Chip removal device and chip removal method for machine tool workbench

By designing a chip removal device for machine tool workbench, the separation and drying of cutting fluid and metal waste chips is achieved, solving the problems of cutting fluid adhesion and space occupation in traditional devices, and improving the convenience of storage and transportation of cutting waste chips.

CN119141309AInactive Publication Date: 2024-12-17ZHEJIANG KEPPEL INTELLIGENT EQUIP CO LTD

Patent Information

Application Number
CN202411606262.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2024-12-17
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When the traditional machine tool chip removal device separates the cutting fluid from the cutting waste chip, the cutting fluid still adheres to the waste chip surface, resulting in the inability to further process and use. The cutting waste chips occupy a large amount of storage space and are distributed in dispersed, increasing the difficulty of storage and transportation.

Method used

A machine tool workbench chip removal device is designed, including chip removal rack mechanism, transmission assembly and multiple chip removal mechanisms. By separating and initially drying metal waste chips, residual cutting fluid is extruded, and the use of twisting and sealing components is used to reduce the Small space between waste chips to realize compression treatment and effective collection of cutting waste chips.

Benefits of technology

The drying treatment of cutting waste chips is realized, the storage space requirement is reduced, transportation is simplified, and the independently operated chip removal mechanism improves the practicality and reliability of the system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a machine tool workbench chip removal device and a chip removal method, and relates to the technical field of machining. Under the driving of the transmission assembly, the operation of continuously grabbing the cutting scraps and the cutting fluid is completed, the cutting fluid and the cutting scraps can be separated after a mixture of the cutting fluid and the cutting scraps is obtained, primary drying treatment of the cutting scraps is achieved, the cutting scraps can be extruded after the cutting fluid and the cutting scraps are separated, and therefore the cutting fluid and the cutting scraps can be continuously grabbed. According to the cutting waste chip drying device, cutting liquid left on the surfaces of cutting waste chips can be extruded out, secondary separation of the cutting waste chips and the cutting liquid is completed, the purpose of drying the cutting waste chips is achieved, the discharged cutting waste chips are close to a dry state, and therefore storage and transportation are more convenient; each chip removal mechanism operates independently, after one chip removal mechanism breaks down, the chip removal mechanisms at other positions can still operate independently, the chip removal process cannot be affected, and the chip removal device is more practical compared with a traditional machine tool chip removal device.
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Description

Technical Field

[0001] The invention relates to the technical field of mechanical processing, in particular to a chip removal device and a chip removal method for a machine tool workbench. Background Art

[0002] The chip removal device of the machine tool worktable is an indispensable component in mechanical processing equipment such as CNC machine tools, modular machine tools, assembly lines, automatic lines, etc. Its main function is to quickly and effectively discharge the chips generated during the processing from the worktable area to ensure the normal operation and processing accuracy of the machine tool.

[0003] A chip removal device for a CNC machine tool disclosed in a patent application with reference publication number CN109434553B concentrates iron chips by setting an adsorption rod and performs primary and secondary chip removal on the adsorption rod by setting a scratching device. At the same time, the magnetic groove is removed by the first chip removal bar, with good chip removal effect and low noise.

[0004] A comprehensive analysis of the above patents reveals the following defects: At present, a large amount of cutting fluid is also discharged when the machine tool removes chips. Although most of the cutting fluid and cutting waste can be separated during the chip removal process of the traditional chip removal device, a large amount of cutting fluid is still attached to the surface of the cutting waste. When the cutting waste is left to stand and pile up, the cutting fluid attached to the surface will continue to leak out for a long time, resulting in the inability to further process and utilize the cutting waste. Secondly, there are still large gaps between the cutting waste, which causes the cutting waste to occupy a large amount of storage space and is distributed in a dispersed state, which increases the difficulty of storing and transporting the cutting waste; Therefore, the present invention proposes a chip removal device and a chip removal method for a machine tool worktable to solve the above problems. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a chip removal device and a chip removal method for a machine tool worktable, which solves the problem that although the current traditional chip removal device can separate most of the cutting fluid and cutting waste during the chip removal process, since a large amount of cutting fluid is still attached to the surface of the cutting waste, when the cutting waste is left to stand and pile up, the cutting fluid attached to the surface will continue to leak out for a long time, resulting in the inability to further process and utilize the cutting waste; there are still large gaps between the cutting waste, resulting in the cutting waste occupying a large amount of storage space, and distributed in a dispersed state, which increases the difficulty of storing and transporting the cutting waste.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a chip removal device for a machine tool worktable, comprising: A chip conveyor mechanism, one end of which is arranged below the machine tool worktable and is used to provide support for the chip removal process of the machine tool worktable; A transmission assembly, which is arranged inside the chip conveyor mechanism and is used to deliver power for chip removal operation of the machine tool worktable; Multiple chip removal mechanisms are evenly arranged on the outer wall of the transmission assembly, and are used to collect metal waste chips cut by the machine tool, separate the collected metal waste chips from the cutting fluid, and then compress the metal waste chips after preliminary draining to discharge the residual cutting fluid; The driving mechanism includes a long push plate and a rack assembly fixedly arranged on the inner wall of the chip conveyor frame mechanism. The long push plate is used to drive the chip conveyor mechanism to complete its own sealing after grabbing the metal waste chips, preventing the metal waste chips from being pushed out, and providing conditions for the compression processing of the metal waste chips. The rack assembly is used to drive the chip conveyor mechanism to complete the operations of grabbing the metal waste chips, cutting fluid and squeezing the metal waste chips.

