Pre-embedded positioning piece for bridge construction and construction method of pre-embedded positioning piece

Through the combined design of embedded plates, steel bars and positioning plates, the problems of steel beam shaking and embedded parts stability in bridge construction are solved, rapid assembly and efficient docking are achieved, construction safety and progress are improved, and floor space is reduced need.

CN119121776APending Publication Date: 2024-12-13CHINA RAILWAY SHANGHAI ENG BUREAU GRP THIRD ENG CO LTD +2
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Patent Information

Application Number
CN202411279236.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2024-12-13

AI Technical Summary

Technical Problem

During bridge construction, steel beams are prone to shake during lifting, which poses a major construction safety hazard. The welding efficiency of existing embedded positioning parts is low and the mechanical properties are unstable, occupying a large area and easily deforming, which affects the progress and use effect of the project.

Method used

Design an embedded positioning member for bridge construction, including embedded plates, embedded steel bars and positioning plates. Through the combination of installation holes, engaging grooves and positioning grooves, the rapid assembly of positioning plates and steel beams after concrete beams are realized. The stable docking of the concrete improves construction efficiency, and improves positioning stability through the meshing with the positioning plate after concrete solidification.

Benefits of technology

It improves the safety and efficiency of steel beam butt installation, reduces welding time, enhances the mechanical properties of embedded parts, reduces the space requirements, and improves the project progress and use effect.

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Abstract

The invention relates to the related technical field of bridge construction, in particular to a pre-embedded positioning part for bridge construction and a construction method thereof.The pre-embedded positioning part for bridge construction comprises a pre-embedded plate, pre-embedded steel bars and a positioning plate, the pre-embedded plate is a rectangular flat plate, and a first-stage mounting hole and a second-stage mounting hole are formed in the pre-embedded plate; the root of the embedded steel bar is inserted into the first-stage mounting hole, a butt joint column is fixedly welded to the inner side face of the positioning plate and corresponds to the second-stage mounting hole, the butt joint column is inserted into the second-stage mounting hole when the positioning plate is actually mounted, and the embedded plate and the embedded steel bar are poured into a concrete beam when the embedded plate and the embedded steel bar are actually used; according to the pre-embedded positioning piece for bridge construction, the pre-embedded positioning piece for bridge construction is formed by combining the pre-embedded plate, the pre-embedded steel bar and the positioning plate, so that after the concrete beam is poured, the positioning plate can protrude out of the end face of the concrete beam, and a worker can conveniently conduct butt joint installation on a steel beam structure subsequently.
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Description

Technical Field

[0001] The present invention relates to the technical field related to bridge construction, and in particular to a pre-embedded positioning component for bridge construction and a construction method thereof. Background Art

[0002] During the construction of steel-concrete continuous beams, the concrete beam sections are constructed using conventional methods and are located at both ends of the steel beam. After the concrete beam sections are completed, the steel beam is hoisted and spliced ​​and fixed with the concrete beam.

[0003] However, at present, the steel beam is in a suspended state during hoisting. When it is close to the concrete beam and connected with it, the steel beam is prone to shaking, which poses a great safety hazard in construction.

[0004] However, some existing pre-embedded positioning parts for bridge construction are all welded for structural splicing at the construction site, which is inefficient. In addition, the mechanical properties of the weld scars of the pre-embedded positioning parts for bridge construction that have just been welded are not stable, which will affect the progress of the project to a certain extent. Welding the pre-embedded positioning parts for bridge construction in a workshop and then rotating them will cause them to occupy a large space, and the protruding hook-shaped structure thereon is also easily deformed due to collision, which leads to a certain degree of use defects. For this reason, the present invention proposes a pre-embedded positioning part for bridge construction and a construction method thereof to solve the above problems. Summary of the invention

[0005] The object of the present invention is to provide a pre-embedded positioning member for bridge construction and a construction method thereof, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above object, the present invention provides the following technical solution: a pre-embedded positioning member for bridge construction, comprising:

[0007] The embedded plate is a rectangular flat plate and is provided with a primary mounting hole and a secondary mounting hole;

[0008] Pre-buried steel bars, the roots of which are inserted into the primary installation holes;

[0009] A positioning plate, the inner side of which is fixedly welded with a docking post, the docking post is arranged corresponding to the secondary mounting hole, and when the positioning plate is actually installed, the docking post is inserted into the secondary mounting hole;

[0010] When the embedded plates and embedded steel bars are actually used, the embedded plates and embedded steel bars are cast in the concrete beam, and cantilevers are fixedly provided on both sides of the concrete beam;

[0011] After the concrete beam is actually poured, the left and right sides and the lower side of the concrete beam are provided with embedded positioning pieces for bridge construction, and the outer side surface of the embedded plate is flush with the surface of the concrete beam.

