Spline shaft milling machine with collecting mechanism
The spline shaft milling machine with a collecting mechanism automates the collection of processed spline shafts, improving processing efficiency by integrating a moving and lifting mechanism to transfer and store the workpieces automatically.
Patent Information
- Application Number
- CN202411667892.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2024-12-20
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing spline shaft milling machines require manual intervention for collecting processed spline shafts, which affects processing efficiency.
A spline shaft milling machine equipped with a collecting mechanism that includes a moving mechanism, lifting mechanism, and clamping assembly to automatically transfer and collect the processed spline shafts without user intervention.
Enhances processing efficiency by automating the collection process, eliminating the need for manual handling of spline shafts.
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Figure CN119159135A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of spline shaft processing equipment, and in particular to a spline shaft milling machine with a collecting mechanism. Background Art
[0002] The spline shaft milling machine can process various standard forms of splines, gears, step gears and splines, tapered gears and splines; the spline shaft milling machine has high cutting power and good rigidity, adopts overall protection and automatic chip removal, occupies a small area and has a beautiful appearance.
[0003] The spline shaft milling machine is horizontally arranged, with the workpiece clamped between the headstock and the tailstock. The milling head with the spline hob installed is usually located at the rear side of the workpiece. The hob spindle maintains a strict motion connection with the workpiece spindle. The processing is carried out according to the unfolding method, and the axial feeding along the workpiece is achieved by the movement of the worktable or the milling head. The machine tool has an automatic working cycle and high production efficiency.
[0004] Regarding the above-mentioned related technologies, it can be known that after the milling machine completes processing of the spline shaft, the machine body opens the protective door, and the user takes the processed spline shaft out of the fixture position and places it in the designated position for collection. The user needs to pay attention to the processing time at all times, which affects the processing efficiency. Summary of the invention
[0005] In order to improve the processing efficiency of a spline shaft, the present application provides a spline shaft milling machine with a collecting mechanism.
[0006] The present application provides a spline shaft milling machine with a collection mechanism, which adopts the following technical solution: A spline shaft milling machine with a collecting mechanism comprises a machine body, a clamp connected to the machine body, a milling head connected to the machine body, a collecting box, a moving mechanism connected to the machine body, a lifting mechanism connected to the moving mechanism and a collecting mechanism connected to the machine body, wherein the moving mechanism drives the collecting mechanism to move in a direction perpendicular to the feeding direction of the milling head, and the lifting mechanism drives the collecting mechanism to move in a vertical direction, and the collecting mechanism comprises a positioning component rotatably connected to the lifting mechanism and a clamping component connected to the positioning component, the positioning component drives the clamping component to rotate, the clamping component is located below the milling head, and the clamping component moves in a direction close to or away from the collection box.
[0007] By adopting the above technical solution, after the user clamps the material at the milling head, the milling machine is started to process the material. After the processing is completed, the moving mechanism adjusts the horizontal position of the clamping assembly, and the lifting mechanism adjusts the vertical height of the clamping assembly, so that the clamping assembly is located below the workpiece that has been processed. At this time, the clamp relaxes its grip on the workpiece, and the workpiece falls to the top of the clamping assembly to clamp the workpiece. Then the moving mechanism and the lifting mechanism drive the clamping assembly to the position of the collection box, and place the workpiece inside the collection box to collect the workpiece. The user does not need to open the protective door of the machine body to remove the workpiece, which is convenient for the user to process the spline shaft and collect the spline shaft, thereby improving the user's processing efficiency.
[0008] Optionally, the positioning assembly includes a positioning motor fixedly connected to the lifting mechanism and a positioning shaft rotatably connected to the lifting mechanism, and the output end of the positioning motor is coaxially fixedly connected to one end of the positioning shaft.
[0009] By adopting the above technical solution, after starting the positioning motor, the positioning shaft and the positioning block are driven to rotate, thereby changing the direction of the clamping component, so that the workpiece can fall into the interior of the clamping component, thereby achieving the purpose of clamping the workpiece.
[0010] Optionally, the clamping assembly includes a clamping plate connected to the positioning axis, and the number of the clamping plates is two. The two clamping plates are connected to each other, one of the clamping plates is fixedly connected to the positioning axis, and the positioning axis is located on a side away from the other clamping plate, and there is an angle between the two clamping plates.
