Automobile cylinder gasket stamping die based on elastic blanking
By introducing the piston chamber and adjustment mechanism into the automotive cylinder gasket stamping mold, the cylinder gasket is automatically lifted with gas compression power, the problems of slippage and safety during the cylinder gasket removal are solved, efficiency and safety are improved, and the cylinder gasket is tilted through the cylinder gasket Remind the stamping state, reducing misoperation.
Patent Information
- Application Number
- CN202411311796.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2024-12-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the stamping of a car cylinder gasket, workers need to manually place the cylinder gasket between the limit rods, resulting in a risk of slippage when removing the cylinder gasket, which increases the risk. In addition, workers need to be under the moving die for a long time, affecting safety and efficiency .
A stamping mold for automobile cylinder gasket based on elastic cutting is designed, using a piston chamber and an adjustment mechanism to drive the lever, so that the cylinder gasket is automatically lifted by gas compression power after stamping is completed, reducing the time and risk of workers taking out, and through adjustment The exhaust volume of the exhaust hole causes the cylinder gasket to tilt upward to avoid direct contact with the moving mold by the hand.
The speed and safety of workers' material collection are improved, the residence time is reduced under the moving die, and the stamping is reminded by the tilting state of the cylinder gasket, reducing the risk of misoperation.
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Figure CN119140697A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cylinder gasket stamping, in particular to an automobile cylinder gasket stamping die based on elastic blanking. Background Art
[0002] The automobile cylinder gasket is located between the cylinder head and the cylinder block, also known as the cylinder bed. Its function is to fill the microscopic pores between the cylinder block and the cylinder head, ensure good sealing at the joint surface, and then ensure the sealing of the combustion chamber to prevent cylinder leakage and water jacket leakage. The processing of automobile cylinder gaskets requires the use of stamping dies. Stamping dies are a special process equipment for processing materials into parts in cold stamping processing, called cold stamping dies. Stamping is a pressure processing method that uses a die installed on a press to apply pressure to the material at room temperature to separate or plastically deform it, thereby obtaining the required parts.
[0003] During the stamping process of the automobile cylinder gasket, the automobile cylinder gasket needs to be manually placed between multiple limit rods on the top of the fixed die. The multiple limit rods are distributed on the outer ring of the automobile cylinder gasket and are used to limit the automobile cylinder gasket, so that the automobile cylinder gasket is in the correct stamping position every time.
[0004] However, after the cylinder gasket is stamped, it will stick to the top of the fixed die, and due to the presence of multiple limit rods, people can only take it out by moving it upwards. On the other hand, since the cylinder gasket is thin, the contact area between the worker's hand and the outer ring of the cylinder gasket is small, which is prone to slippage, resulting in the need to grab the cylinder gasket multiple times. The cylinder gasket is located under the moving die, and the worker's hand is under the moving die for a long time, which increases the danger. Summary of the invention
[0005] The object of the present invention is to provide a stamping die for automobile cylinder gasket based on elastic blanking to solve the problems raised in the above background technology.
[0006] To achieve the above purpose, a stamping die for automobile cylinder gasket based on elastic blanking is provided, comprising a movable die arranged at the bottom of an upper die plate, and a fixed die arranged at the top of a lower die plate, wherein the movable die is located directly above the fixed die; a plurality of fixed rods and movable rods located at the outer ring of the cylinder gasket are arranged at the top of the fixed die, wherein: the fixed rods are fixedly arranged at the top of the fixed die; the movable rods are relatively arranged at both sides of the cylinder gasket, and at least two movable rods are arranged on each side of the cylinder gasket; the movable rods are longitudinally slidably arranged in a slide groove opened at the top of the fixed die, and a depression corresponding to the fixed rods and the movable rods is opened at the bottom of the movable die; The top of the fixed mold is provided with piston chambers on both sides of the cylinder pad, and the bottom of the movable mold is fixedly provided with a piston that can extend into the piston chamber; an air supply channel is provided between the piston chamber and the slide groove to connect the two; a side rod is fixedly provided on the side wall of the movable rod and is located below the cylinder pad to lift the cylinder pad; an adjustment mechanism is rotatably provided in the piston chamber, the adjustment mechanism includes an air supply hole, and the adjustment mechanism has an initial state and a rotation state; When the piston moves down into the piston chamber, the adjusting mechanism is in an initial state, in which the gas delivery hole and the connection between the piston chamber and the gas delivery channel are misaligned, so that the gas is compressed in the piston chamber; when the piston moves up and out of the piston chamber, the adjusting mechanism is in a rotating state, in which the gas delivery hole and the connection between the piston chamber and the gas delivery channel are connected, so that the compressed gas in the piston chamber enters the slide groove through the gas delivery hole and the gas delivery channel to lift the moving rod, and then the moving rod lifts the cylinder gasket through the side rod.
[0007] As a further improvement of the present technical solution, the top of the slide groove passes through the fixed mold, and the top of the fixed mold is provided with a groove for accommodating the side rod; under normal conditions, the side rod is located in the groove; a gap for gas discharge is reserved between the outer ring of the bottom end of the movable rod and the side wall of the slide groove; a reset spring is provided between the bottom end of the movable rod and the bottom of the slide groove to elastically connect the two.
