Display panel, manufacturing method thereof and display device
By using the stacked organic film layer and angle control layer in the display panel, the short circuit problem caused by lens unevenness is solved, and a smooth lens layer and a complete display effect are achieved.
Patent Information
- Application Number
- CN202411239966.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2024-12-13
AI Technical Summary
In the existing display technology, the uneven convex morphology of the lens causes the anode layer, the light emitting functional layer and the cathode layer to be easily pierced, resulting in bad phenomena such as short-circuit dark spot aggregation.
The first and second organic film layers arranged in stacks are used, the first organic film layer defines a basic lens structure, the second organic film layer covers and continues these structures, forms a target lens structure, and an angle control layer is provided on the substrate substrate. , a smooth lens layer is formed through a dry engraving process, thereby avoiding puncture of subsequent layers.
It effectively avoids the accumulation of dark spots of short circuits, improves the display quality and light extraction efficiency of the display panel, and ensures the flatness of the lens layer and the integrity of the subsequent layer.
Smart Images

Figure CN119136581A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of display technology, and in particular to a display panel and a manufacturing method thereof, and a display device. Background Art
[0002] With the continuous development of display technology, there are more and more types of display products and their application scope is becoming more and more extensive. In order to better improve the display quality, lenses are set in display products in related technologies to improve the light extraction efficiency of display products, thereby improving the display quality of display products. However, in related technologies, the manufactured lenses have various convex and concave morphologies, which makes the anode layer, light-emitting functional layer and cathode layer subsequently formed on the lens easy to be pierced, which leads to the occurrence of short (short circuit) type dark spot aggregation and other undesirable phenomena. Summary of the invention
[0003] The object of the present invention is to provide a display panel and a manufacturing method thereof, and a display device, which are used to solve the undesirable phenomenon such as the aggregation of short-type dark spots caused by the uneven morphology of the manufactured lenses in the related art.
[0004] In order to achieve the above object, the present invention provides the following technical solutions:
[0005] A first aspect of the present invention provides a display panel, comprising: a base substrate and a lens layer disposed on the base substrate, wherein at least a portion of the lens layer is located in a pixel opening region of the display panel;
[0006] The lens layer includes a first organic film layer and a second organic film layer stacked together, wherein the first organic film layer defines a plurality of basic lens structures arranged in an array, and the second organic film layer covers the plurality of basic lens structures, and the second organic film layer continues the appearance of the plurality of basic lens structures to form a target lens structure.
[0007] Optionally, the basic lens structure includes a basic concave portion and a basic connecting portion located around the basic concave portion;
[0008] The lens layer also includes an angle control layer, which includes a plurality of angle control patterns. The angle control patterns are located between the first organic film layer and the second organic film layer. The orthographic projection of the angle control patterns on the base substrate is located inside the orthographic projection of the basic connecting portion on the base substrate.
[0009] Optionally, the material of the angle control layer includes silicon oxide or silicon nitride.
[0010] Optionally, the maximum thickness of the second organic film layer is smaller than the maximum thickness of the first organic film layer.
[0011] Optionally, the display panel further includes:
[0012] an anode layer, the anode layer being located on a side of the lens layer facing away from the substrate, and at least a portion of the anode layer continuing the appearance of the lens layer;
[0013] A light-emitting functional layer, the light-emitting functional layer is located on a side of the anode layer facing away from the substrate, and at least a part of the light-emitting functional layer continues the appearance of the anode layer;
[0014] A cathode layer, wherein the cathode layer is located on a side of the light-emitting functional layer facing away from the substrate, and at least a portion of the cathode layer continues the appearance of the light-emitting functional layer.
[0015] Optionally, the display panel includes a plurality of sub-pixels, and the sub-pixels have the pixel opening area;
[0016] The multiple target lens structures formed by the lens layer are divided into a plurality of lens units, each of the lens units includes a plurality of the target lens structures, and the lens units are located in corresponding pixel opening areas.
[0017] Based on the technical solution of the above display panel, the second aspect of the present invention further provides a display device, including the display panel provided by the above embodiment.