[0011] By adopting the above technical solution, the workpiece can fall between the two clamping plates, and the workpiece is supported and clamped, thereby achieving the purpose of clamping the workpiece.
[0012] Optionally, the clamping assembly also includes a clamping motor fixedly connected to the clamping plate, the two clamping plates are rotationally connected, the output end of the clamping motor is coaxially fixedly connected to one end of the clamping plate shaft, and the top of the clamping plate moves in a direction closer to or away from each other.
[0013] By adopting the above technical solution, after the clamping motor is started, the clamping plates are driven to deflect, so that the gap between the clamping plates changes, and spline shafts of different diameters can be clamped, thereby improving the applicability of the present application.
[0014] Optionally, the moving mechanism includes a moving motor fixedly connected to the machine body, a moving screw rotatably connected to the machine body, and a moving block slidably connected to the machine body, the axis of the moving screw is perpendicular to the feed direction of the milling head, the output end of the moving motor is coaxially fixedly connected to the end of the moving screw, the moving screw passes through and is threadedly connected to the moving block, and the lifting mechanism is fixedly connected to the moving block.
[0015] By adopting the above technical solution, after the moving motor is started, it drives the moving screw to rotate, and drives the moving block to move along the axis of the moving screw, thereby achieving the purpose of horizontal movement of the lifting mechanism, causing the collecting mechanism to move, and realizing the clamping of the workpiece.
[0016] Optionally, the lifting mechanism includes a lifting cylinder fixedly connected to the moving block and a lifting block fixedly connected to the lifting cylinder, and the positioning shaft is rotatably connected to the lifting block.
[0017] By adopting the above technical solution, after the lifting cylinder is started, it drives the lifting block to move in the vertical direction, thereby driving the lifting block, adjusting the vertical height of the clamping assembly, and achieving the purpose of clamping the workpiece.
[0018] Optionally, a moving groove is opened on the surface of the moving block, the groove body direction of the moving groove is parallel to the vertical direction, the two ends of the lifting screw are rotatably connected to the two ends of the moving groove, and the lifting block is slidably connected to the inner wall of the moving groove.
[0019] By adopting the above technical solution, the movable groove provides an installation position for the lifting screw, thereby realizing a stable connection of the lifting screw. At the same time, the movable groove limits the lifting block, thereby realizing the purpose of sliding the lifting block along the vertical direction.
[0020] Optionally, the machine body is provided with a moving shell, the length direction of the moving shell is parallel to the horizontal direction, two ends of the moving screw are rotatably connected to two ends of the moving shell, and the moving block is slidably connected to the inner wall of the moving shell.
[0021] By adopting the above technical solution, the moving shell provides an installation position for the moving screw, thereby achieving a stable connection of the moving screw. At the same time, the moving shell limits the moving block, thereby achieving the purpose of sliding the moving block in the horizontal direction.
[0022] Optionally, the collection box is provided with a guide plate, the guide plate is inclined upward in a direction away from the bottom of the collection box, the top of the guide plate is located outside above the collection box, and the top of the guide plate is located inside the machine body.
[0023] By adopting the above technical solution, after the clamping component places the workpiece on the guide plate, the workpiece falls from the guide plate into the interior of the collection box, thereby realizing the collection of the workpiece.
[0024] In summary, the present application includes at least one of the following beneficial technical effects: The moving mechanism, lifting mechanism and collecting mechanism in the present application cooperate with each other to move the collecting mechanism to the bottom of the milling head. When the fixture releases the restriction on the workpiece, the workpiece can fall into the collecting mechanism to realize the collection of the workpiece. At the same time, the moving mechanism and the lifting mechanism are driven to place the workpiece inside the collection box to realize the collection of the spline shaft. There is no need for the user to manually collect the workpiece, thereby improving the processing efficiency. The positioning assembly in the present application can adjust the orientation of the clamping assembly so that the workpiece can fall into the middle position of the clamping assembly, making the clamping more stable; The gap between the clamping plates in the present application can be adjusted, so that workpieces of different diameters can be clamped and the clamping position can be adjusted, making the clamping of the workpiece more stable. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a structural schematic diagram of a spline shaft milling machine with a collecting mechanism disclosed in an embodiment of the present application.
[0026] Figure 2 It is a structural schematic diagram of a spline shaft milling machine with a collecting mechanism disclosed in an embodiment of the present application.
