Adjustable welding mechanism for prefabricated box beam reinforcement frame
By introducing welding basic components, gear blower components and compensation welding components into the welding mechanism, the problems of temperature rise and low efficiency during the laser welding process are solved, higher detection accuracy and welding efficiency are achieved, and the quality of the steel frame is improved. Quality and toughness.
Patent Information
- Application Number
- CN202411670159.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2044-11-21
AI Technical Summary
The existing welding mechanism causes the temperature of the welding position to rise during laser welding, affecting the detection accuracy, and may lead to fracture or deformation of the steel bar frame, and the laser welding efficiency is low.
An adjustable welding mechanism for prefabricated box girder steel frame is designed, which includes a welding base component, a gear blowing component and a compensation welding component. Through the horizontal moving component and the gear blowing component, the rapid cooling of the laser welding point and the generation of multiple lasers are achieved. Synchronous adjustment of the device.
It improves the detection accuracy after laser welding, reduces the risk of fracture and deformation of the welded steel frame, and improves the welding efficiency and the quality and toughness of the steel frame.
Smart Images

Figure CN119140994B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of frame welding mechanisms, in particular to an adjustable welding mechanism for a prefabricated box girder reinforcement frame. Background Art
[0002] Prefabricated box beam is a type of beam in bridge engineering. It is hollow inside and has flanges on both sides of the upper part. It is named after its resemblance to a box. It is generally made of a steel frame. When producing and preparing prefabricated box beams with steel bars, welding is generally used to complete the production and processing of prefabricated box beams with steel frame.
[0003] The existing Chinese patent application with application publication number CN116810269A discloses a welding and manufacturing device for a steel structure frame of a building decorative curtain wall, including a manufacturing device main body, the manufacturing device main body including a workbench, two first slide grooves and a welding module are arranged on the top of the workbench, the welding module is located on the rear side of the two first slide grooves, a steel structure frame platform is movably arranged on the top of the workbench, an adjustment mechanism is movably arranged in the first slide groove, the upper end of the adjustment mechanism is connected to the steel structure frame platform, and is used to adjust the rotation of the steel structure frame platform; in this invention, an operator can rotate the steel structure frame platform by operating the adjustment mechanism, and can rotate the angle of the steel bar on the welding frame platform, and then the operator can use the welding module to weld the steel bar parts below, thereby improving the welding efficiency.
[0004] However, this welding mechanism has the following defects when used specifically:
[0005] 1. When the existing welding mechanism uses a laser generator to weld the steel skeleton, the laser welding operation will cause the temperature of the welding position to rise. When the welding points are then tested to detect the quality of laser welding, the residual laser welding temperature will affect the accuracy of the test results. At the same time, when the laser welding of the weld points of the steel skeleton is completed and the cooling operation of the weld points is completed for a long time, the welded steel skeleton is prone to fracture or even deformation due to long-term high temperature. The quality and toughness of the laser welded steel skeleton are poor, and it is difficult to meet the strength requirements of bridge deck construction and installation;
[0006] 2. When the existing welding mechanism performs laser welding on the corresponding steel frame prefabricated box beam, due to the different locations of the steel frame installation inside the different prefabricated box beams, when multiple laser generators are used to weld the steel frame, the position of each group of laser generators is difficult to adjust synchronously. When a group of laser generators is used to weld the steel frame, the efficiency of laser welding the steel frame is low. Summary of the invention
[0007] The object of the present invention is to provide an adjustable welding mechanism for a prefabricated box girder reinforcement skeleton to solve the problems raised in the above-mentioned background technology.
[0008] In order to achieve the above-mentioned invention object, the present invention adopts the following technical scheme:
[0009] The present invention provides an adjustable welding mechanism for a prefabricated box beam steel bar frame, comprising a prefabricated steel bar frame, a frame support assembly and a frame welding mechanism, wherein the prefabricated steel bar frame is installed on the top of the frame support assembly, the frame support assembly is installed on the top of a base by screws, and two frame welding mechanisms are installed on the edge of the top of the base by screws.
[0010] The skeleton welding mechanism is located on the side of the skeleton support assembly, and the skeleton welding mechanism performs welding processing on the prefabricated steel skeleton.
[0011] Wherein, the skeleton welding mechanism comprises:
[0012] A welding base assembly, wherein the welding base assembly is mounted on the top of the base by screws, the welding base assembly is arranged on the side of the skeleton support assembly, and a horizontal moving assembly extending into the interior of the welding base assembly is mounted on the side of the welding base assembly;
[0013] A gear air blast assembly, the gear air blast assembly is driven by the horizontal moving assembly, the gear air blast assembly is installed on the side of the welding base assembly, and the gear air blast assembly performs air blasting and heat dissipation treatment on the welded prefabricated steel bar skeleton;
[0014] A compensation welding assembly is installed on the upper and lower sides of the welding base assembly, the compensation welding assembly is slidably connected to the horizontal moving assembly, and the compensation welding assembly performs welding processing on the prefabricated steel bar skeleton.
