Welding device for metal plate processing
By designing a welding device for metal plate processing including support mechanism, pallet and steel plate, the problem of easily causing position deviation and bending deformation of metal plates when manual handheld welding equipment is solved, high-precision and high-quality welding effects are achieved, and the efficiency and safety of welding operations are improved.
Patent Information
- Application Number
- CN202411658110.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2044-11-20
AI Technical Summary
In metal plate welding operations, when manually holding welding equipment, it is easy to cause position deviation when facing large metal plates, affecting welding accuracy and quality. At the same time, workers standing on metal plates can easily cause bending and deforming the metal plates, affecting structural strength and performance.
A welding device for metal plate processing is designed, including a support mechanism, a pallet and a steel plate, initial positioning is performed through the first clamping unit, stable positioning is used by a control mechanism, a second positioning and clamping mechanism is provided for secondary clamping and positioning, prevent bending and deformation, and automated welding is realized through welding mechanism, extension mechanism and horizontal moving mechanism.
It effectively avoids position shift and bending deformation caused by manual operation, improves welding accuracy and quality, ensures the structural strength and performance of metal plates, and improves the efficiency and safety of welding operations.
Smart Images

Figure CN119141121B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metal welding, in particular to a welding device for metal plate processing. Background Art
[0002] The welding device for metal plate processing is a crucial equipment in the metal plate processing process. It is mainly used to connect metal plates together through welding technology to form structural parts or components. This welding device usually adopts laser welding, arc welding or plasma welding, etc., so as to ensure firm and precise welding between metal plates.
[0003] In the current metal plate welding operation, although it is a common practice to use manual handheld welding equipment to complete the welding operation between adjacent metal plates, this traditional method has exposed significant shortcomings when facing large metal plates. Specifically, when the size of the metal plate is large, workers often need to climb onto the metal plate for welding, which not only increases the difficulty of the operation, but also poses a potential threat to the safety and health of workers. More importantly, the welding process under manual operation is extremely susceptible to human factors. During the welding process, even if the worker only makes a small movement, it may cause the position relationship between the two adjacent metal plates to shift, thereby affecting the accuracy and quality of the welding. In addition, there is another serious problem when manually standing on the metal plate for welding. Since the metal plate itself has a certain elasticity and weight, when the worker operates on it, it is easy to cause the metal plate to be slightly bent and deformed before welding. Although this deformation may not be obvious, it will generate stress inside the metal plate. Once the welding is completed, these stresses will be released during the cooling process of the welded joint, resulting in bending and deformation of the metal plate. This deformation not only affects the appearance of the metal plate, but is also likely to have an adverse effect on its structural strength and performance. To this end, we propose a welding device for metal plate processing. Summary of the invention
[0004] The object of the present invention is to provide a welding device for metal plate processing to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a welding device for metal plate processing, comprising a supporting mechanism, a support plate and two steel plates, wherein two first clamping units for completing the first positioning and clamping of the two steel plates are mirror-imaged at both sides of the center of the upper end of the supporting mechanism, and the two first clamping units are each provided with a control mechanism for driving the first clamping units to operate on one side away from each other, and a welding mechanism for welding the two steel plates is provided at the center between the two clamping units, and second positioning and clamping mechanisms for completing the secondary clamping and positioning of the two steel plates are provided at both sides of the upper ends of the two clamping units, and the upper ends of the two second positioning and clamping mechanisms are provided with A stretching mechanism is used to drive the two second positioning and clamping mechanisms to move synchronously in opposite directions. The upper ends of the two stretching mechanisms are provided with driving mechanisms for driving the two stretching mechanisms to operate. Three horizontal moving mechanisms for driving the displacement of the stretching mechanisms and the welding mechanisms are provided at both sides of the upper ends of the two first clamping units and at the lower center. One side of the three horizontal moving mechanisms is provided with a synchronization mechanism for driving the three horizontal moving mechanisms to operate. One side of the two horizontal moving mechanisms at the top is provided with a synchronization transmission mechanism for transferring kinetic energy and driving the two horizontal moving mechanisms at the top to operate. The supporting mechanism includes a base plate, and four diagonal positions on the upper end of the base plate are fixedly connected with lifting hydraulic rods.
[0006] Preferably, the first clamping unit includes two first positioning clamping mechanisms that are arranged in mirror images of each other, the first positioning clamping mechanism includes a first support block, a first support plate is fixedly connected to a lower center of one side of the first support block, a second support block is fixedly connected to an upper end of the first support plate, a limiting groove is penetrated through a side of the inner center of the second support block, an installation groove is provided at an upper center of the first support plate, a first driving gear is rotatably sleeved at the center of the bottom wall of the installation groove through a bearing, a synchronous shaft is rotatably sleeved at both sides of the inner bottom wall of the installation groove through bearings, and a first transmission gear is fixedly sleeved at the lower center of the outer sides of the two synchronous shafts , there is gear meshing transmission between the two first transmission gears and the first driving gear, the outer sides of the two synchronous shafts are rotatably sleeved at the two sides of the center of the second support block, the upper and lower ends of the inner center of the limit groove are respectively fixedly connected with an upper protective plate and a lower protective plate, and the upper and lower ends of the inner center of the upper and lower protective plates are fixedly connected with a support frame at both sides between the upper and lower protective plates, and a positioning shaft is rotatably sleeved at the inner center of the lower protective plate through a bearing, the lower end of the positioning shaft is fixedly connected to the center of the upper end of the first driving gear, the upper part of the outer side of the positioning shaft is rotatably sleeved at the inner center of the upper protective plate through a bearing, a worm gear is fixedly sleeved at the outer center of the positioning shaft, and a worm gear is fixedly sleeved at the outer center of the positioning shaft, and a worm gear is fixedly sleeved at the outer center of the two support frames. A worm is rotatably sleeved through a bearing, and the worm wheel and the worm are in helical gear transmission. A driving shaft is rotatably sleeved through a bearing at one side of the inner center of the second support block, and the driving shaft and the worm are fixedly connected at one end close to each other. The top ends of the two synchronous shafts are fixedly connected to the first sprocket, and a support rod is rotatably sleeved through a bearing at both sides of the upper center end of the first support block, and a second sprocket is fixedly sleeved at the upper outer side of the two support rods, and a first chain is sleeved on the outer side of the first sprocket and the second sprocket on one side and the first sprocket and the second sprocket on the other side. A protective cover is fixedly connected to the upper ends of the two second support blocks that mirror each other, and the protective cover On one side of the protective cover, the first movable slots are penetrated by the four diagonal points at the inner center of the upper end of the protective cover, guide slots are opened on both inner walls of the four first movable slots, sliders are slidably sleeved inside the four first movable slots, guide rails are fixedly connected at the centers of both sides of the four sliders, the eight guide rails are slidably sleeved in the eight guide slots, a central shaft is fixedly sleeved at the center of the four sliders, clamping wheels are rotatably sleeved through bearings at the upper outer centers of the four central shafts, the lower ends of the four central shafts are respectively fixedly connected to the corresponding chain buckles of four first chains that are mirrored to each other, and the steel plate is placed on the upper end of the protective cover.
[0007] Preferably, the control mechanism includes two first connecting plates and a plurality of first ear pieces, the two first connecting plates are respectively fixedly connected to a side of the two second support blocks away from each other, the plurality of first ear pieces are respectively arranged and fixedly connected at the center of one side of the two first support blocks, the ends of the two first connecting plates away from each other are fixedly connected to the second connecting plates, the two first connecting plates and the two second connecting plates are internally rotatably sleeved with first transmission rods through bearings, the ends of the two first transmission rods close to each other on one side and the ends of the two first transmission rods close to each other on the other side are fixedly connected with first bevel gears, the two first bevel gears on one side are gear meshing transmission, the two first bevel gears on the other side are gear meshing transmission, the two first transmission rods close to the two second support blocks are respectively fixedly connected to the two driving shafts, the two first bevel gears on the side away from the two second support blocks are fixedly connected with a synchronization rod, the outer center of the synchronization rod is rotatably sleeved at the inner center of the plurality of first ear pieces through a bearing, and one of the first transmission rods is fixedly connected with a hand wheel at one end away from the first bevel gear.
[0008] Preferably, the three horizontal movement mechanisms all include a first base plate, one of the first base plates is fixedly connected to the center of the upper end of the base plate, and the other two first base plates are respectively fixedly connected to the two jacking hydraulic rods on one side and the output ends of the two jacking hydraulic rods on the other side, the upper ends of the three first base plates are fixedly connected to the support bars on both sides, the inner centers of the three support bars are rotatably sleeved with first screw rods through bearings, and the other ends of the three first screw rods are respectively rotatably sleeved at the inner centers of the three support bars on the other side through bearings, and the outer ends of the three first screw rods are respectively rotatably sleeved at the inner centers of the three support bars on the other side through bearings. The sides are all threadedly sleeved with sliding sleeves, the upper ends of the three sliding sleeves are fixedly connected to the third connecting plates, the centers of the upper ends of the three first base plates are fixedly connected to optical axes on both sides, the four diagonal points of the lower end of the third connecting plates are fixedly connected to guide blocks, the twelve guide blocks are respectively slidably sleeved on the outsides of the six optical axes, the support plate is fixedly connected to the upper ends of the two third connecting plates at the upper positions, the welding mechanism includes a chassis, the chassis is fixedly connected to the center of the upper end of the third connecting plate at the lower position, the center of the upper end of the chassis is fixedly connected to an electric push rod, and the output end of the electric push rod is fixedly connected to a welding gun.