[0012] Preferably, an engagement hole is provided at the inner end of the positioning plate, and the engagement hole is pre-embedded in the cast concrete beam.

[0013] Preferably, the end of the embedded steel bar is bent to form a bent portion.

[0014] Preferably, a positioning groove is provided on the embedded plate, and the primary mounting holes and the secondary mounting holes in the same row are connected through the positioning groove. A snap-fit ​​groove is provided on the root of the embedded steel bar and the docking column. The cross-section of the snap-fit ​​groove is semicircular, and when the bending portion and the positioning plate are in a horizontal state, the bottom surface of the snap-fit ​​groove is arranged perpendicular to the horizontal plane.

[0015] Preferably, a positioning plate is fixedly inserted in the positioning groove, and when the embedded steel bars and the positioning plate are actually installed, the engaging groove is arranged corresponding to the positioning groove, and when the positioning plate is actually installed, the positioning plate is inserted into the engaging groove.

[0016] Preferably, the positioning groove does not penetrate the embedded plate, and a snap-fit ​​groove is provided on the port side wall of the positioning groove, and a clearance groove is provided on the side wall of the positioning plate. When the positioning plate is actually installed, the clearance groove and the snap-fit ​​groove are arranged corresponding to the snap-fit ​​groove, and a snap-fit ​​plate is integrally formed on the side wall of the clearance groove, and the snap-fit ​​plate is cast from spring steel.

[0017] Preferably, the opening direction of the engaging plate is the same as the opening direction of the positioning slot, and when the engaging plate is in a state of no force being applied, the port of the engaging plate pops out and is inserted into the engaging slot.

[0018] Preferably, reinforcement holes are provided on the embedded plate, and the reinforcement holes are connected to the first-level mounting holes and the second-level mounting holes in the corresponding columns. Reinforcement grooves are provided on the roots of the embedded steel bars and the docking columns, and the width of the reinforcement holes is greater than the diameters of the embedded steel bars and the docking columns.

[0019] Preferably, the reinforcement groove is an annular notch with a semicircular cross-section, and a plurality of reinforcement grooves are arranged at equal intervals. When the concrete beam is actually poured, concrete flows into the reinforcement holes and the reinforcement grooves.

[0020] A construction method of a pre-embedded positioning member for bridge construction, the construction method of the pre-embedded positioning member for bridge construction comprising the following steps:

[0021] Step 1: Splice and assemble the embedded plates, embedded steel bars and positioning plates, and then position the assembled embedded positioning parts for bridge construction on the steel bar structure for pouring concrete beams, and build the building formwork;

[0022] Step 2: pouring concrete beams;

[0023] Step 3: After the concrete beam solidifies, the building formwork is removed.

[0024] Compared with the prior art, the present invention has the following beneficial effects:

[0025] 1. By setting up the embedded positioning parts for bridge construction composed of embedded plates, embedded steel bars and positioning plates, the positioning plates can protrude from the end faces of the concrete beams after the concrete beams are poured, so that it is convenient for the staff to dock and install the steel beam structure later;

[0026] 2. By setting a docking column on the inner side of the positioning plate, opening a snap-fit ​​groove at the root of the embedded steel bar and the docking column, and opening a positioning groove on the embedded plate, the positioning plate is inserted into the positioning groove and the snap-fit ​​groove, thereby realizing the rapid assembly of the embedded steel bar, the positioning plate and the existing embedded plate, thereby effectively improving the construction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the structure of the present invention;

[0028] Figure 2 A half-section view of the present invention;

[0029] Figure 3 for Figure 2 A schematic diagram of the structure enlargement in the middle;

