Roller induction hardening device
By controlling the reciprocating movement of the correction arc plate, the problem of inductor deformation affecting the uniformity of the roller body heat, and the consistency of hardness and production quality after quenching are improved.
Patent Information
- Application Number
- CN202411281604.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2044-09-13
AI Technical Summary
Since the inductor is easily deformed for a long time, it affects the uniformity of the roller body heat, and thus affects the consistency of hardness and production quality after quenching.
By controlling the reciprocating movement of the correction arc plate, the inductor is corrected so that its shape is always close to circular, avoid deformation, and ensure uniform heating of the roller body.
It effectively avoids the problem of uneven heating of the roller body caused by inductor deformation, and improves the consistency of hardness and production quality after quenching.
Smart Images

Figure CN119120857B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of roller induction quenching, and in particular relates to a roller induction quenching device. Background Art
[0002] Induction hardening types are divided into: power frequency, low frequency, medium frequency, super-frequency, high frequency, and ultra-high frequency. The applicable frequency is selected according to the hardening depth. The greater the depth of the hardened layer, the lower the required frequency, and vice versa. Induction hardening is mainly based on medium frequency, super-frequency, high frequency, and ultra-high frequency.
[0003] Generally, the hardness of the roller is improved by induction hardening. Induction hardening uses sensors, which are terminal devices that heat the quenched workpiece using the principle of induction heating. In order to better heat the roller, the output end of the sensor is generally circular, so that the distance between it and the outer wall of the roller is equal, thereby ensuring the uniformity of the roller heating. Due to the long-term use of the sensor, it is easy to deform, which affects the uniformity of the roller heating, and then affects the consistency of the hardness of the roller after quenching and the production quality.
[0004] To this end, we provide a roller induction quenching device to solve the above problems. Summary of the invention
[0005] The object of the present invention is to provide a roller induction quenching device. After each roller quenching is completed, the sensor is corrected by controlling the reciprocating movement of the correction arc plate, so that the shape of the sensor is always kept close to a circular shape, avoiding deformation of the sensor shape, making the distances between different positions of the sensor and the roller body unequal, thereby causing uneven heating of the roller body, and further affecting the consistency of the hardness of the roller body after quenching, thereby affecting the quality of the roller body. The existing problem that the sensor is prone to deformation due to long-term use, thereby affecting the uniformity of heating of the roller body, and further affecting the consistency of the hardness of the roller body after quenching and the production quality is solved.
[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0007] The present invention provides a roller induction quenching device, comprising a supporting assembly; the supporting assembly comprises a base, the top of the base is provided with an inductor, the supporting assembly is slidably matched with a connecting assembly, and the connecting assembly is fixedly matched with a correction assembly; the correction assembly comprises a first incomplete gear fixedly matched with the connecting assembly, the top of the first incomplete gear is fixedly connected with a plurality of top rods in a circular array, a shell is rotatably matched between the plurality of top rods, the interior of the shell is fixedly connected with a first ring plate, the inner circumferential side surface of the first ring plate is rotatably connected with a guide blade; a plurality of first moving rods are slidably connected with the shell and the first ring plate and in sliding contact with the guide blades, one end of the first moving rod is fixedly connected with a correction arc plate, a first spring mounted on the first moving rod is fixedly connected between the correction arc plate and the shell, a first annular groove is provided on the top of the first incomplete gear, and a circular arc groove slidably matched with the top rod is provided through the inner bottom of the shell.
[0008] The present invention is further configured such that the support assembly also includes a U-shaped plate fixedly connected to the top of the base, a liquid storage box is fixedly connected to the top of the base, a first L-shaped plate is symmetrically fixedly connected to the top of the base, the two first L-shaped plates are fixedly connected to the sensor, a sensor generating device is fixedly connected to the top of the base, a wire is electrically connected between the sensor generating device and the sensor, and a control box is fixedly connected to the top of the base. The present invention is further configured such that the connection assembly includes a support plate slidably connected to one side of the U-shaped plate, a first rotating shaft is rotatably connected to the top of the support plate, and the first rotating shaft is fixedly connected to the first incomplete gear; a special-shaped plate is fixedly connected between the support plate and the shell, a second L-shaped plate is fixedly connected to the top of the support plate, and a second ring plate is fixedly connected to one side of the second L-shaped plate.