[0009] Preferably, the synchronous transmission mechanism includes two sixth connecting plates and two sixth bevel gears, the two sixth connecting plates are respectively fixedly connected to the center of one side of the two first base plates near the top, the two sixth bevel gears are respectively fixedly connected to the one side of the two first screw rods near the top close to the two sixth connecting plates, the inner centers of the two sixth connecting plates are both rotatably sleeved with spline sleeves through bearings, the outer sides of the two spline sleeves are both fixedly sleeved with seventh bevel gears near the top, the sixth bevel gear and the seventh bevel gear on one side are gear meshing transmission, and the sixth bevel gear and the seventh bevel gear on the other side are gear meshing transmission.
[0010] Preferably, the synchronization mechanism comprises a U-shaped frame and a first motor, the U-shaped frame is fixedly connected to one side of the center of the upper end of the substrate, the first motor is fixedly connected to one side of the center of the upper end of the substrate close to the U-shaped frame, the U-shaped frame is fixedly connected to a strip connecting plate at both ends of the center of one side close to the first motor, the upper ends of the two strip connecting plates are fixedly connected to positioning plates, a second transmission rod is rotatably sleeved with a second transmission rod at the center of the U-shaped frame through a bearing, the upper end of the second transmission rod is fixedly connected to a first driving wheel, the upper end of the first driving wheel is fixedly connected to a second driving wheel, the first transmission wheel is rotatably sleeved with a first transmission wheel at both ends of the center of the U-shaped frame, a first transmission belt is sleeved on the outer side of the first driving wheel and the outer side of the first transmission wheel at the other side, a second transmission belt is sleeved on the inner center of the two positioning plates through bearings, and the lower ends of the two spline shafts are respectively fixedly connected to the two The gears are connected to each other via a toothed connection, and the toothed connection of the two guide wheels is connected to the toothed connection of the two guide wheels, and the toothed connection of the two guide wheels is connected to the toothed connection of the two guide wheels.
[0011] Preferably, the two extension mechanisms are respectively arranged at both sides of the center of the upper end of the support plate, and the extension mechanism includes a first sliding frame, the first sliding frame is fixedly connected to the center of the upper end of the support plate at one side, the first sliding frame is rotatably connected to the second screw rod at one side through a bearing, and the second screw rod is fixedly connected to a fourth bevel gear on one side, a first sliding groove is opened at the center of both inner walls of the first sliding frame, the upper end of the first sliding frame is fixedly connected to a protective cover, the upper end of the protective cover is fixedly connected to a rack at one side, a second movable notch is opened through the upper center of the temporal part of the protective cover, a section of the upper end of the first sliding frame is fixedly connected to a first fixed block at one side, a second sliding frame is slidably sleeved inside the first sliding frame, and the second sliding frame is threadedly sleeved on the outside of the second screw rod at one side near the fourth bevel gear.
[0012] Preferably, the centers of both sides of the second sliding frame are fixedly connected to the first sliding rails, the two first sliding rails are respectively slidably sleeved in the two first sliding grooves, the centers of both inner walls of the second sliding frame are provided with second sliding grooves, the center of the upper end of the second sliding frame is close to the fourth bevel gear. The second transmission shaft is rotatably sleeved with the second transmission shaft through a bearing, the outer side of the second transmission shaft is fixedly sleeved with a third sprocket at the lower part, the outer side of the second transmission shaft is slidably sleeved in the second movable groove, the upper end of the second sliding frame is fixedly connected to the second support plate at the center away from the fourth bevel gear. The center of the upper end of the second support plate is rotatably sleeved with the fourth sprocket through a bearing, and the second sliding frame The internal sliding sleeve is provided with an extension plate, and the extension plate is fixedly connected to a fourth connecting plate at one end away from the fourth bevel gear, and second slide rails are fixedly connected to the centers of both sides of the extension plate, and two second slide rails are respectively slidably sleeved in two second slide grooves, and a second fixed block is fixedly connected to a section of the fourth bevel gear on one side of the upper center of the extension plate close to the fourth bevel gear. The extension plate sliding sleeve is arranged on the outside of the second screw rod, and a second chain is sleeved on the outside of the third sprocket and the fourth sprocket, and two chain buckles of the second chain are respectively fixedly connected to the first fixed block and the second fixed block, and a spur gear is fixedly connected to the upper end of the second transmission shaft, and there is a toothed transmission between the spur gear and the rack.
[0013] Preferably, the driving mechanism includes a mounting cover fixedly connected to the upper ends of the two protective covers, a supporting frame fixedly connected at the center of the upper end of the mounting cover, the upper end of the supporting frame fixedly connected to the second motor, two second ear pieces fixedly connected at diagonal positions on both sides of the mounting cover, a third transmission shaft is rotatably sleeved on the inside of the two second ear pieces through bearings, the lower ends of the two third transmission shafts are fixedly connected to a fifth bevel gear, a gear meshing transmission is performed between the fifth bevel gear and the fourth bevel gear on one side, a gear meshing transmission is performed between the fifth bevel gear and the fourth bevel gear on the other side, the upper ends of the two third transmission shafts are fixedly connected to a second transmission wheel, and two third driving wheels are arranged and fixedly connected at the output end of the second motor, a third transmission belt is sleeved on the outer side of the third driving wheel at the top and the second transmission wheel at one side, and a fourth transmission belt is sleeved on the outer side of the third driving wheel at the bottom and the outer side of the second transmission wheel on the other side.
[0014] Preferably, the second positioning and clamping mechanism includes a connecting column, the connecting column is fixedly connected to one side of the center of the lower end of the fourth connecting plate, the lower end of the connecting column is fixedly connected to the third support plate, three sliding rods are arranged in a sliding sleeve at the center of the third support plate, one end of the three sliding rods is fixedly connected to a connecting strip, the fifth connecting plate is fixedly connected to the center of the upper and lower sides of the connecting strip, the outer sides of the three sliding rods are all slidingly sleeved with springs, the two ends of the three springs are respectively abutted against the connecting strip and the third support plate, the three sliding rods are fixedly connected to a limiting buckle at one end away from the connecting strip, and a pulley is rotatably connected between the two fifth connecting plates.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] When the welding device for metal plate processing is used, first, the device provides a stable working platform through the supporting mechanism, with the base plate as the foundation. The jacking hydraulic rods fixedly connected at the four diagonal points of its upper end can adjust the height of the two horizontal moving mechanisms, two extension mechanisms and driving mechanisms at the upper part according to needs. Before the welding operation begins, the two steel plates are placed above the two first clamping units and are initially positioned and clamped by the two first clamping units. This step effectively avoids the problem of metal plate position deviation that may be caused by manual hand-held welding equipment, ensuring the accuracy of welding. Subsequently, the two first clamping units are controlled to operate through two control mechanisms to further stabilize and determine the position of the steel plates. In order to further improve the welding quality, the device is also provided with a second positioning and clamping mechanism. During the welding process, the extension mechanism is used to adjust the height of the two horizontal moving mechanisms, two extension mechanisms and driving mechanisms. This step effectively prevents the bending deformation of the metal plate caused by stress release during welding. On this basis, the welding mechanism, the two stretching mechanisms and the two second positioning and clamping mechanisms move synchronously and start welding the two steel plates. Since the welding mechanism is located at the center between the two first clamping units, the stability and uniformity of the welding process can be ensured. The setting of the three horizontal moving mechanisms enables the stretching mechanism, the two welding mechanisms and the two second positioning and clamping mechanisms to move freely in the horizontal direction to adapt to the welding needs of metal plates of different sizes and shapes. The synchronization mechanism and the synchronous transmission mechanism ensure the coordinated operation of the three horizontal moving mechanisms and improve the working efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of a welding device for metal plate processing;
[0018] Figure 2 It is a schematic diagram of the three-dimensional structure of a welding device for metal plate processing from another perspective;
[0019] Figure 3 It is a schematic diagram of the three-dimensional disassembled structure of a welding device for metal plate processing;
[0020] Figure 4 It is a three-dimensional structural schematic diagram of the control mechanism of the present invention;
[0021] Figure 5 It is a three-dimensional structural schematic diagram of the worm of the present invention;
[0022] Figure 6 It is a schematic diagram of the three-dimensional structure of the clamping wheel of the present invention;
[0023] Figure 7 It is a three-dimensional structural schematic diagram of the slider of the present invention;
[0024] Figure 8It is a schematic diagram of the three-dimensional split structure of the welding mechanism of the present invention;
[0025] Fig. 9 It is a schematic diagram of the three-dimensional split structure of the synchronization mechanism of the present invention;
[0026] Fig.10 is a schematic diagram of the three-dimensional structure of the first motor of the present invention;
[0027] Fig.11 It is a schematic diagram of the three-dimensional split structure of the driving mechanism of the present invention;
[0028] Fig.12 It is a schematic diagram of the three-dimensional split structure of the extension mechanism of the present invention;
[0029] Fig.13 It is a schematic diagram of the three-dimensional structure of the second positioning and clamping mechanism of the present invention.