[0030] Figure 4 for Figure 3 A magnified schematic diagram of the structure at B in the middle;

[0031] Figure 5 This is a schematic diagram of the structure of the embedded plate of the present invention;

[0032] Figure 6 for Figure 5 A magnified schematic diagram of the structure at C in the middle;

[0033] Figure 7 This is a schematic diagram of the pre-buried steel bar structure of the present invention;

[0034] Figure 8 for Figure 7 A magnified schematic diagram of the structure at D in the middle;

[0035] Fig. 9 This is a schematic diagram of the positioning plate structure of the present invention;

[0036] Fig.10 This is a practical effect diagram of the present invention;

[0037] Fig.11 for Fig.10 Enlarged schematic diagram of the structure at point E in the middle.

[0038] In the figure: embedded plate 1, embedded steel bar 2, positioning plate 3, primary mounting hole 4, secondary mounting hole 5, positioning groove 6, engaging groove 7, docking column 8, air avoidance groove 9, engaging plate 10, engaging groove 11, reinforcement hole 12, reinforcement groove 13, bending part 14, concrete beam 15, cantilever arm 16, meshing hole 17. DETAILED DESCRIPTION

[0039] In order to make the purpose and technical solution of the present invention clearly and completely described, and the advantages more clearly understood, the embodiments of the present invention are further described in detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present invention, rather than all of the embodiments, and are only used to explain the embodiments of the present invention, and are not used to limit the embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0040] In the description of the present invention, it should be noted that the terms "center", "middle", "upper", "lower", "left", "right", "inner", "outer", "top", "bottom", "side", "vertical", "horizontal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "one", "first", "second", "third", "fourth", "fifth", "sixth" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0041] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0042] For the purpose of simplicity and illustration, the principles of the embodiments are mainly described by reference to examples. In the following description, many specific details are proposed to provide a thorough understanding of the embodiments. However, it is obvious that for those of ordinary skill in the art, these embodiments may not be limited to these specific details in practice. In some instances, known methods and structures are not described in detail to avoid making these embodiments unnecessarily difficult to understand. In addition, all embodiments can be used in combination with each other.

[0043] See also Figure 1-11 The present invention provides the following five preferred embodiments:

[0044] Embodiment 1

[0045] A pre-embedded positioning member for bridge construction comprises a pre-embedded plate 1, pre-embedded steel bars 2 and a positioning plate 3. The pre-embedded plate 1 is a rectangular flat plate, and a primary mounting hole 4 and a secondary mounting hole 5 are provided on the pre-embedded plate 1. The root of the pre-embedded steel bar 2 is inserted into the primary mounting hole 4. A docking column 8 is fixedly welded on the inner side surface of the positioning plate 3. The docking column 8 is arranged corresponding to the secondary mounting hole 5, and when the positioning plate 3 is actually installed, the docking column 8 is inserted into the secondary mounting hole 5. When the pre-embedded plate 1 and the pre-embedded steel bars 2 are actually used, the pre-embedded plate 1 and the pre-embedded steel bars 2 are cast in a concrete beam 15, and cantilevers 16 are fixedly provided on both sides of the concrete beam 15. By providing a pre-embedded positioning member for bridge construction composed of the pre-embedded plate 1, the pre-embedded steel bars 2 and the positioning plate 3, the positioning plate 3 can protrude from the end face of the concrete beam 15 after the concrete beam 15 is cast, so that it is convenient for the staff to dock and install the steel beam structure later.

[0046] After the concrete beam 15 is actually poured, the left and right sides and the lower side of the concrete beam 15 are provided with embedded positioning parts for bridge construction. The outer side surface of the embedded plate 1 is flush with the surface of the concrete beam 15, which is convenient for subsequent welding and positioning of the steel beam.

[0047] An engaging hole 17 is provided at the inner end of the positioning plate 3. The engaging hole 17 is pre-buried in the cast concrete beam 15. When the concrete body of the concrete beam 15 is cast, it flows into the engaging hole 17, so that the concrete and the positioning plate 3 are tightly embraced after solidification, thereby further improving the force stability of the positioning plate 3.

[0048] The end of the embedded steel bar 2 is bent to form a bent portion 14 to improve the reinforcement effect.