[0009] The present invention is further configured such that the outer top of the shell is rotatably cooperated with a clamping assembly, and the clamping assembly includes a second rotating shaft rotatably connected to the outer top of the shell, the top of the second rotating shaft is fixedly connected to a bottom plate, the top of the bottom plate is provided with a positioning groove, and a roller body is inserted into the inside of the positioning groove; a first annular plate is sleeved on the outer peripheral side surface of the roller body, a plurality of first sliding grooves are provided on the inner peripheral side surface of the first annular plate, a plurality of second sliding grooves connected to the first sliding groove are provided on the top of the first annular plate, an extension plate is slidably connected to the inside of the first sliding groove, the top of the extension plate is fixedly connected with a push rod slidably cooperated with the second sliding groove, and one side of the extension plate is fixedly connected with a clamping plate, the top of the first annular plate is provided with a plurality of arc grooves, and the outer peripheral side surface of the first annular plate is provided with screw holes.
[0010] The present invention is further configured as follows: a first sliding rod is slidably connected inside the arc groove, a second annular plate is fixedly connected between several of the first sliding rods, a key groove is penetrated through the top of the second annular plate and is slidably matched with the push rod, a third L-shaped plate is fixedly connected to the outer peripheral side surface of the second annular plate, a bolt is threadedly connected between the third L-shaped plate and the screw hole, and a handle is fixedly connected to the top of the second annular plate; a cross plate is provided on the top of the second annular plate, several first L-shaped rods are fixedly connected between the cross plate and the first annular plate, several fixing rods are fixedly connected to the top of the cross plate, several fixing rods are fixedly connected between the fixing rods, the top of the disc rod is fixedly connected to the first rotating rod, the peripheral side surface of the first rotating rod is symmetrically fixedly connected to the second sliding rod, a second annular groove is provided on the outer peripheral side surface of the first annular plate, and the second annular plate and the second annular groove are rotatably matched.
[0011] The invention is further configured as follows, wherein the inner top of the U-shaped plate is fixedly cooperated with a driving assembly, and the driving assembly includes a motor fixedly connected to the inner top of the U-shaped plate, and the driving end of the motor is fixedly connected to a sleeve, and the inner circumferential side surface of the sleeve is symmetrically provided with a guide groove that is slidably cooperates with the second sliding rod. The outer circumferential side surface of the sleeve is fixedly connected to a first sprocket, and the inner top of the U-shaped plate is rotatably connected to a screw rod, and the circumferential side surface of the screw rod is fixedly connected to a second sprocket, and a chain is meshed and cooperated between the first sprocket and the second sprocket; the circumferential side surface of the screw rod is threadedly connected to a lifting plate that is rotatably cooperated with the first rotating shaft, and the lifting plate and the U-shaped plate are slidably cooperated. The bottom end of the screw rod is fixedly connected to a cylindrical cover, and the outer circumferential side surface of the cylindrical cover is penetrated by a plurality of card holes in a circumferential array, and the bottom of the cylindrical cover is fixedly connected to a horn plate, and one side of the lifting plate is fixedly connected to a circular ring plate rotatably connected to the circumferential side surface of the first rotating rod.
[0012] The present invention is further configured such that an inner side surface of the U-shaped plate is slidably fitted with a transmission assembly, and the transmission assembly includes a horizontal plate slidably connected to an inner side surface of the U-shaped plate, the top of the horizontal plate passes through and is rotatably connected with a second rotating rod, the top of the second rotating rod is fixedly connected with a stop block, the outer peripheral side surface of the stop block is provided with a plurality of grooves, a locking ball is slidably connected inside the groove, a second spring is fixedly connected between the locking ball and the groove, and the stop block is snap-fitted with the locking hole; a second incomplete gear is fixedly connected to the bottom of the second rotating rod, and a third ring plate is rotatably fitted with the peripheral side surface of the second rotating shaft, a second L-shaped rod is fixedly connected to the outer peripheral side surface of the third ring plate, and the second L-shaped rod and the first annular groove are rotatably connected.
[0013] The present invention is further configured such that an inner side surface of the U-shaped plate is fixedly fitted with a spray assembly, the spray assembly includes a cross bar symmetrically fixedly connected to an inner side surface of the U-shaped plate, one end of the cross bar is fixedly connected to a spray pipe, and the outer wall of the spray pipe is connected and provided with a plurality of nozzles; a first conduit is connected between the two spray pipes, a water pump is installed at the inner bottom of the liquid storage box, and a second conduit is connected between one of the spray pipes and the output end of the water pump.