[0018] Based on the technical solution of the above display panel, the third aspect of the present invention further provides a method for manufacturing a display panel, which is used to manufacture the above display panel, wherein the display panel comprises a base substrate and a lens layer arranged on the base substrate, and at least a part of the lens layer is located in a pixel opening area of the display panel; the manufacturing method comprises a step of manufacturing the lens layer, which specifically comprises:
[0019] A first organic film layer is formed on a base substrate, wherein the first organic film layer defines a plurality of basic lens structures arranged in an array;
[0020] A second organic film layer is manufactured, wherein the second organic film layer covers the multiple basic lens structures, and the second organic film layer continues the appearance of the multiple basic lens structures to form a target lens structure.
[0021] Optionally, the display panel further includes an angle control layer; and the method for manufacturing the first organic film layer and the angle control layer on the base substrate specifically includes:
[0022] forming a first organic material layer;
[0023] forming an angle control material layer on a side of the first organic material layer facing away from the base substrate;
[0024] A composition process is performed to form the first organic film layer and the angle control layer; the basic lens structure includes a basic recess and a basic connecting portion located around the basic recess; the angle control layer includes a plurality of angle control patterns, and the orthographic projection of the angle control patterns on the base substrate is located inside the orthographic projection of the basic connecting portion on the base substrate.
[0025] Optionally, the step of performing a patterning process to form the first organic film layer and the angle control layer specifically includes:
[0026] Forming a photoresist layer on a side of the angle control material layer facing away from the substrate;
[0027] Patterning the photoresist layer to form a photoresist pattern, wherein the orthographic projection of the photoresist pattern on the base substrate overlaps with the orthographic projection of the basic connecting portion on the base substrate;
[0028] The angle control material layer and the first organic material layer are etched by using the photoresist pattern as a mask and a dry etching process to form the first organic film layer and the angle control layer.
[0029] In the technical solution provided by the present invention, the lens layer includes a first organic film layer and a second organic film layer which are stacked, the first organic film layer can define a plurality of basic lens structures arranged in an array, the second organic film layer covers the plurality of basic lens structures and can continue the appearance of the plurality of basic lens structures, the first organic film layer and the second organic film layer together form a target lens structure. The first organic film layer can be patterned by a composition process to realize the multiple basic lens structures, and the second organic film layer directly covers the first organic film layer without the need for a composition process. Therefore, even if the first organic film layer has various uneven topography after the composition process, these various uneven topography can be flattened by the second organic film layer after being covered by the second organic film layer, so that the second organic film layer continues the morphology of the basic lens structure while ensuring that the surface of the second organic film layer facing away from the substrate is smooth. In this way, when the anode layer, the light-emitting functional layer and the cathode layer are subsequently formed, the anode layer, the light-emitting functional layer and the cathode layer will not be pierced by the various uneven topography, thereby avoiding the occurrence of undesirable phenomena such as the aggregation of short-type dark spots on the display panel. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0031] Figure 1 A schematic diagram of the manufacturing process of the lens layer provided in an embodiment of the present invention;
[0032] Figure 2 A schematic cross-sectional view of a film layer of a display panel provided by an embodiment of the present invention;
[0033] Figure 3 A schematic top view of a display panel provided by an embodiment of the present invention.
[0034] Reference numerals:
[0035] 10-substrate, 20-lens layer,
[0036] K-pixel opening area, 201-first organic film layer,
[0037] 202 - second organic film layer, T0 - basic lens structure,
[0038] T01-foundation concave part, T02-foundation connection part,
[0039] T1-target lens structure, 203-angle control layer,
[0040] 203a-angle control pattern, 30-anode layer,
[0041] 40-light-emitting functional layer, 50-cathode layer,
[0042] 201a - first organic material layer, 203a - angle control material layer. DETAILED DESCRIPTION
[0043] In order to further illustrate the display panel and its manufacturing method, and the display device provided by the embodiments of the present invention, a detailed description is given below in conjunction with the accompanying drawings.
[0044] See also Figures 1 to 3 , an embodiment of the present invention provides a display panel, comprising: a base substrate 10 and a lens layer 20 disposed on the base substrate 10, wherein at least a portion of the lens layer 20 is located in a pixel opening area K of the display panel;
[0045] The lens layer 20 includes a first organic film layer 201 and a second organic film layer 202 which are stacked, wherein the first organic film layer 201 defines a plurality of basic lens structures T0 arranged in an array, and the second organic film layer 202 covers the plurality of basic lens structures T0, and the second organic film layer 202 continues the appearance of the plurality of basic lens structures T0 to form a target lens structure T1.