[0008] As a further improvement of the technical solution, an upper baffle and a lower baffle are fixedly arranged in sequence from top to bottom inside the piston chamber, wherein: The upper partition plate separates the upper half of the piston chamber into a pressurizing chamber, the lower partition plate separates the lower half of the piston chamber into an air storage chamber, and an air intake chamber is formed between the upper partition plate and the lower partition plate; The side wall of the fixed mold is provided with an air inlet and an air outlet, the air inlet is connected to the air inlet cavity, the air outlet is connected to the air storage cavity, and the air delivery duct is connected to the side wall of the air storage cavity; A connecting pipe for connecting the boost chamber and the gas storage chamber is arranged between the upper partition plate and the lower partition plate, and a one-way air intake valve for allowing the gas in the boost chamber to flow into the gas storage chamber is arranged in the connecting pipe.
[0009] As a further improvement of the technical solution, a partition is fixedly provided on the top of the lower partition; the adjustment mechanism includes a rotating shaft that rotates through the lower partition in a longitudinal manner, and the rotating shaft is located on the side of the partition away from the connecting pipe; the top end of the rotating shaft is located in the air inlet chamber, and the bottom end is located in the air storage chamber; the top end of the rotating shaft is fixedly provided with a first rotating plate, and the bottom end is fixedly provided with a rotating ring, a connecting spring that elastically connects one side of the first rotating plate and one side of the partition is provided between the two, and a first stopper is provided at one end of the first rotating plate, the first stopper is fixedly provided on the side wall of the air inlet chamber, and the side of the first stopper close to the first rotating plate is in contact with the end of the first rotating plate; A first air intake hole is provided at the top of the upper baffle, and a first one-way valve is provided in the first air intake hole for allowing the gas in the air intake chamber to flow into the boost chamber; The first stopper is located below the connection between the air inlet passage and the air inlet cavity, the first rotating plate is inclined below the air inlet passage, and the first air suction hole is located on a side of the first rotating plate away from the air inlet passage.
[0010] As a further improvement of the technical solution, the outer ring of the rotating ring is fitted with the inner ring of the air storage chamber to block the connection between the air transmission channel and the air storage chamber; The air supply holes include a first exhaust hole and a first air leakage hole which are arranged through the outer ring of the swivel. Under normal conditions, the first exhaust hole is misaligned with one of the air supply channels, and the first air leakage hole is misaligned with the other air supply channel. When the swivel rotates, the swivel is connected to one of the first exhaust holes, and the first air leakage hole is connected to the other air supply channel.
[0011] As a further improvement of the technical solution, the exhaust speed of the exhaust passage is less than the speed at which the piston completes a single reciprocating motion.
[0012] As a further improvement of the technical solution, the exhaust volume of the first exhaust hole is greater than the exhaust volume of the first air leakage hole.
[0013] As a further improvement of the technical solution, a second air suction hole is fixedly provided on the top of the upper partition, a second one-way valve for allowing the gas in the air intake chamber to flow into the boosting chamber is provided inside the second air suction hole, a valve ball that can be inserted into the second air suction hole is longitudinally slidably provided below the second air suction hole, a magnet block is provided at the position of the bottom of the piston corresponding to the valve ball, and when the movable mold moves down to the top of the fixed mold, the magnet block sucks the valve ball upward; A second rotating plate is fixedly arranged on the top of the rotating shaft, a second stopper is arranged at one end of the second rotating plate, and one end of the second rotating plate is in contact with the side wall of the second stopper; the second stopper is fixedly arranged on the side wall of the air inlet cavity, a second air leakage hole and a second exhaust hole are penetrated through the side wall of the rotating ring, the second air leakage hole is arranged close to the first exhaust hole, and the second exhaust hole is arranged close to the first air leakage hole; The second stopper is located above the air inlet, the second rotating plate is inclined above the air inlet, and the second air intake hole is located on a side of the second rotating plate away from the air inlet; The second air leakage hole and the first exhaust hole are respectively located on both sides of one of the air supply channels; the second exhaust hole and the first air leakage hole are respectively located on both sides of the other air supply channel, the exhaust volume of the second air leakage hole is smaller than the exhaust volume of the first exhaust hole, and a through hole is penetrated through the side wall of the first rotating plate.
[0014] As a further improvement of the technical solution, a limit frame is fixedly provided at the bottom of the upper partition below the second air suction hole, and the valve ball is longitudinally slidably arranged in the limit frame.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. In the automobile cylinder gasket stamping die based on elastic blanking, a piston chamber, an adjusting mechanism and a movable moving rod are provided. Therefore, when the moving die reciprocates to stamp the cylinder gasket, the gas will undergo compression, storage, transportation and other processes in the piston chamber. The power of gas compression is used to drive the moving rod upward, so that the moving rod lifts the cylinder gasket after stamping, thereby increasing the speed of the staff to take out, reducing the length of time the staff stays under the moving die, and improving the safety of taking out materials.