[0014] The present invention has the following beneficial effects:
[0015] 1. The present invention controls the first incomplete gear to rotate clockwise, so that the first incomplete gear drives the top rod to rotate clockwise, and further drives the guide blade to rotate clockwise, so that the arc-shaped outer wall of the guide blade contacts the first moving rod, and then drives the first moving rod to move in the direction away from the axis of the guide blade, thereby driving the correction arc plate to move toward the inner wall of the sensor (the first spring is stretched at this time), so that the correction arc plate contacts the inner wall of the sensor, and then the first incomplete gear is not subjected to force, and under the elastic force of the first spring, the correction arc plate is driven to move in the direction away from the sensor, and the above operation is repeated reciprocally. Then, the sensor is corrected by the reciprocating movement of the correction arc plate, so that the shape of the sensor is always kept close to a circular shape, and deformation of the sensor shape is avoided, so that the distances between each position of the sensor and the roller body are unequal, thereby causing uneven heating of the roller body, thereby affecting the consistency of the hardness of the roller body after quenching, thereby affecting the quality of the roller body.
[0016] 2. The present invention inserts the roller body into the positioning groove on the bottom plate, and then holds the handle and rotates it clockwise (the bolt is not threadedly connected to the screw hole during this process), so that the handle drives the second annular plate to rotate clockwise, and the push rod drives the extension plate to move toward the outer wall of the roller body along the key groove, and further drives the clamping plate to move toward the outer wall of the roller body, thereby completing the clamping and fixing of the roller body, and finally screwing the bolt clockwise to make the bolt cooperate with the screw hole thread, thereby completing the locking of the second annular plate, and further completing the locking of the clamping plate, thereby ensuring the firmness of the clamping plate in the process of clamping the roller body.
[0017] 3. The present invention controls the motor, and the driving end of the motor drives the sleeve to rotate, further drives the first rotating rod to rotate, and provides power for the rotation of the first rotating rod. By setting the second sliding rod and the guide groove, the first rotating rod can move upward or downward without affecting the normal rotation of the first rotating rod. The sleeve rotates, and the first sprocket is driven to rotate, so that the first sprocket drives the second sprocket to rotate through the chain, and further drives the screw rod to rotate, so that the screw rod drives the lifting plate and the circular ring plate to move along the direction of the screw rod. The movement of the circular ring plate further drives the first rotating rod to move in the vertical direction, thereby providing power for the movement of the first rotating rod in the vertical direction. At the same time, the rotation of the screw rod synchronously drives the cylindrical cover to rotate.
[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the roller induction quenching device.
[0021] Figure 2 for Figure 1 Schematic diagram of the front plan structure.
[0022] Figure 3 It is a schematic diagram of the three-dimensional structure of the supporting assembly in the roller induction quenching device.
[0023] Figure 4 It is a schematic diagram of the three-dimensional structure of the connecting components in the roller induction quenching device.
[0024] Figure 5 It is a schematic diagram of the three-dimensional structure of the correction component in the roller induction quenching device.
[0025] Figure 6 It is a schematic diagram of the three-dimensional structure of the connection between the first incomplete gear, the push rod and the guide blade in the roller induction quenching device.
[0026] Figure 7 for Figure 5 Schematic diagram of the cross-sectional three-dimensional structure.
[0027] Figure 8 It is a schematic diagram of the three-dimensional structure of the connection between the shell and the arc groove in the roller induction quenching device.
[0028] Fig. 9 It is a schematic diagram of the three-dimensional structure of the clamping assembly in the roller induction quenching device.
[0029] Fig.10 It is a schematic diagram of the three-dimensional structure of the connection between the first annular plate, the extension plate and the clamping plate in the roller induction quenching device.
[0030] Fig.11 It is a schematic diagram of the three-dimensional structure of the connection between the second annular plate and the first sliding rod in the roller induction quenching device.
[0031] Fig.12 It is a schematic diagram of the three-dimensional structure of the driving component in the roller induction quenching device.
[0032] Fig.13 It is a schematic diagram of the cross-sectional plan structure of the connection between the sleeve and the guide groove in the roller induction quenching device.
[0033] Fig.14 It is a schematic diagram of the three-dimensional structure of the transmission component in the roller induction quenching device.
[0034] Fig.15 It is a schematic diagram of the three-dimensional structure of the liquid spraying assembly in the roller induction quenching device.
[0035] Fig.16 It is a schematic diagram of the three-dimensional structure of the connection between the first annular plate, the second chute and the first chute in the roller induction quenching device.
[0036] Fig.17 It is a schematic diagram of the three-dimensional structure of the connection between the abutment plate and the positioning groove in the roller induction quenching device.
