Turning device for surface finish machining of commutator

Abstract

The invention belongs to the technical field of commutator machining, and particularly relates to a commutator surface finish machining turning device which comprises a workbench, an adjusting plate is rotatably arranged on one side of the upper end face of the workbench, a rotating seat is rotatably arranged in the middle of the upper end face of the adjusting plate, and a sliding groove block is fixedly connected to the left end of a second sliding rod. The inner side of the sliding groove block is connected with a turning tool in a sliding mode, and the workbench is further provided with a stacking correction type cleaning mechanism used for removing chippings in gaps of commutator segments of the commutator. According to the invention, the stacking correction type cleaning mechanism is utilized to comprehensively clean the scraps at the gaps of the commutator segments, and the situation that the flatness of the surface of the commutator is affected due to the fact that the scraps remain in the gaps of the commutator segments, the performance of the motor is reduced, even the commutator segments are short-circuited, and motor faults are caused is avoided.

Description

Technical Field

[0001] The invention belongs to the technical field of commutator processing, in particular to a turning device for commutator surface finishing. Background Art

[0002] The commutator is a component used for current commutation in DC motors and AC series-excited motors. In order to keep the motor rotating, it is commonly known as a commutator. During the rough machining of the commutator, some machining marks, burrs or defects may be left. These defects may affect the performance and life of the commutator. Therefore, it is necessary to fine-turn the surface of the commutator. Through turning, these defects can be removed to make the commutator surface smoother and flatter.

[0003] The patent with announcement number CN217798965U discloses a commutator surface finishing device, including a rotor support seat, a support wheel, a pressure wheel, a limit plate and a push rod; two groups of the support wheels are arranged on the rotor support seat in parallel along the first axis, and the pressure wheel is arranged on the rotor support seat and located above the support wheel; the limit plate and the push rod are arranged on the rotor support seat along the second axis and are respectively located on both sides of the support wheel; the first axis is perpendicular to the second axis. Compared with the traditional rotor finishing machine, the commutator surface finishing device provided by the patent improves the positioning accuracy of the rotor, enhances the stability of the rotor during the machining operation, and is conducive to improving the machining quality of the rotor commutator head.

[0004] However, the above technical solution still has the following deficiencies in practical application: Since the commutator is composed of many commutator segments, these commutator segments are usually evenly distributed along the circumference of the commutator, and there are gaps between the commutator segments. This uniform distribution can ensure that the flow of current in the winding is smoothly reversed. When the above technical solution is in use, a certain amount of metal debris will be generated due to the friction and cutting action between the tool and the commutator surface, and these debris may remain in the commutator segment gaps. The residue of debris will affect the flatness of the commutator surface, resulting in a decrease in motor performance, and may even cause a short circuit between the commutator segments, causing motor failure.

[0005] To this end, the present invention provides a turning device for finishing the surface of a commutator. Summary of the invention

[0006] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background technology, the present invention proposes a turning device for commutator surface finishing.

[0007] The technical solution adopted by the present invention to solve its technical problems is: a turning device for commutator surface finishing, comprising a workbench, an adjusting plate is rotatably provided on one side of the upper end surface of the workbench, a rotating seat is rotatably provided on the middle part of the upper end surface of the adjusting plate, a placing disk is fixedly connected to the upper end of the rotating seat, a plurality of positioning plates are radially provided and slidably connected on the placing disk, a supporting block is plugged and slidably connected to the upper side of the positioning plate on one side, a supporting plate 2 is fixedly connected to the right side of the upper end surface of the workbench, two sliding rods 2 are slidably connected to the upper end of the supporting plate 2, a slide block is fixedly connected to the left end of the slide block, a turning tool is slidably connected to the inner side of the slide block, and a stacking correction type cleaning mechanism for removing debris in the commutator segment gap of the commutator is also provided on the workbench; The stacking correction type cleaning mechanism includes a support plate 1 fixedly connected to the left side of the upper end surface of the workbench, two slide rods 1 are slidably connected to the upper side of the support plate 1, the right end of the slide rod 1 is fixedly connected to an adjustment frame, brush rollers are rotatably provided at both ends of the adjustment frame, two slide rods 3 are slidably connected to the upper side of the support plate 2, and the left end of the slide rod 3 is fixedly connected to a plug-in rod.