[0046] Exemplarily, the lens layer 20 covers the pixel opening area K, but is not limited thereto.
[0047] Exemplarily, the lens layer 20 includes a first organic film layer 201 and a second organic film layer 202 which are stacked, and the first organic film layer 201 is located between the second organic film layer 202 and the base substrate 10. The first organic film layer 201 and the second organic film layer 202 are made of the same or different organic materials, for example, the first organic film layer 201 and the second organic film layer 202 are both made of organic resin materials, but not limited thereto.
[0048] Exemplarily, the first organic film layer 201 defines a plurality of basic lens structures T0 arranged in an array, wherein the basic lens structure T0 includes a basic recess T01 and a basic connecting portion T02 located around the basic recess T01; the second organic film layer 202 covers the basic recess T01 and the basic connecting portion T02 of each of the basic lens structures T0, and can continue the appearance of the plurality of basic lens structures T0, and the first organic film layer 201 and the second organic film layer 202 jointly form a plurality of the target lens structures T1.
[0049] Research has found that when a lens is patterned in the related art, the formed lens will have various uneven morphologies due to the influence of the composition process.
[0050] According to the specific structure of the above-mentioned display panel, it can be known that in the display panel provided by the embodiment of the present invention, the lens layer 20 includes a first organic film layer 201 and a second organic film layer 202 which are stacked, and the first organic film layer 201 can define a plurality of basic lens structures T0 arranged in an array, and the second organic film layer 202 covers the plurality of basic lens structures T0 and can continue the appearance of the plurality of basic lens structures T0, and the first organic film layer 201 and the second organic film layer 202 jointly form a target lens structure T1. The first organic film layer 201 can be patterned by a composition process to realize the multiple basic lens structures T0, and the second organic film layer 202 is directly covered on the first organic film layer 201 without the need for a composition process. Therefore, even if the first organic film layer 201 has various uneven morphologies on the surface after the composition process, after being covered by the second organic film layer 202, these various uneven morphologies can be flattened by the second organic film layer 202, so that the second organic film layer 202 continues the morphology of the basic lens structure T0 while ensuring that the surface of the second organic film layer 202 facing away from the base substrate 10 is smooth. In this way, when the anode layer 30, the light-emitting functional layer 40 and the cathode layer 50 are subsequently formed, the anode layer 30, the light-emitting functional layer 40 and the cathode layer 50 will not be pierced by the various uneven morphologies, thereby avoiding the occurrence of undesirable phenomena such as the aggregation of short-type dark spots on the display panel.
[0051] like Figure 1 and Figure 2 As shown, in some embodiments, the basic lens structure T0 includes a basic concave portion T01 and a basic connecting portion T02 located around the basic concave portion T01;
[0052] The lens layer 20 also includes an angle control layer 203, and the angle control layer 203 includes a plurality of angle control graphics 203a. The angle control graphics 203a are located between the first organic film layer 201 and the second organic film layer 202. The orthographic projection of the angle control graphics 203a on the base substrate 10 is located inside the orthographic projection of the basic connection portion T02 on the base substrate 10.
[0053] Exemplarily, the basic recess T01 and the basic connection portion T02 are formed into an integral structure, and the basic connection portion T02 surrounds the basic recess T01. Adjacent basic lens structures T0 can reuse the basic connection portion T02, but the present invention is not limited thereto.
[0054] Exemplarily, the angle control layer 203 is made of inorganic material, for example, the material of the angle control layer 203 includes silicon oxide or silicon nitride, but is not limited thereto.
[0055] Exemplarily, the adjacent angle control patterns 203a are formed into an integral structure, but not limited thereto.
[0056] Exemplarily, the orthographic projection of at least part of the angle control pattern 203 a on the base substrate 10 is located inside the orthographic projection of the basic connection portion T02 on the base substrate 10 .
[0057] Exemplarily, the second organic film layer 202 covers the basic concave portion T01 , the basic connecting portion T02 and the angle control layer 203 .
[0058] In the display panel provided in the above embodiment, by setting the angle control layer 203, when the angle control layer 203 and the first organic film layer 201 are formed by a single patterning process, the material of the angle control layer 203 is conducive to better controlling the etching rate of the etching process in the vertical and horizontal directions, thereby better controlling the side slope angle of the basic lens structure T0 and the angle control pattern 203a, and avoiding Mura-type defects caused by transition consistency.