[0037] In the attached drawings, the components represented by the reference numerals are as follows: 1-support assembly, 101-base, 102-sensor, 103-U-shaped plate, 104-liquid storage box, 105-first L-plate, 106-sensor generating device, 107-wire, 108-control box, 2-connection assembly, 201-support plate, 202-first rotating shaft, 203-special-shaped plate, 204-second L-shaped plate, 205-second ring plate, 3-correction assembly, 301-first incomplete gear, 302-elevator, 303-housing, 304-first a ring plate, 305-guide blades, 306-first moving rod, 307-correction arc plate, 308-first spring, 309-first annular groove, 310-arc groove, 4-clamping assembly, 401-second rotating shaft, 402-bottom plate, 403-positioning groove, 404-roller body, 405-first annular plate, 406-first slide groove, 407-second slide groove, 408-extension plate, 409-retaining rod, 410-clamping plate, 411-arc groove, 412-screw hole, 4 13-first slide bar, 414-second annular plate, 415-key slot, 416-third L-shaped plate, 417-bolt, 418-handle, 419-cross plate, 420-first L-shaped rod, 421-disc, 422-first rotating rod, 423-second slide bar, 424-second annular groove, 425-fixed rod, 5-drive assembly, 501-motor, 502-sleeve, 503-guide slot, 504-first sprocket, 505-screw, 506-second chain Wheel, 507-lifting plate, 508-cylindrical cover, 509-card hole, 510-horn plate, 511-circular ring plate, 6-transmission assembly, 601-cross plate, 602-second rotating rod, 603-block, 604-card ball, 605-second incomplete gear, 606-third ring plate, 607-second L-shaped rod, 7-liquid spraying assembly, 701-cross bar, 702-liquid spraying pipe, 703-spraying head, 704-first conduit, 705-water pump, 706-second conduit. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0039] For example, see Figure 1-17The present invention provides the following technical solutions: a roller induction hardening device, comprising a support assembly 1; the support assembly 1 comprises a base 101, a sensor 102 is arranged on the top of the base 101, a connecting assembly 2 is slidably matched on the support assembly 1, and a correction assembly 3 is fixedly matched on the connecting assembly 2; the correction assembly 3 comprises a first incomplete gear 301 fixedly matched with the connecting assembly 2, a plurality of top rods 302 in a circumferential array are fixedly connected to the top of the first incomplete gear 301, and a shell 30 is rotatably matched between the plurality of top rods 302. 3. A first ring plate 304 is fixedly connected inside the housing 303, and a guide blade 305 is rotatably connected to the inner circumferential side of the first ring plate 304; a plurality of first moving rods 306 are slidably connected between the housing 303 and the first ring plate 304 and are in sliding contact with the guide blade 305; a correction arc plate 307 is fixedly connected to one end of the first moving rod 306; a first spring 308 sleeved on the first moving rod 306 is fixedly connected between the correction arc plate 307 and the housing 303; a first incomplete gear 301 is provided on the top The inner bottom of the housing 303 is provided with an arc groove 310 which is slidably matched with the top rod 302. The support assembly 1 also includes a U-shaped plate 103 fixedly connected to the top of the base 101. The top of the base 101 is fixedly connected to a liquid storage box 104. The top of the base 101 is symmetrically fixedly connected to a first L-shaped plate 105. The two first L-shaped plates 105 are fixedly connected to the sensor 102. The top of the base 101 is fixedly connected to a sensor generating device 106. The sensor generating device 106 and the sensor 102 are connected to each other. It is electrically connected with a wire 107, and a control box 108 is fixedly connected to the top of the base 101. The connecting component 2 includes a support plate 201 slidably connected to one side of the U-shaped plate 103, and the top of the support plate 201 is rotatably connected to the first rotating shaft 202, and the first rotating shaft 202 and the first incomplete gear 301 are fixedly connected; a special-shaped plate 203 is fixedly connected between the support plate 201 and the shell 303, and a second L-shaped plate 204 is fixedly connected to the top of the support plate 201, and a second ring plate 205 is fixedly connected to one side of the second L-shaped plate 204.