[0007] Further, the chip conveyor mechanism comprises a chip conveyor, one end of which is fixedly provided with a chip collecting bucket for receiving metal waste and cutting fluid, the chip collecting bucket is communicated with the interior of the chip conveyor, a material guide pipe is fixedly provided on the side of the bottom of the chip conveyor away from the chip collecting bucket, and a protective cover is detachably provided on the top of the chip conveyor; A mounting groove is provided on one side of the bottom of the chip conveyor frame, a cutting fluid collection box is fixedly provided inside the mounting groove for collecting cutting fluid separated from metal scraps, and a discharge pipe connected to the inside of the cutting fluid collection box is fixedly provided on the side wall thereof, a motor box is fixedly provided on the top of the chip conveyor frame, a servo motor for driving the transmission assembly to operate is fixedly provided inside the motor box; The bottom of the inner cavity of the chip removal rack and the position between the cutting chip collection bucket and the cutting fluid collection box are recessed downward to form a groove for collecting metal waste chips and cutting fluid input from the cutting chip collection bucket. Side plates are fixedly provided on the opposite side walls of the chip removal rack.

[0008] Furthermore, the chip removal mechanism includes an outer cylinder assembly, an inner cylinder assembly and a sealing assembly. The inner cylinder assembly is arranged inside the outer cylinder assembly to separate cutting fluid and metal waste chips. The sealing assembly is used to seal one end of the inner cylinder assembly to prevent unextruded metal waste chips from being discharged.

[0009] Furthermore, the outer cylinder assembly includes a protective cylinder, and a plurality of chip inlets 1 for metal waste and cutting fluid to pass through are evenly opened on the outer wall of the protective cylinder. An arc-shaped scraper is fixedly arranged on the outer wall of the protective cylinder and on one side of the chip inlet 1, for scraping the mixture of cutting fluid and metal waste, and sliding the mixture of cutting fluid and metal waste into the protective cylinder along its inner wall. A cylinder body is fixedly arranged at one end of the protective cylinder, and a gear 1 is fixedly sleeved on the outer wall of the cylinder body.

[0010] Furthermore, the inner cylinder assembly includes a filter cylinder arranged inside the protective cylinder, and a plurality of chip inlets 2 are evenly opened on the outer wall of the filter cylinder, which correspond one to one with the positions of the chip inlets 1. An auger is rotatably arranged inside the protective cylinder for pushing the metal waste to move in a directional manner and squeezing the metal waste. One end of the auger rotates through the protective cylinder and the cylinder body and is fixedly provided with a gear 2.

[0011] Furthermore, the blocking assembly includes an annular mounting plate that is detachably arranged between the inner wall of the protective tube and the outer wall of the filter tube, and a plurality of adjustment holes are evenly opened on the outer wall of the annular mounting plate, and a telescopic column is slidably penetrated inside each of the adjustment holes, and a spring retaining ring is provided on the outer wall of the telescopic column and located in the internal fixed sleeve of the adjustment hole, and a spring is provided on the outer wall of the telescopic column and located in the sliding sleeve between the opposite side walls of the adjustment hole and the spring retaining ring, and a material retaining plate is commonly fixedly provided at one end of the plurality of telescopic columns away from the filter tube.

[0012] Furthermore, an annular partition is fixedly arranged between the inner wall of the protective cylinder and the outer wall of the filter cylinder, and sealing plates are fixedly arranged on the inner walls of both sides of the chip inlet one and the chip inlet two at relative positions, which are used to isolate the chambers of the protective cylinder and the filter cylinder from each other, and form a chip feed channel between the two sealing plates to ensure that the metal waste chips and cutting fluid passing through the chip inlet one enter the filter cylinder through the chip feed channel, and a guide component is arranged between the opposite side walls of the two sealing plates to control the opening or closing of the chip feed channel, and a bearing frame is rotatably sleeved on both sides of the outer wall of the protective cylinder; The guide assembly includes a mounting plate and rotating shafts fixedly arranged at both ends of the mounting plate. A guide plate is movably arranged below the mounting plate. Rotating shaft sleeves are fixedly arranged at both ends of the guide plate. The two rotating shaft sleeves are rotatably arranged in the guide plates at corresponding positions respectively.