[0027] Figure 3 yes Figure 2 A partial enlarged view of .
[0028] Figure 4 It is a structural schematic diagram of a spline shaft milling machine with a collecting mechanism disclosed in an embodiment of the present application.
[0029] Explanation of the accompanying drawings: 1. Machine body; 11. Moving shell; 2. Clamp; 3. Milling head; 4. Collecting box; 41. Guide plate; 5. Moving mechanism; 51. Moving motor; 52. Moving screw; 53. Moving block; 6. Lifting mechanism; 61. Lifting cylinder; 62. Lifting block; 7. Collecting mechanism; 71. Positioning assembly; 711. Positioning motor; 712. Positioning shaft; 72. Clamping assembly; 721. Clamping plate; 722. Clamping motor. DETAILED DESCRIPTION
[0030] The following is combined with Figure 1 -Attached Figure 4 This application is described in further detail.
[0031] At present, in order to improve the processing efficiency of the spline shaft, the embodiment of the present application proposes a spline shaft milling machine with a collecting mechanism.
[0032] The embodiment of the present application discloses a spline shaft milling machine with a collection mechanism. Figure 1 A spline shaft milling machine with a collecting mechanism comprises a machine body 1, a fixture 2 connected to the machine body 1, a milling head 3 connected to the machine body 1, a collecting box 4, a moving mechanism 5 connected to the machine body 1, a lifting mechanism 6 connected to the moving mechanism 5, and a collecting mechanism 7 connected to the machine body 1. The moving mechanism 5 drives the collecting mechanism 7 to move in a direction perpendicular to the feeding direction of the milling head 3, and the lifting mechanism 6 drives the collecting mechanism 7 to move in a vertical direction. The collecting mechanism 7 comprises a positioning component 71 rotatably connected to the lifting mechanism 6 and a clamping component 72 connected to the positioning component 71. The positioning component 71 drives the clamping component 72 to rotate. The clamping component 72 is located below the milling head 3, and the clamping component 72 moves in a direction close to or away from the collecting box 4. The machine body 1, the fixture 2 and the milling head 3 are the basic facilities for realizing the processing of the spline shaft. After the user clamps the material at the milling head 3, he starts the milling machine to process the material. After the milling head 3 processes the raw material into a spline shaft, the moving mechanism 5 adjusts the horizontal position of the clamping assembly 72, and the lifting mechanism 6 adjusts the vertical height of the clamping assembly 72 so that the clamping assembly 72 is located below the workpiece that has been processed. At this time, the fixture 2 relaxes its grip on the workpiece, and the workpiece falls above the clamping assembly 72 to clamp the workpiece. Then the moving mechanism 5 and the lifting mechanism 6 drive the clamping assembly 72 to move to the position of the collection box 4, and place the workpiece inside the collection box 4 to collect the workpiece. There is no need for the user to open the protective door of the machine body 1 to remove the workpiece, which is convenient for the user to process the spline shaft and collect the spline shaft, thereby improving the processing efficiency of the spline shaft.
[0033] Reference Figure 2 and Figure 3 In the embodiment of the present application, the number of the moving mechanisms 5 is two, and the moving mechanism 5 includes a moving motor 51 fixedly connected to the body 1, a moving screw 52 rotatably connected to the body 1, and a moving block 53 slidably connected to the body 1. The body 1 is provided with a moving shell 11, and the moving shell 11 is located at the top of the body 1. The number of the moving shells 11 is equal to the number of the moving screws 52. In the embodiment of the present application, the number of the moving shells 11 is two, and the two moving screws 52 are limited respectively to achieve the working purpose of the two moving mechanisms 5. The length direction of the moving shell 11 is parallel to the horizontal direction, and the two ends of the moving screw 52 are rotatably connected to the two ends of the moving shell 11. The axis of the moving screw 52 is perpendicular to the feeding direction of the milling head 3. The output end of the moving motor 51 is coaxially fixedly connected to the end of the moving screw 52, and the moving screw 52 passes through and is threadedly connected to the moving block 53, and the moving block 53 is slidably connected to the inner wall of the moving shell 11. The lifting mechanism 6 is fixedly connected between the two moving blocks 53, so as to achieve stable connection and stable movement of the lifting mechanism 6 and improve the safety of the present application.