[0030] In the figure: 1, support mechanism; 101, base plate; 102, lifting hydraulic rod; 2, first positioning clamping mechanism; 201, first support block; 202, first support plate; 203, second support block; 204, limit groove; 205, mounting groove; 206, first drive gear; 207, synchronization shaft; 208, first transmission gear; 209, lower protection plate; 2010, upper protection plate; 2011, support frame; 2012, positioning shaft; 2013, worm wheel; 2014, worm; 2015, drive shaft; 2016, first sprocket; 2017, support rod; 2018, second sprocket; 2019, first chain; 2020, protection cover; 2021, first movable notch; 2022, guide groove; 2023, Guide rail; 2024, slider; 2025, center axis; 2026, clamping wheel; 3, horizontal moving mechanism; 301, first bottom plate; 302, support bar; 303, first screw rod; 304, sleeve; 305, optical axis; 306, guide block; 307, third connecting plate; 4, welding mechanism; 401, chassis; 402, electric push rod; 403, welding gun; 5, synchronization mechanism; 501, U-shaped frame; 502, first motor; 503, strip connecting plate; 504, positioning plate; 505, second transmission rod; 506, first driving wheel; 507, second driving wheel; 508, first transmission wheel; 509, first transmission belt; 5010, second transmission belt; 5011, spline shaft; 5012, second driving gear wheel; 5013, second bottom plate; 5014, side plate; 5015, second bevel gear; 5016, first transmission shaft; 5017, third bevel gear; 5018, second transmission gear; 6, extension mechanism; 601, fourth connecting plate; 602, first slide frame; 603, second screw rod; 604, fourth bevel gear; 605, first slide groove; 606, protective cover; 607, rack; 608, second movable notch; 609, first fixed block; 6010, second slide frame; 6011, first slide rail; 6012, second slide groove; 6013, second transmission shaft; 6014, third sprocket; 6015, second support plate; 6016, fourth sprocket; 6017, extension plate; 6018, second slide rail; 6019 , second fixed block; 6020, second chain; 6021, spur gear; 7, driving mechanism; 701, mounting cover; 702, support frame; 703, second motor; 704, second ear piece; 705, third transmission shaft; 706, fifth bevel gear; 707, second transmission wheel; 708, third driving wheel; 709, third transmission belt; 7010, fourth transmission belt; 8, second positioning clamping mechanism; 801, connecting column; 802, third support plate; 803, slide bar; 804, connecting strip; 805, fifth connecting plate; 806, spring; 807, limit buckle; 808, pulley; 9, synchronous transmission mechanism; 901, sixth connecting plate; 902, sixth bevel gear; 903, spline sleeve; 904, seventh bevel gear;10. Control mechanism; 1001. First connecting plate; 1002. Second connecting plate; 1003. First transmission rod; 1004. First bevel gear; 1005. First ear piece; 1006. Synchronous rod; 1007. Hand wheel; 11. Support plate; 12. Steel plate. ; DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0032] See also Figure 1-Figure 3 As shown, the present invention provides a technical solution: a welding device for metal plate processing, comprising a supporting mechanism 1, a support plate 11 and two steel plates 12, two first clamping units for completing the first positioning and clamping of the two steel plates 12 are mirror-imaged at both sides of the center of the upper end of the supporting mechanism 1, and the two first clamping units are each provided with a control mechanism 10 for driving the first clamping units to operate on one side away from each other, a welding mechanism 4 for welding the two steel plates 12 is provided at the center between the two clamping units, second positioning and clamping mechanisms 8 for completing the secondary clamping and positioning of the two steel plates 12 are provided at both sides of the upper ends of the two clamping units, and the upper ends of the two second positioning and clamping mechanisms 8 are provided with a control mechanism 10 for driving the two first clamping units to operate. The second positioning clamping mechanism 8 is synchronous with the stretching mechanism 6 that moves in the opposite direction. The upper ends of the two stretching mechanisms 6 are provided with a driving mechanism 7 for driving the two stretching mechanisms 6 to operate. Three horizontal moving mechanisms 3 for driving the stretching mechanism 6 and the welding mechanism 4 to move are provided at both sides of the upper ends of the two first clamping units and at the lower center. One side of the three horizontal moving mechanisms 3 is provided with a synchronization mechanism 5 for driving the three horizontal moving mechanisms 3 to operate. One side of the two horizontal moving mechanisms 3 at the upper end is provided with a synchronization transmission mechanism 9 for transferring kinetic energy and driving the two horizontal moving mechanisms 3 at the upper end. The supporting mechanism 1 includes a base plate 101, and four diagonal positions on the upper end of the base plate 101 are fixedly connected with lifting hydraulic rods 102.
[0033] Furthermore, firstly, the device provides a stable working platform through the support mechanism 1, and the base plate 101 serves as the foundation. The jacking hydraulic rods 102 fixedly connected at the four diagonal points of the upper end can adjust the heights of the two horizontal moving mechanisms 3, the two extension mechanisms 6 and the driving mechanism 7 at the upper part as needed. Before the welding operation begins, the two steel plates 12 are placed above the two first clamping units and are initially positioned and clamped by the two first clamping units. This step effectively avoids the problem of metal plate position deviation that may be caused by manual hand-held welding equipment, and ensures the accuracy of welding. Subsequently, the two first clamping units are controlled to operate through the two control mechanisms 10 to further stabilize and determine the position of the steel plate 12. In order to further improve the welding quality, the device is also provided with a second positioning and clamping mechanism 8. During the welding process, the extension mechanism 6 drives the The two second positioning and clamping mechanisms 8 move synchronously in opposite directions to perform secondary clamping and positioning on the steel plate 12. This step effectively prevents the bending deformation of the metal plate caused by stress release during welding. On this basis, the welding mechanism 4, the two stretching mechanisms 6 and the two second positioning and clamping mechanisms 8 move synchronously and start welding the two steel plates 12. Since the welding mechanism 4 is located at the center between the two first clamping units, the stability and uniformity of the welding process can be ensured. The setting of the three horizontal moving mechanisms 3 enables the two stretching mechanisms 6, the welding mechanism 4 and the two second positioning and clamping mechanisms 8 to move freely in the horizontal direction to adapt to the welding requirements of metal plates of different sizes and shapes. The synchronization mechanism 5 and the synchronization transmission mechanism 9 ensure the coordinated operation of the three horizontal moving mechanisms 3, thereby improving the working efficiency.
[0034] In the preferred technical solution of this embodiment, please refer to Figure 4-Figure 7As shown, the first clamping unit includes two first positioning clamping mechanisms 2 that are mirror-imaged to each other, and the first positioning clamping mechanism 2 includes a first support block 201, a first support plate 202 is fixedly connected to a lower center of one side of the first support block 201, a second support block 203 is fixedly connected to an upper end of the first support plate 202, a limiting groove 204 is provided through a side of the inner center of the second support block 203, a mounting groove 205 is provided at an upper center of the first support plate 202, a first driving gear 206 is rotatably sleeved at the center of the inner bottom wall of the mounting groove 205 through a bearing, a synchronous shaft 207 is rotatably sleeved at both sides of the inner bottom wall of the mounting groove 205 through a bearing, and a first transmission gear 206 is fixedly sleeved at the lower center of the outer sides of the two synchronous shafts 207 The first drive gear 206 is meshed with the second drive gear 208, and the two first transmission gears 208 are gear-engaged with each other. The outer sides of the two synchronous shafts 207 are rotatably sleeved at the center of the second support block 203 on both sides. The upper and lower ends of the inner center of the limit groove 204 are respectively fixedly connected with the upper protection plate 2010 and the lower protection plate 209. The upper protection plate 2010 and the lower protection plate 209 are fixedly connected with the support frame 2011 on both sides. The inner center of the lower protection plate 209 is rotatably sleeved with a positioning shaft 2012 through a bearing. The lower end of the positioning shaft 2012 is fixedly connected to the center of the upper end of the first drive gear 206. The outer upper part of the positioning shaft 2012 is rotatably sleeved at the inner center of the upper protection plate 2010 through a bearing. The positioning shaft 201 A worm wheel 2013 is fixedly sleeved at the center of the outer side of the second support block 203, a worm 2014 is rotatably sleeved between the two support frames 2011 through a bearing, and a helical gear transmission is formed between the worm wheel 2013 and the worm 2014. A driving shaft 2015 is rotatably sleeved at one side of the inner center of the second support block 203 through a bearing, and the driving shaft 2015 is fixedly connected to the end of the worm 2014 that is close to each other. The tops of the two synchronous shafts 207 are fixedly connected to the first sprocket 2016, and support rods 2017 are rotatably sleeved at both sides of the center of the upper end of the first support block 201 through bearings. The outer sides of the two support rods 2017 are fixedly sleeved with second sprockets 2018, and the first sprocket 2016 and the second sprocket 2018 on one side are connected to the other side. The first chain 2019 is sleeved on the outer side of the first sprocket 2016 and the second sprocket 2018 at the side, and the upper ends of the two second support blocks 203 that are mirror images of each other are fixedly connected with a protective cover 2020. On one side of the protective cover 2020, the inner center of the upper end of the protective cover 2020 is penetrated by four diagonal positions, and the two inner walls of the four first movable grooves 2021 are provided with guide grooves 2022. Slide blocks 2024 are slidably sleeved inside the four first movable grooves 2021. The centers of both sides of the four sliders 2024 are fixedly connected with guide rails 2023. The eight guide rails 2023 are respectively slidably sleeved inside the eight guide grooves 2022. The centers of the four sliders 2024 are fixedly sleeved with a central axis 2025.The four central shafts 2025 are rotatably sleeved with clamping wheels 2026 through bearings at the upper outer centers of the four central shafts 2025. The lower ends of the four central shafts 2025 are respectively fixedly connected to the corresponding chain buckles of the four first chains 2019 that are mirror-imaged to each other. The steel plate 12 is placed on the upper end of the protective cover 2020.