[0016] 2. In the automobile cylinder gasket stamping die based on elastic blanking, the upward movement height between the two moving rods on each side is adjusted by changing the exhaust volume between the first exhaust hole and the first bleed hole, thereby forcing the cylinder gasket to move upward in a tilted state, and at the same time use the inclination force to slide to one side, preventing the staff's hands from moving directly under the moving mold, further improving the safety of taking the cylinder gasket.
[0017] 3. In the automobile cylinder gasket stamping die based on elastic blanking, the first air suction hole and the second air suction hole are arranged to control the rotating ring to rotate forward or reverse, so that the cylinder gasket has different tilt directions when it is lifted up, so that the staff can understand the stamping state of the cylinder gasket according to the tilt state, thereby reducing the occurrence of stamping errors. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a structural schematic diagram of the piston chamber of the present invention; Figure 3 It is a structural schematic diagram of the movable rod of the present invention; Figure 4 It is a structural schematic diagram of the chute of the present invention; Figure 5 It is a schematic diagram of the structure of the gas transmission channel of the present invention; Figure 6 It is a structural schematic diagram of the lower baffle of the present invention; Figure 7 It is a structural schematic diagram of the connecting pipe of the present invention; Figure 8 The structure of the adjustment mechanism of the present invention is shown in FIG. Figure 1 ; Fig. 9 The structure of the adjustment mechanism of the present invention is shown in FIG. Figure 2 ; Fig.10 It is a schematic diagram of the rotation state of the first rotating plate of the present invention; Fig.11 The rotating state of the rotating ring of the present invention is shown in FIG. Figure 1 ; Fig.12 Schematic diagram of the tilted state of the cylinder gasket of the present invention Figure 1 ; Fig.13 is a schematic structural diagram of the second air suction hole of the present invention; Fig.14 It is a structural schematic diagram of the valve ball of the present invention; Fig.15 is a schematic structural diagram of a second rotating plate of the present invention; Fig.16 is a schematic diagram of the rotation state of the second rotating plate of the present invention; Fig.17 The rotating state of the rotating ring of the present invention is shown in FIG. Figure 2 ; Fig.18 Schematic diagram of the tilted state of the cylinder gasket of the present invention Figure 2 .
[0019] The meaning of each number in the figure is: 100, upper mold; 101, lower mold; 102, movable mold; 103, fixed mold; 104, piston; 105, piston chamber; 110, fixed rod; 111, moving rod; 112, side rod; 120, slide groove; 121, return spring; 122, air delivery channel; 130, lower baffle; 131, upper baffle; 132, boost chamber; 133, air storage chamber; 134, air intake chamber; 135, connecting pipe; 136, one-way air intake valve; 137, air intake duct; 138, exhaust duct; 140, first air suction hole; 141, first one-way valve; 142, diaphragm; 150, adjusting mechanism; 151, rotating shaft; 152, rotating ring; 153, first rotating plate; 154, connecting spring; 155, first stopper; 156, first exhaust hole; 157, first air leakage hole; 160, second air intake hole; 161, second one-way valve; 162, second rotating plate; 163, second stopper; 164, valve ball; 165, limiting frame; 166, second air leakage hole; 167, second air exhaust hole; 168, through hole; 200, cylinder gasket. DETAILED DESCRIPTION
[0020] The following will be combined with the accompanying drawings in the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0022] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0023] See also Figure 1 As shown, a stamping die for automobile cylinder gasket based on elastic blanking is provided, comprising a movable die 102 arranged at the bottom of an upper die plate 100, and a fixed die 103 arranged at the top of a lower die plate 101, wherein the movable die 102 is located directly above the fixed die 103, and a driving mechanism, such as a hydraulic press, is arranged at the top of the upper die plate 100, and the upper die plate 100 is driven downward by the hydraulic press, so that the movable die 102 at the bottom of the upper die plate 100 moves downward to the top of the fixed die 103, thereby stamping the cylinder gasket 200 at the top of the fixed die 103. However, in combination with Figure 3As shown, the top of the fixed mold 103 is provided with a plurality of fixed rods 110 and movable rods 111 located on the outer ring of the cylinder gasket 200, wherein the fixed rods 110 are fixedly arranged on the top of the fixed mold 103; the movable rods 111 are relatively arranged on both sides of the cylinder gasket 200, and at least two movable rods 111 are arranged on each side of the cylinder gasket 200. Figure 4 As shown, the movable rod 111 is longitudinally slidably arranged in the slide groove 120 opened at the top of the fixed mold 103. In addition, the bottom of the movable mold 102 is provided with a depression corresponding to the fixed rod 110 and the movable rod 111, so as not to affect the contact between the movable mold 102 and the fixed mold 103.