[0008] Preferably, one side of the upper end of the positioning plate is fixedly connected with an electric push rod three, and the piston end of the electric push rod three is fixedly connected to one end of the support block.

[0009] Preferably, a connecting rod 2 is rotatably provided in the middle part of the lower end surface of the placing plate, a connecting rod 1 is rotatably provided at the lower end of the positioning plate, one end of the connecting rod 1 is rotatably connected to one end of the connecting rod 2, an electric push rod 2 is fixedly connected to one side of the lower end surface of the placing plate, and the piston end of the electric push rod 2 is fixedly connected to the lower end of the positioning plate on one side.

[0010] Preferably, a motor four is fixedly connected to one side of the upper end surface of the workbench, and the output end of the motor four is fixedly connected to one end of the adjustment plate. A motor three is fixedly connected to the middle of the lower end surface of the adjustment plate, and the output end of the motor three is fixedly connected to the bottom of the rotating seat.

[0011] Preferably, an electric push rod 1 is fixedly connected to one side of the left end face of the support plate 1, the piston end of the electric push rod 1 is fixedly connected to one side of the adjustment frame, the upper end face of the adjustment frame is fixedly connected to one side of the motor 2, and the output end of the motor 2 is fixedly connected to the end of the brush roller.

[0012] Preferably, an electric push rod four is fixedly connected to one side of the right end face of the support plate two, the piston end of the electric push rod four is fixedly connected to one side of the slide block, the upper end face of the slide block is fixedly connected to a motor five, the output end of the motor five is fixedly connected to a threaded rod two, both ends of the threaded rod two are rotatably set on the slide block, and the threaded rod two is connected to the turning tool thread.

[0013] Preferably, one side of the right end surface of the second support plate is fixedly connected with an electric push rod six, and the piston end of the electric push rod six is ​​fixedly connected to one side of the plug-in rod.

[0014] Preferably, the workbench is also provided with an auxiliary falling mechanism for causing the commutator to be separated from the positioning plate; The auxiliary falling mechanism includes a slide plate fixedly connected to one side of the front end of the workbench, a threaded block is slidably connected to the inner side of the slide plate, both sides of the upper end of the threaded block are slidably connected to slide rods four, and the upper end of the slide rods four is fixedly connected to a push block.

[0015] Preferably, a threaded rod 1 is threadedly connected to one side of the lower end of the threaded block, both ends of the threaded rod 1 are rotatably arranged on the slide plate, a motor 1 is fixedly connected to one side of the front end surface of the slide plate, and the output end of the motor 1 is fixedly connected to one end of the threaded rod 1.

[0016] Preferably, one side of the front end surface of the threaded block is fixedly connected with an electric push rod five, and the piston end of the electric push rod five is fixedly connected to one side of the push block.

[0017] The beneficial effects of the present invention are as follows: 1. The present invention discloses a turning device for finishing the surface of a commutator, wherein the inner hole of the commutator to be turned is sleeved on the outer side of a positioning plate, and a third electric push rod is used to drive a support block to slide, so that the support block moves toward the outer side of the positioning plate, and a protrusion is formed on the surface of the positioning plate to support the bottom of the commutator. At the same time, a second electric push rod is used to drive a positioning plate on one side to slide, and with the cooperation of connecting rods one and two, a plurality of positioning plates can be simultaneously slid radially until the positioning plate fits with the inner hole wall of the commutator, and the commutator can be fixed, thereby achieving a positioning effect on commutators with different inner hole diameters, thereby ensuring the stability of the commutator during the turning process and preventing it from shifting.

