A fully automatic loading and unloading device for CNC processing of furniture panels
By designing a fully automatic loading and unloading device, the inefficiency problem caused by relying on manual handling in existing furniture board processing is solved, and the automated processing and precise cutting of boards is realized, and the production efficiency and material management efficiency are improved.
Patent Information
- Application Number
- CN202411596860.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2044-11-11
AI Technical Summary
The existing furniture boards rely on manual handling of manual sheets, which consumes manpower and time, especially the processing efficiency of heavy boards.
Design a fully automatic loading and unloading device for CNC processing, including a base, controller, unloading structure, conveying structure, position adjustment structure and cutting machine main body. Through the load bearing and adjustment of the feeding structure, the automatic conveying of the conveying structure, and the precise position adjustment of the position adjustment structure, the automatic loading and unloading of the board and cutting are realized.
The automatic processing of the plate is realized, the time and labor intensity of manual operation is reduced, the production efficiency and material management efficiency are improved, and the stable supply and precise cutting of the plate is ensured.
Smart Images

Figure CN119141651B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of furniture board processing equipment, and in particular to a fully automatic loading and unloading device for numerical control processing of furniture board. Background Art
[0002] Furniture is made up of boards. Different types of boards also lead to differences in materials and prices. They can be divided into low-density fiberboard, medium-density fiberboard, high-density fiberboard, solid wood particle board, solid wood board, etc. The boards are processed by equipment to form a whole board, and then stacked, placed and packed for delivery to the processing plant. The processing plant selects boards according to customer customization requirements for prefabrication to facilitate workers to assemble the finished products. The most common step in processing is to cut the boards. Different lengths and widths of boards are used according to the production of different furniture. However, in the existing processing process, single sheets are manually transported to the cutting equipment for cutting and adjusting the cutting position. Since some boards are thicker and heavier, it consumes manpower and time. A fully automatic loading and unloading device for CNC processing of furniture boards is designed to save manpower and loading and unloading time. Summary of the invention
[0003] The object of the present invention is to provide a fully automatic loading and unloading device for CNC machining of furniture panels to solve the problems raised in the above-mentioned background technology.
[0004] In order to achieve the above-mentioned solution, the present invention provides the following technical solutions: a fully automatic loading and unloading device for CNC machining of furniture panels, comprising a base, a controller, a loading and unloading structure, a conveying structure, a positioning structure and a cutting machine body; the controller is fixedly arranged on the upper wall of the left end of the base and close to the front end, the loading and unloading structure is fixedly arranged on the upper wall of the left end of the base, the conveying structure is fixedly arranged on the base wall, and the left end of the conveying structure is located below the first side baffle in the loading and unloading structure, the positioning structure is fixedly arranged on the upper wall of the right end of the base and below the conveying structure, and the cutting machine body is arranged on the right side of the conveying structure and the cutting machine body and the conveying structure have the same height.
[0005] Preferably, the unloading structure includes a pair of first hydraulic cylinders, a pair of limiting columns, a first side baffle, three adapter frames, a first electric slide rail, a second side baffle, a pair of length adjustment components, a pair of lower support components and a pair of tightening components; a pair of the first hydraulic cylinders are symmetrically arranged on the upper wall of the left end of the base, a pair of the limiting columns are vertically arranged on the upper wall of the left end of the base and are located between the first hydraulic cylinders, the first side baffle is rectangular, and the right side wall of the first side baffle is provided with a first lifting groove near the front and rear ends, the first side baffle is arranged above the first hydraulic cylinder and located on the right side of the limiting column, the bottom end of the first side baffle is provided with a linkage port connected to the middle of the first lifting groove, the three adapter frames are equidistantly arranged on the bottom end of the left side wall of the first side baffle, and one of the pair of adapter frames is equidistantly arranged on the bottom end of the left side wall of the first side baffle The other end of the connecting frame is respectively fixedly connected to the telescopic end of the first hydraulic cylinder, wherein the other end of the other adapter frame is respectively movably mounted on the limit column, one end of the first electric slide rail is fixedly arranged on the middle part of the upper wall of the first side baffle, the second side baffle has the same structure as the first side baffle, and the left side wall of the second side baffle is symmetrically provided with a second lifting groove which is the same as the first lifting groove, the middle part of the upper wall of the second side baffle is fixedly arranged on the first electric slide rail and the second side baffle moves left and right, a pair of the length adjustment components are respectively arranged on the left side wall of the first side baffle and the right side wall of the second side baffle and are symmetrical to each other, a pair of the lower supporting components are symmetrically arranged on the left side wall of the first side baffle, and a pair of the tightening components are symmetrically arranged on the second side baffle and are located at the second lifting groove position.
[0006] Preferably, the length adjustment assembly includes a sleeve block, an adjustment frame, a rear baffle, a first bolt and a baffle; the sleeve block is fixedly arranged on the left side wall at the rear end of the first side baffle, and the sleeve block is close to the top end, the adjustment frame is a rectangular frame, the adjustment frame is movably sleeved on the sleeve block, the rear baffle is fixedly arranged on the other end of the adjustment frame and is located at the rear side of the first side baffle, the height of the rear baffle is the same as the height of the first side baffle, the first bolt movably passes through one end of the adjustment frame and is screwed into the sleeve block, and the baffle is movably sleeved on the first bolt and is located at the front side of the adjustment frame.
