a guide block 3, a U-shaped spring 4, a guide rail 6, a cleaning module 5, a processor 39, and a power supply 40. The wedge 2 is installed on the upper part of the outer wall of the base 1, the guide block 3 is installed on the upper part of the outer wall of the base 1, the U-shaped spring 4 is installed on the upper part of the outer wall of the base 1, the guide rail 6 is installed in the middle of the outer wall of the base 1, the cleaning module 5 is installed on the upper part of the outer wall of the base 1, the processor 39 is installed on the upper part of the outer wall of the base 1, and the power supply 40 is installed on the upper part of the outer wall of the base 1. The cleaning module 5 is connected to the processor 39 through a signal line.

[0055] The cleaning module 5 includes a first spray nozzle 10, a second spray nozzle 11, a pressurization module 9, and a water storage chamber 12;

[0056] A first spray nozzle 10 is installed on the upper part of the outer wall of the base 1, a second spray nozzle 11 is installed in the middle of the inner wall of the base 1, a pressurization module 9 is installed on the upper part of the outer wall of the base 1, and a water storage chamber 12 is installed on the upper part of the outer wall of the base 1.

[0057] The booster module 9 includes: a second base 21, a second motor 22, a transmission shaft 20, a transmission gear 19, a rotating shaft 18, a push rod 16, a piston 15, a water inlet 13, a water outlet 14, and a pressure balance pipe 17.

[0058] A second base 21 is installed on the upper part of the outer wall of the base 1. A second motor 22 is installed on the right side of the inner wall of the second base 21. A push rod 16 is installed in the middle of the inner wall of the second base 21. A piston 15 is installed in the middle of the inner wall of the second base 21. A water inlet 13 is installed on the left side of the inner wall of the second base 21. A water outlet 14 is installed on the upper side of the inner wall of the second base 21. The push rod 16 is connected to a transmission gear 19 through a rotating shaft 18. The transmission gear 19 is connected to the second motor 22 through a transmission shaft 20. The second motor 22 is connected to a processor 39 through a signal line. The second motor 22 is connected to a power supply 40 through a signal line.

[0059] Furthermore, when the elevator safety clamp needs cleaning, the cleaning module 4 pressurizes the liquid flowing out of the water storage chamber 12 through the pressurization module 9, and sprays the liquid onto the elevator safety clamp through the first spray port 10 and the second spray port 11, realizing the self-cleaning function of the elevator safety clamp. This solves the problems of equipment failure caused by blockage and equipment wear caused by sand and oil stains during long-term use, improves the service life of the equipment, enhances the safety performance during use, and reduces the cost of maintaining the equipment.

[0060] Example 2

[0061] Please see Figure 1 , Figure 3 and Figure 5 A self-lubricating, wear-free elevator safety clamp, wherein the inner wall of the water storage chamber 12 is equipped with a partition module including: a first valve 23, a second valve 24, a first storage chamber 25, and a second storage chamber 26;

[0062] A first valve 23 is installed on the left side of the inner wall of the water storage chamber 12, and a second valve 24 is installed on the right side of the inner wall of the water storage chamber 12. A first storage chamber 25 is installed on the left side of the inner wall of the water storage chamber 12, and a second storage chamber 26 is installed on the right side of the inner wall of the water storage chamber 12. The first valve 23 is connected to the processor 39 via a signal line and to the power supply 40 via a signal line. The second valve 24 is connected to the processor 39 via a signal line and to the power supply 40 via a signal line.

[0063] The second valve 24 includes a first base 27, a fixed iron core 28, a coil 29, a spring 30, and a moving iron core 31;

[0064] The water storage chamber 12 has a first base 27 installed on the left side of its inner wall. A fixed iron core 28 is installed on the upper side of the inner wall of the first base 27. A coil 29 is installed in the middle of the inner wall of the first base 27. A spring 30 is installed in the middle of the inner wall of the first base 27. A moving iron core 31 is installed in the middle of the inner wall of the first base 27. The fixed iron core 28 is connected to the moving iron core 31 through the spring 30.

[0065] The first storage chamber 25 contains stainless steel cleaner, and the second storage chamber 26 contains lubricant.