[0059] like Figure 1 and Figure 2 As shown, in some embodiments, the maximum thickness of the second organic film layer 202 is less than the maximum thickness of the first organic film layer 201 .
[0060] By setting the first organic film layer 201 to have a thicker thickness, the first organic film layer 201 can form a basic lens structure T0 with a size that meets the requirements. At the same time, the second organic film layer 202 is set to have a thinner thickness, so that the second organic film layer 202 can planarize the surface of the first organic film layer 201 while also enabling the second organic film layer 202 to better continue the morphology of the basic lens structure T0, thereby ensuring the dimensional accuracy of the target lens structure T1 finally formed.
[0061] like Figure 1 and Figure 2 As shown, in some embodiments, the display panel further includes:
[0062] an anode layer 30 , wherein the anode layer 30 is located on a side of the lens layer 20 facing away from the base substrate 10 , and at least a portion of the anode layer 30 continues the appearance of the lens layer 20 ;
[0063] A light-emitting functional layer 40, wherein the light-emitting functional layer 40 is located on a side of the anode layer 30 facing away from the substrate 10, and at least a portion of the light-emitting functional layer 40 continues the appearance of the anode layer 30;
[0064] The cathode layer 50 is located on a side of the light-emitting functional layer 40 facing away from the base substrate 10 . At least a portion of the cathode layer 50 continues the appearance of the light-emitting functional layer 40 .
[0065] In the display panel provided in the above embodiment, the surface of the second organic film layer 202 facing away from the base substrate 10 is smooth, thereby ensuring that the anode layer 30, the light-emitting functional layer 40 and the cathode layer 50 will not be pierced by various uneven topography, thereby avoiding the occurrence of undesirable phenomena such as short-type dark spot aggregation in the display panel.
[0066] like Figures 1 to 3 As shown, in some embodiments, the display panel includes a plurality of sub-pixels, each of which has the pixel opening area K; the plurality of target lens structures T1 formed by the lens layer 20 are divided into a plurality of lens units, each of which includes a plurality of the target lens structures T1, and the lens units are located in the corresponding pixel opening area K.
[0067] It should be noted that Figure 3 The figure also shows a first gate line GA1, a second gate line GA2, a data line DA, a sensing line S1, and a via hole Via. The anode layer 30 is coupled to the corresponding sub-pixel driving circuit through the via hole Via.
[0068] Exemplarily, the sub-pixels are distributed in an array, and the sub-pixels have a plurality of pixel opening areas K distributed in an array. The plurality of target lens structures T1 formed by the lens layer 20 are divided into a plurality of lens units, and each lens unit includes a plurality of target lens structures T1 distributed in an array.
[0069] Exemplarily, at least a portion of the lens unit is located within the corresponding pixel opening area K.
[0070] In the display panel provided by the above embodiment, by disposing a lens unit in the pixel opening area K, it is beneficial to improve the light extraction rate of the display panel, thereby improving the display effect of the display panel.
[0071] An embodiment of the present invention further provides a display device, comprising the display panel provided by the above embodiment.
[0072] The display device includes an organic light emitting diode display device, but is not limited thereto.
[0073] It should be noted that the display device can be any product or component with a display function, such as a television, a monitor, a digital photo frame, a mobile phone, a tablet computer, etc., wherein the display device also includes a flexible circuit board, a printed circuit board and a backplane, etc.
[0074] In the display panel provided in the above embodiment, the lens layer 20 includes a first organic film layer 201 and a second organic film layer 202 which are stacked, the first organic film layer 201 can define a plurality of basic lens structures T0 arranged in an array, the second organic film layer 202 covers the plurality of basic lens structures T0, and can continue the appearance of the plurality of basic lens structures T0, the first organic film layer 201 and the second organic film layer 202 jointly form a target lens structure T1. The first organic film layer 201 can be patterned by a composition process to realize the multiple basic lens structures T0, and the second organic film layer 202 is directly covered on the first organic film layer 201 without the need for a composition process. Therefore, even if the first organic film layer 201 has various uneven morphologies on the surface after the composition process, after being covered by the second organic film layer 202, these various uneven morphologies can be flattened by the second organic film layer 202, so that the second organic film layer 202 continues the morphology of the basic lens structure T0 while ensuring that the surface of the second organic film layer 202 facing away from the base substrate 10 is smooth. In this way, when the anode layer 30, the light-emitting functional layer 40 and the cathode layer 50 are subsequently formed, the anode layer 30, the light-emitting functional layer 40 and the cathode layer 50 will not be pierced by the various uneven morphologies, thereby avoiding the occurrence of undesirable phenomena such as the aggregation of short-type dark spots on the display panel.