[0034] The moving shell 11 provides an installation position for the moving screw 52, realizing a stable connection of the moving screw 52. At the same time, the moving shell 11 limits the moving block 53, realizing the sliding of the moving block 53 in the horizontal direction. After the moving motor 51 is started, it drives the moving screw 52 to rotate, drives the moving block 53 to move along the axis of the moving screw 52, realizes the horizontal movement of the lifting mechanism 6, causes the collecting mechanism 7 to move, and realizes the clamping of the workpiece.
[0035] Reference Figure 2 and Figure 3 The number of lifting mechanisms 6 is equal to the number of moving mechanisms 5. In the embodiment of the present application, the number of lifting mechanisms 6 is two. The two moving mechanisms 5 respectively adjust the positions of the two lifting mechanisms 6. The lifting mechanism 6 includes a lifting cylinder 61 fixedly connected to the moving block 53 and a lifting block 62 fixedly connected to the lifting cylinder 61. The cylinder end of the lifting cylinder 61 is fixedly connected to the moving block 53, and the output end of the lifting cylinder 61 is fixedly connected to the lifting block 62 to achieve simultaneous driving of both ends of the lifting block 62. After the lifting cylinder 61 is started, it drives the lifting block 62 to move in the vertical direction, thereby adjusting the vertical height of the clamping assembly 72 and achieving the purpose of clamping the workpiece.
[0036] Reference Figure 2 and Figure 3 The positioning assembly 71 includes a positioning motor 711 fixedly connected to the lifting block 62, a positioning shaft 712 rotatably connected to the lifting mechanism 6, and a positioning block fixedly connected to the positioning shaft 712. The positioning shaft 712 is rotatably connected between the two lifting blocks 62, so that the movement of the lifting blocks 62 is more stable. The output end of the positioning motor 711 is coaxially fixedly connected to the positioning shaft 712. The positioning block is located at one end of the positioning shaft 712 away from the positioning motor 711 to drive the positioning shaft 712.
[0037] Furthermore, the clamping assembly 72 includes a clamping plate 721 fixedly connected to the positioning shaft 712 and a clamping motor 722 fixedly connected to the clamping plate 721. There are two clamping plates 721, and the two clamping plates 721 are connected to each other. The positioning shaft 712 passes through and is fixedly connected to one of the clamping plates 721. After the user starts the positioning motor 711, the clamping plate 721 is driven to rotate to adjust the inclination angle of the clamping plate 721. The positioning shaft 712 is located on a side away from the other clamping plate 721. There is an angle between the two clamping plates 721. At the same time, the two clamping plates 721 are rotatably connected through a rotating shaft. The clamping motor 722 is fixedly connected to one of the clamping plates 721, and the output end of the clamping motor 722 is coaxially fixedly connected to one end of the rotating shaft of the clamping plate 721, so that the clamping plates 721 can rotate with each other, so that the tops of the clamping plates 721 move in the direction of approaching or moving away from each other, so that the workpiece can fall between the two clamping plates 721, support and clamp the workpiece, and achieve the purpose of clamping the workpiece. After starting the clamping motor 722, the clamping plates 721 are driven to deflect, so that the gap between the clamping plates 721 changes, and spline shafts of different diameters can be clamped, thereby improving the applicability of the present application. While clamping workpieces of different diameters, the clamping position can also be adjusted, so that the clamping of the workpiece is more stable.
[0038] Reference Figure 2 and Figure 4 The collection box 4 is provided with a guide plate 41, which is inclined upward in a direction away from the bottom of the collection box 4, and the top of the guide plate 41 is located outside the collection box 4, and the top of the guide plate 41 is located inside the machine body 1. After the clamping assembly 72 places the workpiece on the guide plate 41, the workpiece falls from the guide plate 41 into the interior of the collection box 4, so that the workpiece is collected.
