Flow forming mold for mountain building slope casting and construction method thereof

By using a cap vibration motor and a flow forming mold with a loose mold structure in the casting of mountain slopes, the problems of gaps and inconvenience in demoulding during concrete pouring are solved, efficient concrete compaction and demoulding are achieved, and the casting quality and efficiency are improved.

CN119121937BActive Publication Date: 2025-09-19CHINA CONSTR EIGHTH ENG DIV CORP LTD ZHEJIANG CONSTR CO LTD
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Patent Information

Application Number
CN202411518788.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-09-19
Estimated Expiration
2044-10-29

AI Technical Summary

Technical Problem

The existing mountain slope casting mold is prone to form gaps during the flow of concrete slurry, resulting in unqualified casting plates, inconvenience in demoulding, and poor use effect.

Method used

A flow forming mold with a vibration motor installed on the base is used. The casting trough is formed by closing the side templates. The cover plate is used to lock the flange and lock the template. Combined with the rotating shaft and extrusion parts of the loose mold structure, the concrete is dense and efficiently demoulded.

Benefits of technology

It improves the density of concrete in the casting trough and the demoulding efficiency, ensures the quality of the casting plate, and simplifies the process of disassembling and assembling the mold.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a flow forming mold for casting a mountainside building slope and a construction method thereof, comprising: a base with a vibration motor installed; two side templates, the lower ends of the side templates being hinged to the base, opposite sides of the two side templates extending in opposite directions to form edge flanges, the two side templates and the four edge flanges enclosing a casting trough; a cover plate covering the notch of the casting trough, the cover plate folding down to form a locking flange, the locking flange abutting the outer sides of the side templates and the edge flanges; multiple mold release structures, including a rotating shaft, a torsion rod, and an extrusion member, a notch formed on one side of the outer side surface of the edge flange on one side template, the rotating shaft being rotatably mounted in the notch or on the outer side surface of the side template, the extrusion member being connected to one side of the circumferential surface of the rotating shaft, one end of the torsion rod being connected to the rotating shaft and arranged at an angle to the rotating shaft, and the distance between the rotating shaft and one side of the edge flange or the locking flange being less than the size of the extrusion member. The present invention solves the problem of inconvenient demoulding of mountainside building molds.
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Description

Technical Field

[0001] The invention relates to the technical field of building construction, and in particular to a flow forming mould for pouring a mountain building slope and a construction method thereof. Background Art

[0002] When pouring concrete on mountain slopes, the majority of construction molds used are flow-molded. While quick and convenient to use, these molds also have drawbacks. For example, as the concrete slurry flows downward, gaps can form between the upper layer and the lower layer due to factors such as flow rate, resulting in substandard casting slabs. Furthermore, existing construction molds are difficult to remove and disassemble, resulting in poor performance. Summary of the Invention

[0003] In order to overcome the defects of the existing technology, a flow forming mold for mountain building slope casting and a construction method thereof are provided to solve the problem that the existing mountain slope casting building mold is inconvenient to demould.

[0004] To achieve the above-mentioned purpose, a flow forming mold for pouring a mountain building slope is provided, comprising:

[0005] A supporting platform, wherein the supporting platform is equipped with a vibration motor;

[0006] Two side templates are arranged opposite to each other, the lower ends of the side templates are hinged to the base, the opposite sides of the two side templates extend in opposite directions to form edge flanges, and the two side templates and the four edge flanges enclose a casting trough;

[0007] A cover plate is formed on the cover plate to cover the notch of the casting trough, and a material injection port connected to the casting trough is formed on the cover plate. The cover plate is turned down to form a locking flange, and the locking flange abuts against the outer side of the side template and the outer side of the edge sealing flange;

[0008] Multiple loose mold structures, the loose mold structure includes a rotating shaft, a torsion rod and an extrusion piece, a notch is formed on the outer side surface of the edge sealing flange on one side template close to the side of the edge sealing flange on the other side template, the rotating shaft is rotatably installed in the notch or the outer side surface of the side template, the extrusion piece is connected to one side of the circumferential surface of the rotating shaft, one end of the torsion rod is connected to the rotating shaft and is set at an angle to the rotating shaft, the distance between the rotating shaft and one side of the edge sealing flange on the other side template or the locking flange is smaller than the size of the extrusion piece, and after rotating the rotating shaft, the extrusion piece pries the edge sealing flange or the locking flange on the other side template.