[0007] Preferably, the lower supporting assembly comprises a second hydraulic cylinder, a lifting arm, a support plate and a pair of second bolts; one end of the second hydraulic cylinder is fixedly arranged on the left side wall of the first side baffle and is located above the linkage opening; the lifting arm is L-shaped; one end of the lifting arm is movably embedded in the first lifting groove of the first side baffle, and the other end of the lifting arm movably passes through the linkage opening and is located on the left side of the first side baffle; the other end of the lifting arm is connected to the telescopic end of the second hydraulic cylinder; first adjusting openings are provided at both front and rear ends of the support plate, and the length of the support plate is the same as the length of the electric push rod; the support plate is detachably arranged at the bottom of the lifting arm and is located below the first side baffle; a pair of the second bolts respectively movably pass through the first adjusting opening of the support plate and are screwed into the lifting arm; the support plate is located below the second side baffle; in order to facilitate single-piece unloading, the support plate is located between two conveyor belts.
[0008] Preferably, the tightening assembly includes a pair of third hydraulic cylinders, a top plate and a pair of third bolts; the pair of third hydraulic cylinders are respectively fixedly arranged on the right side wall of the second side baffle and the telescopic ends are respectively movably penetrated through the right side wall of the second lifting slot, the pair of third hydraulic cylinders are respectively symmetrically close to the two ends of the second lifting slot, the top plate is movably embedded in the second lifting slot, and countersunk holes are opened in the middle of the left side wall of the top plate near the upper and lower ends, the pair of third bolts are respectively movably embedded in the countersunk holes and the third bolts penetrate the top plate and are screwed on the telescopic ends of the third hydraulic cylinders.
[0009] Preferably, the conveying structure includes two pairs of shaft frames, a pair of shaft rods, a plurality of pulleys, a plurality of conveyor belts, two pairs of toggle blocks, a base, a motor, a pair of transmission wheels and a transmission belt; one end of one pair of the shaft frames is respectively fixedly arranged on the upper wall of the base and is located below the first side baffle and on the front and rear sides of the first side baffle, wherein the other pair of shaft frames are respectively symmetrically arranged on the upper wall of the right end of the base, the two ends of a pair of the shaft rods are respectively movable and pass through the middle part of the other end of the shaft frames, the plurality of pulleys are respectively fixedly mounted on the shaft rods at equal distances and are located between the shaft frames, a pair of pulleys are arranged below the first side baffle, and the plurality of conveyor belts are respectively It is movably mounted on the pulley, and the two pairs of the toggle blocks are respectively arranged on the two ends of one pair of conveyor belts, and are respectively located symmetrically on the upper and lower sides of the pulleys at the left and right ends of the conveyor belts. The two pairs of the toggle blocks are respectively located below the lower wall of the first side baffle, the base is fixedly arranged on the upper wall of the base and is located on the front side of the shaft frame, the motor is fixedly arranged on the base, a pair of the transmission wheels are respectively fixedly mounted on the motor driving end and one end of one of the shaft rods, and the two ends of the transmission belt are movably mounted on the transmission wheels. In order to realize the unloading of a single sheet of plate from the pallet, the toggle block is located on the left side of the first side baffle when it is located at the left end of the conveyor belt.
[0010] Preferably, the positioning structure includes two pairs of second electric slide rails, two pairs of support arms, a carrying plate, a plurality of top wheels and a pair of pushing units; the two pairs of the second electric slide rails are respectively fixedly arranged on the upper wall of the base and are located on the front and rear sides of the conveying structure and close to the four corners, one ends of the two pairs of support arms are respectively movably connected to the second electric slide rails and the other ends of the support arms are relatively inclined, the lower walls of the supporting plates are respectively movably connected to the other ends of the support arms near the four corners, and the supporting plate is located below the conveyor belt, several of the top wheels are provided with wheel frames, several of the top wheels are respectively equidistantly arranged on the carrying plate, and the top wheels are located between the conveyor belts, the upper wall of the top wheels is located below the upper wall of the conveyor belt, and a pair of the pushing units are symmetrically arranged on the upper wall of the right end of the base and are located on the front and rear sides of the conveyor belt.
[0011] Preferably, the pushing unit includes a pushing frame, an electric push rod and a pushing claw; the pushing frame is L-shaped, one end of the pushing frame is fixedly arranged on the upper wall of the right end of the base and is located on the left side of the second electric slide rail, one end of the electric push rod is fixedly passed through the middle of the other end of the pushing frame, and the electric push rod is located above the conveyor belt, and the pushing claw is a rectangular structure, and the pushing claw is horizontally arranged on the telescopic end of the electric push rod.