[0018] 2. The turning device for finishing the surface of a commutator described in the present invention utilizes a stacked correction type cleaning mechanism. When a commutator is turned, the bristles of the brush roller can be driven to extend into the gaps of the commutator segments of the commutator, and the brush roller can be driven to rotate to clean the debris in the gaps of the commutator segments to remove the debris. In addition, the commutator can be driven to rotate to allow the bristles to extend into the gaps of the commutator segments at different positions, thereby achieving comprehensive cleaning of the debris in the gaps of the commutator segments, thereby avoiding the flatness of the commutator surface being affected by the debris remaining in the gaps of the commutator segments, thereby causing the motor performance to decline. There may even be a short circuit between the commutator segments, causing motor failure. In addition, when multiple commutators need to be turned in sequence, each time a commutator is turned, the commutator is stacked on the placement disk. When the placement disk accumulates a certain number of commutators, the plug-in rod is driven to move horizontally and approach the stacked commutators. The plug-in rod will be squeezed with the commutator segments and inserted into the gap between the commutator segments. At this time, the placement disk is driven to rotate, and the plug-in rod will resist the commutator segments and block the rotation of the commutator until all the commutator segments overlap and all the commutators are at the same angle. At this time, the placement disk is driven to rotate, and the plug-in rod will resist the commutator segments and block the rotation of the commutator until all the commutator segments overlap and all the commutators are at the same angle. The positioning plate is used to fix all the commutators, and then the brush roller is driven to extend into the gap of the commutator segments, so that the bristles can extend into the gap of the commutator segments of all the commutators, and then the above cleaning work is repeated, thereby realizing the unified removal of debris in the gaps of all the commutator segments, and the cleaning work is only performed once, thereby reducing the working frequency of the brush roller and improving the turning efficiency. In addition, since multiple commutators are neatly stacked on the placement disk, the commutators that have been turned can also be stored, which is conducive to the subsequent unified collection and transportation of the commutators. When the commutator on the placement disk needs to be removed When the commutator is collected, the positioning plate can be driven to tilt and the commutator can slide off the positioning plate and then be collected. Moreover, when the number of commutators sliding off needs to be controlled, the positioning plate can be rotated to a horizontal angle first, and then according to the number of commutators to be collected, the auxiliary shedding mechanism can be used to drive the push block to align with the gap between adjacent commutators, drive the push block to extend into the gap between adjacent commutators, and then drive the push block to move from back to front, so that the commutator sleeved on the positioning plate can be pushed off, thereby realizing the control of the number of commutators removed at a single time, and then adapting to different collection containers to meet different transportation needs.

[0019] 2. The turning device for commutator surface finishing described in the present invention drives the commutator to rotate forward and reverse during the cutting process. By changing the cutting direction, the contact mode and cutting force between the tool and the commutator surface are changed. This change helps to reduce vibration and friction during the cutting process, thereby reducing the generation of burrs and improving the roundness of the commutator. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The present invention will be further described below in conjunction with the accompanying drawings.

[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the local three-dimensional structure of the brush roller; Figure 3 It is a schematic diagram of the local three-dimensional structure when the commutator is fixed; Figure 4 It is a schematic diagram of the local three-dimensional structure where the plate is placed; Figure 5 It is a schematic diagram of the local three-dimensional structure at the push block; Figure 6 It is a schematic diagram of the local three-dimensional structure at the positioning plate; Figure 7 It is a schematic diagram of the local three-dimensional structure of the connecting rod at two locations; Figure 8 It is a schematic diagram of the local three-dimensional structure of the turning tool; Fig. 9 It is a schematic diagram of the local three-dimensional structure at the plug-in rod; Fig.10 This is a schematic diagram of the partial three-dimensional structure from another perspective when the commutator is fixed.

[0022] In the figure: 1. workbench; 2. support plate 1; 3. brush roller; 4. placement plate; 5. positioning plate; 6. slide plate; 7. motor 1; 8. support plate 2; 9. plug-in rod; 10. motor 2; 11. adjustment frame; 12. electric push rod 1; 13. slide rod 1; 14. electric push rod 2; 15. connecting rod 1; 16. rotating seat; 17. connecting rod 2; 18. adjustment plate; 19. motor 3; 20. motor 4; 21. support block; 22. electric push rod 3; 23. electric push rod 4; 24. slide rod 2; 25. turning tool; 26. slide block; 27. electric push rod 6; 28. slide rod 3; 29. ​​threaded rod 1; 30. threaded block; 31. push block; 32. electric push rod 5; 33. motor 5; 34. threaded rod 2; 35. slide rod 4. DETAILED DESCRIPTION