[0040] The operation process of this embodiment is as follows: (the initial position is the position after the roller body 404 is inductively hardened from bottom to top, at which time the correction arc plate 307 is just located on the inner side of the sensor 102 and at the same height) by controlling the first incomplete gear 301 to rotate clockwise, the first incomplete gear 301 drives the top rod 302 to rotate clockwise, and further drives the guide blade 305 to rotate clockwise, so that the arc-shaped outer wall of the guide blade 305 contacts the first moving rod 306 (during the contact process between the first moving rod 306 and the corresponding arc-shaped outer wall of the guide blade 305, it will not pass over the corresponding arc-shaped outer wall of the guide blade 305, thereby ensuring that the first moving rod 306 can be smoothly reset to the initial position), and then drives the first moving rod 306 to move in a direction away from the axis of the guide blade 305, thereby The correction arc plate 307 is driven to move toward the inner wall of the sensor 102 (the first spring 308 is stretched at this time), so that the correction arc plate 307 contacts the inner wall of the sensor 102, and then the first incomplete gear 301 is not subjected to force. Under the elastic force of the first spring 308, the correction arc plate 307 is driven to move away from the sensor 102. The above operation is repeated reciprocally, and the sensor 102 is corrected by the reciprocating movement of the correction arc plate 307, so that the shape of the sensor 102 is always guaranteed to be close to a circular shape, and the shape of the sensor 102 is prevented from being deformed, so that the distances between each position of the sensor 102 and the roller body 404 are unequal, thereby causing uneven heating of the roller body 404, thereby affecting the consistency of the hardness of the roller body 404 after quenching, thereby affecting the quality of the roller body 404.
[0041] For example 2, please refer to Figure 1-17The third embodiment is improved on the basis of the first embodiment as follows: the outer top of the shell 303 is rotatably matched with a clamping assembly 4, and the clamping assembly 4 includes a second shaft 401 rotatably connected to the outer top of the shell 303, and the top of the second shaft 401 is fixedly connected to a bottom plate 402, and a positioning groove 403 is provided on the top of the bottom plate 402, and a roller body 404 is inserted into the positioning groove 403; a first annular plate 405 is sleeved on the outer peripheral side of the roller body 404, and a plurality of first annular plates 405 are provided on the inner peripheral side of the first annular plate 405. The top of the first annular plate 405 is provided with a plurality of second slide grooves 407 connected to the first slide groove 406, the first slide groove 406 is slidably connected to the inside of the first slide groove 406, the top of the extension plate 408 is fixedly connected to a stopper 409 that slides with the second slide groove 407, a side of the extension plate 408 is fixedly connected to a clamping plate 410, the top of the first annular plate 405 is provided with a plurality of arc grooves 411, the outer peripheral side of the first annular plate 405 is provided with a screw hole 412, the inner side of the arc groove 411 is provided with a screw hole 413, and the inner side of the arc groove 411 is provided with a screw hole 414. The first slide bar 413 is slidably connected to the first annular plate 414, and a second annular plate 414 is fixedly connected between the first slide bars 413. A key groove 415 is provided on the top of the second annular plate 414 to slide with the stop rod 409. A third L-shaped plate 416 is fixedly connected to the outer peripheral side of the second annular plate 414. A bolt 417 is threadedly connected between the third L-shaped plate 416 and the screw hole 412. A handle 418 is fixedly connected to the top of the second annular plate 414. A cross plate 419 is provided on the top of the second annular plate 414. A plurality of first L-shaped rods 420 are fixedly connected between 419 and the first annular plate 405, a plurality of fixed rods 425 are fixedly connected to the top of the cross plate 419, a disc rod 421 is fixedly connected between the plurality of fixed rods 425, a first rotating rod 422 is fixedly connected to the top of the disc rod 421, a second sliding rod 423 is symmetrically fixedly connected to the circumferential side surface of the first rotating rod 422, a second annular groove 424 is opened on the outer circumferential side surface of the first annular plate 405, and the second annular plate 205 and the second annular groove 424 are rotatably fitted together.
[0042] The operation process of this embodiment is as follows: insert the roller body 404 into the positioning groove 403 on the base plate 402, and then hold the handle 418 and rotate it clockwise (the bolt 417 is not threadedly connected to the screw hole 412 during this process), so that the handle 418 drives the second annular plate 414 to rotate clockwise, so that the push rod 409 drives the extension plate 408 along the key groove 415 to move toward the outer wall of the roller body 404, and further drives the clamping plate 410 to move toward the outer wall of the roller body 404, thereby completing the clamping and fixing of the roller body 404, and finally screwing the bolt 417 clockwise to make the bolt 417 threadably cooperate with the screw hole 412, thereby completing the locking of the second annular plate 414, and further completing the locking of the clamping plate 410, thereby ensuring the firmness of the clamping plate 410 in the process of clamping the roller body 404.
[0043] By controlling the first rotating rod 422 to rotate, the first rotating rod 422 drives the disk 421 to rotate, further drives the cross plate 419 to rotate, thereby driving the first annular plate 405 and the roller body 404 to rotate, so that the roller body 404 is heated more evenly at the sensor 102.