[0015] As a preferred embodiment of the present invention, the skeleton support assembly includes:
[0016] A supporting foundation, the supporting foundation is installed at the center of the top of the base by screws, a plurality of lower supporting seats are installed at the angles of the top of the supporting foundation, and the tops of the lower supporting seats are supported by a prefabricated steel frame;
[0017] An upper support seat, wherein a plurality of upper support seats are provided, and the upper support seat is welded and fixed to the top of the support foundation, and the top of the upper support seat is supported by a prefabricated steel frame.
[0018] As a preferred embodiment of the present invention, the welding base assembly comprises:
[0019] An L-shaped bracket is installed on the top of the base by screws. A plurality of L-shaped brackets are provided, and a vertical metal block is welded on the side of the L-shaped bracket.
[0020] Wherein, the vertical metal blocks are provided in plurality;
[0021] A horizontal beam plate is installed on the upper and lower sides of the vertical metal block. A compensating welding assembly is arranged on the top of the horizontal beam plate. A horizontal moving assembly is arranged between the two horizontal beam plates. The horizontal moving assembly is movably connected to the horizontal beam plate.
[0022] As a preferred solution of the present invention, a movable opening is provided inside the L-shaped bracket, and a space matching the horizontal moving component is provided inside the movable opening.
[0023] Wherein, a gear blowing assembly is arranged on the side of the horizontal beam plate.
[0024] As a preferred solution of the present invention, the horizontal moving assembly includes:
[0025] A DC motor, the DC motor is mounted on a side of one of the vertical metal blocks, an output end of the DC motor is connected to a DC shaft, and the DC shaft is rotatably connected to the vertical metal block;
[0026] a first synchronous wheel, wherein the first synchronous wheel key is connected to the outside of the DC shaft, the first synchronous wheel is rotatably connected to the inside of one of the vertical metal blocks, and a first transmission belt is arranged on the outside of the first synchronous wheel,
[0027] Wherein, the first transmission belt is arranged to pass through one of the vertical metal blocks, and two first synchronous wheels are arranged;
[0028] A rotating shaft, the rotating shaft key is connected to the inner side of another of the first synchronous wheels, the rotating shaft is rotatably connected to the inside of a stable support, and the stable support is installed on the top of the horizontal beam plate at the bottom;
[0029] A transfer gear is installed on the outside of the rotating shaft and extends to the inside of the horizontal beam plate.
[0030] As a preferred solution of the present invention, a gear air blowing assembly is installed on the outer side of the rotating shaft, and the upper and lower sides of the transfer gear are meshed and connected with horizontal tooth rods.
[0031] The horizontal tooth rod is slidably connected to the horizontal beam plate, the cross-sectional area of the horizontal tooth rod matches the cross-sectional area of the movable opening, and a compensating welding assembly is installed on the side of the horizontal tooth rod.
[0032] Wherein, the horizontal tooth rod and the horizontal groove are slidably connected, and the horizontal groove is opened on the inner wall of the horizontal beam plate.
[0033] As a preferred embodiment of the present invention, the gear blast assembly comprises:
[0034] A second synchronous wheel, wherein the second synchronous wheel key is connected to the outer side of the rotating shaft, and a second transmission belt is arranged on the outer side of the second synchronous wheel, and the second transmission belt is provided with two.
[0035] Wherein, the second synchronous wheel is provided in plurality;
[0036] A connecting rod, wherein the connecting rod is connected to the inner side of the second transmission belt through a second synchronous wheel connected with an outer key, and the connecting rod is rotatably connected to the horizontal beam plate;
[0037] A side baffle is installed on the side of the horizontal beam plate, a connecting rod is provided inside the side baffle, and a transmission gear is installed on the outside of the connecting rod.
[0038] Wherein, the transmission gear is rotatably connected to the side surface of the horizontal beam plate;
[0039] The movable gears are provided in plurality, two of the movable gears are meshed and connected, the plurality of movable gears are rotatably connected to the side surfaces of the horizontal beam plate, and two of the movable gears are respectively meshed and connected to the side surfaces of the transmission gears.
[0040] As a preferred solution of the present invention, a movable rod is installed at the center of the side of the movable gear, the movable rod is rotatably connected to the side baffle, and the movable rod is connected to the input end of the gear transmission.