[0012] The fully automatic loading and unloading device for CNC processing of furniture panels proposed by the present invention has the following beneficial effects: the loading and positioning of the panels can be limited by the unloading structure, and a certain degree of adjustment can be made according to the width and length of the panels, so that the panels can be stacked and placed, and single panels of different thicknesses can be placed on the conveying structure, and the conveying structure drives the panels to move to the right to realize unloading and feeding and supply to the corresponding cutting equipment; the positioning structure moves the panels in conveyance forward and backward to adjust the cutting position of the panels relative to the cutting equipment to realize cutting processing of different widths; at the same time, the conveying structure can move in the opposite direction to supply the single panels to the unloading structure, and the unloading structure automatically accumulates and stacks the panels, so as to realize two-way loading and unloading, thereby achieving the following effects;
[0013] 1. Flexibility and versatility: Since the blanking structure can be adjusted according to the width and length of the board, the system can adapt to a variety of furniture boards of different specifications; the blanking structure can meet the needs of customized production.
[0014] 2. Efficient stacking and single-piece placement of plates: It can facilitate the stacking of plates, reducing the floor space required for plate stacking; single plates of different thicknesses can be placed on the conveying structure, which provides convenience for the combined processing of multiple plates in furniture production. When the conveying structure moves in the opposite direction, the unloading structure can automatically accumulate and stack the plates. This function realizes the automatic recovery and sorting of plates, reduces the workload of manual operation, and improves the efficiency of material management in the production process.
[0015] 3. Accurate cutting position adjustment: The adjustment structure can move the conveying plate forward and backward, so as to adjust the cutting position of the plate relative to the cutting equipment; this enables cutting of different widths in furniture plate processing and improves the accuracy of cutting.
[0016] 4. Stable unloading and feeding: The conveying structure drives the plate to move to the right to realize unloading and feeding and supply it to the cutting equipment. This stable conveying method ensures that the plate can enter the cutting equipment continuously and smoothly, and the equipment can set the length, number of conveyor belts and the number of top wheels according to actual needs. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the assembly structure of the present invention;
[0018] Figure 2 It is a schematic diagram of a first assembly structure of the present invention;
[0019] Figure 3 is a schematic diagram of a second assembly structure of the present invention;
[0020] Figure 4 It is a schematic diagram of a third assembly structure of the present invention;
[0021] Figure 5 It is a schematic diagram of the split structure of the blanking structure of the present invention;
[0022] Figure 6 It is a schematic diagram of the disassembly structure of the conveying structure of the present invention;
[0023] Figure 7 It is a schematic diagram of the split structure of the adjustment structure of the present invention;
[0024] Figure 8 For the present invention Figure 5 A local enlarged view of point A in FIG.
[0025] Fig. 9 For the present invention Figure 6 A local enlarged view of point B in FIG.
[0026] Fig.10 For the present invention Figure 6 A partial enlarged view of point C in the figure.
[0027] In the figure: 1, base, 2, controller, 3, unloading structure, 30, first hydraulic cylinder, 31, limit column, 32, first side baffle, 33, adapter frame, 34, first electric slide rail, 35, second side baffle, 36, length adjustment component, 361, sleeve block, 362, adjustment frame, 363, rear baffle, 364, first bolt, 365, baffle, 37, lower support component, 371, second hydraulic cylinder, 372, lifting arm, 373, support plate, 374, second bolt, 38, top tightening assembly Parts, 381, the third hydraulic cylinder, 382, the top plate, 383, the third bolt, 4, the conveying structure, 41, the shaft frame, 42, the shaft rod, 43, the pulley, 44, the conveyor belt, 45, the toggle block, 46, the base, 47, the motor, 48, the transmission wheel, 49, the transmission belt, 5, the positioning structure, 51, the second electric slide rail, 52, the support arm, 53, the bearing plate, 54, the top wheel, 55, the pushing unit, 551, the pushing frame, 552, the electric push rod, 553, the pushing claw, 6, the cutting machine body. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] See also Figure 1-Figure 10 The present invention provides a technical solution: a fully automatic loading and unloading device for CNC processing of furniture board materials, comprising a base 1, a controller 2, a loading and unloading structure 3, a conveying structure 4, a positioning structure 5 and a cutting machine body 6; the controller 2 is fixedly arranged on the upper wall of the left end of the base 1 and close to the front end, the loading and unloading structure 3 is fixedly arranged on the upper wall of the left end of the base 1, the conveying structure 4 is fixedly arranged on the wall of the base 1, and the left end of the conveying structure 4 is located below the first side baffle 32 in the loading and unloading structure 3, the positioning structure 5 is fixedly arranged on the upper wall of the right end of the base 1 and below the conveying structure 4, the cutting machine body 6 is arranged on the right side of the conveying structure 4 and the cutting machine body 6 is at the same height as the conveying structure 4; the board is carried and put in a single piece through the loading and unloading structure 3, the board is moved through the conveying structure 4, and the board is moved back and forth through the positioning structure 5 to adjust the cutting position relative to the cutting machine body 6.