[0024] Combination Figure 2 , Figure 4 as well as Figure 6 As shown, the top of the fixed mold 103 is provided with piston chambers 105 on both sides of the cylinder gasket 200, and the bottom of the movable mold 102 is fixedly provided with a piston 104 that can extend into the piston chamber 105; an air supply channel 122 is provided between the piston chamber 105 and the slide groove 120 to connect the two; a side rod 112 located below the cylinder gasket 200 is fixedly provided on the side wall of the movable rod 111, which is used to lift the cylinder gasket 200; an adjusting mechanism 150 is rotatably provided in the piston chamber 105, and the adjusting mechanism 150 includes an air supply hole, and the adjusting mechanism 150 has an initial state and a rotating state; When the piston 104 moves down into the piston chamber 105, the adjusting mechanism 150 is in an initial state. In the initial state, the air supply hole and the connection between the piston chamber 105 and the air supply channel 122 are misaligned, so that the gas is compressed in the piston chamber 105; when the piston 104 moves up and leaves the piston chamber 105, the adjusting mechanism 150 is in a rotating state. In the rotating state, the connection between the air supply hole and the piston chamber 105 and the air supply channel 122 is connected, so that the compressed gas in the piston chamber 105 enters the slide groove 120 through the air supply hole and the air supply channel 122 to lift the moving rod 111, and then the moving rod 111 lifts the cylinder gasket 200 through the side rod 112.
[0025] That is to say, due to the provision of the piston chamber 105, the adjustment mechanism 150 and the movable moving rod 111, when the moving mold 102 reciprocates to stamp the cylinder gasket 200, the gas will undergo compression, storage, transportation and other processes in the piston chamber 105, and the power of gas compression is used to drive the moving rod 111 to move upward, so that the moving rod 111 lifts the cylinder gasket 200 after stamping, thereby increasing the speed of the staff's removal, reducing the staff's stay time under the moving mold 102, and improving the safety of material removal.
[0026] like Figure 4 and Figure 5As shown, the top of the slide groove 120 passes through the fixed mold 103, and the top of the fixed mold 103 is provided with a groove for accommodating the side rod 112. Under normal circumstances, the side rod 112 is located in the groove to avoid affecting the placement of the cylinder gasket 200; in addition, a gap for gas discharge is reserved between the outer ring at the bottom end of the moving rod 111 and the side wall of the slide groove 120, and a reset spring 121 is provided between the bottom end of the moving rod 111 and the bottom of the slide groove 120 to elastically connect the two, which is used to drive the moving rod 111 to move downward and reset after moving upward.
[0027] like Figure 6 As shown, an upper partition 131 and a lower partition 130 are fixedly arranged in the piston chamber 105 from top to bottom. The upper partition 131 divides the upper half of the piston chamber 105 into a boost chamber 132, and the lower partition 130 divides the lower half of the piston chamber 105 into an air storage chamber 133. An air intake chamber 134 is formed between the upper partition 131 and the lower partition 130. An air intake passage 137 and an air exhaust passage 138 are provided on the side wall of the fixed mold 103. The air intake passage 137 is connected to the air intake chamber 134, and the air exhaust passage 138 is connected to the air storage chamber 133. The air delivery passage 122 is connected to the side wall of the air storage chamber 133. Figure 7 In the figure, a connecting pipe 135 is provided between the upper partition plate 131 and the lower partition plate 130 to connect the boost chamber 132 and the gas storage chamber 133, and a one-way air intake valve 136 is provided in the connecting pipe 135 to allow the gas in the boost chamber 132 to flow into the gas storage chamber 133.
[0028] like Figure 8 As shown, a spacer 142 is fixedly provided at the top of the lower partition 130; the adjustment mechanism 150 includes a rotating shaft 151 that rotates through the lower partition 130 in a longitudinal manner, and the rotating shaft 151 is located on the side of the spacer 142 away from the connecting pipe 135; the top end of the rotating shaft 151 is located in the air inlet chamber 134, and the bottom end is located in the air storage chamber 133; a first rotating plate 153 is fixedly provided at the top end of the rotating shaft 151, and a rotating ring 152 is fixedly provided at the bottom end, and a connecting member that elastically connects the first rotating plate 153 and the spacer 142 is provided between one side of the first rotating plate 153 and one side of the spacer 142. The connecting spring 154 is used to drive the first rotating plate 153 to reset after rotation. A first stopper 155 is provided at one end of the first rotating plate 153. The first stopper 155 is fixedly provided on the side wall of the air inlet chamber 134, and the side of the first stopper 155 close to the first rotating plate 153 is in contact with the end of the first rotating plate 153. A first air intake hole 140 is provided at the top of the upper partition 131. A first one-way valve 141 is provided in the first air intake hole 140 for allowing the gas in the air inlet chamber 134 to flow into the boost chamber 132. Fig.10 As shown, the first stopper 155 is located below the connection between the air inlet 137 and the air inlet cavity 134 , the first rotating plate 153 is inclined downward toward the air inlet 137 , and the first air intake hole 140 is located on the side of the first rotating plate 153 away from the air inlet 137 .