[0075] Therefore, when the display device provided by the embodiment of the present invention includes the above-mentioned display panel, it also has the above-mentioned beneficial effects, which will not be described in detail here.
[0076] like Figures 1 to 3 As shown, an embodiment of the present invention further provides a method for manufacturing a display panel, which is used to manufacture the display panel provided in the above embodiment, wherein the display panel comprises a base substrate 10 and a lens layer 20 disposed on the base substrate 10, wherein at least a portion of the lens layer 20 is located in a pixel opening area K of the display panel; the manufacturing method comprises the step of manufacturing the lens layer 20, which specifically comprises:
[0077] A first organic film layer 201 is formed on the base substrate 10, wherein the first organic film layer 201 defines a plurality of basic lens structures T0 arranged in an array;
[0078] A second organic film layer 202 is manufactured. The second organic film layer 202 covers the plurality of basic lens structures T0 . The second organic film layer 202 continues the appearance of the plurality of basic lens structures T0 to form a target lens structure T1 .
[0079] When a display panel is manufactured using the manufacturing method provided by an embodiment of the present invention, the lens layer 20 in the display panel includes a first organic film layer 201 and a second organic film layer 202 that are stacked, wherein the first organic film layer 201 can define a plurality of basic lens structures T0 arranged in an array, and the second organic film layer 202 covers the plurality of basic lens structures T0 and can continue the appearance of the plurality of basic lens structures T0, and the first organic film layer 201 and the second organic film layer 202 jointly form a target lens structure T1. When the display panel is manufactured by the manufacturing method provided in an embodiment of the present invention, the first organic film layer 201 is patterned by a composition process to realize the multiple basic lens structures T0, and the second organic film layer 202 is directly covered on the first organic film layer 201 without the need for a composition process. Therefore, even if the first organic film layer 201 has various uneven morphologies on the surface after the composition process, after being covered by the second organic film layer 202, these various uneven morphologies can be flattened by the second organic film layer 202, so that the second organic film layer 202 continues the morphology of the basic lens structure T0 while ensuring that the surface of the second organic film layer 202 facing away from the base substrate 10 is smooth. In this way, when the anode layer 30, the light-emitting functional layer 40 and the cathode layer 50 are subsequently formed, the anode layer 30, the light-emitting functional layer 40 and the cathode layer 50 will not be pierced by the various uneven morphologies, thereby avoiding the occurrence of undesirable phenomena such as the aggregation of short-type dark spots on the display panel.
[0080] In some embodiments, the display panel further includes an angle control layer 203; and the method for manufacturing the first organic film layer 201 and the angle control layer 203 on the base substrate 10 specifically includes:
[0081] Manufacturing a first organic material layer 201a;
[0082] An angle control material layer 203a is formed on the side of the first organic material layer 201a facing away from the base substrate 10;
[0083] A composition process is performed to form the first organic film layer 201 and the angle control layer 203; the basic lens structure T0 includes a basic recess T01 and a basic connecting portion T02 located around the basic recess T01; the angle control layer 203 includes a plurality of angle control graphics 203a, and the orthographic projection of the angle control graphics 203a on the base substrate 10 is located inside the orthographic projection of the basic connecting portion T02 on the base substrate 10.
[0084] Exemplarily, the thickness of the second organic film layer 202 is less than the thickness of the first organic material layer.
[0085] Exemplarily, the steps of performing a patterning process to form the first organic film layer 201 and the angle control layer 203 specifically include:
[0086] Forming a photoresist layer on the side of the angle control material layer 203a facing away from the base substrate 10;
[0087] Patterning the photoresist layer to form a photoresist pattern, wherein the orthographic projection of the photoresist pattern on the base substrate 10 overlaps with the orthographic projection of the basic connection portion T02 on the base substrate 10;
[0088] The angle control material layer 203 a and the first organic material layer 201 a are etched by using the photoresist pattern as a mask and a dry etching process to form the first organic film layer 201 and the angle control layer 203 .