[0041] The gear transmission is installed on the side of the side baffle, a plurality of movable rods and gear transmissions are provided, and a blower blade is connected to the output end of the gear transmission.
[0042] The blower blades perform air blowing and heat dissipation treatment on the welded prefabricated steel frame.
[0043] As a preferred embodiment of the present invention, the compensation welding assembly comprises:
[0044] A support base, wherein the support base is slidably connected to the side of the guide rail frame, the guide rail frame is installed at the center of the side of the horizontal beam plate, and the top of the support base supports a DC motor;
[0045] A main shaft, the main shaft is connected to the output end of the DC motor, a rotating disk is installed at the bottom of the main shaft, and the rotating disk is rotatably connected to the top of the horizontal tooth rod;
[0046] The raised part is installed on the left and right sides of the rotating disk, the top of the raised part is rotatably connected to a connecting arm, and the bottom of the connecting arm is rotatably connected to a telescopic block.
[0047] The telescopic block is slidably connected to the groove portion, and the groove portion is opened inside the horizontal tooth rod.
[0048] As a preferred solution of the present invention, an assembly frame is installed on the top of the telescopic block, and an assembly fixture is installed on the side of the assembly frame.
[0049] Wherein, a laser generator is clamped and fixed inside the assembly fixture, and the laser generator performs welding processing on the prefabricated steel bar skeleton.
[0050] Compared with the prior art, one or more of the above technical solutions have the following beneficial effects:
[0051] 1. In the adjustable welding mechanism for the prefabricated box girder steel frame, when the positions of the two laser generators are adjusted to perform laser welding operations on other laser welding points of the prefabricated steel frame, the rotating shaft and the transfer gear that drive the horizontal tooth rod to move can synchronously drive multiple blower blades to rotate when rotating, and the laser welding points of the prefabricated steel frame that have completed laser welding on the side of the blower blade are subjected to air blast and heat dissipation treatment. On the one hand, when the laser points of the prefabricated steel frame that have completed welding are subsequently detected, the accuracy of the laser welding points will not be affected by the residual high temperature. On the other hand, the rapid cooling operation of the prefabricated steel frame can reduce the problems of fracture or even deformation of the welded prefabricated steel frame due to long-term high temperature, thereby improving the quality and toughness of the steel frame after welding.
[0052] 2. In the adjustable welding mechanism for the prefabricated box girder steel frame, when laser welding is performed on prefabricated steel frames of different specifications and requirements, the distance between the two laser generators can be adjusted by driving the two laser generators to move horizontally through a DC motor. This ensures that when multiple laser generators are used to perform laser welding on the prefabricated steel frame, the welding mechanism meets the requirements for automatic laser welding of prefabricated steel frames of different specifications. The solution of using multiple laser generators for welding at the same time can effectively improve the efficiency of welding the prefabricated steel frame;
[0053] 3. In the adjustable welding mechanism for the prefabricated box girder steel frame, when laser welding is performed on the welding points of the prefabricated steel frame, a group of DC motors can be used to drive multiple laser generators to move horizontally, and laser welding is performed on multiple different positions on the side of the prefabricated steel frame. On the one hand, the efficiency of laser welding of multiple welding points of the prefabricated steel frame is improved, and on the other hand, the vibration force and cost of driving the laser generator to move can be reduced, ensuring that the prefabricated steel frame will not be dislocated due to vibration when the laser generator moves, thereby ensuring the quality of the welded prefabricated steel frame;
[0054] 4. In the adjustable welding mechanism for the prefabricated box beam steel frame, when the prefabricated steel frame is laser welded by the fan blades, the fan blades are accelerated to rotate by the design of the gear transmission, which can effectively improve the speed of cooling and heat dissipation of the welding point of the prefabricated steel frame. At the same time, the rotation of multiple fan blades is completed by gear meshing and operates together, which can effectively improve the stability and service life of multiple fan blades during operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0055] The accompanying drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.