[0009] Furthermore, the extrusion has a first side and a second side opposite to each other in the width direction of the extrusion, the first side of the extrusion is connected to the rotating shaft, the second side is arc-shaped, and the distance from the rotating shaft to one side of the edge sealing flange on the other side template or the locking flange is less than the width of the extrusion.

[0010] Furthermore, the injection port is equipped with a hopper.

[0011] Furthermore, a bottom flange is formed at the lower end of the side template, and the bottom flange is connected to the edge flanges on opposite sides of the side template, and the bottom flanges of the templates on both sides are abutted together.

[0012] Furthermore, an annular groove is formed on the support platform, and a restraining hoop is installed in the annular groove in a liftable manner. The restraining hoop is fixed to the outside of the lower ends of the two side templates.

[0013] Furthermore, the upper side hoop of the binding hoop is arranged outside the lower ends of the two side templates, the lower side of the binding hoop is slid into the annular groove, and the support platform is installed with a locking member for locking the lower side of the binding hoop.

[0014] The present invention provides a construction method of a flow forming mold for pouring a mountain building slope, comprising the following steps:

[0015] Pouring concrete into the casting trough through the injection port of the cover plate, and turning on the vibration motor to densely fill the concrete in the casting trough;

[0016] After the concrete solidifies to form the mountain building slope plate, the torsion rod of the loose form structure on the side formwork is used to rotate the rotating shaft to enable the extrusion member to pry the locking flange of the cover plate, so that the cover plate is separated from the solidified concrete;

[0017] After removing the cover plate, the torsion rod of the loose form structure in the notch of one side form is used to rotate the rotating shaft to make the extrusion piece pry the edge flange on the other side form, so that the other side form is separated from the cured concrete;

[0018] Remove the mountain building slope plate from one side of the formwork.

[0019] The beneficial effects of the present invention are that the flow forming mold for casting the mountain building slope of the present invention forms a casting trough by closing two side templates, using a cover plate to cover the notch of the casting trough, and locking the upper ends of the templates on both sides through the locking flange of the cover plate to complete the mold closing, pouring concrete through the injection port on the cover plate, so that the concrete is solidified and formed in the casting trough to form the mountain building slope, and the vibration motor on the base can vibrate and compact the concrete during the concrete pouring process, so that the concrete is poured densely. On the other hand, when the concrete is demolded, the cover plate and the side templates are pried in turn by multiple loose mold structures, thereby improving the efficiency and speed of concrete demolding. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Other features, objects and advantages of the present application will become more apparent upon reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0021] Figure 1 This is a schematic structural diagram of a flow forming mold for pouring a mountain building slope according to an embodiment of the present invention.

[0022] Figure 2 Schematic diagram of the structure of the support platform according to an embodiment of the present invention.

[0023] Figure 3 This is a schematic diagram of the exploded structure of a flow forming mold for pouring a mountain building slope according to an embodiment of the present invention.

[0024] Figure 4 Schematic diagram of the structure of the upper end of the side formwork according to an embodiment of the present invention. DETAILED DESCRIPTION

[0025] The present application will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are merely for the purpose of explaining the relevant invention and are not intended to limit the invention. It should also be noted that, for ease of description, only portions relevant to the invention are shown in the accompanying drawings.

[0026] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0027] Reference Figures 1 to 4 As shown, the present invention provides a flow forming mold for pouring a mountain building slope, comprising: a base 1, a side formwork 2, a cover plate 3 and a loose mold structure 4.

[0028] The platform 1 is rectangular in shape. A vibration motor 11 is mounted on the platform 1. In this embodiment, a cavity is formed at the bottom of the platform, and the vibration motor is mounted in the cavity. After the concrete is poured, the vibration motor is turned on to vibrate and compact the concrete.

[0029] There are two side formworks 2. The two side formworks are arranged opposite to each other. The side formworks are arranged vertically. The lower end of the side formwork 2 is hinged to the base 1. In this embodiment, the lower end of the side formwork is mounted on the base surface by a hinge or hinge. The two side formworks can be flipped and mounted on the base. The plate surfaces of the two side formworks are arranged opposite to each other. The opposite sides of the two side formworks 2 respectively extend in opposite directions to form edge flanges 21. The two side formworks 2 and the four edge flanges 21 enclose a casting trough.

[0030] The cover plate 3 covers the notch of the casting trough. A pouring port connected to the casting trough is formed on the cover plate 3. The cover plate 3 is folded down to form a locking flange 31. The locking flange 31 abuts against the outer side of the side formwork 2 and the outer side of the edge flange 21.