[0049] Embodiment 2

[0050] On the basis of the first embodiment, a positioning groove 6 is provided on the embedded plate 1, and the primary mounting holes 4 and the secondary mounting holes 5 in the same row are connected through the positioning groove 6. The root of the embedded steel bar 2 and the docking column 8 are provided with a clamping groove 7. The cross-section of the clamping groove 7 is semicircular, and when the bending portion 14 and the positioning plate 3 are in a horizontal state, the bottom surface of the clamping groove 7 is perpendicular to the horizontal plane. The positioning plate 8 is fixedly inserted in the positioning groove 6. When the embedded steel bar 2 and the positioning plate 3 are actually installed, the clamping groove 7 is corresponding to the positioning groove 6. When the positioning plate 8 is actually installed, the positioning plate 8 is inserted into the clamping groove 7. By arranging the docking column 8 on the inner side surface of the positioning plate 3, and opening the clamping groove 7 on the root of the embedded steel bar 2 and the docking column 8, and opening the positioning groove 6 on the embedded plate 1, the positioning plate 8 is inserted into the positioning groove 6 and the clamping groove 7, so that the embedded steel bar 2, the positioning plate 3 and the existing embedded plate 1 are quickly assembled, thereby effectively improving the construction efficiency.

[0051] Embodiment 3

[0052] On the basis of the second embodiment, the positioning groove 6 does not penetrate the embedded plate 1, and a snap-fit ​​groove 11 is provided on the port side wall of the positioning groove 6, and a clearance groove 9 is provided on the side wall of the positioning plate 8. When the positioning plate 8 is actually installed, the clearance groove 9 is arranged corresponding to the snap-fit ​​groove 11, and a snap-fit ​​plate 10 is integrally formed on the side wall of the clearance groove 9, and the snap-fit ​​plate 10 is cast from spring steel.

[0053] The opening direction of the snap plate 10 is the same as the opening direction of the positioning slot 6 , and when the snap plate 10 is in an unstressed state, the port of the snap plate 10 pops out and is inserted into the snap slot 11 , thereby ensuring the positioning stability of the positioning plate 8 .

[0054] Embodiment 4

[0055] On the basis of Example 3, a reinforcement hole 12 is opened on the embedded plate 1, and the reinforcement hole 12 is connected with the first-level mounting hole 4 and the second-level mounting hole 5 of the corresponding column. A reinforcement groove 13 is opened at the root of the embedded steel bar 2 and the docking column 8, and the width of the reinforcement hole 12 is greater than the diameter value of the embedded steel bar 2 and the docking column 8.

[0056] The reinforcement groove 13 is an annular groove with a semicircular cross-section, and multiple reinforcement grooves 13 are arranged at equal intervals. When the concrete beam 15 is actually poured, the concrete flows into the reinforcement hole 12 and the reinforcement groove 13, and the concrete flows into the reinforcement hole 12 and the reinforcement groove 13, thereby ensuring the connection strength between the structures.

[0057] Embodiment 5

[0058] On the basis of the fourth embodiment, a construction method of a pre-embedded positioning member for bridge construction is provided, and the construction method of the pre-embedded positioning member for bridge construction comprises the following steps:

[0059] Step 1: Splice and assemble the embedded plate 1, the embedded steel bar 2, and the positioning plate 3, and then position the assembled embedded positioning piece for bridge construction on the steel bar structure for pouring the concrete beam 15, and build the building formwork;

[0060] Step 2: pouring the concrete beam 15;

[0061] Step 3: After the concrete beam 15 is solidified and formed, the building formwork is removed.

[0062] Although the above describes the illustrative specific implementation methods of the present application so that technicians in this technical field can understand the present application, the present application is not limited to the scope of the specific implementation methods. For ordinary technicians in this technical field, as long as various changes are within the spirit and scope of the present application defined and determined by the attached claims, all application creations using the concept of the present application are protected.