[0089] In the display panel manufactured by the manufacturing method provided by the above embodiment, by setting the angle control layer 203, when the angle control layer 203 and the first organic film layer 201 are formed by a single composition process, the material of the angle control layer 203 is conducive to better controlling the etching rate of the etching process in the vertical direction and the horizontal direction, thereby better controlling the side slope angle of the basic lens structure T0 and the angle control pattern 203a, and avoiding Mura-type defects caused by transition consistency.
[0090] In more detail, the manufacturing process of the display panel specifically includes:
[0091] A light-shielding metal material layer is deposited on the base substrate 10, and the light-shielding metal material is subjected to a patterning process to form a light-shielding metal layer LS. The light-shielding metal layer LS can be used as a light-shielding layer and a capacitor plate in a display panel, but is not limited thereto. The patterning process of the light-shielding metal material includes a series of conventional processes such as coating photoresist, exposure, development, etching, and stripping, which will not be described here. The base substrate 10 can be a glass substrate, but is not limited thereto.
[0092] A buffer layer BUF is deposited on the side of the light-shielding metal layer facing away from the base substrate 10 .
[0093] An oxide active layer is deposited on a side of the buffer layer facing away from the substrate 10 . The material used for the oxide active layer includes IGZO, but is not limited thereto.
[0094] A gate insulating layer GI is formed on a side of the active layer facing away from the base substrate 10 .
[0095] The gate metal material layer is deposited, and a metal material such as Cu or Al can be selected, and the gate metal material layer is patterned to form a patterned gate metal layer Gate. When etching the gate metal material layer, a wet etching process can be selected.
[0096] The gate metal layer Gate is used as a mask to etch the gate insulating layer GI, and the exposed oxide active layer is conductively converted.
[0097] SiO2 is continuously deposited to form an interlayer insulating layer ILD, and a via manufacturing process is performed on the interlayer insulating layer ILD. Through a series of conventional processes such as coating, exposure, etching, and stripping, CNT holes are formed, and further etching is performed to form ILD holes.
[0098] Continue to deposit to form a source-drain metal material layer. The material may be a metal material such as Cu or Al. Perform a patterning process on the metal material layer to form a source-drain metal layer SD.
[0099] Using SiO x Deposition forms a passivation layer PVX with a thickness of In between, the passivation layer PVX is subjected to a patterning process to form PVX holes.
[0100] A color filter layer is formed on the side of the passivation layer PVX facing away from the base substrate 10 .
[0101] The lens layer 20 is manufactured according to the above steps on the side of the color filter layer facing away from the base substrate 10 .
[0102] An anode layer 30 , an organic light-emitting functional layer 40 and a cathode layer 50 are sequentially stacked on one side of the lens layer 20 facing away from the base substrate 10 , and an encapsulation layer is formed on one side of the cathode layer 50 facing away from the base substrate 10 .
[0103] The method for manufacturing a display panel provided by the above embodiment can form an ultra-large-size ultra-high-resolution display panel based on a top-gate structure.
[0104] It should be noted that the "same layer" in the embodiment of the present invention may refer to a film layer on the same structural layer. Or, for example, a film layer on the same layer may be a film layer for forming a specific pattern formed by the same film forming process, and then the film layer is patterned by the same mask through a single composition process to form a layer structure. Depending on the specific pattern, a single composition process may include multiple exposure, development or etching processes, and the specific pattern in the formed layer structure may be continuous or discontinuous. These specific patterns may also be at different heights or have different thicknesses.
[0105] In the various method embodiments of the present invention, the serial numbers of the steps cannot be used to limit the sequence of the steps. For ordinary technicians in this field, without paying creative work, changes to the sequence of the steps are also within the protection scope of the present invention.
[0106] It should be noted that each embodiment in this specification is described in a progressive manner, and the same or similar parts between the embodiments can be referred to each other, and each embodiment focuses on the differences from other embodiments. In particular, for the method embodiment, since it is basically similar to the product embodiment, the description is relatively simple, and the relevant parts can be referred to the partial description of the product embodiment.