[0035] Furthermore, in the first positioning and clamping mechanism 2, the first support block 201 serves as the main supporting structure, and its upper end is connected to the second support block 203 through the first support plate 202. The first driving gear 206 arranged in the mounting groove 205 and the first transmission gear 208 on the two synchronous shafts 207 constitute a gear meshing transmission system. When the first driving gear 206 rotates, it will drive the two synchronous shafts 207 to rotate synchronously. The two synchronous shafts 207 not only participate in the synchronous rotation of the first transmission gear 208, but also have a first sprocket 2016 fixed on their top ends for subsequent first chain 2019 transmission. The positioning shaft 2012 serves as a key component connecting the first driving gear 206 and the worm wheel 2013. It will rotate synchronously with the worm wheel 2013. The spiral toothing transmission between the worm wheel 2013 and the worm 2014 realizes the change of the transmission ratio, thereby adjusting the clamping force of the clamping wheel 2026. The other end of the worm 2014 is fixedly connected to the driving shaft 2015. When the control mechanism 10 drives the driving shaft 2015 When the synchronizing shaft 207 rotates, the worm 2014 and the worm wheel 2013 are driven to rotate, and then the first driving gear 206 is driven to rotate through the positioning shaft 2012, so as to start the entire transmission system. The first sprocket 2016 and the second sprocket 2018 are connected through the first chain 2019 to form a chain transmission system. When the synchronizing shaft 207 rotates, the first sprocket 2016 is driven to rotate, and then the second sprocket 2018 is driven to rotate through the first chain 2019. This transmission process realizes the rotation of the synchronizing shaft 207. The rotational motion is converted into the linear motion of the chain. The linear motion of the first chain 2019 finally drives the slider 2024 to slide in the first movable groove 2021 on the protective cover 2020. The slider 2024 ensures the stability and direction of sliding through the cooperation of the guide rail 2023 and the guide groove 2022. The clamping wheel 2026 rotating on the central axis 2025 fixed inside the slider 2024 directly contacts the clamped steel plate 12, thereby realizing the first clamping and positioning function of the steel plate 12.
[0036] In the preferred technical solution of this embodiment, please refer to Figure 4As shown, the control mechanism 10 includes two first connecting plates 1001 and a plurality of first ear pieces 1005, the two first connecting plates 1001 are respectively fixedly connected to the sides of the two second support blocks 203 that are away from each other, the plurality of first ear pieces 1005 are respectively arranged and fixedly connected at the center of the two first support blocks 201, the ends of the two first connecting plates 1001 that are away from each other are fixedly connected to the second connecting plates 1002, the two first connecting plates 1001 and the two second connecting plates 1002 are both rotatably sleeved with first transmission rods 1003 through bearings, and the ends of the two first transmission rods 1003 that are close to each other on one side are close to the two first transmission rods 1003 that are close to each other on the other side One end of each of the gears is fixedly connected with a first bevel gear 1004, and there is a gear meshing transmission between the two first bevel gears 1004 on one side, and there is a gear meshing transmission between the two first bevel gears 1004 on the other side. The two first transmission rods 1003 close to the two second support blocks 203 are respectively fixedly connected to the two driving shafts 2015, and a synchronization rod 1006 is fixedly connected between the two first bevel gears 1004 on the side away from the two second support blocks 203. The outer center of the synchronization rod 1006 is rotatably sleeved on the inner center of a plurality of first ear pieces 1005 through a bearing, and a hand wheel 1007 is fixedly connected to one end of the first transmission rods 1003 away from the first bevel gear 1004.
[0037] Furthermore, the two first connecting plates 1001 are respectively fixedly connected to one side of the two second supporting blocks 203, providing necessary connection points for subsequent transmission, and multiple first ear pieces 1005 are arranged and fixedly connected at the center of one side of the two first supporting blocks 201, providing support for the rotation of the synchronization rod 1006. The two first connecting plates 1001 and the two second connecting plates 1002 are both internally connected with the first transmission rod 1003 through a bearing rotation sleeve. This design ensures the flexibility and stability of the transmission, and the ends of the two first transmission rods 1003 on one side that are close to each other and the ends of the two first transmission rods 1003 on the other side that are close to each other are fixedly connected with the first bevel gear 1004, and the two sets of first bevel gears 1004 are gear meshing. Transmission, this design not only realizes the effective transmission of power, but also ensures the synchronization and coordination of transmission. The two first transmission rods 1003 close to the two second support blocks 203 are fixedly connected to the two drive shafts 2015 respectively. This connection point transmits the power of the control mechanism 10 to the worm 2014 of the first positioning clamping mechanism 2. A synchronization rod 1006 is fixedly connected between the two first bevel gears 1004 on the side away from the two second support blocks 203. This design ensures the synchronous rotation between the two groups of first transmission rods 1003 and the first bevel gears 1004. The handwheel 1007 allows the operator to drive the operation of the entire control mechanism 10 by manually rotating the handwheel 1007, thereby realizing precise control of the first positioning clamping mechanism 2.
[0038] In the preferred technical solution of this embodiment, please refer to Figure 8 As shown, the three horizontal moving mechanisms 3 all include a first base plate 301, one of the first base plates 301 is fixedly connected to the center of the upper end of the base plate 101, and the other two first base plates 301 are respectively fixedly connected to the output ends of the two lifting hydraulic rods 102 on one side and the two lifting hydraulic rods 102 on the other side, the upper ends of the three first base plates 301 are fixedly connected to the support bars 302 on both sides, and the inner centers of the three support bars 302 are rotatably sleeved with first screw rods 303 through bearings, and the other ends of the three first screw rods 303 are respectively rotatably sleeved at the inner centers of the three support bars 302 on the other side through bearings, and the outer sides of the three first screw rods 303 are threadedly sleeved There are sliding sleeves 304, and the upper ends of the three sliding sleeves 304 are fixedly connected to the third connecting plates 307. The upper centers of the three first bottom plates 301 are fixedly connected to the optical axes 305 on both sides. The four diagonal locations of the lower ends of the third connecting plates 307 are fixedly connected to the guide blocks 306. The twelve guide blocks 306 are respectively slidably sleeved on the outsides of the six optical axes 305. The support plate 11 is fixedly connected to the upper ends of the two third connecting plates 307 at the upper positions. The welding mechanism 4 includes a chassis 401, which is fixedly connected to the center of the upper ends of the third connecting plates 307 at the lower positions. The upper center of the chassis 401 is fixedly connected to an electric push rod 402, and the output end of the electric push rod 402 is fixedly connected to a welding gun 403.