[0029] like Fig. 9 As shown, the outer ring of the rotating ring 152 is fitted with the inner ring of the gas storage chamber 133 to block the connection between the gas delivery channel 122 and the gas storage chamber 133; the gas delivery hole includes a first exhaust hole 156 and a first air leakage hole 157 which are arranged through the outer ring of the rotating ring 152. Fig.11 As shown, under normal conditions, the first exhaust hole 156 is misaligned with one of the air supply channels 122 , and the first leak hole 157 is misaligned with the other air supply channel 122 ; when the swivel 152 rotates, the swivel 152 is connected to one of the first exhaust holes 156 , and the first leak hole 157 is connected to the other air supply channel 122 .
[0030] Working principle: When the movable mold 102 moves downward, the piston 104 at the bottom of the movable mold 102 will also move downward with the movable mold 102, thereby entering the boosting chamber 132. When the piston 104 enters the boosting chamber 132, as the distance between the piston 104 and the top of the upper partition 131 becomes closer, the gas between the piston 104 and the upper partition 131 is pushed into the connecting pipe 135, and then enters the gas storage chamber 133 through the one-way air inlet valve 136. At this time, since the side wall of the boosting chamber 132 blocks the gas delivery channel 122, the gas in the gas storage chamber 133 cannot enter the gas delivery channel 122, resulting in a part of the gas being compressed only in the gas storage chamber 133, and the other part of the gas being directly discharged to the outside through the exhaust channel 138.
[0031] When the movable mold 102 completes the stamping of the cylinder gasket 200 and then moves upward, the movable mold 102 drives the piston 104 to move upward. During the upward movement of the piston 104, the distance between the piston 104 and the top of the upper partition 131 becomes farther, resulting in a larger space. At this time, negative pressure is generated between the bottom of the piston 104 and the upper partition 131. Fig.10 As shown, since the air inlet duct 137 is connected with the air inlet chamber 134, and the air inlet chamber 134 is connected with the boost chamber 132 through the first air intake hole 140, the external gas will be sucked into the air inlet duct 137, and then pushed by the first rotating plate 153, so that the first rotating plate 153 drives the rotating shaft 151 to rotate toward the first air intake hole 140. After the first rotating plate 153 rotates, it disengages from the first stop block 155. At this time, a gap is generated between the end of the first rotating plate 153 and the side wall of the first stop block 155, and the gas enters the first air intake hole 140 through the gap, and then enters the boost chamber 132 through the first one-way valve 141.
[0032] like Fig.11As shown, when the first rotating plate 153 drives the rotating shaft 151 to rotate toward the first air suction hole 140, the rotating shaft 151 also drives the rotating ring 152 to rotate, and the rotating ring 152 rotates to drive the first exhaust hole 156 and the first air leakage hole 157 to rotate. At this time, the first exhaust hole 156 is connected to one of the air supply channels 122, and the first air leakage hole 157 is connected to the other air supply channel 122. Then, the compressed gas in the gas storage chamber 133 enters the chute 120 through the air supply channel 122, and the flow rate of the gas entering the chute 120 is greater than the flow rate of the gas flowing out through the gap between the moving rod 111 and the chute 120. Therefore, under the action of the compressed gas, the gas pushes the moving rod 111 to move the moving rod 111 upward, and the moving rod 111 moves upward to drive the side rod 112, and the side rod 112 moves upward to drive the cylinder pad 200 upward. At this time, the cylinder pad 200 is separated from the top of the fixed mold 103, and the staff can easily remove the cylinder pad 200.
[0033] It should be noted that when the gas in the boost chamber 132 enters the gas storage chamber 133, part of the gas in the gas storage chamber 133 will be discharged through the exhaust passage 138. Therefore, the exhaust speed of the exhaust passage 138 is less than the speed of the piston 104 completing a single reciprocating motion. That is, when the piston 104 moves down to the boost chamber 132, the gas in the boost chamber 132 enters the gas storage chamber 133 and is compressed. At this time, the gas in the gas storage chamber 133 is discharged through the exhaust passage 138; when the piston 104 moves up and leaves the boost chamber 132, the exhaust passage 138 is still discharging the gas in the gas storage chamber 133. In this way, it can be ensured that when the piston 104 moves up, there is still compressed gas in the gas storage chamber 133, thereby realizing the driving of the movable rod 111. Then, after a period of time, the compressed gas in the air storage chamber 133 is gradually emptied. At this time, the pressure in the air storage chamber 133 is consistent with the outside, and the gas in the slide groove 120 also slowly flows out through the gap between the movable rod 111 and the slide groove 120. At this time, the reset spring 121 can pull the movable rod 111 down and reset.
[0034] Moreover, the exhaust volume of the first exhaust hole 156 is greater than the exhaust volume of the first air leakage hole 157. Fig.12 As shown, due to the difference in exhaust volume between the first exhaust hole 156 and the first air leakage hole 157, the speed at which the compressed gas enters the slide groove 120 is different, and at this time, the upward movement speed of the movable rod 111 corresponding to the first exhaust hole 156 is greater than the upward movement speed of the movable rod 111 corresponding to the first air leakage hole 157. Therefore, the two movable rods 111 will have a height difference during the upward movement process, so that the heights of the two sides of the cylinder gasket 200 are different, and finally tilted, causing the cylinder gasket 200 to slide to the tilted side.