[0107] Unless otherwise defined, the technical terms or scientific terms used in this disclosure should be understood by people with ordinary skills in the field to which the present invention belongs. "First", "second" and similar words used in this disclosure do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word cover the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect", "couple" or "connected" and similar words are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0108] It will be understood that when an element such as a layer, film, region, or substrate is referred to as being “on” or “under” another element, it can be “directly on” or “under” the other element or intervening elements may be present.
[0109] In the description of the above embodiments, specific features, structures, materials or characteristics may be combined in a suitable manner in any one or more embodiments or examples.
[0110] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. A display panel, characterized in that: include: A base substrate and a lens layer disposed on the base substrate, wherein at least a portion of the lens layer is located in a pixel opening region of the display panel; The lens layer includes a first organic film layer and a second organic film layer stacked together, wherein the first organic film layer defines a plurality of basic lens structures arranged in an array, and the second organic film layer covers the plurality of basic lens structures, and the second organic film layer continues the appearance of the plurality of basic lens structures to form a target lens structure.
2. The display panel according to claim 1, characterized in that: The basic lens structure comprises a basic concave portion and a basic connecting portion located around the basic concave portion; The lens layer also includes an angle control layer, which includes a plurality of angle control patterns. The angle control patterns are located between the first organic film layer and the second organic film layer. The orthographic projection of the angle control patterns on the base substrate is located inside the orthographic projection of the basic connecting portion on the base substrate.
3. The display panel according to claim 2, characterized in that: The material of the angle control layer includes silicon oxide or silicon nitride.
4. The display panel according to claim 1, characterized in that: The maximum thickness of the second organic film layer is smaller than the maximum thickness of the first organic film layer.
5. The display panel according to claim 1, characterized in that: The display panel further includes: an anode layer, the anode layer being located on a side of the lens layer facing away from the substrate, and at least a portion of the anode layer continuing the appearance of the lens layer; A light-emitting functional layer, the light-emitting functional layer is located on a side of the anode layer facing away from the substrate, and at least a part of the light-emitting functional layer continues the appearance of the anode layer; A cathode layer, wherein the cathode layer is located on a side of the light-emitting functional layer facing away from the substrate, and at least a portion of the cathode layer continues the appearance of the light-emitting functional layer.
6. The display panel according to any one of claims 1 to 5, characterized in that: The display panel includes a plurality of sub-pixels, each of which has a pixel opening area; The multiple target lens structures formed by the lens layer are divided into a plurality of lens units, each of the lens units includes a plurality of the target lens structures, and the lens units are located in corresponding pixel opening areas.
7. A display device, characterized in that: The invention comprises the display panel according to any one of claims 1 to 6.
8. A method for manufacturing a display panel, characterized in that: Used to manufacture a display panel according to any one of claims 1 to 6, the display panel comprising a base substrate and a lens layer arranged on the base substrate, at least part of the lens layer is located in a pixel opening area of the display panel; the manufacturing method comprises a step of manufacturing the lens layer, which specifically comprises: A first organic film layer is formed on a base substrate, wherein the first organic film layer defines a plurality of basic lens structures arranged in an array; A second organic film layer is manufactured, wherein the second organic film layer covers the multiple basic lens structures, and the second organic film layer continues the appearance of the multiple basic lens structures to form a target lens structure.
9. The method for manufacturing a display panel according to claim 8, characterized in that: The display panel further includes an angle control layer; and the method for manufacturing the first organic film layer and the angle control layer on the base substrate specifically includes: forming a first organic material layer; forming an angle control material layer on a side of the first organic material layer facing away from the base substrate; A composition process is performed to form the first organic film layer and the angle control layer; the basic lens structure includes a basic recess and a basic connecting portion located around the basic recess; the angle control layer includes a plurality of angle control patterns, and the orthographic projection of the angle control patterns on the base substrate is located inside the orthographic projection of the basic connecting portion on the base substrate.
10. The method for manufacturing a display panel according to claim 9, characterized in that: The steps of performing a patterning process to form the first organic film layer and the angle control layer specifically include: Forming a photoresist layer on a side of the angle control material layer facing away from the substrate; Patterning the photoresist layer to form a photoresist pattern, wherein the orthographic projection of the photoresist pattern on the base substrate overlaps with the orthographic projection of the basic connecting portion on the base substrate; The angle control material layer and the first organic material layer are etched by using the photoresist pattern as a mask and a dry etching process to form the first organic film layer and the angle control layer.