[0013] Furthermore, the transmission assembly includes a plurality of transmission shafts that are evenly arranged, sprockets are fixedly arranged at both ends of each transmission shaft, and a transmission chain is commonly sleeved on the plurality of sprockets on the same side.

[0014] Furthermore, the rack assembly includes drive rack 1, drive rack 2 and drive rack 3 fixedly arranged at the bottom of one of the side panels, the drive rack 1 is located above the groove and is meshed with gear 2, the drive rack 2 and drive rack 3 have the same structure, and gear 1 is meshed with drive rack 2 and drive rack 3 in sequence during the movement.

[0015] The present invention also discloses a chip removal method for a chip removal device of a machine tool worktable, which is used for the chip removal device of the machine tool worktable. The method comprises the following steps: Step 1: Granular metal waste and cutting fluid generated by machine tool cutting metal parts fall to the bottom of the inner cavity of the cutting chip collection bucket under the action of gravity, and gather in the groove under the action of gravity; Step 2: The transmission assembly drives multiple chip removal mechanisms to run at a low and uniform speed. When the chip removal mechanism passes directly above the groove, the driving mechanism drives the chip removal mechanism to grab part of the granular metal waste and the cutting fluid and enter the inside thereof, separates the cutting fluid from the granular metal waste, and then squeezes the preliminarily dried granular metal waste to squeeze out the cutting fluid remaining in the metal waste; Step 3: The granular metal waste separated from the cutting fluid is squeezed out through one end of the chip discharge mechanism, and then discharged along the guide pipe under the action of the granular metal waste's own gravity.

[0016] The present invention provides a chip removal device and a chip removal method for a machine tool worktable. Compared with the prior art, it has the following beneficial effects: 1. A chip removal device and a chip removal method for a machine tool worktable. By setting up multiple chip removal mechanisms, the operation of continuously grabbing cutting waste chips and cutting fluid can be completed under the drive of a transmission component. After obtaining a mixture of cutting fluid and cutting waste chips, the cutting fluid and cutting waste chips can be separated to achieve preliminary drying treatment of the cutting waste chips. After the cutting fluid and cutting waste chips are separated, the cutting waste chips can be squeezed so that the cutting fluid remaining on the surface of the cutting waste chips can be squeezed out to complete the secondary separation of the cutting waste chips and the cutting fluid, so as to achieve the purpose of drying treatment of the cutting waste chips, so that the discharged cutting waste chips are close to a dry state, which is more convenient for storage and transportation, and the cutting fluid can be collected, processed and utilized again after being separated.

[0017] 2. A chip removal device and method for a machine tool worktable. By arranging an auger, a long strip push plate and a sealing component in the chip removal mechanism, the sealing component can be used to seal the discharge port of the filter cartridge after the chip removal mechanism collects the cutting waste. The auger can push the cutting waste to move in a directional manner during continuous operation, so that the cutting waste chips are squeezed against each other, reducing the gaps between the cutting waste chips. While squeezing out the cutting fluid on the surface of the cutting waste chips, the effect of reducing the storage space of the cutting waste can be achieved, so that more cutting waste chips can be stored in a smaller storage space. Due to the reduction in volume, the cutting waste chips are more convenient for subsequent storage and transportation.