[0039] Furthermore, the three horizontal moving mechanisms 3 all include a first base plate 301, one of the three first base plates 301 is fixedly connected to the center of the upper end of the base plate 101, serving as a stable foundation for the entire system, and the other two are fixedly connected to the output ends of the two lifting hydraulic rods 102 on one side and the other side, respectively. Such a design enables the two movable horizontal moving mechanisms 3 to be driven by the lifting hydraulic rods 102 to achieve vertical lifting and lowering, thereby adjusting their working heights. Support bars 302 are fixedly connected to both sides of the upper end of each first base plate 301, and the inner centers of these support bars 302 are rotatably sleeved with the first support bars 302 through bearings. A threaded rod 303, the other end of each first threaded rod 303 is rotatably sleeved on the inner center of the opposite support bar 302 through a bearing, forming a stable transmission system. When the first threaded rod 303 rotates, it will drive the sleeve 304 threadedly sleeved therewith to move horizontally on the support bar 302. In order to ensure the stability of the movement of the sleeve 304, the upper center of each first base plate 301 is fixedly connected to the optical axis 305 on both sides, and the third connecting plate 307 at the upper end of the sleeve 304 is fixedly connected to the four diagonal parts of the lower end with a guide block 306, and the guide block 306 can be slidably sleeved on the outer side of the optical axis 305, thereby limiting the movement of the third connecting plate The swing of 307 and the sliding sleeve 304 during the movement improves the stability of the system. The support plate 11 is fixedly connected to the upper ends of the two third connecting plates 307 at the upper position. When the sliding sleeve 304 and the third connecting plate 307 of the two horizontal moving mechanisms 3 move under the drive of the first screw rod 303, the support plate 11 and the two extension mechanisms 6 and the driving mechanism 7 will also move accordingly, realizing precise adjustment in the horizontal direction. The welding mechanism 4 includes a chassis 401, which is fixedly connected to the center of the upper end of the third connecting plate 307 at the lower position, and the center of the upper end of the chassis 401 is fixedly connected to an electric push rod 402, and the output end of the electric push rod 402 A welding gun 403 is fixedly connected so that the welding gun 403 can be raised and lowered in the vertical direction under the drive of the electric push rod 402, so as to adjust the welding position according to actual needs. In summary, through the coordinated work of the three horizontal moving mechanisms 3, the support plate 11, the welding mechanism 4, the two extension mechanisms 6 and the driving mechanism 7 can be moved synchronously in the horizontal direction, and by lifting and lowering the jacking hydraulic rod 102, the working height of the entire system can be adjusted. Finally, through the drive of the electric push rod 402, the welding position of the welding gun 403 can be accurately adjusted. This series of structural cooperation together constitutes an efficient and stable welding automation system.
[0040] In the preferred technical solution of this embodiment, please refer to Figure 3As shown, the synchronous transmission mechanism 9 includes two sixth connecting plates 901 and two sixth bevel gears 902. The two sixth connecting plates 901 are respectively fixedly connected to the center of one side of the two first base plates 301 at the upper position, and the two sixth bevel gears 902 are respectively fixedly connected to the two first screw rods 303 at the upper position close to the two sixth connecting plates 901. The inner centers of the two sixth connecting plates 901 are both rotatably sleeved with spline sleeves 903 through bearings, and the outer sides of the two spline sleeves 903 are both fixedly sleeved with seventh bevel gears 904 at the upper positions. There is a gear meshing transmission between the sixth bevel gear 902 and the seventh bevel gear 904 at one side, and there is a gear meshing transmission between the sixth bevel gear 902 and the seventh bevel gear 904 at the other side.
[0041] Furthermore, the synchronous transmission mechanism 9 is designed to ensure that the first screw rods 303 in the two horizontal moving mechanisms 3 at the upper positions can rotate synchronously and coordinately. The synchronous transmission mechanism 9 is mainly composed of two sixth connecting plates 901 and two sixth bevel gears 902, and is combined with the components in the horizontal moving mechanism 3 to realize the function of synchronous transmission. The two sixth connecting plates 901 are respectively fixedly connected to the center of one side of the two first base plates 301 at the upper positions, providing necessary support and connection points for subsequent synchronous transmission. The two sixth bevel gears 902 are respectively fixedly connected to the two first screw rods 303 at the upper positions, close to one side of the two sixth connecting plates 901. The rotation of the sixth bevel gear 902 can be directly transmitted to the first screw rod 303. At the inner center of the six connecting plates 901, a spline sleeve 903 is rotatably sleeved through a bearing. This design not only ensures that the spline sleeve 903 can rotate flexibly, but also provides necessary support for its subsequent combination with the seventh bevel gear 904. A seventh bevel gear 904 is fixedly sleeved on the upper outer side of the two spline sleeves 903. The gear meshing transmission between the two seventh bevel gears 904 and the two sixth bevel gears 902 is the basis of the entire synchronous transmission mechanism 9. The sixth bevel gear 902 on one side and the corresponding seventh bevel gear 904 are gear meshing transmission. Similarly, the sixth bevel gear 902 on the other side is also gear meshing transmission with the corresponding seventh bevel gear 904, and the rotation of the two spline sleeves 903 is driven by the synchronous mechanism 5.
[0042] In the preferred technical solution of this embodiment, please refer to Figure 9-10As shown, the synchronization mechanism 5 includes a U-shaped frame 501 and a first motor 502. The U-shaped frame 501 is fixedly connected to one side of the center of the upper end of the substrate 101. The first motor 502 is fixedly connected to one side of the center of the upper end of the substrate 101 near the U-shaped frame 501. The U-shaped frame 501 is fixedly connected to both ends of the center of one side near the first motor 502. The upper ends of the two strip connecting plates 503 are fixedly connected to positioning plates 504. The center of the U-shaped frame 501 is rotatably sleeved with a second transmission rod 505 through a bearing. The upper end of the second transmission rod 505 is fixedly connected to the first The first driving wheel 506 is fixedly connected to the second driving wheel 507 at the upper end. The first transmission wheel 508 is rotatably sleeved at both ends of the inner center of the U-shaped frame 501 through bearings. The first driving wheel 506 and the first transmission wheel 508 at one side are sleeved with a first transmission belt 509. The second driving wheel 507 and the first transmission wheel 508 at the other side are sleeved with a second transmission belt 5010. The inner centers of the two positioning plates 504 are rotatably sleeved with spline shafts 5011 through bearings. The lower ends of the two spline shafts 5011 are respectively fixedly connected to the two first transmission wheels 508. At the center of the upper end, the output end of the first motor 502 is fixedly connected to the second driving gear 5012, the center of the lower end of the U-shaped frame 501 is fixedly connected to the side plates 5014 on both sides, the lower ends of the two side plates 5014 are fixedly connected to the second bottom plate 5013, the center of the upper end of the second bottom plate 5013 is rotatably sleeved with a second bevel gear 5015 through a bearing, the inner centers of the two side plates 5014 are rotatably sleeved with a first transmission shaft 5016 through a bearing, the ends of the two first transmission shafts 5016 close to each other are fixedly connected to the third bevel gear 5017, and the two third bevel gears 5017 are connected to the second There is gear meshing transmission between the bevel gears 5015, the lower end of the second transmission rod 505 is fixedly connected to the center of the upper end of the second bevel gear 5015, the first transmission shaft 5016 away from the first motor 502 is fixedly connected to the side of the first screw rod 303 at the bottom, and a second transmission gear 5018 is fixedly sleeved on the outer side of the first transmission shaft 5016 close to the first motor 502 and away from the third bevel gear 5017. There is gear meshing transmission between the second transmission gear 5018 and the second driving gear 5012, and two spline sleeves 903 are respectively slidably sleeved on the outer sides of the two spline shafts 5011.
[0043] Furthermore, when the first motor 502 is started, its output end drives the second driving gear 5012 to rotate. Since the second transmission gear 5018 and the second driving gear 5012 are gear meshing transmission, the second transmission gear 5018 will also rotate accordingly. The second transmission gear 5018 is fixedly sleeved on the first transmission shaft 5016 close to the first motor 502 side, so the first transmission shaft 5016 will also rotate accordingly. The ends of the two first transmission shafts 5016 close to each other are fixedly connected with the third bevel gear 5017. The two third bevel gears 5017 and the second bevel gear 5015 are also gear meshing transmission. Therefore, when the first transmission shaft 5016 close to the first motor 502 side rotates, it will drive the two third bevel gears 5017 to rotate synchronously, thereby driving the second bevel gear 5015 to rotate. The first driving wheel 506 is connected to the first transmission wheel 508 on one side through the first transmission belt 509, and the second driving wheel 507 is connected to the first transmission wheel 508 at the other side through the second transmission belt 5010. The design of this transmission belt allows the two first transmission wheels 508 to rotate at the same speed and direction when the first drive wheel 506 and the second drive wheel 507 rotate. Since the lower ends of the two spline shafts 5011 are respectively fixedly connected to the centers of the upper ends of the two first transmission wheels 508, when the first transmission wheel 508 rotates, the spline shafts 5011 will be driven to rotate. The two spline sleeves 903 are respectively slidably sleeved on the outsides of the two spline shafts 5011. This sliding sleeve design allows the spline sleeves 903 to slide on the spline shafts 5011 while maintaining synchronous rotation. The first transmission shaft 5016 away from the side of the first motor 502 is fixedly connected to the side of the first screw rod 303 at the bottom. Therefore, when the first transmission shaft 5016 rotates, the first screw rod 303 at the bottom will be driven to rotate synchronously, thereby realizing the driving and control of the horizontal moving mechanism 3.