[0056] In addition, the terms "installed", "set", "provided with", "connected", "connected", and "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0057] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0058] Figure 2 It is a schematic structural diagram of the overall main view of the present invention;
[0059] Figure 3 It is a schematic diagram of the structure of the present invention as a whole viewed from above;
[0060] Figure 4 It is a schematic structural diagram of the overall side view of the present invention;
[0061] Figure 5 It is a structural schematic diagram of the connection between the prefabricated steel frame and the frame support assembly of the present invention;
[0062] Figure 6 It is a structural schematic diagram of the skeleton welding mechanism of the present invention;
[0063] Figure 7 It is a structural schematic diagram of the connection of the horizontal moving assembly, the gear blast assembly and the compensating welding assembly of the present invention;
[0064] Figure 8 It is a structural schematic diagram of the horizontal moving assembly of the present invention;
[0065] Fig. 9 It is a structural schematic diagram of the connection between the transfer gear and the gear blast assembly of the present invention;
[0066] Fig.10 It is a structural schematic diagram of the connection between the horizontal moving assembly and the gear blast assembly of the present invention;
[0067] Fig.11 It is a structural schematic diagram of the horizontal tooth rod and the compensation welding assembly of the present invention;
[0068] Fig.12 It is a schematic diagram of the structure of compensating for explosion of welding assembly of the present invention;
[0069] In the figure:
[0070] 10. Prefabricated steel frame;
[0071] 20. Skeleton support assembly; 201. Support base; 202. Lower support seat; 203. Upper support seat;
[0072] 30. Frame welding mechanism; 40. Base;
[0073] 50. Welding base assembly; 501. L-shaped bracket; 5011. movable opening; 502. vertical metal block; 503. horizontal beam plate;
[0074] 60, horizontal moving assembly; 601, DC motor; 602, DC shaft; 603, first synchronous wheel; 604, first transmission belt; 605, rotating shaft; 606, stable support; 607, transfer gear; 6071, horizontal tooth rod; 6072, horizontal groove;
[0075] 70, gear blower assembly; 701, second synchronous wheel; 702, second transmission belt; 703, connecting rod; 704, side baffle; 705, transmission gear; 706, movable gear; 7061, movable rod; 7062, gear transmission; 7063, blower blade;
[0076] 80. Compensation welding assembly; 801. Support base; 8011. Guide rail frame; 802. DC motor; 803. Spindle; 804. Rotating disk; 805. Raised portion; 806. Connecting arm; 807. Telescopic block; 8071. Assembly frame; 8072. Assembly fixture; 8073. Laser generator; 808. Groove portion. DETAILED DESCRIPTION
[0077] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0078] See also Figure 1-Figure 12 The adjustable welding mechanism for the prefabricated box girder steel frame includes a prefabricated steel frame 10, a frame support assembly 20 and a frame welding mechanism 30. The prefabricated steel frame 10 is installed on the top of the frame support assembly 20. The frame support assembly 20 is installed on the top of the base 40 by screws. Two frame welding mechanisms 30 are installed on the edge of the top of the base 40 by screws. The frame welding mechanism 30 is located on the side of the frame support assembly 20. The frame welding mechanism 30 performs welding processing on the prefabricated steel frame 10. Among them, the frame welding mechanism 30 includes a welding base assembly 50. The welding base assembly 50 is installed on the top of the base 40 by screws. Component 50 is arranged on the side of the skeleton support component 20, and the side of the welding base component 50 is installed with a horizontal moving component 60 extending into the interior of the welding base component 50; the gear blowing component 70, the gear blowing component 70 is driven by the horizontal moving component 60, the gear blowing component 70 is installed on the side of the welding base component 50, and the gear blowing component 70 performs blowing and heat dissipation treatment on the welded prefabricated steel skeleton 10; the compensation welding component 80, the compensation welding component 80 is installed on the upper and lower sides of the welding base component 50, the compensation welding component 80 and the horizontal moving component 60 are slidably connected, and the compensation welding component 80 performs welding treatment on the prefabricated steel skeleton 10.
[0079] The above working principle: when welding each steel bar skeleton inside the prefabricated steel bar skeleton 10, the skeleton support assembly 20 can support and position each steel bar. Later, when welding, the horizontal moving assembly 60 can drive the compensation welding assembly 80 to move horizontally, ensuring that after the two welding points of the prefabricated steel bar skeleton 10 are welded, the compensation welding assembly 80 can be automatically driven to move horizontally, and the other two welding points of the prefabricated steel bar skeleton 10 can be laser welded, thereby improving the efficiency of welding processing of the prefabricated steel bar skeleton 10. At the same time, when the horizontal moving assembly 60 is in operation, it can synchronously drive the gear blast assembly 70 to operate, and perform blast heat dissipation treatment on the welding point position of the prefabricated steel bar skeleton 10 after welding. On the one hand, it ensures that when the welding point position of the prefabricated steel bar skeleton 10 is subsequently detected, the welding quality of the welding point is more accurate. On the other hand, the prefabricated steel bar skeleton 10 is not prone to breakage or even deformation due to long-term high temperature, thereby improving the quality and toughness of the laser welded prefabricated steel bar skeleton 10.