[0066] Furthermore, when the cleaning module 5 is working, the processor 39 controls the connection between the first valve 23, the second valve 24, and the power supply 40 according to the different cleaning needs of the elevator safety gear. When the elevator safety gear needs stainless steel cleaner, the processor 39 controls the first valve 23 to open and the second valve 24 to close. When the elevator safety gear needs lubricant, the processor 39 controls the first valve 23 to close and the second valve 24 to open. This achieves the function of cleaning and lubrication without interference, solves the problems of rusting and overheating of the elevator safety gear during operation, ensures the performance of the elevator safety gear, reduces the number of elevator safety gear failures, and improves the safety performance of the elevator safety gear.

[0067] Example 3

[0068] Please see Figure 1 and Figure 6 A self-lubricating, wear-free elevator safety clamp, wherein a dust collection module 7 is installed on the upper part of the outer wall of the base 1, and the dust collection module 7 includes a dust collection port 32, a storage chamber 34 and a suction component;

[0069] A dust suction port 32 is installed on the upper side of the outer wall of the base 1, a storage chamber 34 is installed on the upper part of the outer wall of the base 1, and an air suction component is installed on the upper part of the outer wall of the base 1.

[0070] The air intake assembly includes an impeller 35, a connecting shaft 36, and a first motor 33;

[0071] An impeller 35 is installed on the upper part of the outer wall of the base 1, a connecting shaft 36 is installed on the upper part of the outer wall of the base 1, a first motor 33 is installed on the upper part of the outer wall of the base 1, the impeller 35 is connected to the first motor 33 through the connecting shaft 36, the first motor 33 is connected to the processor 39 through a signal line, and the first motor 33 is connected to the power supply 40 through a signal line.

[0072] Furthermore, during elevator use, debris, dust, particulate solids, and other impurities may appear in the environment. Through the operation of the dust collection module 7, these impurities are absorbed during use. The processor 39 controls the air suction component, and the first motor 33 drives the impeller 35 to rotate, creating an air pressure difference inside and outside the dust collection module 7. This draws external air inward, sucking the impurities into the storage chamber 34 before they fall into the elevator safety clamp. This achieves the function of absorbing dust and debris during the use of the elevator safety clamp, solving the problems of the elevator safety clamp being blocked by debris and the increased wear due to debris accumulation during operation. It can increase the service life of the elevator safety clamp, reduce the cost of maintaining the elevator safety clamp, and improve the safety and reliability of use.

[0073] Example 4

[0074] Please see Figure 1 and Figure 7 A self-lubricating, wear-free elevator safety clamp, wherein a monitoring module 8 is installed on the upper side of the outer wall of the base 1, and the monitoring module 8 includes: a speed monitoring component 37, a weight monitoring component 38 and a sound monitoring component 46;

[0075] A speed monitoring component 37, a weight monitoring component 38, and a sound monitoring component 46 are installed on the upper side of the outer wall of the base 1. The speed monitoring component 37 is connected to the processor 39 via a signal line, the weight monitoring component 38 is connected to the processor 39 via a signal line, the sound monitoring component 46 is connected to the processor 39 via a signal line, and the processor 39 is connected to the power supply 40 via a signal line.

[0076] The speed sensor contains a permanent magnet, a Hall element, a rotating mechanism, an output plug, and a conversion circuit. During the movement of the elevator safety clamp, the permanent magnet is rotated. When the rotating permanent magnet passes through the Hall element, it generates a periodically changing magnetic field in the Hall element, causing a change in the output voltage of the Hall element. After being processed by the conversion circuit, the changing voltage signal is transmitted to the processor 39.

[0077] The accelerometer is equipped with a mass block, a damper, an elastic element, a sensitive element, and an adaptation circuit. Based on Newton's second law, when the elevator safety clamp experiences acceleration, the mass block will be subjected to inertial force. This force causes the elastic element to deform, and then the sensitive element converts the mechanical deformation into an electrical signal. The adaptation circuit processes the electrical signal, and the processed electrical signal proportional to the acceleration is transmitted to the processor 39.