[0044] In the preferred technical solution of this embodiment, please refer to Fig.12As shown, the two extension mechanisms 6 are respectively arranged at both sides of the center of the upper end of the support plate 11, and the extension mechanism 6 includes a first sliding frame 602, the first sliding frame 602 is fixedly connected to the center of the upper end of the support plate 11 at one side, the inside of the first sliding frame 602 is rotatably connected to a second screw rod 603 through a bearing at one side, and a fourth bevel gear 604 is fixedly connected to one side of the second screw rod 603, and a first sliding groove 605 is opened at the center of both inner walls of the first sliding frame 602, a protective cover 606 is fixedly connected to the upper end of the first sliding frame 602, a rack 607 is fixedly connected to the center of the upper end of the protective cover 606, and a second movable groove is opened through the center of the upper part of the temporal part of the protective cover 606 The first slide frame 602 has a first fixed block 609 fixedly connected to one side of the upper end thereof, a second slide frame 6010 is slidably sleeved inside the first slide frame 602, a side of the second slide frame 6010 near the fourth bevel gear 604 is threadedly sleeved on the outside of the second screw rod 603, first slide rails 6011 are fixedly connected to the centers of both sides of the second slide frame 6010, two first slide rails 6011 are respectively slidably sleeved inside the two first slide grooves 605, a second slide groove 6012 is opened at the center of both inner walls of the second slide frame 6010, a second transmission is rotatably sleeved through a bearing at the center of the upper end of the second slide frame 6010 near the fourth bevel gear 604. The outer side of the second transmission shaft 6013 is fixedly sleeved with a third sprocket 6014 at the lower part, and the outer side of the second transmission shaft 6013 is slidably sleeved inside the second movable slot 608. The second sliding frame 6010 is fixedly connected to a second support plate 6015 at the center of the upper end away from the fourth bevel gear 604. The upper center of the second support plate 6015 is rotatably sleeved with a fourth sprocket 6016 through a bearing. An extension plate 6017 is slidably sleeved inside the second sliding frame 6010. The extension plate 6017 is fixedly connected to the fourth connecting plate 601 at one end away from the fourth bevel gear 604. The centers of both sides of the extension plate 6017 are fixedly connected to the second connecting plate 6017. The slide rail 6018, the two second slide rails 6018 are respectively slidably sleeved inside the two second slide grooves 6012, a second fixed block 6019 is fixedly connected to the center side of the upper end of the extension plate 6017 near a section of the fourth bevel gear 604, the extension plate 6017 is slidably sleeved on the outside of the second screw rod 603, the third sprocket 6014 and the fourth sprocket 6016 are sleeved on the outside of the second chain 6020, two chain buckles of the second chain 6020 are respectively fixedly connected to the first fixed block 609 and the second fixed block 6019, a spur gear 6021 is fixedly connected to the upper end of the second transmission shaft 6013, and there is a toothed transmission between the spur gear 6021 and the rack 607.
[0045] Furthermore, when the driving mechanism 7 is activated and drives the fourth bevel gear 604 to start rotating, the power transmission process is immediately started. Since the fourth bevel gear 604 is fixedly connected to one side of the second screw rod 603, the second screw rod 603 will rotate synchronously with the rotation of the fourth bevel gear 604. The outer side of the second screw rod 603 adopts a threaded design, and this threaded part forms a threaded sleeve relationship with the inside of the second slide frame 6010. This design ensures that when the second screw rod 603 rotates, the second slide frame 6010 can move stably in a straight line along the first slide groove 605 preset inside the first slide frame 602. This movement is The precise control of the threaded connection ensures the accuracy and stability of the movement. As the second sliding frame 6010 moves, the second transmission shaft 6013 and the third sprocket 6014 on the upper end center of which is close to the fourth bevel gear 604 also move synchronously. The upper end of the second transmission shaft 6013 is fixedly connected to a spur gear 6021, and a toothed transmission relationship is formed between the spur gear 6021 and the rack 607 at the upper end of the protective cover 606. When the spur gear 6021 drives the third sprocket 6014 to rotate, the third sprocket 6014 is constrained by the second chain 6020, thereby synchronously pushing out the extension plate 6017, thereby completing the telescopic movement.
[0046] In the preferred technical solution of this embodiment, please refer to Fig.11 As shown, the driving mechanism 7 includes a mounting cover 701 fixedly connected to the upper ends of the two protective covers 606, a support frame 702 is fixedly connected to the center of the upper end of the mounting cover 701, a second motor 703 is fixedly connected to the upper end of the support frame 702, two second ear pieces 704 are fixedly connected to the diagonal positions on both sides of the mounting cover 701, and the insides of the two second ear pieces 704 are both rotatably sleeved with third transmission shafts 705 through bearings, and the lower ends of the two third transmission shafts 705 are fixedly connected to fifth bevel gears 706, and the fifth bevel gear 706 and the fourth bevel gear 603 are fixedly connected to the lower ends of the two third transmission shafts 705. 04 is a gear meshing transmission, and the fifth bevel gear 706 and the fourth bevel gear 604 on the other side are gear meshing transmission, the upper ends of the two third transmission shafts 705 are fixedly connected with the second transmission wheel 707, and the output end of the second motor 703 is arranged and fixedly connected with two third driving wheels 708, and the third driving wheel 708 at the upper end and the outer side of the second transmission wheel 707 at one side are provided with a third transmission belt 709, and the outer side of the third driving wheel 708 at the lower end and the outer side of the second transmission wheel 707 at the other side are provided with a fourth transmission belt 7010.
[0047] Furthermore, when the second motor 703 is started, its output end starts to rotate, and two third driving wheels 708 are fixedly connected to the output end of the second motor 703. The two third driving wheels 708 rotate synchronously with the rotation of the second motor 703. The two third driving wheels 708 are connected to the two second transmission wheels 707 through the third transmission belt 709 and the fourth transmission belt 7010 respectively. The third driving wheel 708 at the top is connected to the second transmission wheel 707 at one side through the third transmission belt 709, and the third driving wheel 708 at the bottom is connected to the second transmission wheel 707 at the other side through the fourth transmission belt 7010. The two second transmission wheels 707 are fixedly connected to the upper ends of the two third transmission shafts 705 respectively. Therefore, when the third driving wheel 708 drives the second transmission wheel 707 to rotate through the transmission belt, the third transmission shaft 705 will also rotate accordingly. The lower end of each third transmission shaft 705 is fixedly connected with a fifth bevel gear 7 06. Due to the rotation of the third transmission shaft 705, the fifth bevel gear 706 will also rotate synchronously. The two fifth bevel gears 706 respectively form a gear meshing transmission relationship with the fourth bevel gears 604 in the two extension mechanisms 6. Therefore, when the fifth bevel gear 706 rotates, it will transmit power to the fourth bevel gear 604 through gear meshing, thereby driving the fourth bevel gear 604 and the second screw rod 603 connected to it to rotate. The rotation of the second screw rod 603 will drive the second sliding frame 6010 to move inside the first sliding frame 602, thereby triggering the extension or contraction action of the extension mechanism 6. The working principle of the driving mechanism 7 is mainly driven by the second motor 703, and the power is transmitted to the second transmission wheel 707 by the transmission belt, thereby driving the third transmission shaft 705 and the fifth bevel gear 706 to rotate. The fifth bevel gear 706 transmits power to the fourth bevel gear 604 in the extension mechanism 6 through gear meshing, and finally drives the extension mechanism 6 to extend or contract.
[0048] In the preferred technical solution of this embodiment, please refer to Fig.13 As shown, the second positioning and clamping mechanism 8 includes a connecting column 801, which is fixedly connected to one side of the center of the lower end of the fourth connecting plate 601, and the lower end of the connecting column 801 is fixedly connected to the third support plate 802, and three sliding rods 803 are arranged in a sliding sleeve at the center of the inside of the third support plate 802, and one end of the three sliding rods 803 is fixedly connected to a connecting strip 804, and the fifth connecting plate 805 is fixedly connected to the center of the upper and lower sides of the connecting strip 804, and the outer sides of the three sliding rods 803 are all slidably sleeved with springs 806, and the two ends of the three springs 806 are respectively abutted against each other between the connecting strip 804 and the third support plate 802, and the three sliding rods 803 are fixedly connected to a limiting buckle 807 at one end away from the connecting strip 804, and a pulley 808 is rotatably connected between the two fifth connecting plates 805.
[0049] Furthermore, the second positioning and clamping mechanism 8 is mainly connected to the fourth connecting plate 601 in the extension mechanism 6 through the connecting column 801, so as to ensure that the clamping mechanism can move with the extension or contraction of the extension mechanism 6. When the extension mechanism 6 is in the extended state, the connecting column 801 drives the third support plate 802 to move together. At this time, the three slide bars 803 arranged in a sliding sleeve at the center of the third support plate 802 also move accordingly. One end of the three slide bars 803 is connected by a connecting strip 804 to form an integral sliding assembly. On the outer side of the slide bar 803, the sliding sleeve is provided with a spring 806. The two ends of these springs 806 are respectively abutted against each other between the connecting strip 804 and the third support plate 802, providing a certain elasticity and reset force for the sliding of the slide bar 803. When an object needs to be clamped, the external force will push the connecting strip 804 to ... The strip 804 moves toward the third support plate 802, thereby driving the slide bar 803 to slide inside the third support plate 802. At this time, the spring 806 will be compressed to store elastic potential energy. As the connecting strip 804 moves, the pulley 808 between the two fifth connecting plates 805 will also move accordingly. The design of the pulley 808 enables the clamping mechanism to contact and fit the surface of the object more smoothly when clamping the object, thereby increasing the stability and reliability of the clamping. When the external force disappears, the spring 806 will release the stored elastic potential energy, pushing the connecting strip 804 and the slide bar 803 to move in opposite directions until the limit buckle 807 contacts the third support plate 802 or the surface of the object to achieve the clamping effect. The design of the limit buckle 807 prevents the slide bar 803 from excessive sliding, thereby ensuring the stability and safety of the clamping mechanism during the clamping process.