Claims

1. A pre-embedded positioning member for bridge construction, characterized in that: include: An embedded plate (1), wherein the embedded plate (1) is a rectangular flat plate, and a primary mounting hole (4) and a secondary mounting hole (5) are provided on the embedded plate (1); Pre-buried steel bars (2), the roots of the pre-buried steel bars (2) being inserted into the primary installation holes (4); A positioning plate (3), wherein a docking column (8) is fixedly welded on the inner side surface of the positioning plate (3), the docking column (8) is arranged corresponding to the secondary mounting hole (5), and when the positioning plate (3) is actually installed, the docking column (8) is inserted into the secondary mounting hole (5); When the embedded plate (1) and the embedded steel bar (2) are actually used, the embedded plate (1) and the embedded steel bar (2) are cast in a concrete beam (15), and cantilever arms (16) are fixedly provided on both sides of the concrete beam (15); After the concrete beam (15) is actually poured, the left and right sides and the lower side of the concrete beam (15) are provided with embedded positioning pieces for bridge construction, and the outer side surface of the embedded plate (1) is flush with the surface of the concrete beam (15).

2. The embedded positioning member for bridge construction according to claim 1, characterized in that: An engagement hole (17) is provided at the inner end of the positioning plate (3), and the engagement hole (17) is provided at a position pre-buried in the cast concrete beam (15).

3. The embedded positioning member for bridge construction according to claim 1, characterized in that: The end of the embedded steel bar (2) is bent to form a bent portion (14).

4. The embedded positioning member for bridge construction according to claim 3 is characterized in that: The embedded plate (1) is provided with a positioning groove (6), and the primary mounting holes (4) and the secondary mounting holes (5) located in the same row are connected through the positioning groove (6). The root of the embedded steel bar (2) and the docking column (8) are provided with a clamping groove (7), the cross section of the clamping groove (7) is semicircular, and when the bending portion (14) and the positioning plate (3) are in a horizontal state, the bottom surface of the clamping groove (7) is arranged perpendicular to the horizontal plane.

5. The embedded positioning member for bridge construction according to claim 4, characterized in that: A positioning plate (8) is fixedly inserted into the positioning groove (6); when the embedded steel bars (2) and the positioning plate (3) are actually installed, the engaging groove (7) is arranged corresponding to the positioning groove (6); when the positioning plate (8) is actually installed, the positioning plate (8) is inserted into the engaging groove (7).

6. The embedded positioning member for bridge construction according to claim 5, characterized in that: The positioning groove (6) does not penetrate the embedded plate (1), and a snap-fit ​​groove (11) is provided on the side wall of the port of the positioning groove (6), and a clearance groove (9) is provided on the side wall of the positioning plate (8). When the positioning plate (8) is actually installed, the clearance groove (9) and the snap-fit ​​groove (11) are arranged correspondingly, and a snap-fit ​​plate (10) is integrally formed on the side wall of the clearance groove (9), and the snap-fit ​​plate (10) is cast from spring steel.

7. The embedded positioning member for bridge construction according to claim 6, characterized in that: The opening direction of the snap plate (10) is the same as the opening direction of the positioning groove (6), and when the snap plate (10) is in a non-stressed state, the port of the snap plate (10) pops out and is inserted into the snap groove (11).

8. The embedded positioning member for bridge construction according to claim 7, characterized in that: The embedded plate (1) is provided with a reinforcement hole (12), the reinforcement hole (12) is connected to the first-level mounting hole (4) and the second-level mounting hole (5) in the corresponding row, the root of the embedded steel bar (2) and the docking column (8) are provided with a reinforcement groove (13), and the width of the reinforcement hole (12) is greater than the diameter of the embedded steel bar (2) and the docking column (8).

9. The embedded positioning member for bridge construction according to claim 8, characterized in that: The reinforcement groove (13) is an annular notch with a semicircular cross section, and a plurality of reinforcement grooves (13) are arranged at equal intervals. When the concrete beam (15) is actually poured, concrete flows into the reinforcement hole (12) and the reinforcement groove (13).

10. A construction method of a pre-embedded positioning member for bridge construction according to any one of claims 1 to 9, characterized in that: The construction method of the embedded positioning piece for bridge construction comprises the following steps: Step 1: Splice and assemble the embedded plate (1), the embedded steel bars (2), and the positioning plate (3), and then position the assembled embedded positioning pieces for bridge construction on the steel bar structure for pouring the concrete beam (15), and build the building formwork; Step 2: pouring the concrete beam (15); Step 3: After the concrete beam (15) is solidified, the building formwork is removed.