[0078] The weight monitoring component 38 is internally equipped with a resistance strain gauge, an A / D converter, a signal amplifier, and a microprocessor;

[0079] During the use of the elevator safety clamp, under the action of the dust suction module 7, the dust particles and dust are sucked into the storage chamber 34. The resistance strain gauge undergoes elastic deformation with the change of weight, and the resistance value of the resistance strain gauge changes accordingly. The physical strain is measured by measuring the change of resistance. The signal is processed by the A / D converter, amplified by the signal amplifier, and then transmitted to the processor 39.

[0080] The sound monitoring component 46 is internally equipped with a condenser electret microphone, an A / D converter, and a data acquisition unit.

[0081] Sound waves cause the electret film inside the condenser microphone to vibrate, resulting in a change in capacitance and generating a small voltage. The signal, after being processed by an A / D converter and a data acquisition unit, is transmitted to the processor 39.

[0082] Furthermore, during the use of the elevator safety brake, the monitoring module 8 monitors the changes in speed, acceleration, weight, and sound of the elevator safety brake in real time through the speed monitoring component 37, weight monitoring component 38, and sound monitoring component 46. The information is transmitted to the processor 39 via signal lines. By analyzing the data, it is determined whether the elevator safety brake is in normal working condition. This realizes the function of monitoring the speed and performance of the elevator safety brake, solving the problems of untimely action of the elevator safety brake and untimely detection of obstruction by debris. It can slow down the elevator in advance and detect changes in the weight of the elevator safety brake in a timely manner, reducing the occurrence of accidents.

[0083] Example 5

[0084] Please see Figure 1 , Figure 3 , Figure 4 , Figure 5 and Figure 7 A self-lubricating, wear-free elevator safety clamp includes a base 1, a wedge 2, a guide block 3, a U-shaped spring 4, a guide rail 6, a cleaning module 5, a processor 39, and a power supply 40. The wedge 2 is installed on the upper part of the outer wall of the base 1, the guide block 3 is installed on the upper part of the outer wall of the base 1, the U-shaped spring 4 is installed on the upper part of the outer wall of the base 1, the guide rail 6 is installed in the middle of the outer wall of the base 1, the cleaning module 5 is installed on the upper part of the outer wall of the base 1, the processor 39 is installed on the upper part of the outer wall of the base 1, and the power supply 40 is installed on the upper part of the outer wall of the base 1. The cleaning module 5 is connected to the processor 39 through a signal line.

[0085] The cleaning module 5 includes a first spray nozzle 10, a second spray nozzle 11, a pressurization module 9, and a water storage chamber 12;

[0086] A first spray nozzle 10 is installed on the upper part of the outer wall of the base 1, a second spray nozzle 11 is installed in the middle of the inner wall of the base 1, a pressurization module 9 is installed on the upper part of the outer wall of the base 1, and a water storage chamber 12 is installed on the upper part of the outer wall of the base 1.

[0087] The booster module 9 includes: a second base 21, a second motor 22, a transmission shaft 20, a transmission gear 19, a rotating shaft 18, a push rod 16, a piston 15, a water inlet 13, a water outlet 14, and a pressure balance pipe 17.

[0088] A second base 21 is installed on the upper part of the outer wall of the base 1. A second motor 22 is installed on the right side of the inner wall of the second base 21. A push rod 16 is installed in the middle of the inner wall of the second base 21. A piston 15 is installed in the middle of the inner wall of the second base 21. A water inlet 13 is installed on the left side of the inner wall of the second base 21. A water outlet 14 is installed on the upper side of the inner wall of the second base 21. The push rod 16 is connected to a transmission gear 19 through a rotating shaft 18. The transmission gear 19 is connected to the second motor 22 through a transmission shaft 20. The second motor 22 is connected to a processor 39 through a signal line. The second motor 22 is connected to a power supply 40 through a signal line.

[0089] A monitoring module 8 is installed on the upper side of the outer wall of the base 1. The monitoring module 8 includes: a speed monitoring component 37, a weight monitoring component 38, and a sound monitoring component 46.