[0023] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] Please refer to Figure 1-Figure 10The present invention provides a technical solution: a turning device for commutator surface finishing, comprising a workbench 1, an adjusting plate 18 is rotatably provided on one side of the upper end surface of the workbench 1, a rotating seat 16 is rotatably provided on the middle part of the upper end surface of the adjusting plate 18, a placing disk 4 is fixedly connected to the upper end of the rotating seat 16, a plurality of positioning plates 5 are radially provided and slidably connected to the placing disk 4, a supporting block 21 is plugged and slidably connected to the upper side of the positioning plate 5 on one side, a supporting plate 28 is fixedly connected to the right side of the upper end surface of the workbench 1, two sliding rods 24 are slidably connected to the upper end of the supporting plate 28, a slide block 26 is fixedly connected to the left end of the slide block 24, a turning tool 25 is slidably connected to the inner side of the slide block 26, and a stacking correction type cleaning mechanism for removing debris in the commutator segment gap of the commutator is also provided on the workbench 1; The stacking correction type cleaning mechanism includes a support plate 2 fixedly connected to the left side of the upper end surface of the workbench 1, two slide bars 13 are slidably connected to the upper side of the support plate 2, the right end of the slide bar 13 is fixedly connected to an adjustment frame 11, and brush rollers 3 are rotatably provided at both ends of the adjustment frame 11, two slide bars 28 are slidably connected to the upper side of the support plate 28, and the left end of the slide bar 28 is fixedly connected to a plug-in rod 9.

[0025] In this embodiment, Figure 1 , Figure 3 , Figure 6 , Figure 7 , Fig.10 As shown, one side of the upper end of the positioning plate 5 is fixedly connected to an electric push rod 3 22 , and the piston end of the electric push rod 3 22 is fixedly connected to one end of the support block 21 .

[0026] A connecting rod 2 17 is rotatably provided at the middle part of the lower end surface of the placing plate 4, a connecting rod 15 is rotatably provided at the lower end of the positioning plate 5, one end of the connecting rod 15 is rotatably connected to one end of the connecting rod 2 17, and an electric push rod 2 14 is fixedly connected to one side of the lower end surface of the placing plate 4, and the piston end of the electric push rod 2 14 is fixedly connected to the lower end of the positioning plate 5 on one side.

[0027] Specifically, the inner hole of the commutator to be turned is sleeved on the outside of the positioning plate 5, and the electric push rod 3 22 is used to drive the support block 21 to slide, so that the support block 21 moves to the outside of the positioning plate 5, and a protrusion is formed on the surface of the positioning plate 5 to support the bottom of the commutator. At the same time, the electric push rod 2 14 is used to drive the positioning plate 5 on one side to slide, and with the cooperation of the connecting rod 1 15 and the connecting rod 2 17, multiple positioning plates 5 can be slid radially at the same time until the positioning plate 5 fits with the inner hole wall of the commutator, and the commutator can be fixed, so that the commutator with different inner hole diameters can be positioned, thereby ensuring the stability of the commutator during the turning process and preventing it from shifting.

[0028] In this embodiment, Figure 1 , Figure 2 , Figure 4 , Figure 5 , Figure 8 , Fig. 9 As shown, a motor 4 20 is fixedly connected to one side of the upper end surface of the workbench 1, and the output end of the motor 4 20 is fixedly connected to one end of the adjustment plate 18. A motor 3 19 is fixedly connected to the middle of the lower end surface of the adjustment plate 18, and the output end of the motor 3 19 is fixedly connected to the bottom of the rotating seat 16.

[0029] An electric push rod 12 is fixedly connected to one side of the left end surface of the support plate 2, and the piston end of the electric push rod 12 is fixedly connected to one side of the adjustment frame 11. A motor 2 10 is fixedly connected to one side of the upper end surface of the adjustment frame 11, and the output end of the motor 2 10 is fixedly connected to the end of the brush roller 3.

[0030] An electric push rod 4 23 is fixedly connected to one side of the right end face of the support plate 28, and the piston end of the electric push rod 4 23 is fixedly connected to one side of the slide block 26. A motor 5 33 is fixedly connected to the upper end face of the slide block 26, and a threaded rod 2 34 is fixedly connected to the output end of the motor 5 33. Both ends of the threaded rod 24 are rotatably set on the slide block 26, and the threaded rod 24 is threadedly connected to the turning tool 25.