[0018] 3. A chip removal device and a chip removal method for a machine tool worktable. Each chip removal mechanism operates relatively independently. After one of the chip removal mechanisms fails, the chip removal mechanisms at other positions can still operate relatively independently, which will not affect the chip removal process. Compared with a traditional machine tool chip removal device, it is more practical. Secondly, a plurality of chip removal mechanisms and a drive rack one, a drive rack two, a drive rack three and a long strip push plate are linked to drive the chip removal mechanism to obtain cutting waste and cutting fluid at a preset position, and automatically squeeze the cutting waste in the subsequent conveying process. Therefore, there is no need to set up a separate drive device for the chip removal mechanism to grab the cutting waste and squeeze the cutting waste. Only one servo motor is required to drive the entire chip removal device to operate, thereby saving the cost of setting up the drive device. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the first overall three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the second overall three-dimensional structure of the present invention; Figure 3 This is a schematic diagram of the structure of the present invention in the first state with the protective cover removed; Figure 4 This is a schematic diagram of the structure of the second state of the present invention with the protective cover removed; Figure 5 For the present invention Figure 4 A schematic diagram of the enlarged structure of part A; Figure 6 It is a schematic diagram of the internal structure of the chip removal frame of the present invention; Figure 7 For the present invention Figure 6 A schematic diagram of the enlarged structure of part B in FIG. Figure 8 For the present invention Figure 6 A schematic diagram of the enlarged structure of part C in FIG. Fig. 9 It is a schematic diagram of the third overall three-dimensional structure of the present invention; Fig.10 For the present invention Fig. 9 The D part in the figure is an enlarged structural diagram; Fig.11 It is a schematic diagram of the first cross-sectional structure of the present invention; Fig.12 It is a second cross-sectional structural schematic diagram of the present invention; Fig.13 This is a schematic diagram of the first structure of the chip removal mechanism of the present invention; Fig.14 It is a second structural schematic diagram of the chip removal mechanism of the present invention; Fig.15 It is a schematic diagram of the first cross-sectional structure of the chip removal mechanism of the present invention; Fig.16 For the present invention Fig.15 The enlarged structural diagram of part E in FIG. Fig.17 It is a schematic diagram of the structure of the chip removal mechanism of the present invention in an exploded state; Fig.18 It is a second cross-sectional structural schematic diagram of the chip removal mechanism of the present invention; Fig.19 This is a schematic diagram of the structure of the guide assembly of the present invention in an exploded state; Fig. 20 For the present invention Fig.19 The F part in the figure is an enlarged structural diagram.

[0020] In the figure: 1, chip rack; 2, chip collection bucket; 3, guide pipe; 4, protective cover; 5, cutting fluid collection box; 6, motor box; 7, groove; 8, transmission assembly; 9, chip removal mechanism; 91, protective cylinder; 92, chip inlet 1; 93, arc scraper; 94, cylinder; 95, gear 1; 96, filter cylinder; 97, chip inlet 2; 98, auger; 99, gear 2; 910, sealing plate; 911, annular partition Plate; 912, guide assembly; 9121, mounting plate; 9122, rotating shaft; 9123, guide plate; 9124, rotating shaft sleeve; 913, bearing frame; 914, annular mounting plate; 915, adjustment hole; 916, telescopic column; 917, spring retaining ring; 918, spring; 919, material retaining plate; 10, side plate; 11, long strip push plate; 12, driving rack one; 13, driving rack two; 14, driving rack three. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] like Figures 1 to 20 The present invention provides two technical solutions: a chip removal device for a machine tool worktable, specifically including the following embodiments: Embodiment 1: A chip removal device for a machine tool worktable, comprising: A chip conveyor mechanism, one end of which is arranged below the machine tool worktable and is used to provide support for the chip removal process of the machine tool worktable; A transmission assembly 8, which is arranged inside the chip conveyor mechanism and is used to deliver power for chip removal operation of the machine tool workbench; A plurality of chip removal mechanisms 9 are evenly arranged on the outer wall of the transmission assembly 8, and are used to collect metal waste chips cut by the machine tool, separate the collected metal waste chips from the cutting fluid, compress the metal waste chips after preliminary draining, and discharge the residual cutting fluid; The driving mechanism includes a long strip push plate 11 fixedly arranged on the inner wall of the chip conveyor frame mechanism and a rack assembly. The long strip push plate 11 is used to drive the chip conveyor mechanism 9 to complete its own blocking after grabbing the metal scraps, preventing the metal scraps from being pushed out, and providing conditions for the compression of the metal scraps. The rack assembly is used to drive the chip conveyor mechanism 9 to complete the operation of grabbing the metal scraps, cutting fluid and squeezing the metal scraps. The side walls of the long strip push plate 11 at both ends close to the chip conveyor mechanism 9 are provided with slope surfaces for smooth connection with the chip conveyor mechanism 9 when they first come into contact; and the portion corresponding to the upper area of ​​the guide tube 3 is not provided with the long strip push plate 11, that is, the chip conveyor mechanism 9 is not driven by the long strip push plate 11 after moving to the upper area of ​​the guide tube 3. The chip rack mechanism comprises a chip rack 1, one end of which is fixedly provided with a chip collecting bucket 2 for receiving metal waste and cutting fluid, the chip collecting bucket 2 is connected with the interior of the chip rack 1, a guide pipe 3 is fixedly provided on the side of the bottom of the chip rack 1 away from the chip collecting bucket 2, the top of the guide pipe 3 is connected with the interior of the chip rack 1, and a protective cover 4 is detachably provided on the top of the chip rack 1 to prevent the cutting fluid and metal waste from splashing during the chip removal process; a mounting slot is provided on one side of the bottom of the chip rack 1, and a cutting fluid collecting box 5 is fixedly provided inside the mounting slot to collect the cutting fluid separated from the metal waste. The cutting fluid discharged from the cutting fluid collecting box 5 is fixedly provided on the side wall of the cutting fluid collecting box 5 and is connected to the inside thereof. A motor box 6 is fixedly provided on the top of the chip conveyor 1, and a servo motor for driving the transmission assembly 8 is fixedly provided inside the motor box 6; the output shaft of the servo motor is fixedly connected to one of the transmission shafts in the transmission assembly 8; the bottom of the inner cavity of the chip conveyor 1 and the position between the cutting chip collecting bucket 2 and the cutting fluid collecting box 5 are recessed downward to form a groove 7, which is used to collect the metal waste and cutting fluid input from the cutting chip collecting bucket 2, and the side plates 10 are fixedly provided on the opposite side walls of the chip conveyor 1. The height of the side of the inner cavity bottom of the cutting chip collecting bucket 2 away from the chip conveyor 1 is higher than the other side, and the side of the lower position of the inner cavity bottom of the cutting chip collecting bucket 2 is connected to the inside of the groove 7, and the height of the highest position of the bottom of the groove 7 is less than the lower position of the inner cavity bottom of the cutting chip collecting bucket 2, so that the metal waste and cutting fluid falling into the cutting chip collecting bucket 2 can slide into the groove 7 area under the action of their own gravity. The transmission assembly 8 includes multiple transmission shafts evenly arranged, sprockets are fixedly arranged at both ends of each transmission shaft, and a transmission chain is commonly sleeved on multiple sprockets on the same side. The rack assembly includes a driving rack 1 12, a driving rack 2 13 and a driving rack 3 14 fixedly arranged at the bottom of one of the side plates 10, the driving rack 1 12 is located above the groove 7 and is meshed with the gear 2 99, the driving rack 2 13 and the driving rack 3 14 have the same structure, and the gear 1 95 is meshed with the driving rack 2 13 and the driving rack 3 14 in sequence during the movement.A chip discharge port connected to the material guide pipe 3 is provided at the bottom of the inner cavity of the chip discharge frame 1 and located directly above the material guide pipe 3, and the driving rack three 14 is installed above the chip discharge port.