[0050] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0051] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A welding device for metal plate processing, comprising a support mechanism (1), a support plate (11) and two steel plates (12), characterized in that: Two first clamping units for completing the first positioning and clamping of the two steel plates (12) are mirror-imaged at both sides of the center of the upper end of the support mechanism (1); a control mechanism (10) for driving the first clamping units to operate is disposed on the side away from each other of the two first clamping units; a welding mechanism (4) for welding the two steel plates (12) is disposed at the center between the two clamping units; second positioning and clamping mechanisms (8) for completing the secondary clamping and positioning of the two steel plates (12) are disposed at both sides of the upper ends of the two clamping units; a stretching mechanism (6) for driving the two second positioning and clamping mechanisms (8) to move synchronously in the opposite direction is disposed at the upper ends of the two second positioning and clamping mechanisms (8); the two stretching mechanisms (6) A driving mechanism (7) is provided at the upper end for driving the two stretching mechanisms (6) to operate; three horizontal moving mechanisms (3) are provided at the upper ends of the two first clamping units, near the sides and near the center, for driving the stretching mechanisms (6) and the welding mechanism (4) to move; a synchronization mechanism (5) is provided on one side of the three horizontal moving mechanisms (3) for driving the three horizontal moving mechanisms (3) to operate; a synchronization transmission mechanism (9) is provided on one side of the two upper horizontal moving mechanisms (3) for transmitting kinetic energy and driving the two upper horizontal moving mechanisms (3) to operate; the support mechanism (1) comprises a base plate (101); four diagonal positions on the upper end of the base plate (101) are fixedly connected with lifting hydraulic rods (102); The three horizontal movement mechanisms (3) all comprise a first base plate (301), wherein one of the first base plates (301) is fixedly connected to the center of the upper end of the base plate (101), and the other two first base plates (301) are respectively fixedly connected to the output ends of two lifting hydraulic rods (102) on one side and two lifting hydraulic rods (102) on the other side, the upper ends of the three first base plates (301) are fixedly connected to the support bars (302) on both sides, the inner centers of the three support bars (302) are all rotatably sleeved with first screw rods (303) through bearings, the other ends of the three first screw rods (303) are respectively rotatably sleeved with the inner centers of the three support bars (302) on the other side through bearings, and the outer sides of the three first screw rods (303) are all threadedly sleeved with sliding sleeves (304). , the upper ends of the three sliding sleeves (304) are fixedly connected to the third connecting plates (307), the upper ends of the three first bottom plates (301) are fixedly connected to the optical axes (305) at the centers on both sides, the lower ends of the third connecting plates (307) are fixedly connected to the guide blocks (306) at the four diagonal locations, the twelve guide blocks (306) are respectively slidably sleeved on the outsides of the six optical axes (305), the support plate (11) is fixedly connected to the upper ends of the two third connecting plates (307) at the upper locations, the welding mechanism (4) comprises a chassis (401), the chassis (401) is fixedly connected to the center of the upper ends of the third connecting plates (307) at the lower locations, the upper end center of the chassis (401) is fixedly connected to the electric push rod (402), and the output end of the electric push rod (402) is fixedly connected to the welding gun (403); The two extension mechanisms (6) are respectively arranged at both sides of the center of the upper end of the support plate (11), and the extension mechanism (6) includes a first sliding frame (602), the first sliding frame (602) is fixedly connected to one side of the center of the upper end of the support plate (11), a second screw rod (603) is rotatably connected to one side of the first sliding frame (602) through a bearing, and a fourth bevel gear (604) is fixedly connected to one side of the second screw rod (603), and a first sliding groove (605) is provided at the center of both inner walls of the first sliding frame (602), and the first sliding frame (602) A protective cover (606) is fixedly connected to the upper end, a rack (607) is fixedly connected to the center of the upper end of the protective cover (606) at one side, a second movable notch (608) is penetrated through the center of the upper part of the protective cover (606), a first fixed block (609) is fixedly connected to the upper end of the first sliding frame (602) at one side, a second sliding frame (6010) is slidably sleeved inside the first sliding frame (602), and the second sliding frame (6010) is threadedly sleeved on the outer side of the second screw rod (603) at one side near the fourth bevel gear (604) inside. The centers of both sides of the second slide frame (6010) are fixedly connected with first slide rails (6011), and the two first slide rails (6011) are respectively slidably sleeved in the two first slide grooves (605). The centers of both inner walls of the second slide frame (6010) are each provided with a second slide groove (6012). The center of the upper end of the second slide frame (6010) is close to the fourth bevel gear (604) and is rotatably sleeved with a second transmission shaft (6013) through a bearing. The outer side of the second transmission shaft (6013) is provided with a second transmission shaft (6013). A third sprocket (6014) is fixedly sleeved at the lower side, a sliding sleeve is slidably sleeved inside the second movable notch (608) at the upper side of the second transmission shaft (6013), a second support plate (6015) is fixedly connected to the side of the upper end center of the second slide frame (6010) away from the fourth bevel gear (604), a fourth sprocket (6016) is rotatably sleeved at the upper end center of the second support plate (6015) via a bearing, an extension plate (6016) is slidably sleeved inside the second slide frame (6010), and a third sprocket (6014) is fixedly sleeved at the lower side. 17), the extension plate (6017) is fixedly connected to the fourth connecting plate (601) at one end away from the fourth bevel gear (604), the center of both sides of the extension plate (6017) are fixedly connected to the second slide rails (6018), the two second slide rails (6018) are respectively slidably sleeved in the two second slide grooves (6012), the center of the upper end of the extension plate (6017) is fixedly connected to the second fixed block (6019) near the fourth bevel gear (604), the extension plate (6017) is fixedly connected to the second connecting plate (601) at one end away from the fourth bevel gear (604), the extension plate (6017) is fixedly connected to the second slide rails (6018) at the two centers of both sides of the extension plate (6017), the two second slide rails (6018) are respectively slidably sleeved in the two second slide grooves (6012), the upper end of the extension plate (6017) is fixedly connected to the second fixed block (6019) at one end near the fourth bevel gear (604), the extension plate (6017) is fixedly connected to the second connecting plate (601) at one end away from ... The plate (6017) is slidably sleeved on the outside of the second screw rod (603); the outsides of the third sprocket (6014) and the fourth sprocket (6016) are sleeved with a second chain (6020); two chain buckles of the second chain (6020) are respectively fixedly connected to the first fixed block (609) and the second fixed block (6019); the upper end of the second transmission shaft (6013) is fixedly connected to a spur gear (6021); and a toothed transmission is formed between the spur gear (6021) and the rack (607).