[0039] When the user uses the present application to retrieve and collect the spline shaft, the moving mechanism 5 is started first, and the moving motor 51 drives the moving screw 52 to rotate, so that the moving block 53 slides along the direction of the moving shell 11, driving the lifting mechanism 6 to approach the spline shaft, and then the lifting cylinder 61 is started, driving the lifting block 62 and the collecting mechanism 7 to be located below the spline shaft. At this time, the moving mechanism 5 is started again, and the clamping plate 721 is adjusted to be located directly below the spline shaft so that the spline shaft can fall between the clamping plates 721, and then the clamping motor 722 is started to adjust the angle between the two clamping plates 721 to achieve stable grasping of the spline shaft; finally, the moving mechanism 5 and the lifting mechanism 6 are started to transport the spline shaft to the position of the collection box 4, and the collection of the spline shaft is completed. The user does not need to keep a close eye on the processing progress at all times, and the user does not need to manually pick up the parts, thereby improving the processing efficiency of the spline shaft.
[0040] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A spline shaft milling machine with a collecting mechanism, comprising a machine body (1), a fixture (2) connected to the machine body (1) and a milling head (3) connected to the machine body (1), characterized in that: It also includes a collecting box (4), a moving mechanism (5) connected to the machine body (1), a lifting mechanism (6) connected to the moving mechanism (5), and a collecting mechanism (7) connected to the machine body (1), wherein the moving mechanism (5) drives the collecting mechanism (7) to move in a direction perpendicular to the feeding direction of the milling head (3), and the lifting mechanism (6) drives the collecting mechanism (7) to move in a vertical direction, and the collecting mechanism (7) includes a positioning component (71) rotatably connected to the lifting mechanism (6) and a clamping component (72) connected to the positioning component (71), the positioning component (71) drives the clamping component (72) to rotate, the clamping component (72) is located below the milling head (3), and the clamping component (72) moves in a direction approaching or away from the collecting box (4).
2. A spline shaft milling machine with a collecting mechanism according to claim 1, characterized in that: The positioning assembly (71) comprises a positioning motor (711) fixedly connected to the lifting mechanism (6) and a positioning shaft (712) rotatably connected to the lifting mechanism (6), wherein the output end of the positioning motor (711) is coaxially fixedly connected to one end of the positioning shaft (712).
3. A spline shaft milling machine with a collecting mechanism according to claim 2, characterized in that: The clamping assembly (72) comprises a clamping plate (721) connected to the positioning shaft (712), the number of the clamping plates (721) is two, the two clamping plates (721) are connected to each other, one of the clamping plates (721) is fixedly connected to the positioning shaft (712), the positioning shaft (712) is located on a side away from the other clamping plate (721), and there is an angle between the two clamping plates (721).
4. A spline shaft milling machine with a collecting mechanism according to claim 2, characterized in that: The clamping assembly (72) further comprises a clamping motor (722) fixedly connected to the clamping plate (721), the two clamping plates (721) are rotatably connected, the output end of the clamping motor (722) is coaxially fixedly connected to one end of the rotating shaft of the clamping plate (721), and the tops of the clamping plates (721) move in a direction of approaching or moving away from each other.
5. The spline shaft milling machine with a collecting mechanism according to claim 3, characterized in that: The moving mechanism (5) comprises a moving motor (51) fixedly connected to the machine body (1), a moving screw (52) rotatably connected to the machine body (1), and a moving block (53) slidably connected to the machine body (1), the axis of the moving screw (52) is perpendicular to the feeding direction of the milling head (3), the output end of the moving motor (51) is coaxially fixedly connected to the end of the moving screw (52), the moving screw (52) passes through and is threadedly connected to the moving block (53), and the lifting mechanism (6) is fixedly connected to the moving block (53).
6. A spline shaft milling machine with a collecting mechanism according to claim 4, characterized in that: The lifting mechanism (6) comprises a lifting cylinder (61) fixedly connected to the moving block (53) and a lifting block (62) fixedly connected to the lifting cylinder (61), and the positioning shaft (712) is rotatably connected to the lifting block (62).
7. A spline shaft milling machine with a collecting mechanism according to claim 6, characterized in that: The machine body (1) is provided with a moving shell (11), the length direction of the moving shell (11) is parallel to the horizontal direction, the two ends of the moving screw (52) are rotatably connected to the two ends of the moving shell (11), and the moving block (53) is slidably connected to the inner wall of the moving shell (11).
8. The spline shaft milling machine with a collecting mechanism according to claim 1, characterized in that: The collection box (4) is provided with a guide plate (41), the guide plate (41) is inclined upward in a direction away from the bottom of the collection box (4), the top of the guide plate (41) is located outside above the collection box (4), and the top of the guide plate (41) is located inside the machine body (1).
Citation Information
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