[0023] Embodiment 2: The main difference between this embodiment and the first technical solution is that: a chip removal device for a machine tool worktable, the chip removal mechanism 9 includes an outer cylinder assembly, an inner cylinder assembly and a plugging assembly, the inner cylinder assembly is arranged inside the outer cylinder assembly, and is used to separate the cutting fluid and the metal waste, and the plugging assembly is used to plug one end of the inner cylinder assembly to prevent the un-extruded metal waste from being discharged. The outer cylinder assembly includes a protective cylinder 91, and a plurality of chip inlets 92 for the metal waste and cutting fluid to pass through are evenly opened on the outer wall of the protective cylinder 91, and an arc scraper 93 is fixedly arranged on the outer wall of the protective cylinder 91 and located on one side of the chip inlet 92, and is used to scrape the mixture of the cutting fluid and the metal waste, and slide the mixture of the cutting fluid and the metal waste into the protective cylinder 91 along its inner wall, and a cylinder body 94 is fixedly arranged at one end of the protective cylinder 91, and a gear 95 is fixedly sleeved on the outer wall of the cylinder body 94. A plurality of drainage holes are evenly opened on the outer wall of the protective cylinder 91, and are used to discharge the filtered cutting fluid. The inner cylinder assembly includes a filter cylinder 96 arranged inside the protective cylinder 91. A plurality of chip inlet 2s 97 corresponding to the positions of chip inlet 1 92 are evenly arranged on the outer wall of the filter cylinder 96. An auger 98 for pushing the metal waste to move in a directional manner and squeezing the metal waste is rotatably arranged inside the protective cylinder 91. One end of the auger 98 rotates through the protective cylinder 91 and the cylinder body 94 and is fixedly provided with a gear 2 99. The plugging assembly includes an annular mounting plate 914 detachably arranged between the inner wall of the protective cylinder 91 and the outer wall of the filter cylinder 96. A plurality of adjustment holes 915 are evenly opened on the outer wall of the annular mounting plate 914. A telescopic column 916 is slidably penetrated inside each adjustment hole 915. A spring retaining ring 917 is fixedly sleeved on the outer wall of the telescopic column 916 and located inside the adjustment hole 915. A spring 918 is slidably sleeved on the outer wall of the telescopic column 916 and located between the opposite side walls of the adjustment hole 915 and the spring retaining ring 917. A baffle plate 919 is fixedly arranged at one end of the plurality of telescopic columns 916 away from the filter cylinder 96. The end of the filter cylinder 96 close to the baffle plate 919 is a discharge port for discharging metal scraps. When the baffle plate 919 is not subjected to external force, the discharge port is in an open state, that is, the metal scraps can be discharged through the discharge port.An annular partition plate 911 is fixedly arranged between the inner wall of the protective cylinder 91 and the outer wall of the filter cylinder 96. A sealing plate 910 is fixedly arranged on the inner walls of both sides of the chip inlet 1 92 and the chip inlet 2 97 at relative positions, which is used to isolate the chambers of the protective cylinder 91 and the filter cylinder 96 from each other, and form a chip feed channel between the two sealing plates 910 to ensure that the metal waste chips and cutting fluid after passing through the chip inlet 1 92 enter the filter cylinder 96 through the chip feed channel. A guide assembly 912 is arranged between the opposite side walls of the two sealing plates 910 to control the chip feed channel. In order to open or close the protective tube 91, both sides of the outer wall of the protective tube 91 are rotatably sleeved with a supporting frame 913; the guide assembly 912 includes a mounting plate 9121 and a rotating shaft 9122 fixedly arranged at both ends of the mounting plate 9121, a guide plate 9123 is movably arranged under the mounting plate 9121, and both ends of the guide plate 9123 are fixedly arranged with a rotating shaft sleeve 9124, and the two rotating shaft sleeves 9124 are rotatably arranged in the guide plates 9123 at corresponding positions respectively, and the two supporting frames 913 at relative positions can be detachably mounted on the chain to jointly support the protective tube 91.