[0035] That is to say, the upward height between the two movable rods 111 on each side is adjusted by changing the exhaust volume between the first exhaust hole 156 and the first air relief hole 157, thereby forcing the cylinder gasket 200 to move upward in a tilted state, and at the same time use the inclination force to slide to one side, preventing the staff's hands from moving directly under the movable mold 102, thereby further improving the safety of taking the cylinder gasket 200.
[0036] Moreover, when the movable die 102 does not reach the maximum downward movement distance, it cannot contact the fixed die 103, and thus it is impossible to stamp the cylinder gasket 200. Figure 13-Figure 15 As shown, a second air intake hole 160 is fixedly provided at the top of the upper partition 131, and a second one-way valve 161 is provided inside the second air intake hole 160 for allowing the gas in the air intake chamber 134 to flow into the pressurizing chamber 132. A valve ball 164 that can be inserted into the second air intake hole 160 is longitudinally slidably provided below the second air intake hole 160, and a magnet block is provided at the position corresponding to the valve ball 164 at the bottom of the piston 104. When the movable mold 102 moves down to the top of the fixed mold 103, the magnet block pushes the valve ball 164 upward. Suction; a second rotating plate 162 is fixedly arranged on the top of the rotating shaft 151, a second stopper 163 is arranged at one end of the second rotating plate 162, and one end of the second rotating plate 162 is in contact with the side wall of the second stopper 163; the second stopper 163 is fixedly arranged on the side wall of the air inlet cavity 134, and a second air leakage hole 166 and a second exhaust hole 167 are arranged through the side wall of the rotating ring 152, the second air leakage hole 166 is arranged close to the first exhaust hole 156, and the second exhaust hole 167 is arranged close to the first air leakage hole 157. Fig.16 As shown, the second stopper 163 is located above the air inlet 137, the second rotating plate 162 is inclined toward the upper side of the air inlet 137, and the second air intake hole 160 is located on the side of the second rotating plate 162 away from the air inlet 137. Fig.17 As shown, the second air leakage hole 166 and the first air leakage hole 156 are respectively located on both sides of one of the air supply channels 122; the second air leakage hole 167 and the first air leakage hole 157 are respectively located on both sides of the other air supply channel 122, and the exhaust volume of the second air leakage hole 166 is smaller than the exhaust volume of the second air leakage hole 167. A through hole 168 is provided through the side wall of the first rotating plate 153.
[0037] like Fig.14 As shown, a limit frame 165 is fixedly provided at the bottom of the upper partition 131 below the second air suction hole 160 , and the valve ball 164 is longitudinally slidably provided in the limit frame 165 .
[0038] Working principle: When the movable mold 102 moves downward normally, the distance between the piston 104 and the valve ball 164 is the shortest. At this time, the magnet block located below the piston 104 sucks the valve ball 164 upward, so that the valve ball 164 seals the bottom of the second suction hole 160. Next, when the piston 104 moves upward, the negative pressure inside the boost chamber 132 sucks the valve ball 164 to the bottom of the second air intake hole 160. At this time, only the first air intake hole 140 is in an open state. Therefore, the external gas is sucked into the air inlet 137, and a part of the gas enters the first air intake hole 140 through the through hole 168, and the other part of the gas pushes the first rotating plate 153, so that the first rotating plate 153 drives the rotating shaft 151 to rotate toward the first air intake hole 140. After the first rotating plate 153 rotates, it disengages from the first stopper 155. At this time, a gap is generated between the end of the first rotating plate 153 and the side wall of the first stopper 155, and the gas enters the first air intake hole 140 through the gap, and then enters the boost chamber 132 through the first one-way valve 141. The rotating shaft 151 in this state can be understood as forward rotation.
[0039] When the movable mold 102 does not move downward enough, the distance between the piston 104 and the valve ball 164 is too far. At this time, the magnet block below the piston 104 cannot suck the valve ball 164 upward. In other words, the first suction hole 140 and the second suction hole 160 are both in an open state. Then, when the piston 104 moves upward, negative pressure is generated inside the boosting chamber 132. At this time, Fig.16 As shown, the external gas is sucked into the air inlet 137. Since the cross-sectional area of the piston 104 is large, a large amount of suction will be generated during the upward movement. Since the space below the first air inlet hole 140 is connected to the air inlet 137 through the through hole 168, a part of the gas directly enters the air storage chamber 133 through the through hole 168 and the first air inlet hole 140, resulting in a small suction force on the first rotating plate 153; while the space below the second air inlet hole 160 is in a closed state, the second rotating plate 162 is subjected to a large suction force, which also results in the second The negative pressure of the space below the air intake hole 160 is greater than the negative pressure of the space below the first air intake hole 140. At this time, the second rotating plate 162 is sucked toward the second air intake hole 160, and the second rotating plate 162 drives the rotating shaft 151 to rotate toward the second air intake hole 160. When the second rotating plate 162 rotates toward the second air intake hole 160, a gap is generated between the end of the second rotating plate 162 and the side wall of the second stopper 163, and the gas enters the second air intake hole 160 through the gap, and then enters the boosting chamber 132 through the second one-way valve 161. The rotating shaft 151 in this state can be understood as reversed.