[0044] For example 3, please refer to Figure 1-17 , the fourth embodiment of the present invention is improved on the basis of the first embodiment as follows: the inner top of the U-shaped plate 103 is fixedly matched with a driving assembly 5, and the driving assembly 5 includes a motor 501 fixedly connected to the inner top of the U-shaped plate 103, and the driving end of the motor 501 is fixedly connected to a sleeve 502, and the inner peripheral side of the sleeve 502 is symmetrically provided with a guide groove 503 that is slidably matched with the second slide bar 423, and the outer peripheral side of the sleeve 502 is fixedly connected to a first sprocket 504, and the inner top of the U-shaped plate 103 is rotatably connected with a screw rod 505, and the peripheral side of the screw rod 505 is fixedly connected with a second sprocket 506, and a chain is meshed between the first sprocket 504 and the second sprocket 506; the screw rod 505 The circumferential side surface is threadedly connected with a lifting plate 507 that rotatably cooperates with the first rotating shaft 202 (only a part of the thread that matches the lifting plate 507 is set on the outer wall of the screw rod 505, so that when the lifting plate 507 moves to the top of the thread, the lifting plate 507 will not continue to move upward), the lifting plate 507 and the U-shaped plate 103 are slidingly matched, and the bottom end of the screw rod 505 is fixedly connected with a cylindrical cover 508, and the outer circumferential side surface of the cylindrical cover 508 is penetrated by a plurality of card holes 509 in a circular array, and the bottom of the cylindrical cover 508 is fixedly connected with a speaker plate 510, and one side of the lifting plate 507 is fixedly connected to a circular ring plate 511 that is rotatably connected to the circumferential side surface of the first rotating rod 422.
[0045] The operation process of this embodiment is as follows: by controlling the motor 501, the driving end of the motor 501 drives the sleeve 502 to rotate, further drives the first rotating rod 422 to rotate, and provides power for the rotation of the first rotating rod 422. By setting the second sliding rod 423 and the guide groove 503, the first rotating rod 422 is moved upward or downward without affecting the normal rotation of the first rotating rod 422. During the rotation of the sleeve 502, the first sprocket wheel 504 is driven to rotate, so that the first sprocket wheel 504 drives the second sprocket wheel 506 to rotate through the chain, and further drives the screw rod 505 to rotate, so that the screw rod 505 drives the lifting plate 507 and the circular ring plate 511 to move along the direction of the screw rod 505. The movement of the circular ring plate 511 further drives the first rotating rod 422 to move in the vertical direction, thereby providing power for the movement of the first rotating rod 422 in the vertical direction. At the same time, the rotation of the screw rod 505 synchronously drives the cylindrical cover 508 to rotate.
[0046] Example 4, please refer to Figure 1-17, the fifth embodiment of the present invention is improved on the basis of the first embodiment as follows: an inner side surface of the U-shaped plate 103 is slidably matched with a transmission component 6, and the transmission component 6 includes a horizontal plate 601 slidably connected to an inner side surface of the U-shaped plate 103, and the top of the horizontal plate 601 is rotatably connected with a second rotating rod 602, and the top of the second rotating rod 602 is fixedly connected with a stop block 603, and the outer peripheral side surface of the stop block 603 is provided with a plurality of grooves, and a card ball 604 is slidably connected inside the groove, and a second spring is fixedly connected between the card ball 604 and the groove, and the stop block 603 is snap-fitted with the card hole 509; the bottom of the second rotating rod 602 is fixedly connected with a second incomplete gear 605, and the peripheral side surface of the second rotating shaft 401 is rotatably matched There is a third ring plate 606, and the outer peripheral side surface of the third ring plate 606 is fixedly connected with a second L-shaped rod 607, and the second L-shaped rod 607 is rotatably connected to the first annular groove 309. An inner side surface of the U-shaped plate 103 is fixedly matched with a spray assembly 7, and the spray assembly 7 includes a cross bar 701 symmetrically fixedly connected to an inner side surface of the U-shaped plate 103, and one end of the cross bar 701 is fixedly connected to a spray pipe 702, and the outer wall of the spray pipe 702 is connected and provided with a plurality of nozzles 703; a first conduit 704 is connected between the two spray pipes 702, and a water pump 705 is installed at the inner bottom of the liquid storage box 104, and a second conduit 706 is connected between one of the spray pipes 702 and the output end of the water pump 705.