[0031] As a preferred embodiment, see Figure 1 and Figure 3 As shown, a hopper 32 is installed at the injection port.

[0032] The number of the loose mold structure 4 is multiple. Figure 3 As shown, loose form structures are installed on the plate surface and edge flange of the side formwork.

[0033] The mold release structure 4 includes a rotating shaft 41 , a torsion rod 42 and an extrusion member 43 .

[0034] Specifically, a notch is formed on the outer side of the edge sealing flange 21 on one side of the template 2 , which is close to the edge sealing flange 21 on the other side of the template 2 .

[0035] Continue reading Figure 3 A rotating shaft 41 of a loose mold structure is rotatably mounted in the notch, and the rotating shaft is perpendicular to the edge flange. Another rotating shaft of a loose mold structure is rotatably mounted on the outer side surface of the side template 2, and the rotating shaft is perpendicular to the plate surface of the side template.

[0036] The extrusion member 43 is connected to one side of the circumference of the rotating shaft 41. One end of the torsion rod 42 is connected to the rotating shaft 41, and the torsion rod 42 and the rotating shaft 41 are arranged at an angle.

[0037] In this embodiment, the torsion rod is arranged along the radial direction of the rotating shaft, the length of the torsion rod is greater than the width of the edge flange, and the other end of the torsion rod extends to the outside of the outer side surface of the side template.

[0038] The distance between the rotating shaft 41 and one side of the edge sealing flange 21 or the locking flange 31 on the other side template 2 is smaller than the size of the extrusion piece 43 .

[0039] After the rotating shaft 41 is rotated, the extruding member 43 pries the edge sealing flange 21 or the locking flange on the template 2 on the other side.

[0040] In this embodiment, see Figure 1As shown, the extrusion 43 has a first side and a second side that are opposite to each other in the width direction of the extrusion 43. The first side of the extrusion 43 is connected to the rotating shaft 41. The second side is arc-shaped. The distance between the rotating shaft 41 and one side of the edge flange 21 or the locking flange 31 on the other side of the template 2 is less than the width of the extrusion 43.

[0041] See Figure 2 As shown, the lower end of the side formwork 2 is formed with a bottom flange 22. The bottom flange 22 is connected to the edge flanges 21 on the opposite sides of the side formwork 2. The bottom flanges 22 of the two side formworks 2 are abutted together.

[0042] Continue reading Figure 2 As shown, an annular groove 10 is formed on the support 1. A binding hoop 5 is installed in the annular groove 10 so as to be liftable. The binding hoop 5 is fixed to the outside of the lower end of the templates 2 on both sides.

[0043] The upper side of the binding hoop 5 is arranged outside the lower end of the two side templates 2. The lower side of the binding hoop 5 is slidably arranged in the annular groove 10. The base 1 is equipped with a locking member 51 for locking the lower side of the binding hoop 5.

[0044] After the two side templates are closed, the binding hoop is lifted up so that the upper side of the binding hoop 5 is arranged outside the lower end of the two side templates 2, and the lower side of the binding hoop 5 is slid into the annular groove 10. Then the locking piece is installed on the base to lock the binding hoop.

[0045] In this embodiment, the support platform is provided with a through hole, which is connected to the annular groove. The restraining hoop is provided with a locking hole, which is aligned with the through hole. The locking member is detachably inserted into the through hole and the locking hole.

[0046] The restraining hoop is arranged at the lower end of the side formwork to prevent the lower end of the side formwork from expanding.

[0047] The present invention provides a construction method of a flow forming mold for pouring a mountain building slope, comprising the following steps:

[0048] S1. Pour concrete into the casting trough through the injection port of the cover plate 3, and turn on the vibration motor 11 to densely fill the concrete into the casting trough.

[0049] After the two mold plates are closed and before the vibration motor is turned on, the tie hoop is lifted so that the upper side of the tie hoop is located outside the lower end of the two mold plates and the lower side of the tie hoop is slid into the annular groove. Then, a locking piece is detachably inserted into the through hole and the lock hole to lock the tie hoop.

[0050] S2. After the concrete solidifies to form the mountain building slope plate, the rotating shaft 41 is first rotated by the torsion rod 42 of the loose form structure 4 on the side formwork 2 to allow the extrusion piece 43 to pry the locking flange 31 of the cover plate 3, so that the cover plate 3 is separated from the solidified concrete.