[0040] like Fig.18As shown, when the rotating shaft 151 rotates toward the second air intake hole 160, the second air leakage hole 166 is connected to one of the air supply passages 122, and the second exhaust hole 167 is connected to the other air supply passage 122. At the same time, since the exhaust volume of the second air leakage hole 166 is less than the exhaust volume of the second exhaust hole 167, the speed at which the compressed gas enters the slide groove 120 is different, and at this time, the upward movement speed of the movable rod 111 corresponding to the second air leakage hole 166 is less than the upward movement speed of the movable rod 111 corresponding to the second exhaust hole 167. Therefore, the two movable rods 111 will have a height difference during the upward movement process, so that the heights of the two sides of the cylinder gasket 200 are different, and finally tilted, and the tilting direction is opposite to the tilting direction of the above-mentioned cylinder gasket 200, so as to remind the staff.
[0041] It can be seen that by setting the first air intake hole 140 and the second air intake hole 160 to control the swivel 152 to rotate forward or reverse, the cylinder gasket 200 can be tilted in different directions when it is lifted up, so that the staff can understand the stamping state of the cylinder gasket 200 according to the tilting state, thereby reducing the occurrence of stamping errors.
[0042] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A stamping die for a cylinder gasket of an automobile based on elastic blanking, comprising a movable die (102) arranged at the bottom of an upper die plate (100), and a fixed die (103) arranged at the top of a lower die plate (101), wherein the movable die (102) is located directly above the fixed die (103); characterized in that: The top of the fixed mold (103) is provided with a plurality of fixed rods (110) and movable rods (111) located on the outer ring of the cylinder gasket (200), wherein: the fixed rods (110) are fixedly arranged on the top of the fixed mold (103); the movable rods (111) are relatively arranged on both sides of the cylinder gasket (200), and at least two movable rods (111) are arranged on each side of the cylinder gasket (200); the movable rods (111) are longitudinally slidably arranged in a slide groove (120) provided on the top of the fixed mold (103); and the bottom of the movable mold (102) is provided with depressions corresponding to the fixed rods (110) and the movable rods (111); The top of the fixed mold (103) is provided with piston chambers (105) on both sides of the cylinder gasket (200), and the bottom of the movable mold (102) is fixedly provided with a piston (104) that can extend into the piston chamber (105); an air supply passage (122) is provided between the piston chamber (105) and the slide groove (120) to connect the two; a side rod (112) is fixedly provided on the side wall of the movable rod (111) and is located below the cylinder gasket (200) for lifting the cylinder gasket (200); an adjustment mechanism (150) is rotatably provided in the piston chamber (105), the adjustment mechanism (150) comprising an air supply hole, and the adjustment mechanism (150) has an initial state and a rotation state; When the piston (104) moves downward into the piston chamber (105), the regulating mechanism (150) is in an initial state. In the initial state, the gas delivery hole and the connection between the piston chamber (105) and the gas delivery channel (122) are misaligned, so that the gas is compressed in the piston chamber (105). When the piston (104) moves upward and leaves the piston chamber (105), the regulating mechanism (150) is in a rotating state. In the rotating state, the connection between the gas delivery hole and the piston chamber (105) and the gas delivery channel (122) is connected, so that the compressed gas in the piston chamber (105) enters the slide groove (120) through the gas delivery hole and the gas delivery channel (122) to lift the movable rod (111), and then the movable rod (111) lifts the cylinder gasket (200) through the side rod (112).
2. The automobile cylinder gasket stamping die based on elastic blanking according to claim 1 is characterized in that: The top of the slide groove (120) passes through the fixed mold (103), and the top of the fixed mold (103) is provided with a groove for accommodating the side rod (112); under normal conditions, the side rod (112) is located in the groove; a gap for gas discharge is reserved between the outer ring of the bottom end of the movable rod (111) and the side wall of the slide groove (120); a return spring (121) is provided between the bottom end of the movable rod (111) and the bottom of the slide groove (120) to elastically connect the two.
3. The automobile cylinder gasket stamping die based on elastic blanking according to claim 1 is characterized in that: An upper baffle (131) and a lower baffle (130) are fixedly disposed in sequence from top to bottom inside the piston chamber (105), wherein: The upper partition (131) divides the upper half of the piston chamber (105) into a pressure chamber (132), the lower partition (130) divides the lower half of the piston chamber (105) into an air storage chamber (133), and an air intake chamber (134) is formed between the upper partition (131) and the lower partition (130); An air inlet channel (137) and an air outlet channel (138) are provided on a side wall of the fixed mold (103); the air inlet channel (137) is in communication with the air inlet cavity (134); the air outlet channel (138) is in communication with the air storage cavity (133); and the air delivery channel (122) is in communication with the side wall of the air storage cavity (133); A connecting pipe (135) is provided between the upper partition plate (131) and the lower partition plate (130) for connecting the boost chamber (132) and the gas storage chamber (133), and a one-way air intake valve (136) is provided in the connecting pipe (135) for allowing the gas in the boost chamber (132) to flow into the gas storage chamber (133).