[0047] The operation process of this embodiment is as follows: (at this time, the screw rod 505 rotates counterclockwise) when the screw rod 505 rotates and drives the lifting plate 507 to move to the top of the thread, the stopper 603 on the transmission assembly 6 just moves to the inside of the cylindrical cover 508, and at the same time, the card ball 604 on the stopper 603 just snaps into the card hole 509 on the cylindrical cover 508, so that the cylindrical cover 508 drives the stopper 603 to rotate together, and then the stopper 603 drives the second rotating rod 602 to rotate, thereby driving the second incomplete gear 605 to rotate. When the second incomplete gear 605 is meshed with the first incomplete gear 301, it drives the first incomplete gear 301 to rotate clockwise. When the second incomplete gear 605 is not meshed with the first incomplete gear 301, the second incomplete gear 605 does not provide power for the rotation of the first incomplete gear 301. At this time, the power for the first incomplete gear 301 to rotate in the opposite direction is driven by the first spring 308 to drive the first moving rod 306 to rotate against the guide blade 305, thereby driving the first incomplete gear 301 to rotate in the opposite direction, thereby providing power for the first incomplete gear 301 to rotate in the opposite direction.
[0048] By starting the water pump 705 in the liquid storage box 104 , the water in the liquid storage box 104 is evenly sprayed on the surface of the heated part of the roller body 404 through the spray 703 , thereby completing the quenching operation on the roller body 404 .
[0049] In the description of this specification, the description of reference terms such as "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the contents of this specification. This specification selects and describes these embodiments in detail in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A roller induction hardening device, comprising a support assembly (1); characterized in that: The support component (1) comprises a base (101), a sensor (102) is arranged on the top of the base (101), a connecting component (2) is slidably engaged with the support component (1), and a correction component (3) is fixedly engaged with the connecting component (2); The correction component (3) comprises a first incomplete gear (301) fixedly matched with the connection component (2); a plurality of push rods (302) arranged in a circular array are fixedly connected to the top of the first incomplete gear (301); a housing (303) is rotatably matched between the push rods (302); a first ring plate (304) is fixedly connected inside the housing (303); and a guide blade (305) is rotatably connected to the inner circumferential side surface of the first ring plate (304); A plurality of first moving rods (306) that are in sliding contact with the guide blades (305) are slidably connected through the shell (303) and the first ring plate (304); a correction arc plate (307) is fixedly connected to one end of the first moving rod (306); the correction arc plate (307) is located just inside the sensor (102) and at the same height; a first spring (308) that is sleeved on the first moving rod (306) is fixedly connected between the correction arc plate (307) and the shell (303); a first annular groove (309) is provided at the top of the first incomplete gear (301); and a circular arc groove (310) that is slidably matched with the top rod (302) is provided through the inner bottom of the shell (303).
2. A roller induction hardening device according to claim 1, characterized in that: The support assembly (1) further comprises a U-shaped plate (103) fixedly connected to the top of the base (101); a liquid storage box (104) is fixedly connected to the top of the base (101); a first L-shaped plate (105) is symmetrically fixedly connected to the top of the base (101); the two first L-shaped plates (105) are fixedly connected to the sensor (102); a sensor generating device (106) is fixedly connected to the top of the base (101); a wire (107) is electrically connected between the sensor generating device (106) and the sensor (102); and a control box (108) is fixedly connected to the top of the base (101).
3. The roller induction hardening device according to claim 2, characterized in that: The connecting assembly (2) comprises a supporting plate (201) slidably connected to a side surface of the U-shaped plate (103); the top of the supporting plate (201) is rotatably connected to a first rotating shaft (202); the first rotating shaft (202) is fixedly connected to a first incomplete gear (301); A special-shaped plate (203) is fixedly connected between the support plate (201) and the shell (303), a second L-shaped plate (204) is fixedly connected to the top of the support plate (201), and a second ring plate (205) is fixedly connected to one side of the second L-shaped plate (204).
4. The roller induction hardening device according to claim 3, characterized in that: The outer top of the shell (303) is rotatably matched with a clamping assembly (4), the clamping assembly (4) comprising a second rotating shaft (401) rotatably connected to the outer top of the shell (303), the top of the second rotating shaft (401) is fixedly connected to a bottom plate (402), the top of the bottom plate (402) is provided with a positioning groove (403), and a roller body (404) is inserted into the interior of the positioning groove (403); A first annular plate (405) is sleeved on the outer peripheral side surface of the roller body (404); a plurality of first sliding grooves (406) are provided on the inner peripheral side surface of the first annular plate (405); a plurality of second sliding grooves (407) connected to the first sliding grooves (406) are provided on the top of the first annular plate (405); an extension plate (408) is slidably connected inside the first sliding groove (406); a support rod (409) slidably matched with the second sliding groove (407) is fixedly connected to the top of the extension plate (408); a clamping plate (410) is fixedly connected to one side surface of the extension plate (408); a plurality of arc grooves (411) are provided on the top of the first annular plate (405); and a screw hole (412) is provided on the outer peripheral side surface of the first annular plate (405).