[0030] As a further solution of the present invention, the unloading structure 3 includes a pair of first hydraulic cylinders 30, a pair of limiting columns 31, a first side baffle 32, three adapter frames 33, a first electric slide rail 34, a second side baffle 35, a pair of length adjustment components 36, a pair of lower support components 37 and a pair of tightening components 38; a pair of first hydraulic cylinders 30 are symmetrically arranged on the upper wall of the left end of the base 1, a pair of limiting columns 31 are vertically arranged on the upper wall of the left end of the base 1 and are located between the first hydraulic cylinders 30, the first side baffle 32 is rectangular, and the first side baffle The right side wall 32 is provided with a first lifting groove near the front and rear ends, the first side baffle 32 is arranged above the first hydraulic cylinder 30 and on the right side of the limiting column 31, and the bottom end of the first side baffle 32 is provided with a linkage port connected to the middle of the first lifting groove, and three adapter frames 33 are equidistantly arranged on the bottom end of the left side wall of the first side baffle 32, and the other ends of a pair of adapter frames 33 are respectively fixedly connected to the telescopic end of the first hydraulic cylinder 30, and the other ends of the other adapter frames 33 are respectively movably sleeved on the limiting column 31, and the first electric One end of the movable slide rail 34 is fixedly arranged at the middle part of the upper wall of the first side baffle 32, the second side baffle 35 has the same structure as the first side baffle 32, and the left side wall of the second side baffle 35 is symmetrically arranged with a second lifting groove which is the same as the first lifting groove, the middle part of the upper wall of the second side baffle 35 is fixedly arranged on the first electric slide rail 34 and the second side baffle 35 moves left and right, a pair of length adjustment components 36 are respectively arranged on the left side wall of the first side baffle 32 and the right side wall of the second side baffle 35 and are symmetrical to each other, and a pair of lower support components 37 are symmetrically arranged on the first side baffle 32 and the right side wall of the second side baffle 35. On the left side wall of one side baffle 32, a pair of clamping assemblies 38 are symmetrically arranged on the second side baffle 35 and located at the second lifting groove; the first hydraulic cylinder 30 drives the first side baffle 32 on the adapter frame 33 to rise and fall to adjust the height, the length adjustment assembly 36 is used to adjust the length of the plate, and the first electric slide rail 34 is used to adjust the spacing of the second side baffle 35 relative to the first side baffle 32 to adjust the width of the plate, the lower support assembly 37 is used to apply force to support the plate, and the clamping assembly 38 can tighten the plate to a limit position.
[0031] As a further solution of the present invention, the length adjustment component 36 includes a sleeve block 361, an adjustment frame 362, a rear baffle 363, a first bolt 364 and a baffle 365; the sleeve block 361 is fixedly arranged on the left side wall of the rear end of the first side baffle 32, and the sleeve block 361 is close to the top, the adjustment frame 362 is a rectangular frame, the adjustment frame 362 is movably sleeved on the sleeve block 361, the rear baffle 363 is fixedly arranged on the other end of the adjustment frame 362 and is located at the rear side of the first side baffle 32, the height of the rear baffle 363 is the same as the height of the first side baffle 32, the first bolt 364 movably passes through one end of the adjustment frame 362 and is screwed into the sleeve block 361, and the baffle 365 is movably sleeved on the first bolt 364 and is located at the front side of the adjustment frame 362; the adjustment frame 362 is sleeved on the sleeve block 361 to move and adjust the distance between the rear baffle 363 and the first side baffle 32 to adjust the shielding length, and is fixed by the first bolt 364 through the shielding of the baffle 365.
[0032] As a further solution of the present invention, the lower support assembly 37 includes a second hydraulic cylinder 371, a lifting arm 372, a support plate 373 and a pair of second bolts 374; one end of the second hydraulic cylinder 371 is fixedly arranged on the left side wall of the first side baffle 32 and is located above the linkage opening, the lifting arm 372 is L-shaped, one end of the lifting arm 372 is movably embedded in the first lifting groove of the first side baffle 32, and the other end of the lifting arm 372 is movably inserted into the linkage opening and is located on the left side of the first side baffle 32, the other end of the lifting arm 372 is connected to the telescopic end of the second hydraulic cylinder 371, the front and rear ends of the support plate 373 are provided with first adjustment openings, and the length of the support plate 373 is the same as the length of the electric push rod 552, and the support plate 373 can be The lifting arm 372 is disassembled and placed at the bottom of the lifting arm 372 and is located below the first side baffle 32. A pair of second bolts 374 are respectively movable through the first adjustment port of the support plate 373 and are screwed into the lifting arm 372. The support plate 373 is located below the second side baffle 35. The lifting arm 372 is driven to move up and down from the first side baffle 32 by the second hydraulic cylinder 371, thereby driving the support plate 373 fixed by the second bolt 374 to move up and down according to the thickness of the plate, so that the plate at the bottom that is attached to the support plate 373 is located below the first side baffle 32, which is convenient for the plates of different thicknesses to be lowered and unloaded. At the same time, the plates of different widths can be adjusted by adjusting the support plate 373 to move left and right on the lifting arm 372.