[0090] A speed monitoring component 37, a weight monitoring component 38, and a sound monitoring component 46 are installed on the upper side of the outer wall of the base 1. The speed monitoring component 37 is connected to the processor 39 via a signal line, the weight monitoring component 38 is connected to the processor 39 via a signal line, the sound monitoring component 46 is connected to the processor 39 via a signal line, and the processor 39 is connected to the power supply 40 via a signal line.

[0091] The speed sensor contains a permanent magnet, a Hall element, a rotating mechanism, an output plug, and a conversion circuit. During the movement of the elevator safety clamp, the permanent magnet is rotated. When the rotating permanent magnet passes through the Hall element, it generates a periodically changing magnetic field in the Hall element, causing a change in the output voltage of the Hall element. After being processed by the conversion circuit, the changing voltage signal is transmitted to the processor 39.

[0092] The accelerometer is equipped with a mass block, a damper, an elastic element, a sensitive element, and an adaptation circuit. Based on Newton's second law, when the elevator safety clamp experiences acceleration, the mass block will be subjected to inertial force. This force causes the elastic element to deform, and then the sensitive element converts the mechanical deformation into an electrical signal. The adaptation circuit processes the electrical signal, and the processed electrical signal proportional to the acceleration is transmitted to the processor 39.

[0093] The weight monitoring component 38 is internally equipped with a resistance strain gauge, an A / D converter, a signal amplifier, and a microprocessor;

[0094] During the use of the elevator safety clamp, under the action of the dust suction module 7, the dust particles and dust are sucked into the storage chamber 34. The resistance strain gauge undergoes elastic deformation with the change of weight, and the resistance value of the resistance strain gauge changes accordingly. The physical strain is measured by measuring the change of resistance. The signal is processed by the A / D converter, amplified by the signal amplifier, and then transmitted to the processor 39.

[0095] The sound monitoring component 46 is internally equipped with a condenser electret microphone, an A / D converter, and a data acquisition unit.

[0096] Sound waves cause the electret film inside the condenser microphone to vibrate, resulting in a change in capacitance and generating a small voltage. The signal, after being processed by an A / D converter and a data acquisition unit, is transmitted to the processor 39.

[0097] Furthermore, if impurities appear inside the elevator safety gear, causing wear and noise during operation, the sound monitoring component 46 detects the sound change and transmits the signal to the processor 39. Upon receiving the signal, the processor controls the cleaning module 5 to clean the inside of the elevator safety gear. During elevator operation, the speed monitoring component 37 monitors the elevator's speed and acceleration and transmits the data to the processor 39. If a malfunction occurs in the elevator, the processor 39 judges the current situation based on changes in speed and acceleration and issues a command to the elevator safety gear in advance to brake the elevator. This achieves quick and proactive handling of elevator malfunctions, increases the elevator's safety performance, and enhances the user's sense of security.

[0098] Working principle: When impurities appear inside the elevator safety gear, wear occurs during operation, generating noise. The sound monitoring component 46 detects the sound change and transmits the signal to the processor 39. After receiving the signal, the processor controls the cleaning module 5 to clean the inside of the elevator safety gear. The cleaning module 4 pressurizes the liquid flowing out of the water storage chamber 12 through the pressurization module 9 and sprays the liquid onto the elevator safety gear through the first spray port 10 and the second spray port 11. When the cleaning module 5 is working, depending on the cleaning work required by the elevator safety gear, the processor 39 controls the passage between the first valve 23 and the second valve 24 and the power supply 40. When the elevator safety gear needs stainless steel cleaner, the processor 39 controls the first valve 23 to open and the second valve 24 to close. When the elevator safety gear needs lubricant, the processor 39 controls the first valve 23 to close and the second valve 24 to open.

[0099] During elevator use, debris, dust, particulate solids and other impurities may appear in the environment. The dust collection module 7 absorbs the impurities during use. The processor 39 controls the air suction component, and the first motor 33 drives the impeller 35 to rotate, creating an air pressure difference inside and outside the dust collection module 7, which draws the outside air inward and sucks the impurities into the storage room 34 before they fall into the elevator safety clamp.