[0080] In the present invention, when welding different prefabricated steel skeletons 10 , the compensation welding assembly 80 can operate to adjust the positions of multiple laser generators 8073 to meet the efficiency of welding different prefabricated steel skeletons 10 with multiple laser generators 8073 .
[0081] Specific reference Figure 5 The skeleton support assembly 20 includes a support base 201, which is installed at the center of the top of the base 40 by screws, and a plurality of lower support seats 202 are installed at the angle of the top of the support base 201, and the top of the lower support seats 202 supports the prefabricated steel skeleton 10; an upper support seat 203, wherein a plurality of upper support seats 203 are arranged, and the upper support seats 203 are welded and fixed to the top of the support base 201, and the top of the upper support seat 203 supports the prefabricated steel skeleton 10.
[0082] In the adjustable welding mechanism for the prefabricated box girder reinforcement skeleton of the present invention, the design of the lower support seat 202 and the upper support seat 203 can support and fix the position of each steel bar inside the prefabricated reinforcement skeleton 10, thereby completing the support and protection operation of the prefabricated reinforcement skeleton 10.
[0083] Specific reference Figure 6The welding base assembly 50 includes an L-shaped bracket 501, which is installed on the top of the base 40 by screws. There are multiple L-shaped brackets 501, and a vertical metal block 502 is welded on the side of the L-shaped bracket 501, wherein there are multiple vertical metal blocks 502; a horizontal beam plate 503, which is installed on the upper and lower sides of the vertical metal block 502, and a compensating welding assembly 80 is arranged on the top of the horizontal beam plate 503, and a horizontal moving assembly 60 is arranged between the two horizontal beam plates 503, and the horizontal moving assembly 60 and the horizontal beam plate 503 are movably connected.
[0084] In this embodiment, a movable opening 5011 is provided inside the L-shaped bracket 501 , and a space matching the horizontal moving assembly 60 is provided inside the movable opening 5011 , wherein a gear blowing assembly 70 is provided on the side of the horizontal beam plate 503 .
[0085] In the adjustable welding mechanism for the prefabricated box girder reinforcement skeleton of the present invention, the design of the movable opening 5011 can guide the horizontal movement operation of the horizontal movement component 60 when the horizontal movement component 60 moves.
[0086] Specific reference Figure 7 and Figure 8 The horizontal moving assembly 60 includes a DC motor 601, which is installed on the side of a vertical metal block 502. The output end of the DC motor 601 is connected to a DC shaft 602, and the DC shaft 602 is rotatably connected to the vertical metal block 502; a first synchronous wheel 603, which is key-connected to the outside of the DC shaft 602, and the first synchronous wheel 603 is rotatably connected to the inside of a vertical metal block 502, and a first transmission belt 604 is arranged on the outside of the first synchronous wheel 603. Among them, the first transmission belt 604 is set to pass through a vertical metal block 502, and two first synchronous wheels 603 are set; the rotating shaft 605, the rotating shaft 605 is key-connected to the inner side of another first synchronous wheel 603, the rotating shaft 605 is rotatably connected to the inside of a stable support 606, and the stable support 606 is installed on the top of the bottom horizontal beam plate 503; the transfer gear 607, the transfer gear 607 is installed on the outside of the rotating shaft 605, and the transfer gear 607 extends to the inside of the horizontal beam plate 503.
[0087] In this embodiment, a gear blowing assembly 70 is installed on the outer side of the rotating shaft 605, and the upper and lower sides of the transfer gear 607 are meshingly connected with a horizontal tooth rod 6071, wherein the horizontal tooth rod 6071 is slidably connected to the horizontal beam plate 503, and the cross-sectional area of the horizontal tooth rod 6071 matches the cross-sectional area of the movable opening 5011, and a compensating welding assembly 80 is installed on the side of the horizontal tooth rod 6071, wherein the horizontal tooth rod 6071 is slidably connected to the horizontal groove 6072, and the horizontal groove 6072 is opened on the inner wall of the horizontal beam plate 503.
[0088] In the above embodiment, when the intermediate gear 607 rotates, the horizontal toothed rod 6071 meshed with each other on the upper and lower sides thereof can move horizontally inside the horizontal beam plate 503, thereby driving the compensation welding assembly 80 installed on the side of the horizontal toothed rod 6071 to move horizontally. The design of the horizontal groove 6072 can guide the movement of the horizontal toothed rod 6071, thereby ensuring the stability of the horizontal toothed rod 6071 when moving.