[0033] As a further solution of the present invention, the tightening assembly 38 includes a pair of third hydraulic cylinders 381, a top plate 382 and a pair of third bolts 383; the pair of third hydraulic cylinders 381 are respectively fixedly arranged on the right side wall of the second side baffle 35 and the telescopic ends are respectively movably penetrated through the right side wall of the second lifting groove, the pair of third hydraulic cylinders 381 are respectively symmetrical near the two ends of the second lifting groove, the top plate 382 is movably embedded in the second lifting groove, and the left side wall of the top plate 382 is provided with countersunk holes near the middle of the upper and lower ends, a pair of third bolts 383 are respectively movably embedded in the countersunk holes and the third bolts 383 penetrate the top plate 382 and are screwed on the telescopic end of the third hydraulic cylinder 381; the top plate 382 is driven by the third hydraulic cylinder 381 to move toward the first side baffle 32 to tighten the plate located above the lower wall of the first side baffle 32, so as to facilitate single-piece unloading or lifting and stacking.
[0034] As a further solution of the present invention, the conveying structure 4 includes two pairs of shaft frames 41, a pair of shaft rods 42, a plurality of pulleys 43, a plurality of conveyor belts 44, two pairs of toggle blocks 45, a base 46, a motor 47, a pair of transmission wheels 48 and a transmission belt 49; one end of a pair of shaft frames 41 is respectively fixedly arranged on the upper wall of the base 1 and is located below the first side baffle 32 and is located on the front and rear sides of the first side baffle 32, wherein the other pair of shaft frames 41 are respectively symmetrically arranged on the upper wall of the right end of the base 1, the two ends of a pair of shaft rods 42 are respectively movable through the middle of the other end of the shaft frames 41, a plurality of pulleys 43 are respectively fixedly mounted on the shaft rods 42 at equal distances and are located between the shaft frames 41, a pair of pulleys 43 are arranged below the first side baffle 32, a plurality of conveyor belts 44 are respectively movably mounted on the pulleys 43, and two pairs of toggle blocks 45 are respectively arranged therein A pair of conveyor belts 44 are on both ends, and are symmetrically located on the upper and lower sides of the pulleys 43 at the left and right ends of the conveyor belts 44. Two pairs of toggle blocks 45 are respectively located below the lower wall of the first side baffle 32. A base 46 is fixedly arranged on the upper wall of the base 1 and is located on the front side of the shaft frame 41. A motor 47 is fixedly arranged on the base 46. A pair of transmission wheels 48 are respectively fixedly mounted on the driving end of the motor 47 and one end of one of the shaft rods 42. Both ends of the transmission belt 49 are movably mounted on the transmission wheel 48; the transmission wheel 48 is driven to rotate by the motor 47 on the base 46, so that the pulley 43 rotates on the shaft frame 41 through the shaft rod 42, thereby driving the conveyor belt 44 to rotate to move the plate, and at the same time, with the help of the symmetrically installed toggle blocks 45, it reciprocates from the left side to the right of the first side baffle 32 to apply force to push out the plate on the support plate 373.
[0035] As a further solution of the present invention, the positioning structure 5 includes two pairs of second electric slide rails 51, two pairs of support arms 52, a bearing plate 53, a plurality of top wheels 54 and a pair of pushing units 55; the two pairs of second electric slide rails 51 are respectively fixedly arranged on the upper wall of the base 1 and are located on the front and rear sides of the conveying structure 4 and close to the four corners, one end of the two pairs of support arms 52 is respectively movably connected to the second electric slide rails 51 and the other end of the support arms 52 is relatively inclined, the lower wall of the support plate 53 is respectively movably connected to the other end of the support arm 52 near the four corners, and the support plate 53 is located below the conveyor belt 44, and the plurality of top wheels 54 are respectively fixedly arranged on the upper wall of the base 1 and are located on the front and rear sides of the conveying structure 4 and close to the four corners, one end of the two pairs of support arms 52 is respectively movably connected to the second electric slide rails 51 and the other end of the support arms 52 is relatively inclined, and the lower wall of the support plate 53 is respectively movably connected to the other end of the support arm 52 near the four corners, and the support plate 53 is located below the conveyor belt 44, and the plurality of top wheels 54 are respectively fixedly arranged on the upper wall of the base 1 and the conveying structure 4 is located at the front and rear sides of the conveying structure 4 and close to the four corners ... respectively fixedly arranged on the upper wall of the base 1 and the conveying structure 4 is respectively fixedly arranged on the 4 are all provided with wheel frames, a plurality of top wheels 54 are respectively and equidistantly arranged on the carrying plate 53, and the top wheels 54 are located between the conveyor belts 44, and the upper wall of the top wheels 54 is located below the upper wall of the conveyor belt 44, and a pair of pushing units 55 are symmetrically arranged on the upper wall of the right end of the base 1, and are located at the front and rear sides of the conveyor belt 44; the second electric slide rail 51 drives the relatively inclined support arms 52 to move relative to each other, so that the carrying plate 53 can be forced to rise to a certain height with the help of the support arms 52, and then the top wheels 54 are extended above the conveyor belt 44 to lift the plate to be separated from the conveyor belt 44, and then move forward and backward with the help of the pushing units 55.