[0031] One side of the right end surface of the supporting plate 2 8 is fixedly connected with an electric push rod 6 27 , and the piston end of the electric push rod 6 27 is fixedly connected to one side of the plug-in rod 9 .

[0032] The workbench 1 is also provided with an auxiliary disengagement mechanism for disengaging the commutator from the positioning plate 5, the auxiliary disengagement mechanism includes a slide plate 6 fixedly connected to one side of the front end of the workbench 1, a threaded block 30 is slidably connected to the inner side of the slide plate 6, and sliding rods 35 are slidably connected to both sides of the upper end of the threaded block 30, and a push block 31 is fixedly connected to the upper end of the sliding rod 35.

[0033] A threaded rod 29 is threadedly connected to one side of the lower end of the threaded block 30. Both ends of the threaded rod 29 are rotatably set on the slide plate 6. A motor 7 is fixedly connected to one side of the front end surface of the slide plate 6. The output end of the motor 7 is fixedly connected to one end of the threaded rod 29.

[0034] One side of the front end surface of the threaded block 30 is fixedly connected with an electric push rod 5 32 , and the piston end of the electric push rod 5 32 is fixedly connected to one side of the push block 31 .

[0035] Specifically, since the commutator is composed of many commutator segments, these commutator segments are usually evenly distributed along the circumference of the commutator, and there are gaps between the commutator segments. This even distribution can ensure that the flow of current in the winding is smoothly reversed. When the existing commutator surface finishing device is used, a certain amount of metal debris will be generated due to the friction and cutting action between the tool and the commutator surface, and these debris may remain in the commutator segment gaps. The residue of the debris will affect the flatness of the commutator surface, resulting in a decrease in motor performance, and even cause a short circuit between the commutator segments, causing motor failure; Therefore, in order to solve the above problems, when the present embodiment is used, after the commutator is positioned, the electric push rod 4 23 is used to drive the slide block 26 to move, so that the turning tool 25 contacts the commutator surface, and then the motor 3 19 drives the rotating seat 16 to rotate, so that the commutator can be rotated, and the turning tool 25 can be used to perform precision turning on the commutator surface. At the same time, the motor 5 33 can be used to drive the threaded rod 2 34 to rotate, so that the turning tool 25 can be moved up and down to change the turning position; In addition, since the cutting process of the commutator is intermittent cutting, it is easy to form windmill-shaped burrs at the notch. Therefore, in order to reduce this kind of burrs, the commutator can be driven to rotate forward and reverse during the cutting process. By changing the cutting direction, the contact mode between the tool and the commutator surface and the cutting force will change. This change helps to reduce the vibration and friction during the cutting process, thereby reducing the generation of burrs and improving the roundness of the commutator. When the turning of a commutator is completed, the adjusting frame 11 can be driven by the electric push rod 12 to move horizontally, so that the bristles of the brush roller 3 can be inserted into the commutator segment gap of the commutator. At the same time, the brush roller 3 can be driven by the motor 2 10 to rotate, so that the debris in the commutator segment gap can be cleaned to remove the debris. In addition, the commutator can be driven to rotate to make the bristles extend into the gaps of the commutator segments at different positions, thereby achieving comprehensive cleaning of the debris in the commutator segment gaps, avoiding the situation that the commutator surface flatness is affected due to the debris remaining in the commutator segment gap, and then the motor performance is reduced, or even the commutator segments are short-circuited, causing the motor failure; In some cases, it is necessary to turn multiple commutators. If the brush roller 3 is used to clean the debris in the gap of the commutator segments after turning of each commutator is completed, the working frequency of the brush roller 3 will increase, which will also affect the subsequent turning work and reduce the turning efficiency. Therefore, in order to solve this problem, when it is necessary to turn multiple commutators in sequence, each time a commutator is turned, the electric push rod 22 will drive the support block 21 to slide on the positioning plate 5, so that the support block 21 retracts to the inside of the positioning plate 5, and drives the positioning plates 5 to approach each other, so that the commutator falls downward and is stacked on the placement tray 4. When a certain number of commutators are accumulated on the placement tray 4, the electric push rod 22 is used to move the support block 21 to the inner side of the positioning plate 5. The rod 6 27 drives the plug-in rod 9 to move laterally and approach the stacked commutator. The plug-in rod 9 will be squeezed with the commutator segments and inserted into the gaps between the commutator segments. At this time, the placement plate 4 is driven to rotate, and the plug-in rod 9 will resist the commutator segments and block the rotation of the commutator until all the commutator segments overlap and all the commutators are at the same angle. At this time, the positioning plate 5 is used to fix all the commutators, and then the brush roller 3 is driven to extend into the gaps of the commutator segments, so that the bristles can be extended into the gaps of the commutator segments of all commutators, and then the above cleaning work is repeated, thereby realizing the unified removal of debris from the gaps of all commutator segments, thereby reducing the working frequency of the brush roller 3 and improving the turning efficiency. Since a plurality of commutators are neatly stacked on the placement tray 4, the commutators that have been turned can also be stored, which is beneficial to the subsequent unified collection and transportation of the commutators. When the commutator on the placement tray 4 needs to be removed, the motor 20 can be used to drive the adjustment plate 18 to rotate to tilt the positioning plate 5, so that the commutator can slide off the positioning plate 5 and then be collected. In some cases, the commutator needs to slide into a collection container for collection, and different collection containers can accommodate different numbers of commutators. Therefore, in order to better adapt to the collection container and meet the transportation needs, it is necessary to collect the commutators that fall into the collection container. To control the number of commutators in the collection container, the positioning plate 5 can be rotated to a horizontal angle first, and then according to the number of commutators to be collected, the motor 7 is used to drive the threaded rod 29 to rotate, so that the threaded block 30 slides and the push block 31 is aligned with the gap between adjacent commutators. The push block 31 is driven to rise by the electric push rod 32 so that the push block 31 extends into the gap between adjacent commutators, and then the push block 31 is driven to move from back to front, so that the commutator sleeved on the positioning plate 5 can be pushed off, thereby realizing the control of the number of commutators removed at a single time, and then it can adapt to different collection containers and meet different transportation needs.