[0024] The present invention also provides a chip removal method for a chip removal device of a machine tool worktable, which is used for the chip removal device of the machine tool worktable, and the method comprises the following steps: Step 1: Granular metal waste and cutting fluid generated by machine tool cutting metal parts fall to the bottom of the inner cavity of the chip collecting bucket 2 under the action of gravity, and gather into the groove 7 under the action of gravity; the specific process is: the cutting fluid and granular cutting debris fall to the bottom of the inner cavity of the chip collecting bucket 2 under the action of gravity, because the height of the side of the bottom of the inner cavity of the chip collecting bucket 2 away from the chip discharge frame 1 is higher than the other side, the chip collecting bucket 2 and the groove 7 are connected, and the highest position of the bottom of the groove 7 is still lower than the lower side of the bottom of the inner cavity of the chip collecting bucket 2, so the cutting fluid and granular cutting waste slide into the groove 7 for temporary storage; Step 2, the transmission assembly 8 drives multiple chip removal mechanisms 9 to run at a low and uniform speed. When the chip removal mechanism 9 passes directly above the groove 7, the driving mechanism drives the chip removal mechanism 9 to grab part of the granular metal waste and the cutting fluid and enter it, separate the cutting fluid from the granular metal waste, and then squeeze the preliminarily dried granular metal waste to squeeze out the cutting fluid remaining in the metal waste. The specific process is: the chip removal mechanism 9 moves to the top of the groove 7 under the drive of the chain and the sprocket. At this time, the gear 1 95 and the drive rack 2 13 complete the meshing, and when the chip removal mechanism 9 continues to move, the drive rack 2 13 drives the gear 1 95 to rotate in a circle, thereby removing the chip. The chip mechanism 9 rotates as a whole. When one of the arc-shaped scrapers 93 rotates to the bottom, the bottom end of the arc-shaped scraper 93 contacts the bottom of the groove 7. Due to the arc-shaped structural design of the arc-shaped scraper 93, the arc-shaped scraper 93 is close to the chip inlet 1 92 and the arc surface is concave inward to form a funnel shape. Therefore, when the arc-shaped scraper 93 rotates in the direction of the funnel-shaped arc surface, it grabs part of the granular metal waste chips and cutting fluid through the chip inlet 1 92 and the chip inlet 2 97 and the chip inlet channel formed by the two sealing plates 910 and enters the filter cylinder 96. Since the groove 7 has a certain length, the chip removal mechanism 9 leaves after multiple grabbing in the groove 7. During the turning process of the chip removal mechanism 9, when the chip inlet 92 opens downward, the guide plate 9123 rotates under its own gravity, so that one end thereof abuts against the outer wall of the sealing plate 910 at the opposite position. At this time, the chip inlet channel is closed, and the waste chips entering the filter cylinder 96 cannot be discharged; Next, as the chip removal mechanism 9 continues to move toward the motor box 6, the baffle plate 919 contacts the slope surface at the bottom end of the long push plate 11 and climbs along the slope surface to the plane area of ​​the long push plate 11. As the baffle plate 919 climbs along the slope surface at one end of the long push plate 11, it gradually approaches from the end away from the chip removal port of the filter cartridge 96 and finally blocks the chip removal port of the filter cartridge 96. At this time, the spring retaining ring 917 squeezes the spring 918 to cause it to produce elastic deformation. Then, in the process that the chip removal mechanism 9 continues to move toward the motor box 6, the gear 2 99 first meshes with the driving rack 2 13, and then meshes with the driving rack 3 14; during the meshing connection between the gear 2 99 and the driving rack 2 13, the gear 2 99 continuously rotates under the drive of the driving rack 2 13, and the cutting fluid entering the filter cylinder 96 is discharged through the filter holes on its surface and the drainage holes on the surface of the protective cylinder 91, and the cutting fluid flows into the cutting fluid collection box 5 along the bottom of the cavity of the chip removal frame 1, and is discharged through the discharge pipe on the side wall of the cutting fluid collection box 5, and the metal waste chips inside the filter cylinder 96 are continuously pushed toward the adjustment hole 915 by the auger 98. Since the chip removal port of the filter cylinder 96 is blocked by the baffle plate 919, the granular metal waste chips are gradually squeezed out under the dual action of the auger 98 and the baffle plate 919, and the cutting fluid remaining in the granular metal waste chips is squeezed out; During the period when the gear 2 99 is meshed with the driving rack 3 14, since the driving rack 3 14 is installed above the guide tube 3, the driving rack 3 14 continues to drive the auger 98 to rotate, and in this area, the baffle plate 919 is separated from the surface of the long strip push plate 11, and the spring 918 pushes the spring baffle ring 917 to reset, and the baffle plate 919 moves away from the position close to the chip discharge port of the filter cartridge 96, and a gap of one end distance is formed between the baffle plate 919 and the chip discharge port of the filter cartridge 96, and the granular metal waste after being drained is pushed out by the auger 98 through the chip discharge port; Step 3: The granular metal waste separated from the cutting fluid is squeezed out through one end of the chip discharge mechanism 9 and then discharged along the guide pipe 3 under the action of its own gravity.