[0036] As a further solution of the present invention, the pushing unit 55 includes a pushing frame 551, an electric push rod 552 and a pushing claw 553; the pushing frame 551 is L-shaped, one end of the pushing frame 551 is fixedly arranged on the upper wall of the right end of the base 1 and is located on the left side of the second electric slide rail 51, one end of the electric push rod 552 is fixedly passed through the middle of the other end of the pushing frame 551, and the electric push rod 552 is located above the conveyor belt 44, and the pushing claw 553 is a rectangular structure, and the pushing claw 553 is horizontally arranged on the telescopic end of the electric push rod 552; the electric push rod 552 carried by the pushing frame 551 is extended and driven, and the plate can be pushed forward or backward with the help of the pushing claw 553.
[0037] The detailed connection means are well-known in the art. The following mainly introduces the working principle and process. The specific work is as follows.
[0038] First, the equipment is stably supported by the base 1, and after the equipment is powered on, the equipment is controlled by the controller 2; according to the processing plate, the first electric slide rail 34 in the unloading structure 3 is controlled to drive the second side baffle 35 to move relative to the first side baffle 32 to adjust the width spacing; according to the length of the plate, the adjustment frame 362 in the moving length adjustment component 36 moves on the sleeve block 361 to adjust the spacing of the rear baffle 363 relative to the first side baffle 32 and the second side baffle 35, and is fixed by the first bolt 364 through the shielding of the baffle 365;
[0039] Then, the second hydraulic cylinder 371 in the lower supporting structure can be controlled to contract to drive the lifting arm 372 to rise, and the supporting plate 373 fixed by the second bolt 374 can be raised to the upper side of the left end of the conveyor belt 44, and the supporting plate 373 can be moved according to the width of the plate;
[0040] Then, the stacked plates can be placed between the first side baffle 32 and the second side baffle 35 by the support of the support plate 373, and the rear side is blocked and limited by the rear baffle 363;
[0041] The motor 47 on the base 46 in the conveying structure 4 can also be driven, through the linkage of the transmission wheel 48 and the transmission belt 49, to drive one of the shaft rods 42 to rotate on the shaft frame 41, and then drive the conveyor belt 44 between the multiple pulleys 43 to rotate in the opposite direction to convey the plate to the left; and then the single plate is placed on the right end of the conveyor belt 44 and conveyed to the left; by controlling the lifting arm 372 to drive the support plate 373 to descend below the conveyor belt 44, the plate can be moved between the first side baffle 32 and the second side baffle 35, and then the first hydraulic cylinder 30 is contracted, and the first side baffle 32 is driven to descend by the auxiliary force of the limit column 31, and then the third hydraulic cylinder 381 in the clamping assembly 38 is driven to extend and the top plate 382 installed by the third bolt 383 is moved to the left to clamp the plate on the first side baffle 32; then the first hydraulic cylinder 30 is raised to a certain height to receive the second plate, and the operation is repeated to realize automatic stacking and placing of plate materials for stacking use;
[0042] When unloading is required, since the plate is located between the first side baffle 32 and the second side baffle 35, and the bottom is supported by the support plate 373 located above the conveyor belt 44; then, according to the thickness of the plate, the second hydraulic cylinder 371 can be controlled to drive the support plate 373 to descend to a height of a corresponding thickness, and then the first hydraulic cylinder 30 can be controlled to contract and drive the entire plate to descend, so that the support plate 373 descends to below the conveyor belt 44, and then the bottom plate is attached to the conveyor belt 44. At this time, the second plate from the bottom to the top is lowered by a corresponding thickness because the support plate 373, and then the second plate is still displaced between the first side baffle 32 and the second side baffle 35 under the cover of the first plate, and at the same time, the tightening assembly 38 is driven to tighten and limit the remaining plates to prevent the bottom plate from being moved out and falling due to gravity and causing damage to the conveyor belt 44;
[0043] Then, the driving block 45 is driven by the conveyor belt 44 to move the toggle block 45 from the left side of the first side baffle 32 to the right, pushing the plate out from under the first side baffle 32 and the second side baffle 35, and conveying it to the right along with the conveying structure 4, completing the single-piece unloading; after the single-piece plate is moved away, the support plate 373 can be driven to rise and lift it;
[0044] When the plate moves to the right along with the conveying structure 4, the right side of the conveying structure 4 can be provided with corresponding processing equipment, such as Figure 1The cutting machine body 6 shown in the arrangement can drive the second electric slide rail 51 in the adjustment structure 5 to drive the relatively inclined support arm 52 to move relatively when the plate has not separated from the conveying structure 4 and enters the processing table of the cutting machine body 6. The support arm 52 is connected with the movable connection to perform reverse flipping under force, thereby driving the load-bearing plate 53 to rise to a certain height, prompting the top wheel 54 to rise and extend from between the conveyor belts 44 to above the conveyor belt 44, so that the plate can be raised, and the electric push rod 552 on the push frame 551 in the pushing unit 55 is extended, and the front and rear side walls of the plate are forced by the push claw 553 (the length and installation position of the push claw 553 are set according to actual needs). The plate can be moved forward and backward through the top wheel 54 to adjust the position of the plate relative to the cutting machine body 6, and the plate can be adjusted according to the cutting width. Finally, the top wheel 54 is lowered and reset, and the plate is moved to the right through the conveying structure 4 to be fed to the processing equipment.