[0036] Working principle: The inner hole of the commutator to be turned is sleeved on the outside of the positioning plate 5, and the electric push rod 3 22 is used to drive the support block 21 to slide, so that the support block 21 moves to the outside of the positioning plate 5, and a bulge is formed on the surface of the positioning plate 5 to support the bottom of the commutator. At the same time, the electric push rod 2 14 is used to drive the positioning plate 5 on one side to slide, and under the cooperation of the connecting rod 1 15 and the connecting rod 2 17, multiple positioning plates 5 can slide radially at the same time until the positioning plate 5 fits with the inner hole wall of the commutator, so that the commutator can be fixed, so that different inner holes can be The commutator of the hole diameter plays a positioning effect, thereby ensuring the stability of the commutator during the turning process, and it is not easy to deviate. When the commutator is positioned, the electric push rod 4 23 is used to drive the slide block 26 to move, so that the turning tool 25 contacts the commutator surface, and then under the action of the motor 3 19, the rotating seat 16 is driven to rotate, so that the commutator can be rotated, and the turning tool 25 can be used to perform precision turning on the commutator surface. At the same time, the motor 5 33 can be used to drive the threaded rod 2 34 to rotate, so that the turning tool 25 moves up and down to change the turning position; and Since the cutting process of the commutator is intermittent cutting, it is easy to form windmill-shaped burrs at the notch. Therefore, in order to reduce this kind of burrs, the commutator can be driven to rotate forward and reverse during the cutting process. By changing the cutting direction, the contact mode between the tool and the commutator surface and the cutting force change. This change helps to reduce the vibration and friction during the cutting process, thereby reducing the generation of burrs and improving the roundness of the commutator. When a commutator is turned, the electric push rod 12 can be used to drive the adjustment frame 11 to move horizontally to make the brush The brush hairs of roller 3 extend into the gaps of the commutator segments. At the same time, the brush roller 3 is driven by motor 2 10 to rotate, so that the debris in the gaps of the commutator segments can be cleaned to remove the debris. Moreover, the commutator can be driven to rotate so that the brush hairs extend into the gaps of the commutator segments at different positions, thereby achieving comprehensive cleaning of the debris in the gaps of the commutator segments, thus avoiding the situation that the flatness of the commutator surface is affected due to the debris remaining in the gaps of the commutator segments, and then the motor performance is reduced, or even the commutator segments are short-circuited, causing the motor to fail.In some cases, it is necessary to turn multiple commutators. If the brush roller 3 is used to clean the debris at the gap of the commutator segments after turning of each commutator, the working frequency of the brush roller 3 will increase, which will also affect the subsequent turning work and reduce the turning efficiency. Therefore, in order to solve this problem, when it is necessary to turn multiple commutators in sequence, each time a commutator is turned, the electric push rod 22 will drive the support block 21 to slide on the positioning plate 5, so that the support block 21 is retracted to the inside of the positioning plate 5, and the positioning plates 5 are driven to approach each other, so that the commutator falls downward and is stacked on the placement tray 4. When the placement tray 4 is After a certain number of commutators are accumulated, the electric push rod 6 27 is used to drive the plug-in rod 9 to move horizontally and approach the stacked commutators. The plug-in rod 9 will be squeezed with the commutator segments and inserted into the gaps between the commutator segments. At this time, the placement plate 4 is driven to rotate, and the plug-in rod 9 will resist the commutator segments and block the rotation of the commutator until all the commutator segments overlap and all the commutators are at the same angle. At this time, the positioning plate 5 is used to fix all the commutators, and then the brush roller 3 is driven to extend into the gaps of the commutator segments, so that the bristles can be extended into the gaps of the commutator segments of all commutators, and then the above cleaning work is repeated, thereby achieving cleaning of all the commutator segment gaps. The debris in the gap is uniformly cleared, thereby reducing the working frequency of the brush roller 3 and improving the turning efficiency; and because a plurality of commutators are neatly stacked on the placement tray 4, the commutators that have been turned are also stored, which is conducive to the subsequent unified collection and transportation of the commutators. When the commutator on the placement tray 4 needs to be removed, the motor 20 can be used to drive the adjustment plate 18 to rotate, so that the positioning plate 5 is tilted, so that the commutator can slide off the positioning plate 5 and then be collected; and in some cases, the commutator needs to slide into the collection container for collection, and different collection containers have different accommodating quantities of commutators. Therefore, in order to better adapt to the collection Container, to meet the transportation needs, if the number of commutators falling into the collection container needs to be controlled, the positioning plate 5 can be rotated to a horizontal angle first, and then the threaded rod 29 is driven to rotate by the motor 7 according to the number of commutators to be collected, so that the threaded block 30 slides, and the push block 31 is aligned with the gap between adjacent commutators, and the push rod 5 32 is used to drive the push block 31 to rise, so that the push block 31 extends into the gap between adjacent commutators, and then the push block 31 is driven to move from the back to the front, so that the commutator sleeved on the positioning plate 5 can be pushed down, thereby realizing the control of the number of commutators removed at a single time, and then it can adapt to different collection containers and meet different transportation needs. ;