[0089] In the adjustable welding mechanism for the prefabricated box girder reinforcement skeleton of the present invention, when it is necessary to drive the compensation welding assembly 80 to move, the DC motor 601 is started to operate, driving the DC shaft 602 connected to the output end of the DC motor 601 to rotate, so that the first synchronous wheel 603 connected to the outer key of the DC shaft 602 can rotate. When the first synchronous wheel 603 rotates, the first transmission belt 604 arranged on the outer side thereof will operate, so that the rotating shaft 605 connected to the inner side of the first transmission belt 604 through the first synchronous wheel 603 key can rotate. At this time, when the rotating shaft 605 rotates, the transfer gear 607 connected to the outer side thereof will rotate.
[0090] Specific reference Fig. 9 and Fig.10The gear blast assembly 70 includes a second synchronous wheel 701, which is key-connected to the outside of the rotating shaft 605, and a second transmission belt 702 is arranged on the outside of the second synchronous wheel 701, and two second transmission belts 702 are arranged, wherein the second synchronous wheel 701 is arranged in plurality; a connecting rod 703, the connecting rod 703 is connected to the inside of the second transmission belt 702 through the second synchronous wheel 701 connected by the outer key, and the connecting rod 703 is rotatably connected to the horizontal beam plate 503; a side baffle 704, a side The baffle plate 704 is installed on the side of the horizontal beam plate 503, and a connecting rod 703 is provided inside the side baffle plate 704, and a transmission gear 705 is installed on the outer side of the connecting rod 703, wherein the transmission gear 705 is rotatably connected to the side of the horizontal beam plate 503; there are multiple movable gears 706, two movable gears 706 are meshed and connected, multiple movable gears 706 are rotatably connected to the side of the horizontal beam plate 503, and two movable gears 706 are respectively meshed and connected to the side of the transmission gear 705.
[0091] In this embodiment, a movable rod 7061 is installed at the center of the side of the movable gear 706, and the movable rod 7061 is rotatably connected to the side baffle 704. The movable rod 7061 is connected to the input end of the gear transmission 7062, wherein the gear transmission 7062 is installed on the side of the side baffle 704, and multiple movable rods 7061 and gear transmission 7062 are provided, and the output end of the gear transmission 7062 is connected to a blower blade 7063, wherein the blower blade 7063 performs air blowing and heat dissipation treatment on the welded prefabricated steel frame 10.
[0092] In the above embodiment, when the movable rod 7061 rotates, the gear transmission 7062 connected to the side thereof can operate. At this time, the speed of the gear inside the gear transmission 7062 is changed, so that the fan blade 7063 connected to the output end of the gear transmission 7062 can rotate, and the prefabricated steel frame 10 welded to the side of the fan blade 7063 is subjected to air blowing and heat dissipation treatment.
[0093] In the adjustable welding mechanism for the prefabricated box girder reinforcement skeleton of the present invention, when the rotating shaft 605 rotates, the second synchronous wheel 701 connected by the key on the outer side thereof can rotate, so that the second transmission belt 702 arranged on the outer side of the second synchronous wheel 701 can operate, and the coupling rod 703 connected by the key of the second synchronous wheel 701 on the inner side of the second transmission belt 702 can rotate. When the coupling rod 703 rotates, the transmission gear 705 installed on the outer side thereof can rotate, and the multiple movable gears 706 meshed and connected on the side of the transmission gear 705 can rotate. At this time, when the movable gear 706 rotates, the movable rod 7061 connected on the side thereof can rotate.
[0094] Specific reference Fig.11 and Fig.12 The compensation welding assembly 80 includes a support base 801, which is slidably connected to the side of a guide rail frame 8011, and the guide rail frame 8011 is installed at the center of the side of the horizontal beam plate 503. The top of the support base 801 supports a DC motor 802; a main shaft 803, which is connected to the output end of the DC motor 802, and a rotating disk 804 is installed at the bottom of the main shaft 803, and the rotating disk 804 is rotatably connected to the top of the horizontal tooth rod 6071; a raised portion 805, which is installed on the left and right sides of the rotating disk 804, and the top of the raised portion 805 is rotatably connected to a connecting arm 806, and the bottom of the connecting arm 806 is rotatably connected to a telescopic block 807, wherein the telescopic block 807 and the groove portion 808 are slidably connected, and the groove portion 808 is opened inside the horizontal tooth rod 6071.
[0095] In this embodiment, an assembly frame 8071 is installed on the top of the telescopic block 807, and an assembly fixture 8072 is installed on the side of the assembly frame 8071, wherein a laser generator 8073 is clamped and fixed inside the assembly fixture 8072, and the laser generator 8073 performs welding processing on the prefabricated steel frame 10.