[0100] During the use of the elevator safety brake, the monitoring module 8 monitors the changes in speed, acceleration, weight and sound of the elevator safety brake in real time through the speed monitoring component 37, weight monitoring component 38 and sound monitoring component 46, and transmits the information to the processor 39 through the signal line. By analyzing the data, it can be determined whether the elevator safety brake is in normal working condition at the current state.

[0101] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A self-lubricating, wear-free elevator safety clamp, characterized in that: The system includes a base (1), a wedge (2), a guide block (3), a U-shaped spring (4), a guide rail (6), a cleaning module (5), a processor (39), and a power supply (40). The base (1) has a wedge (2) installed on the upper part of its outer wall, a guide block (3) installed on the upper part of its outer wall, a U-shaped spring (4) installed on the upper part of its outer wall, a guide rail (6) installed in the middle of its outer wall, a cleaning module (5) installed on the upper part of its outer wall, a processor (39) installed on the upper part of its outer wall, and a power supply (40) installed on the upper part of its outer wall. The cleaning module (5) is connected to the processor (39) via a signal line. The cleaning module (5) includes a first spray nozzle (10), a second spray nozzle (11), a pressurization module (9), and a water storage chamber (12). The base (1) has a first spray nozzle (10) installed on the upper part of the outer wall, a second spray nozzle (11) installed in the middle of the inner wall of the base (1), a pressurization module (9) installed on the upper part of the outer wall of the base (1), and a water storage chamber (12) installed on the upper part of the outer wall of the base (1). The booster module (9) includes: a second base (21), a second motor (22), a transmission shaft (20), a transmission gear (19), a rotating shaft (18), a push rod (16), a piston (15), a water inlet (13), a water outlet (14), and a pressure balance pipe (17). The base (1) has a second base (21) installed on the upper part of its outer wall. The second base (21) has a second motor (22) installed on the right side of its inner wall. The second base (21) has a push rod (16) installed in the middle of its inner wall. The second base (21) has a piston (15) installed in the middle of its inner wall. The second base (21) has a water inlet (13) installed on the left side of its inner wall. The second base (21) has a water outlet (14) installed on the upper side of its inner wall. The push rod (16) is connected to the transmission gear (19) via a rotating shaft (18). The transmission gear (19) is connected to the second motor (22) via a transmission shaft (20). The second motor (22) is connected to the processor (39) via a signal line. The second motor (22) is connected to the power supply (40) via a signal line.

2. The self-lubricating, wear-free elevator safety clamp according to claim 1, characterized in that: The inner wall of the water storage chamber (12) is equipped with a partition module including: a first valve (23), a second valve (24), a first storage chamber (25), and a second storage chamber (26); A first valve (23) is installed on the left side of the inner wall of the water storage chamber (12), and a second valve (24) is installed on the right side of the inner wall of the water storage chamber (12). A first storage chamber (25) is installed on the left side of the inner wall of the water storage chamber (12), and a second storage chamber (26) is installed on the right side of the inner wall of the water storage chamber (12). The first valve (23) is connected to the processor (39) via a signal line and to the power supply (40) via a signal line. The second valve (24) is connected to the processor (39) via a signal line and to the power supply (40) via a signal line. The second valve (24) includes a first base (27), a fixed iron core (28), a coil (29), a spring (30), and a moving iron core (31); The first base (27) is installed on the right side of the inner wall of the water storage chamber (12). A fixed iron core (28) is installed on the upper side of the inner wall of the first base (27). A coil (29) is installed in the middle of the inner wall of the first base (27). A spring (30) is installed in the middle of the inner wall of the first base (27). A moving iron core (31) is installed in the middle of the inner wall of the first base (27). The fixed iron core (28) is connected to the moving iron core (31) through the spring (30).

3. The self-lubricating, wear-free elevator safety clamp according to claim 1, characterized in that: A monitoring module (8) is installed on the upper side of the outer wall of the base (1). The monitoring module (8) includes: a speed monitoring component (37), a weight monitoring component (38), and a sound monitoring component (46). A speed monitoring component (37) is installed on the upper side of the outer wall of the base (1), a weight monitoring component (38) is installed on the upper side of the outer wall of the base (1), and a sound monitoring component (46) is installed on the upper side of the outer wall of the base (1). The speed monitoring component (37) is connected to the processor (39) via a signal line, the weight monitoring component (38) is connected to the processor (39) via a signal line, the sound monitoring component (46) is connected to the processor (39) via a signal line, and the processor (39) is connected to the power supply (40) via a signal line.