[0037] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A turning device for finishing a commutator surface, comprising a workbench (1), characterized in that: An adjustment plate (18) is rotatably provided on one side of the upper end surface of the workbench (1), a rotating seat (16) is rotatably provided on the middle part of the upper end surface of the adjustment plate (18), a placement disk (4) is fixedly connected to the upper end of the rotating seat (16), a plurality of positioning plates (5) are radially provided and slidably connected to the placement disk (4), a support block (21) is plugged and slidably connected to the upper side of the positioning plate (5) on one side, a support plate 2 (8) is fixedly connected to the right side of the upper end surface of the workbench (1), two slide bars 2 (24) are slidably connected to the upper end of the support plate 2 (8), a slide block (26) is fixedly connected to the left end of the slide bar 2 (24), a turning tool (25) is slidably connected to the inner side of the slide block (26), and a stacking correction type cleaning mechanism for removing debris in the commutator segment gap of the commutator is also provided on the workbench (1); The stacking correction type cleaning mechanism comprises a support plate one (2) fixedly connected to the left side of the upper end surface of the workbench (1), two slide bars one (13) are slidably connected to the upper side of the support plate one (2), the right end of the slide bar one (13) is fixedly connected to an adjustment frame (11), and brush rollers (3) are rotatably arranged at both ends of the adjustment frame (11), and two slide bars three (28) are slidably connected to the upper side of the support plate two (8), and the left end of the slide bar three (28) is fixedly connected to a plug-in rod (9).