[0096] In the adjustable welding mechanism for the prefabricated box beam reinforcement skeleton of the present invention, when it is necessary to adjust the position of the laser generator 8073 according to the position of the reinforcement inside the prefabricated reinforcement skeleton 10, the DC motor 802 is started to operate, driving the main shaft 803 connected to its output end to rotate, and the rotating disk 804 connected to the bottom of the main shaft 803 can rotate. When the rotating disk 804 rotates, the protrusions 805 connected to the left and right sides of it will rotate, so that the connecting arm 806 connected to the top of the protrusion 805 can operate. At this time, when the connecting arm 806 is in operation, the telescopic block 807 connected to the bottom of the telescopic block 807 can move inside the groove 808 to adjust the spacing between the two laser generators 8073 installed on the top of the telescopic block 807 through the assembly frame 8071 and the assembly fixture 8072.
[0097] Without limitation, any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent substitutions or changes according to the technical solution and inventive concept of the present invention, should be covered by the protection scope of the present invention.
Claims
1. An adjustable welding mechanism for a prefabricated box beam reinforcement frame, comprising a prefabricated reinforcement frame (10), a frame support assembly (20) and a frame welding mechanism (30), characterized in that: The prefabricated steel frame (10) is mounted on the top of a frame support assembly (20), the frame support assembly (20) is mounted on the top of a base (40) by means of screws, and two frame welding mechanisms (30) are mounted on the edge of the top of the base (40) by means of screws. The skeleton welding mechanism (30) is located on the side of the skeleton support assembly (20), and the skeleton welding mechanism (30) performs welding processing on the prefabricated steel skeleton (10). Wherein, the skeleton welding mechanism (30) comprises: A welding base component (50), the welding base component (50) being mounted on the top of the base (40) by means of screws, the welding base component (50) being arranged on the side of the skeleton support component (20), and a horizontal moving component (60) extending into the interior of the welding base component (50) being mounted on the side of the welding base component (50); a gear air blast assembly (70), the gear air blast assembly (70) being driven by the horizontal moving assembly (60), the gear air blast assembly (70) being mounted on a side of the welding base assembly (50), the gear air blast assembly (70) performing air blasting and heat dissipation treatment on the welded prefabricated steel reinforcement skeleton (10); A compensation welding assembly (80), wherein the compensation welding assembly (80) is installed on the upper and lower sides of the welding base assembly (50), the compensation welding assembly (80) is slidably connected to the horizontal movement assembly (60), and the compensation welding assembly (80) performs welding processing on the prefabricated steel bar skeleton (10). Wherein, the welding basic assembly (50) comprises: An L-shaped bracket (501) is mounted on the top of the base (40) by means of screws. A plurality of L-shaped brackets (501) are provided. A vertical metal block (502) is welded to the side of the L-shaped bracket (501). Wherein, the vertical metal blocks (502) are provided in plurality; A horizontal beam plate (503), the horizontal beam plate (503) being installed on the upper and lower sides of the vertical metal block (502), a compensating welding assembly (80) being arranged on the top of the horizontal beam plate (503), a horizontal moving assembly (60) being arranged between the two horizontal beam plates (503), the horizontal moving assembly (60) and the horizontal beam plate (503) being movably connected, Wherein, the horizontal moving component (60) comprises: A DC motor (601), the DC motor (601) being mounted on a side of one of the vertical metal blocks (502), the output end of the DC motor (601) being connected to a DC shaft (602), the DC shaft (602) being rotatably connected to the vertical metal block (502); a first synchronous wheel (603), the first synchronous wheel (603) being key-connected to the outside of the DC shaft (602), the first synchronous wheel (603) being rotatably connected to the inside of one of the vertical metal blocks (502), and a first transmission belt (604) being arranged on the outside of the first synchronous wheel (603), Wherein, the first transmission belt (604) is arranged to pass through one of the vertical metal blocks (502), and two first synchronous wheels (603) are arranged; A rotating shaft (605), the rotating shaft (605) is key-connected to the inner side of another of the first synchronous wheels (603), the rotating shaft (605) is rotatably connected to the inside of a stable support (606), and the stable support (606) is installed on the top of the horizontal beam plate (503) at the bottom; A transfer gear (607), wherein the transfer gear (607) is installed on the outside of the rotating shaft (605), and the transfer gear (607) extends to the inside of the horizontal beam plate (503), Wherein, the gear air blowing assembly (70) comprises: A second synchronous wheel (701), the second synchronous wheel (701) is key-connected to the outside of the rotating shaft (605), a second transmission belt (702) is arranged on the outside of the second synchronous wheel (701), and two second transmission belts (702) are arranged. Wherein, the second synchronous wheel (701) is provided in plurality; A connecting rod (703), wherein the connecting rod (703) is connected to the inner side of the second transmission belt (702) via a second synchronous wheel (701) connected by an outer key, and the connecting rod (703) is rotationally connected to the horizontal beam plate (503); A side baffle (704), wherein the side baffle (704) is installed on the side of the horizontal beam plate (503), a connecting rod (703) is provided inside the side baffle (704), and a transmission gear (705) is installed on the outside of the connecting rod (703). Wherein, the transmission gear (705) is rotatably connected to the side surface of the horizontal beam plate (503); A movable gear (706), wherein a plurality of movable gears (706) are provided, two of the movable gears (706) are meshedly connected, the plurality of movable gears (706) are rotatably connected to the side surface of the horizontal beam plate (503), and two of the movable gears (706) are respectively meshedly connected to the side surface of the transmission gear (705).