2. A metal plate processing welding device according to claim 1, characterized in that: The first clamping unit comprises two first positioning clamping mechanisms (2) arranged in mirror image with each other, the first positioning clamping mechanism (2) comprising a first support block (201), a first support plate (202) being fixedly connected to a lower center of one side of the first support block (201), a second support block (203) being fixedly connected to an upper end of the first support plate (202), a limiting groove (204) being provided through a side center of the second support block (203), a mounting groove (205) being provided at an upper center of the first support plate (202), a first driving gear (206) being rotatably sleeved at a center of an inner bottom wall of the mounting groove (205) via a bearing, and a first driving gear (206) being rotatably sleeved at a center of an inner bottom wall of the mounting groove (205) on both sides. The two synchronous shafts (207) are rotatably sleeved at the two ends through bearings, the first transmission gears (208) are fixedly sleeved at the lower center of the two synchronous shafts (207), and the two first transmission gears (208) and the first driving gear (206) are gear meshing transmission, the two synchronous shafts (207) are rotatably sleeved at the center of the second support block (203) at the upper part of the two synchronous shafts (207), the upper protection plate (210) and the lower protection plate (209) are respectively fixedly connected at the upper and lower ends of the inner center of the limit groove (204), the upper protection plate (210) and the lower protection plate (209) are fixedly connected at the two sides, and the inner center of the lower protection plate (209) is connected by a shaft. The bearing is rotatably sleeved with a positioning shaft (2012), the lower end of the positioning shaft (2012) is fixedly connected to the center of the upper end of the first driving gear (206), the upper outer side of the positioning shaft (2012) is rotatably sleeved on the inner center of the upper protection plate (2010) through a bearing, a worm wheel (2013) is fixedly sleeved at the outer center of the positioning shaft (2012), a worm (2014) is rotatably sleeved between the two support frames (2011) through a bearing, a helical gear transmission is formed between the worm wheel (2013) and the worm (2014), a driving shaft (2015) is rotatably sleeved at one side of the inner center of the second support block (203), the driving shaft (2015) and the worm (2014) are rotatably sleeved. ) are fixedly connected between ends close to each other, the top ends of the two synchronous shafts (207) are fixedly connected to the first sprocket (2016), the center end of the upper end of the first support block (201) is rotatably sleeved with a support rod (2017) through a bearing on both sides, the outer sides of the two support rods (2017) are fixedly sleeved with a second sprocket (2018), the first sprocket (2016) and the second sprocket (2018) on one side and the outer sides of the first sprocket (2016) and the second sprocket (2018) on the other side are sleeved with a first chain (2019), the upper ends of the two second support blocks (203) that are mirror images of each other are fixedly connected to a protective cover (220), and one side of the protective cover (2020),The protective cover (2020) has first movable slots (2021) extending through the center of the upper end of the protective cover (2020) at four diagonal positions, and the inner walls of the four first movable slots (2021) are provided with guide slots (2022). The four first movable slots (2021) are provided with sliding blocks (2024) in a sliding manner. The centers of both sides of the four sliding blocks (2024) are fixedly connected with guide rails (2023). The eight guide rails (2023) are respectively slidably sleeved in the eight guide slots (222). The centers of the four sliding blocks (2024) are fixedly sleeved with central shafts (2025). The upper outer centers of the four central shafts (2025) are rotatably sleeved with clamping wheels (226) through bearings. The lower ends of the four central shafts (2025) are respectively fixedly connected to the corresponding chain buckles of four first chains (2019) that are mirror-imaged to each other. The steel plate (12) is placed on the upper end of the protective cover (2020).
3. A metal plate processing welding device according to claim 2, characterized in that: The control mechanism (10) comprises two first connecting plates (1001) and a plurality of first ear pieces (1005), the two first connecting plates (1001) being respectively fixedly connected to the sides of the two second supporting blocks (203) that are away from each other, the plurality of first ear pieces (1005) being respectively arranged and fixedly connected to the center of the sides of the two first supporting blocks (201), the ends of the two first connecting plates (1001) that are away from each other being fixedly connected to the second connecting plate (1002), the first transmission rods (1003) being rotatably sleeved inside the two first connecting plates (1001) and the two second connecting plates (1002) being rotatably sleeved via bearings, the ends of the two first transmission rods (1003) that are close to each other on one side being close to each other and the ends of the two first transmission rods (1003) that are close to each other on the other side being close to each other. One end is fixedly connected to a first bevel gear (1004), two first bevel gears (1004) on one side are gear meshing transmission, and two first bevel gears (1004) on the other side are gear meshing transmission, two first transmission rods (1003) close to the two second support blocks (203) are respectively fixedly connected to two drive shafts (215), a synchronization rod (1006) is fixedly connected between the two first bevel gears (1004) on the side away from the two second support blocks (203), and the outer center of the synchronization rod (1006) is rotatably sleeved on the inner center of a plurality of first ear pieces (1005) through a bearing, and a hand wheel (1007) is fixedly connected to one end of one of the first transmission rods (1003) away from the first bevel gear (1004).
4. A metal plate processing welding device according to claim 1, characterized in that: The synchronous transmission mechanism (9) comprises two sixth connecting plates (901) and two sixth bevel gears (902). The two sixth connecting plates (901) are respectively fixedly connected to the center of one side of the two first bottom plates (301) at the upper part. The two sixth bevel gears (902) are respectively fixedly connected to one side of the two first screw rods (303) at the upper part near the two sixth connecting plates (901). The inner centers of the two sixth connecting plates (901) are both rotatably sleeved with spline sleeves (903) through bearings. The outer upper parts of the two spline sleeves (903) are both fixedly sleeved with seventh bevel gears (904). The sixth bevel gear (902) and the seventh bevel gear (904) at one side are gear meshing transmission, and the sixth bevel gear (902) and the seventh bevel gear (904) at the other side are gear meshing transmission.
5. A metal plate processing welding device according to claim 4, characterized in that: The synchronization mechanism (5) comprises a U-shaped frame (501) and a first motor (502), wherein the U-shaped frame (501) is fixedly connected to a side of the center of the upper end of the base plate (101), and the first motor (502) is fixedly connected to a side of the center of the upper end of the base plate (101) close to the U-shaped frame (501). The U-shaped frame (501) is fixedly connected to both ends of the center of the side close to the first motor (502), and the upper ends of the two strip connecting plates (503) are fixedly connected to positioning plates (504). A second transmission rod (505) is rotatably sleeved at the center of the U-shaped frame (501) via a bearing, and the upper end of the second transmission rod (505) is fixedly connected to A first driving wheel (506) is provided, the upper end of the first driving wheel (506) is fixedly connected to a second driving wheel (507), the inner center of the U-shaped frame (501) is rotatably sleeved with a first transmission wheel (508) at both ends through bearings, the first driving wheel (506) and the first transmission wheel (508) at one side are sleeved with a first transmission belt (509), the second driving wheel (507) and the first transmission wheel (508) at the other side are sleeved with a second transmission belt (5010), the inner centers of the two positioning plates (504) are rotatably sleeved with a spline shaft (5011) through bearings, and the lower ends of the two spline shafts (5011) are respectively fixedly connected to the two first transmission wheels. (508), the output end of the first motor (502) is fixedly connected to the second driving gear (5012), the lower end center of the U-shaped frame (501) is fixedly connected to the side plates (5014) on both sides, the lower ends of the two side plates (5014) are fixedly connected to the second bottom plate (5013), the upper end center of the second bottom plate (5013) is rotatably sleeved with a second bevel gear (5015) through a bearing, the inner centers of the two side plates (5014) are rotatably sleeved with a first transmission shaft (5016) through a bearing, the ends of the two first transmission shafts (5016) close to each other are fixedly connected to the third bevel gear (5017), the two third bevel gears (5017) ) and the second bevel gear (5015) are gear meshing transmission, the lower end of the second transmission rod (505) is fixedly connected to the center of the upper end of the second bevel gear (5015), the first transmission shaft (5016) on the side away from the first motor (502) is fixedly connected to the side of the first screw rod (303) at the bottom, the second transmission gear (5018) is fixedly sleeved on the outer side of the first transmission shaft (5016) close to the first motor (502) and away from the third bevel gear (5017), the second transmission gear (5018) and the second driving gear (5012) are gear meshing transmission, and the two spline sleeves (903) are respectively slidably sleeved on the outer sides of the two spline shafts (5011).
6. A metal plate processing welding device according to claim 1, characterized in that: The driving mechanism (7) comprises a mounting cover (701) fixedly connected to the upper ends of the two protective covers (606); a support frame (702) is fixedly connected to the center of the upper end of the mounting cover (701); a second motor (703) is fixedly connected to the upper end of the support frame (702); two second ear pieces (704) are fixedly connected to the diagonal positions on both sides of the mounting cover (701); a third transmission shaft (705) is rotatably sleeved inside the two second ear pieces (704) via bearings; the lower ends of the two third transmission shafts (705) are fixedly connected to fifth bevel gears (706); the fifth bevel gear (706) and the fourth bevel gear (703) are fixedly connected to the lower ends of the two third transmission shafts (705); The gears (604) are meshed with each other, the fifth bevel gear (706) and the fourth bevel gear (604) are meshed with each other, the upper ends of the two third transmission shafts (705) are fixedly connected with the second transmission wheel (707), the output end of the second motor (703) is arranged and fixedly connected with two third driving wheels (708), the third driving wheel (708) at the upper side and the outer side of the second transmission wheel (707) at one side are sleeved with a third transmission belt (709), and the outer side of the third driving wheel (708) at the lower side and the outer side of the second transmission wheel (707) at the other side are sleeved with a fourth transmission belt (7010).
7. A metal plate processing welding device according to claim 1, characterized in that: The second positioning and clamping mechanism (8) comprises a connecting column (801), wherein the connecting column (801) is fixedly connected to one side of the center of the lower end of the fourth connecting plate (601), and the lower end of the connecting column (801) is fixedly connected to the third supporting plate (802). Three sliding rods (803) are arranged in a sliding sleeve at the center of the inner part of the third supporting plate (802), one end of the three sliding rods (803) is fixedly connected to a connecting strip (804), and the center of the upper and lower sides of the connecting strip (804) are fixedly connected to a fifth connecting plate (805), and the outer sides of the three sliding rods (803) are all slidingly sleeved with springs (806), and the two ends of the three springs (806) are respectively abutted against each other between the connecting strip (804) and the third supporting plate (802), and the ends of the three sliding rods (803) away from the connecting strip (804) are fixedly connected to a limiting buckle (807), and a pulley (808) is rotatably connected between the two fifth connecting plates (805).
Citation Information
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Automatic welding process for aluminum alloy sheets
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