[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A fully automatic loading and unloading device for CNC processing of furniture panels, characterized in that: The invention comprises a base (1), a controller (2), a material discharge structure (3), a conveying structure (4), a positioning structure (5) and a cutting machine body (6); the controller (2) is fixedly arranged on the upper wall of the left end of the base (1) and close to the front end; the material discharge structure (3) is fixedly arranged on the upper wall of the left end of the base (1); the conveying structure (4) is fixedly arranged on the wall of the base (1), and the left end of the conveying structure (4) is located below the first side baffle (32) in the material discharge structure (3); the positioning structure (5) is fixedly arranged on the upper wall of the right end of the base (1) and is located below the conveying structure (4); the cutting machine body (6) is arranged on the right side of the conveying structure (4), and the cutting machine body (6) and the conveying structure (4) are at the same height; The material discharging structure (3) comprises a pair of first hydraulic cylinders (30), a pair of limiting columns (31), a first side baffle (32), three adapter frames (33), a first electric slide rail (34), a second side baffle (35), a pair of length adjustment components (36), a pair of lower support components (37) and a pair of tightening components (38); A pair of the first hydraulic cylinders (30) are symmetrically arranged on the upper wall of the left end of the base (1); a pair of the limiting columns (31) are vertically arranged on the upper wall of the left end of the base (1) and are located between the first hydraulic cylinders (30); the first side baffle (32) is rectangular, and the right side wall of the first side baffle (32) is provided with first lifting grooves near the front and rear ends; the first side baffle (32) is arranged above the first hydraulic cylinder (30) and is located on the right side of the limiting columns (31); the bottom end of the first side baffle (32) is provided with a linkage port connected to the middle of the first lifting groove; the three adapter frames (33) are respectively equidistantly arranged on the bottom end of the left side wall of the first side baffle (32); the other ends of one of the pair of adapter frames (33) are respectively fixedly connected to the telescopic end of the first hydraulic cylinder (30); and the other ends of the other adapter frames (33) are respectively fixedly connected to the telescopic end of the first hydraulic cylinder (30); The first electric slide rail (34) is movably mounted on the limit column (31); one end of the first electric slide rail (34) is fixedly arranged on the middle part of the upper wall of the first side baffle (32); the second side baffle (35) has the same structure as the first side baffle (32); and the left side wall of the second side baffle (35) is symmetrically arranged with a second lifting groove that is the same as the first lifting groove; the middle part of the upper wall of the second side baffle (35) is fixedly arranged on the first electric slide rail (34) and the second side baffle (35) moves left and right; a pair of the length adjustment components (36) are respectively arranged on the left side wall of the first side baffle (32) and the right side wall of the second side baffle (35) and are symmetrical to each other; a pair of the lower support components (37) are symmetrically arranged on the left side wall of the first side baffle (32); and a pair of the tightening components (38) are symmetrically arranged on the second side baffle (35) and are located at the second lifting groove.
2. The fully automatic loading and unloading device for CNC processing of furniture panels according to claim 1 is characterized in that: The length adjustment component (36) comprises a sleeve block (361), an adjustment frame (362), a rear baffle (363), a first bolt (364), and a baffle (365); The sleeve block (361) is fixedly arranged on the left side wall of the rear end of the first side baffle (32), and the sleeve block (361) is close to the top end; the adjustment frame (362) is a rectangular frame; the adjustment frame (362) is movably sleeved on the sleeve block (361); the rear baffle (363) is fixedly arranged on the other end of the adjustment frame (362) and is located at the rear side of the first side baffle (32); the height of the rear baffle (363) is the same as that of the first side baffle (32); the first bolt (364) movably passes through one end of the adjustment frame (362) and is screwed into the sleeve block (361); the baffle (365) is movably sleeved on the first bolt (364) and is located at the front side of the adjustment frame (362).
3. The fully automatic loading and unloading device for CNC machining of furniture panels according to claim 2 is characterized in that: The lower supporting assembly (37) comprises a second hydraulic cylinder (371), a lifting arm (372), a supporting plate (373), and a pair of second bolts (374); One end of the second hydraulic cylinder (371) is fixedly arranged on the left side wall of the first side baffle (32) and is located above the linkage opening. The lifting arm (372) is L-shaped. One end of the lifting arm (372) is movably embedded in the first lifting groove of the first side baffle (32), and the other end of the lifting arm (372) is movably inserted through the linkage opening and is located on the left side of the first side baffle (32). The other end of the lifting arm (372) is connected to the telescopic end of the second hydraulic cylinder (371). The first adjustment openings are provided at both the front and rear ends of the support plate (373). The support plate (373) is detachably arranged at the bottom of the lifting arm (372) and is located below the first side baffle (32). A pair of the second bolts (374) are respectively movably inserted through the first adjustment openings of the support plate (373) and are screwed into the lifting arm (372). The support plate (373) is located below the second side baffle (35).