2. The adjustable welding mechanism for the prefabricated box beam reinforcement skeleton according to claim 1 is characterized in that: The skeleton support assembly (20) comprises: A support base (201), the support base (201) being mounted at the center of the top of the base (40) by means of screws, a plurality of lower support seats (202) being mounted at the angles of the top of the support base (201), the tops of the lower support seats (202) being supported by a prefabricated steel frame (10); An upper support seat (203), wherein a plurality of upper support seats (203) are provided, wherein the upper support seat (203) is welded and fixed to the top of the support base (201), and the top of the upper support seat (203) supports a prefabricated steel frame (10).
3. The adjustable welding mechanism for the prefabricated box beam reinforcement skeleton according to claim 1 is characterized in that: The L-shaped bracket (501) is provided with a movable opening (5011) inside, and a space matching the horizontal moving component (60) is provided inside the movable opening (5011). Wherein, a gear air blowing assembly (70) is provided on the side of the horizontal beam plate (503).
4. The adjustable welding mechanism for the prefabricated box beam reinforcement skeleton according to claim 3 is characterized in that: A gear air blowing assembly (70) is installed on the outer side of the rotating shaft (605), and horizontal toothed rods (6071) are meshedly connected on the upper and lower sides of the transfer gear (607). The horizontal tooth rod (6071) and the horizontal beam plate (503) are slidably connected, the cross-sectional area of the horizontal tooth rod (6071) matches the cross-sectional area of the movable opening (5011), and a compensating welding assembly (80) is installed on the side of the horizontal tooth rod (6071). The horizontal tooth rod (6071) and the horizontal groove (6072) are slidably connected, and the horizontal groove (6072) is provided on the inner wall of the horizontal beam plate (503).
5. The adjustable welding mechanism for the prefabricated box beam reinforcement skeleton according to claim 1 is characterized in that: A movable rod (7061) is installed at the center of the side of the movable gear (706), the movable rod (7061) is rotatably connected to the side baffle (704), and the movable rod (7061) is connected to the input end of the gear transmission (7062). The gear transmission (7062) is installed on the side of the side baffle (704), a plurality of movable rods (7061) and gear transmissions (7062) are provided, and a blower blade (7063) is connected to the output end of the gear transmission (7062). The blower blades (7063) perform a blowing and heat dissipation process on the welded prefabricated steel frame (10).
6. The adjustable welding mechanism for the prefabricated box beam reinforcement skeleton according to claim 4 is characterized in that: The compensating welding assembly (80) comprises: A support base (801), the support base (801) being slidably connected to a side of a guide rail frame (8011), the guide rail frame (8011) being installed at the center of a side of the horizontal beam plate (503), and a DC motor (802) being supported on the top of the support base (801); A main shaft (803), the main shaft (803) being connected to the output end of the DC motor (802), a rotating disk (804) being installed at the bottom of the main shaft (803), and the rotating disk (804) being rotatably connected to the top of the horizontal toothed rod (6071); A raised portion (805) is installed on the left and right sides of the rotating disk (804); the top of the raised portion (805) is rotatably connected to a connecting arm (806); the bottom of the connecting arm (806) is rotatably connected to a telescopic block (807); The telescopic block (807) and the groove portion (808) are slidably connected, and the groove portion (808) is opened inside the horizontal tooth rod (6071).
7. The adjustable welding mechanism for the prefabricated box beam reinforcement skeleton according to claim 6 is characterized in that: An assembly frame (8071) is installed on the top of the telescopic block (807), and an assembly fixture (8072) is installed on the side of the assembly frame (8071). A laser generator (8073) is clamped and fixed inside the assembly fixture (8072), and the laser generator (8073) performs welding processing on the prefabricated steel bar skeleton (10).
Citation Information
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