2. A turning device for commutator surface finishing according to claim 1, characterized in that: One side of the upper end of the positioning plate (5) is fixedly connected to an electric push rod three (22), and the piston end of the electric push rod three (22) is fixedly connected to one end of the support block (21).

3. A turning device for commutator surface finishing according to claim 1, characterized in that: A second connecting rod (17) is rotatably provided at the middle of the lower end surface of the placement plate (4), and a first connecting rod (15) is rotatably provided at the lower end of the positioning plate (5). One end of the first connecting rod (15) is rotatably connected to one end of the second connecting rod (17). A second electric push rod (14) is fixedly connected to one side of the lower end surface of the placement plate (4), and a piston end of the second electric push rod (14) is fixedly connected to one side of the lower end of the positioning plate (5).

4. A turning device for commutator surface finishing according to claim 1, characterized in that: A motor four (20) is fixedly connected to one side of the upper end surface of the workbench (1), and the output end of the motor four (20) is fixedly connected to one end of the adjustment plate (18). A motor three (19) is fixedly connected to the middle of the lower end surface of the adjustment plate (18), and the output end of the motor three (19) is fixedly connected to the bottom of the rotating seat (16).

5. A turning device for commutator surface finishing according to claim 1, characterized in that: An electric push rod 1 (12) is fixedly connected to one side of the left end surface of the support plate 1 (2); a piston end of the electric push rod 1 (12) is fixedly connected to one side of the adjustment frame (11); a motor 2 (10) is fixedly connected to one side of the upper end surface of the adjustment frame (11); an output end of the motor 2 (10) is fixedly connected to the end of the brush roller (3).

6. A turning device for commutator surface finishing according to claim 1, characterized in that: An electric push rod 4 (23) is fixedly connected to one side of the right end surface of the support plate 2 (8); a piston end of the electric push rod 4 (23) is fixedly connected to one side of a slide block (26); an upper end surface of the slide block (26) is fixedly connected to a motor 5 (33); an output end of the motor 5 (33) is fixedly connected to a threaded rod 2 (34); both ends of the threaded rod 2 (34) are rotatably arranged on the slide block (26); and the threaded rod 2 (34) is threadedly connected to the turning tool (25).

7. A turning device for commutator surface finishing according to claim 1, characterized in that: One side of the right end surface of the second support plate (8) is fixedly connected to an electric push rod (6) (27), and the piston end of the electric push rod (6) (27) is fixedly connected to one side of the plug-in rod (9).

8. A turning device for commutator surface finishing according to claim 1, characterized in that: The workbench (1) is also provided with an auxiliary disengagement mechanism for disengaging the commutator from the positioning plate (5), the auxiliary disengagement mechanism comprising a slide plate (6) fixedly connected to one side of the front end of the workbench (1), a threaded block (30) being slidably connected to the inner side of the slide plate (6), a sliding rod four (35) being slidably connected to both sides of the upper end of the threaded block (30), and a push block (31) being fixedly connected to the upper end of the sliding rod four (35).

9. A turning device for commutator surface finishing according to claim 8, characterized in that: A threaded rod (29) is threadedly connected to one side of the lower end of the threaded block (30); both ends of the threaded rod (29) are rotatably arranged on the slide plate (6); a motor (7) is fixedly connected to one side of the front end surface of the slide plate (6); and an output end of the motor (7) is fixedly connected to one end of the threaded rod (29).

10. A turning device for commutator surface finishing according to claim 8, characterized in that: One side of the front end surface of the threaded block (30) is fixedly connected to an electric push rod five (32), and a piston end of the electric push rod five (32) is fixedly connected to one side of the push block (31).

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