4. The fully automatic loading and unloading device for CNC processing of furniture panels according to claim 3 is characterized in that: The tightening assembly (38) comprises a pair of third hydraulic cylinders (381), a top plate (382), and a pair of third bolts (383); A pair of the third hydraulic cylinders (381) are respectively fixedly arranged on the right side wall of the second side baffle (35) and the telescopic ends are respectively movably inserted through the right side wall of the second lifting slot. The pair of the third hydraulic cylinders (381) are respectively symmetrically arranged near the two ends of the second lifting slot. The top plate (382) is movably embedded in the second lifting slot, and the left side wall of the top plate (382) is provided with countersunk holes near the middle of the upper and lower ends. The pair of the third bolts (383) are respectively movably embedded in the countersunk holes and the third bolts (383) penetrate the top plate (382) and are screwed on the telescopic ends of the third hydraulic cylinders (381).
5. The fully automatic loading and unloading device for CNC machining of furniture panels according to claim 4 is characterized in that: The conveying structure (4) comprises two pairs of shaft frames (41), a pair of shaft rods (42), a plurality of pulleys (43), a plurality of conveyor belts (44), two pairs of toggle blocks (45), a base (46), a motor (47), a pair of transmission wheels (48) and a transmission belt (49); One end of a pair of the shaft frames (41) is respectively fixedly arranged on the upper wall of the base (1) and is located below the first side baffle (32) and on the front and rear sides of the first side baffle (32); another pair of the shaft frames (41) is respectively symmetrically arranged on the upper wall of the right end of the base (1); two ends of a pair of the shaft rods (42) are respectively movably inserted into the middle of the other end of the shaft frames (41); a plurality of the pulleys (43) are respectively equidistantly fixedly mounted on the shaft rods (42) and are located between the shaft frames (41); a pair of pulleys (43) is arranged below the first side baffle (32); a plurality of the conveyor belts (44) are respectively movably mounted on the pulleys (43); and two pairs of The toggle blocks (45) are respectively arranged on the two ends of one pair of conveyor belts (44) and are respectively located symmetrically on the upper and lower sides of the pulleys (43) at the left and right ends of the conveyor belts (44). The two pairs of toggle blocks (45) are respectively located below the lower wall of the first side baffle (32). The base (46) is fixedly arranged on the upper wall of the base (1) and is located on the front side of the shaft frame (41). The motor (47) is fixedly arranged on the base (46). The pair of transmission wheels (48) are respectively fixedly mounted on the driving end of the motor (47) and one end of one of the shaft rods (42). The two ends of the transmission belt (49) are movably mounted on the transmission wheels (48).
6. The fully automatic loading and unloading device for CNC machining of furniture panels according to claim 5 is characterized in that: The positioning structure (5) comprises two pairs of second electric slide rails (51), two pairs of support arms (52), a bearing plate (53), a plurality of top wheels (54) and a pair of pushing units (55); Two pairs of the second electric slide rails (51) are respectively fixedly arranged on the upper wall of the base (1) and are located on the front and rear sides of the conveying structure (4) and near the four corners. One ends of the two pairs of support arms (52) are respectively movably connected to the second electric slide rails (51) and the other ends of the support arms (52) are relatively inclined. The lower wall of the bearing plate (53) is respectively movably connected to the other ends of the support arms (52) near the four corners, and the bearing plate (53) is located below the conveyor belt (44). A plurality of the top wheels (54) are each provided with a wheel frame. The plurality of the top wheels (54) are respectively equidistantly arranged on the bearing plate (53), and the top wheels (54) are located between the conveyor belts (44). The upper wall of the top wheels (54) is located below the upper wall of the conveyor belt (44). A pair of the pushing units (55) are symmetrically arranged on the upper wall of the right end of the base (1) and are located on the front and rear sides of the conveyor belt (44).
7. The fully automatic loading and unloading device for CNC machining of furniture panels according to claim 6 is characterized in that: The pushing unit (55) comprises a pushing frame (551), an electric push rod (552) and a pushing claw (553); The push frame (551) is L-shaped, one end of the push frame (551) is fixedly arranged on the upper wall of the right end of the base (1) and is located on the left side of the second electric slide rail (51), one end of the electric push rod (552) is fixedly passed through the middle of the other end of the push frame (551), and the electric push rod (552) is located above the conveyor belt (44), the push claw (553) is a rectangular structure, the push claw (553) is horizontally arranged on the telescopic end of the electric push rod (552), and the length of the support plate (373) is the same as the length of the electric push rod (552).
Citation Information
Patent Citations
Technological method for double-station rapid loading of wood plates
CN110281317A
Full-automatic machining equipment for furniture plate guide groove and machining method of full-automatic machining equipment
CN114523531A