[0051] S3. After removing the cover plate 3, the rotating shaft 41 is rotated through the torsion rod 42 of the loose form structure 4 in the notch of one side formwork 2 to make the extrusion piece 43 pry the edge flange 21 on the other side formwork 2, so that the other side formwork 2 is separated from the cured concrete.

[0052] S4. Take out the mountain building slope plate from one side formwork 2.

[0053] The present invention provides a flow forming mold for casting a mountain building slope. Two side templates are molded together to form a casting trough. A cover plate is used to cover the notch of the casting trough. The upper ends of the templates on both sides are locked with the locking flanges of the cover plate to complete the mold closing. Concrete is poured through the injection port on the cover plate, so that the concrete solidifies and forms in the casting trough to form the mountain building slope. The vibration motor on the base can vibrate and compact the concrete during the concrete pouring process, making the concrete pouring dense. On the other hand, when the concrete is demolded, the cover plate and the side templates are pried in sequence by multiple loose mold structures, thereby improving the efficiency and speed of concrete demolding.

[0054] The above description is merely a preferred embodiment of the present application and an illustration of the technical principles employed. Those skilled in the art should understand that the scope of the invention herein is not limited to the technical solutions formed by the specific combination of the above-mentioned technical features, but also encompasses other technical solutions formed by any combination of the above-mentioned technical features or their equivalents without departing from the inventive concept. For example, a technical solution formed by replacing the above-mentioned features with (but not limited to) technical features having similar functions disclosed in this application.

Claims

1. A flow forming mold for pouring slope of mountain building, characterized in that: include: A supporting platform, wherein the supporting platform is equipped with a vibration motor; Two side templates are arranged opposite to each other, the lower ends of the side templates are hinged to the base, the opposite sides of the two side templates extend in opposite directions to form edge flanges, and the two side templates and the four edge flanges enclose a casting trough; A cover plate is formed on the cover plate to cover the notch of the casting trough, and a material injection port connected to the casting trough is formed on the cover plate. The cover plate is turned down to form a locking flange, and the locking flange abuts against the outer side of the side template and the outer side of the edge sealing flange; A plurality of loose mold structures, wherein the loose mold structure includes a rotating shaft, a torsion rod and an extrusion piece, a notch is formed on the outer side surface of the edge sealing flange on one side template close to the side of the edge sealing flange on the other side template, the rotating shaft is rotatably installed in the notch or the outer side surface of the side template, the extrusion piece is connected to one side of the circumferential surface of the rotating shaft, one end of the torsion rod is connected to the rotating shaft and is arranged at an angle to the rotating shaft, the distance between the rotating shaft and one side of the edge sealing flange on the other side template or the locking flange is smaller than the size of the extrusion piece, and after the rotating shaft is rotated, the extrusion piece pries the edge sealing flange or the locking flange on the other side template; The extrusion has a first side and a second side opposite to each other in the width direction of the extrusion, the first side of the extrusion is connected to the rotating shaft, the second side is arc-shaped, and the distance between the rotating shaft and one side of the edge sealing flange on the other side template or the locking flange is less than the width of the extrusion; The injection port is equipped with a hopper; A bottom flange is formed at the lower end of the side template, and the bottom flange is connected to the edge flanges on opposite sides of the side template, and the bottom flanges of the templates on both sides are abutted together; An annular groove is formed on the support platform, and a restraining hoop is installed in the annular groove in a liftable manner. The restraining hoop is fixed to the outside of the lower ends of the two side templates; The upper side hoop of the binding hoop is arranged outside the lower ends of the two side templates, the lower side of the binding hoop is slidably arranged in the annular groove, and the support platform is installed with a locking piece for locking the lower side of the binding hoop.

2. A construction method of a flow forming mold for pouring a mountain building slope as claimed in claim 1, characterized in that: The following steps are involved: Pouring concrete into the casting trough through the injection port of the cover plate, and turning on the vibration motor to densely fill the concrete in the casting trough; After the concrete solidifies to form the mountain building slope plate, the torsion rod of the loose form structure on the side formwork is used to rotate the rotating shaft to enable the extrusion member to pry the locking flange of the cover plate, so that the cover plate is separated from the solidified concrete; After removing the cover plate, the torsion rod of the loose form structure in the notch of one side form is used to rotate the rotating shaft to make the extrusion piece pry the edge flange on the other side form, so that the other side form is separated from the cured concrete; Remove the mountain building slope plate from one side of the formwork.

Citation Information

Patent Citations

  • Concrete member casting mold for constructional engineering and construction method of concrete member casting mold

    CN116175743A

  • Expressway slope top casting mold

    CN211872512U