4. The self-lubricating, wear-free elevator safety clamp according to claim 3, characterized in that: A dust collection module (7) is installed on the upper part of the outer wall of the base (1). The dust collection module (7) includes a dust collection port (32), a storage chamber (34), and a suction component. A dust suction port (32) is installed on the upper side of the outer wall of the base (1), a storage chamber (34) is installed on the upper part of the outer wall of the base (1), and an air suction assembly is installed on the upper part of the outer wall of the base (1).

5. The self-lubricating, wear-free elevator safety clamp according to claim 1, characterized in that: A spray head (43) is installed on the upper part of the outer wall of the base (1). The spray head (43) includes: a spray head body (41), a sealing ring (42), an adjusting screw (44), and a filter unit (45). A nozzle body (41) is installed on the upper part of the outer wall of the base (1), a sealing ring (42) is installed on the upper part of the outer wall of the base (1), an adjusting screw (44) is installed on the upper part of the outer wall of the base (1), and a filter unit (45) is installed on the upper part of the outer wall of the base (1).

6. The self-lubricating, wear-free elevator safety clamp according to claim 3, characterized in that: The speed monitoring component (37) is equipped with a speed sensor and an acceleration sensor. The speed sensor contains a permanent magnet, a Hall element, a rotating mechanism, an output plug and a conversion circuit. When the elevator safety clamp moves, it drives the permanent magnet to rotate. When the rotating permanent magnet passes through the Hall element, it generates a periodically changing magnetic field in the Hall element, causing the Hall element output voltage to change. After being processed by the conversion circuit, the changing voltage signal is transmitted to the processor (39). The accelerometer is equipped with a mass block, a damper, an elastic element, a sensitive element, and an adaptation circuit. Based on Newton's second law, when the elevator safety clamp experiences acceleration, the mass block will be subjected to inertial force. This force causes the elastic element to deform, and then the mechanical deformation is converted into an electrical signal through the sensitive element. The adaptation circuit processes the electrical signal, and the processed electrical signal proportional to the acceleration is transmitted to the processor (39).

7. The self-lubricating, wear-free elevator safety clamp according to claim 4, characterized in that: The weight monitoring component (38) is internally equipped with a resistance strain gauge, an A / D converter, a signal amplifier and a microprocessor; During the use of the elevator safety clamp, under the action of the dust suction module (7), the dust particles and dust are sucked into the storage chamber (34). The resistance strain gauge undergoes elastic deformation with the change of weight, and the resistance value of the resistance strain gauge changes accordingly. The physical strain is measured by measuring the change of resistance. The signal is processed by the A / D converter, amplified by the signal amplifier, and then transmitted to the processor (39).

8. The self-lubricating, wear-free elevator safety clamp according to claim 3, characterized in that: The sound monitoring component (46) is equipped with a condenser electret microphone, an A / D converter and a data acquisition unit. Sound waves cause the electret diaphragm inside the condenser microphone to vibrate, resulting in a change in capacitance and generating a small voltage. The signal, after being processed by an A / D converter and a data acquisition unit, is transmitted to the processor (39).

9. A self-lubricating, wear-free elevator safety clamp according to claim 2, characterized in that: The first storage chamber (25) contains stainless steel cleaner, and the second storage chamber (26) contains lubricant.

10. A self-lubricating, wear-free elevator safety clamp according to claim 4, characterized in that: The air intake assembly includes an impeller (35), a connecting shaft (36), and a first motor (33); An impeller (35) is installed on the upper part of the outer wall of the base (1), a connecting shaft (36) is installed on the upper part of the outer wall of the base (1), a first motor (33) is installed on the upper part of the outer wall of the base (1), the impeller (35) is connected to the first motor (33) through the connecting shaft (36), the first motor (33) is connected to the processor (39) through the signal line, and the first motor (33) is connected to the power supply (40) through the signal line.

Citation Information

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