[0025] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A chip removal device for a machine tool worktable, characterized in that: include: A chip conveyor mechanism, one end of which is arranged below the machine tool worktable and is used to provide support for the chip removal process of the machine tool worktable; A transmission assembly, which is arranged inside the chip conveyor mechanism and is used to deliver power for chip removal operation of the machine tool worktable; Multiple chip removal mechanisms are evenly arranged on the outer wall of the transmission assembly, and are used to collect metal waste chips cut by the machine tool, separate the collected metal waste chips from the cutting fluid, and then compress the metal waste chips after preliminary draining to discharge the residual cutting fluid; The driving mechanism includes a long push plate and a rack assembly fixedly arranged on the inner wall of the chip conveyor frame mechanism. The long push plate is used to drive the chip conveyor mechanism to complete its own sealing after grabbing the metal waste chips, preventing the metal waste chips from being pushed out, and providing conditions for the compression processing of the metal waste chips. The rack assembly is used to drive the chip conveyor mechanism to complete the operations of grabbing the metal waste chips, cutting fluid and squeezing the metal waste chips.

2. A chip removal device for a machine tool worktable according to claim 1, characterized in that: The chip conveyor mechanism comprises a chip conveyor, one end of which is fixedly provided with a chip collecting bucket for receiving metal waste and cutting fluid, the chip collecting bucket is connected to the interior of the chip conveyor, a material guide pipe is fixedly provided on the side of the bottom of the chip conveyor away from the chip collecting bucket, and a protective cover is detachably provided on the top of the chip conveyor; A mounting groove is provided on one side of the bottom of the chip conveyor frame, a cutting fluid collection box is fixedly provided inside the mounting groove for collecting cutting fluid separated from metal scraps, and a discharge pipe connected to the inside of the cutting fluid collection box is fixedly provided on the side wall thereof, a motor box is fixedly provided on the top of the chip conveyor frame, a servo motor for driving the transmission assembly to operate is fixedly provided inside the motor box; The bottom of the inner cavity of the chip removal rack and the position between the cutting chip collection bucket and the cutting fluid collection box are recessed downward to form a groove for collecting metal waste chips and cutting fluid input from the cutting chip collection bucket. Side plates are fixedly provided on the opposite side walls of the chip removal rack.

3. A chip removal device for a machine tool worktable according to claim 2, characterized in that: The chip removal mechanism includes an outer cylinder assembly, an inner cylinder assembly and a plugging assembly. The inner cylinder assembly is arranged inside the outer cylinder assembly and is used to separate cutting fluid and metal waste chips. The plugging assembly is used to plug one end of the inner cylinder assembly to prevent un-extruded metal waste chips from being discharged.