5. The roller induction hardening device according to claim 4, characterized in that: The arc-shaped groove (411) is slidably connected to a first slide bar (413) inside, a second annular plate (414) is fixedly connected between a plurality of the first slide bars (413), a key groove (415) is provided through the top of the second annular plate (414) for slidably cooperating with the stop bar (409), a third L-shaped plate (416) is fixedly connected to the outer peripheral side of the second annular plate (414), a bolt (417) is threadedly connected between the third L-shaped plate (416) and the screw hole (412), and a handle (418) is fixedly connected to the top of the second annular plate (414); A cross plate (419) is provided on the top of the second annular plate (414); a plurality of first L-shaped rods (420) are fixedly connected between the cross plate (419) and the first annular plate (405); a plurality of fixed rods (425) are fixedly connected to the top of the cross plate (419); a disc rod (421) is fixedly connected between the plurality of fixed rods (425); a first rotating rod (422) is fixedly connected to the top of the disc rod (421); a second sliding rod (423) is symmetrically fixedly connected to the peripheral side surface of the first rotating rod (422); a second annular groove (424) is provided on the outer peripheral side surface of the first annular plate (405); and the second annular plate (205) and the second annular groove (424) are rotationally matched.
6. The roller induction hardening device according to claim 5, characterized in that: The inner top of the U-shaped plate (103) is fixedly matched with a driving assembly (5), and the driving assembly (5) comprises a motor (501) fixedly connected to the inner top of the U-shaped plate (103), a driving end of the motor (501) is fixedly connected to a sleeve (502), the inner peripheral side surface of the sleeve (502) is symmetrically provided with guide grooves (503) that are slidably matched with the second sliding rod (423), the outer peripheral side surface of the sleeve (502) is fixedly connected with a first sprocket (504), the inner top of the U-shaped plate (103) is rotatably connected with a lead screw (505), the peripheral side surface of the lead screw (505) is fixedly connected with a second sprocket (506), and a chain is meshed between the first sprocket (504) and the second sprocket (506); The circumferential side surface of the screw rod (505) is threadedly connected to a lifting plate (507) that is rotatably engaged with the first rotating shaft (202); the lifting plate (507) and the U-shaped plate (103) are slidably engaged with each other; the bottom end of the screw rod (505) is fixedly connected to a cylindrical cover (508); the outer circumferential side surface of the cylindrical cover (508) is penetrated by a plurality of clamping holes (509) in a circumferential array; the bottom of the cylindrical cover (508) is fixedly connected to a speaker plate (510); and one side surface of the lifting plate (507) is fixedly connected to a circular ring plate (511) that is rotatably connected to the circumferential side surface of the first rotating rod (422).
7. The roller induction hardening device according to claim 6, characterized in that: An inner side surface of the U-shaped plate (103) is slidably engaged with a transmission assembly (6), the transmission assembly (6) comprising a transverse plate (601) slidably connected to an inner side surface of the U-shaped plate (103), a second rotating rod (602) is rotatably connected to the top of the transverse plate (601), a stopper (603) is fixedly connected to the top of the second rotating rod (602), a plurality of grooves are formed on the outer side surface of the stopper (603), a locking ball (604) is slidably connected to the inside of the groove, a second spring is fixedly connected between the locking ball (604) and the groove, and the stopper (603) is snap-engaged with the locking hole (509); A second incomplete gear (605) is fixedly connected to the bottom of the second rotating rod (602); a third ring plate (606) is rotatably engaged with the peripheral side surface of the second rotating shaft (401); a second L-shaped rod (607) is fixedly connected to the outer peripheral side surface of the third ring plate (606); and the second L-shaped rod (607) is rotatably connected to the first annular groove (309).
8. The roller induction hardening device according to claim 7, characterized in that: An inner side surface of the U-shaped plate (103) is fixedly fitted with a liquid spray assembly (7), the liquid spray assembly (7) comprising a cross bar (701) symmetrically fixedly connected to an inner side surface of the U-shaped plate (103), one end of the cross bar (701) being fixedly connected to a liquid spray pipe (702), and the outer wall of the liquid spray pipe (702) being connected and provided with a plurality of spray heads (703); A first conduit (704) is provided in communication between the two liquid spraying pipes (702), a water pump (705) is installed at the inner bottom of the liquid storage box (104), and a second conduit (706) is provided in communication between one of the liquid spraying pipes (702) and the output end of the water pump (705).
Citation Information
Patent Citations
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