4. The automobile cylinder gasket stamping die based on elastic blanking according to claim 3 is characterized in that: A partition (142) is fixedly disposed on the top of the lower partition (130); the adjustment mechanism (150) comprises a rotating shaft (151) that rotates and penetrates the lower partition (130) in a longitudinal manner, and the rotating shaft (151) is located on a side of the partition (142) away from the connecting pipe (135); the top end of the rotating shaft (151) is located in the air inlet cavity (134), and the bottom end is located in the air storage cavity (133); a first rotating plate (153) is fixedly disposed on the top end of the rotating shaft (151) , a rotating ring (152) is fixedly provided at the bottom end, a connecting spring (154) is provided between one side of the first rotating plate (153) and one side of the spacer (142) to elastically connect the two, a first stopper (155) is provided at one end of the first rotating plate (153), the first stopper (155) is fixedly provided on the side wall of the air inlet cavity (134), and a side of the first stopper (155) close to the first rotating plate (153) is in contact with the end of the first rotating plate (153); A first air intake hole (140) is provided at the top of the upper baffle (131), and a first one-way valve (141) is provided in the first air intake hole (140) for allowing the gas in the air intake chamber (134) to flow into the boost chamber (132); The first stopper (155) is located below the connection between the air inlet duct (137) and the air inlet cavity (134), the first rotating plate (153) is inclined toward the bottom of the air inlet duct (137), and the first air suction hole (140) is located on a side of the first rotating plate (153) away from the air inlet duct (137).
5. The automobile cylinder gasket stamping die based on elastic blanking according to claim 4 is characterized in that: The outer ring of the rotating ring (152) fits with the inner ring of the gas storage chamber (133) to block the connection between the gas transmission channel (122) and the gas storage chamber (133); The gas delivery holes comprise a first exhaust hole (156) and a first leak hole (157) which are arranged through the outer ring of the rotating ring (152); under normal conditions, the first exhaust hole (156) is misaligned with one of the gas delivery channels (122), and the first leak hole (157) is misaligned with the other gas delivery channel (122); when the rotating ring (152) rotates, the rotating ring (152) is connected to one of the first exhaust holes (156), and the first leak hole (157) is connected to the other gas delivery channel (122).
6. The automobile cylinder gasket stamping die based on elastic blanking according to claim 3 is characterized in that: The exhaust speed of the exhaust passage (138) is less than the speed at which the piston (104) completes a single reciprocating motion.
7. The automobile cylinder gasket stamping die based on elastic blanking according to claim 5 is characterized in that: The exhaust volume of the first exhaust hole (156) is greater than the exhaust volume of the first air leakage hole (157).
8. The automobile cylinder gasket stamping die based on elastic blanking according to claim 4 is characterized in that: A second air suction hole (160) is fixedly provided on the top of the upper partition (131); a second one-way valve (161) is provided inside the second air suction hole (160) for allowing the gas in the air intake chamber (134) to flow into the boost chamber (132); a valve ball (164) is longitudinally slidably provided below the second air suction hole (160) and can extend into the second air suction hole (160); a magnet block is provided at a position of the bottom of the piston (104) corresponding to the valve ball (164); when the movable mold (102) moves down to the top of the fixed mold (103), the magnet block sucks the valve ball (164) upward; A second rotating plate (162) is fixedly arranged on the top of the rotating shaft (151); a second stopper (163) is arranged at one end of the second rotating plate (162); one end of the second rotating plate (162) is in contact with a side wall of the second stopper (163); the second stopper (163) is fixedly arranged on the side wall of the air inlet cavity (134); a second air leakage hole (166) and a second exhaust hole (167) are penetrated through the side wall of the rotating ring (152); the second air leakage hole (166) is arranged close to the first exhaust hole (156); and the second exhaust hole (167) is arranged close to the first air leakage hole (157); The second stopper (163) is located above the air inlet duct (137), the second rotating plate (162) is inclined toward the top of the air inlet duct (137), and the second air intake hole (160) is located on a side of the second rotating plate (162) away from the air inlet duct (137); The second air leakage hole (166) and the first air leakage hole (156) are respectively located on both sides of one of the air supply channels (122); the second air leakage hole (167) and the first air leakage hole (157) are respectively located on both sides of the other air supply channel (122); the exhaust volume of the second air leakage hole (166) is smaller than the exhaust volume of the second air leakage hole (167); and a through hole (168) is provided through the side wall of the first rotating plate (153).
9. The automobile cylinder gasket stamping die based on elastic blanking according to claim 8, characterized in that: A limit frame (165) is fixedly disposed at the bottom of the upper partition plate (131) below the second air suction hole (160), and the valve ball (164) is longitudinally slidably disposed in the limit frame (165).
Citation Information
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