4. A chip removal device for a machine tool worktable according to claim 3, characterized in that: The outer cylinder assembly includes a protective cylinder, and a plurality of chip inlets 1 for metal waste and cutting fluid to pass through are evenly opened on the outer wall of the protective cylinder. An arc-shaped scraper is fixedly arranged on the outer wall of the protective cylinder and on one side of the chip inlet 1, for scraping the mixture of cutting fluid and metal waste, and sliding the mixture of cutting fluid and metal waste into the protective cylinder along its inner wall. A cylinder body is fixedly arranged at one end of the protective cylinder, and a gear 1 is fixedly sleeved on the outer wall of the cylinder body.

5. A chip removal device for a machine tool worktable according to claim 4, characterized in that: The inner cylinder assembly includes a filter cylinder arranged inside the protective cylinder, and a plurality of chip inlets 2 are evenly opened on the outer wall of the filter cylinder, corresponding one to one to the positions of the chip inlets 1. An auger is rotatably arranged inside the protective cylinder for pushing the metal waste to move in a directional manner and squeezing the metal waste. One end of the auger rotates and penetrates the protective cylinder and the cylinder body and is fixedly provided with a gear 2.

6. A chip removal device for a machine tool worktable according to claim 5, characterized in that: The blocking assembly includes an annular mounting plate detachably arranged between the inner wall of the protective tube and the outer wall of the filter tube, a plurality of adjustment holes are evenly opened on the outer wall of the annular mounting plate, a telescopic column is slidably penetrated inside each of the adjustment holes, a spring retaining ring is provided on the outer wall of the telescopic column and located in the internal fixed sleeve of the adjustment hole, a spring is provided on the outer wall of the telescopic column and located in the sliding sleeve between the opposite side walls of the adjustment hole and the spring retaining ring, and a material retaining plate is fixedly provided on one end of the plurality of telescopic columns away from the filter tube.

7. The chip removal device for a machine tool worktable according to claim 5, characterized in that: An annular partition is fixedly arranged between the inner wall of the protective cylinder and the outer wall of the filter cylinder, and sealing plates are fixedly arranged on the inner walls of both sides of the chip inlet 1 and the chip inlet 2 at relative positions, which are used to isolate the chambers of the protective cylinder and the filter cylinder from each other, and form a chip feed channel between the two sealing plates to ensure that the metal waste chips and cutting fluid passing through the chip inlet 1 enter the filter cylinder through the chip feed channel, and a guide component is arranged between the opposite side walls of the two sealing plates to control the opening or closing of the chip feed channel, and a bearing frame is rotatably sleeved on both sides of the outer wall of the protective cylinder; The guide assembly includes a mounting plate and rotating shafts fixedly arranged at both ends of the mounting plate. A guide plate is movably arranged below the mounting plate. Rotating shaft sleeves are fixedly arranged at both ends of the guide plate. The two rotating shaft sleeves are rotatably arranged in the guide plates at corresponding positions respectively.

8. The chip removal device for a machine tool worktable according to claim 1, characterized in that: The transmission assembly comprises a plurality of transmission shafts which are evenly arranged, sprockets are fixedly arranged at both ends of each transmission shaft, and a transmission chain is commonly sleeved on the plurality of sprockets on the same side.

9. The chip removal device for a machine tool worktable according to claim 5, characterized in that: The rack assembly includes drive rack 1, drive rack 2 and drive rack 3 fixedly arranged at the bottom of one of the side plates. The drive rack 1 is located above the groove and is meshed with gear 2. The drive rack 2 and drive rack 3 have the same structure, and gear 1 is meshed with drive rack 2 and drive rack 3 in sequence during movement.

10. A chip removal method for a chip removal device of a machine tool worktable, characterized in that: For a chip removal device for a machine tool worktable as claimed in any one of claims 1 to 9, the method comprises the following steps: Step 1: Granular metal waste and cutting fluid generated by machine tool cutting metal parts fall to the bottom of the inner cavity of the cutting chip collection bucket under the action of gravity, and gather in the groove under the action of gravity; Step 2: The transmission assembly drives multiple chip removal mechanisms to run at a low and uniform speed. When the chip removal mechanism passes directly above the groove, the driving mechanism drives the chip removal mechanism to grab part of the granular metal waste and the cutting fluid and enter the inside thereof, separates the cutting fluid from the granular metal waste, and then squeezes the preliminarily dried granular metal waste to squeeze out the cutting fluid remaining in the metal waste; Step 3: The granular metal waste separated from the cutting fluid is squeezed out through one end of the chip discharge mechanism, and then discharged along the guide pipe under the action of the granular metal waste's own gravity.

Citation Information

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