Large-taper mechanism with offset detection structure
The split large-taper mechanism with a counterweight and offset detection system addresses uneven force distribution, enhancing machining accuracy and extending screw life by balancing forces and adjusting coolant flow.
Patent Information
- Application Number
- CN202411296838.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2044-09-18
AI Technical Summary
The existing wire cutting machines with large taper mechanisms suffer from uneven force distribution on the column and lead screw, leading to eccentric wear and reduced processing accuracy due to the concentration of parts on one side, causing column deformation and transmission errors.
A split large-taper mechanism with an offset detection structure, featuring a counterweight system and balanced force distribution through a counterweight box and offset detection mechanism, along with a pressure-compensating mechanism to adjust coolant flow, ensuring balanced force and accurate machining.
The solution maintains screw balance, extends service life, and improves machining accuracy by balancing forces and adjusting coolant flow, preventing uneven wear and ensuring precise cutting.
Smart Images

Figure CN119159177A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wire cutting, and in particular to a large-taper mechanism with an offset detection structure. Background Art
[0002] Wire cutting machine is a kind of precision processing equipment which uses the principle of electric spark discharge to cut metal materials. It is mainly used to process complex shapes and thin-walled parts with high precision requirements. The parts (moving mechanism, etc.) on the large taper mechanism of existing wire cutting machine are all located on one side of the column, and a lead screw for driving the large taper mechanism to move is provided in the column of the wire cutting machine. This causes the force of the large taper mechanism on the column lead screw to be excessively deflected. During long-term use, the side of the column lead screw close to the large taper mechanism is severely worn, resulting in errors in the accuracy of the transmission distance of the transmission lead screw. At the same time, when the large taper mechanism is adjusted in height, it will cause the center of gravity of the column to shift (that is, the higher the large taper mechanism, the greater the bending force on the column and the lead screw thereon). In severe cases, the column will bend and deform, which will cause the workpiece cutting accuracy to fail to meet the standard. Summary of the invention
[0003] In order to overcome the disadvantage that the parts on the large-taper mechanism are concentrated on one side of the column, which easily leads to uneven force on the column and the lead screw, thereby causing eccentric wear and affecting the processing accuracy, the present invention provides a split large-taper mechanism with an offset detection structure.
[0004] The technical solution of the present invention is: a large-taper mechanism with an offset detection structure, comprising a machine tool, a first sliding frame fixedly connected to the machine tool, a second sliding frame slidably connected to the first sliding frame, a lead screw threadedly connected to the second sliding frame rotatably connected to the first sliding frame, a base slidably connected to the side of the second sliding frame away from the machine tool, a lead screw threadedly connected to the base rotatably connected to the second sliding frame, a column fixedly connected to the side of the base away from the machine tool, a support frame slidably connected to the column, a lead screw threadedly connected to the support frame rotatably connected to the column, the first sliding frame, the second sliding frame The frame and the lead screws on the column are both connected to external power, the machine tool is fixedly connected to a fixed frame, the support frame and the fixed frame are fixedly connected to a fixed tube, a rotating rod is rotatably connected in the fixed tube, a fixed block is fixedly connected to one side of the rotating rod, a guide wheel wire frame is provided on the side of the rotating rod away from the adjacent fixed block, the fixed block is rotatably connected to a cooperative block, the guide wheel wire frame on the rotating rod is rotatably coordinated with the adjacent cooperative block, the cooperative block away from the support frame is fixedly connected to a cooperative rod, the cooperative rod is slidably connected to the cooperative block close to the support frame, and an offset detection mechanism for monitoring the offset of the guide wheel wire frame is provided on the fixed frame.
[0005] Preferably, a counterweight box is slidably connected to a side of the column away from the support frame, the counterweight box is fixedly connected to the support frame via a mounting frame, and a counterweight block is fixedly connected to the counterweight box.
[0006] Preferably, the ratio of the total mass of the counterweight box and its parts to the total mass of the support frame and its parts is inversely proportional to the ratio of the length of the lever arm between the two and the screw on the column, and the directions of the lever arms between the two and the screw on the column are opposite.
[0007] Preferably, a water storage bag is provided in the counterweight box, and extrusion plates distributed in a circumferential array are slidably connected to the counterweight box, and the extrusion plates distributed in the circumferential array are all extrusion-matched with the water storage bag.
[0008] Preferably, adjacent extrusion plates in the circumferential array do not contact each other.
[0009] Preferably, the offset detection mechanism includes a fixed frame, the fixed frame is fixedly connected to the fixed frame, a detection sleeve is fixedly connected inside the fixed frame, the detection sleeve is extruded and fitted with the cooperative rod, and detection rods distributed in a circumferential array are slidably connected to the fixed frame, and the detection rods distributed in the circumferential array are all fixedly connected to the detection sleeve.
[0010] Preferably, a piston plate is fixedly connected to the side of the detection rod away from the detection sleeve, a first fixed shell distributed in a circumferential array is fixedly connected to the fixed frame, the first fixed shell is slidably connected to the adjacent piston plate, a first fixed plate is connected to the counterweight box by bolts, the first fixed plate is fixedly connected to a second fixed shell distributed in a circumferential array, the second fixed shells distributed in the circumferential array correspond one-to-one to the first fixed shells distributed in the circumferential array, and the corresponding second fixed shells are connected to the first fixed shell via a pipeline, the second fixed shell is slidably connected to a first piston rod, and the first piston rod is fixedly connected to the adjacent extrusion plate.
[0011] Preferably, it also includes a pressure-compensating mechanism for adjusting the cooling fluid pressure, the pressure-compensating mechanism is arranged on the support frame, the pressure-compensating mechanism includes a booster pump, the booster pump is fixedly connected to the support frame, the booster pump is provided with a pipeline connected to the external coolant supply system, the booster pump is connected to the coolant system on the adjacent rotating rod guide wheel wire frame through the pipeline, a second fixed plate is fixedly connected to the side of the fixed frame away from the column, a transfer frame is fixedly connected to the second fixed plate, a sliding sleeve is slidably connected to the transfer frame, and the sliding sleeve is electrically connected to the booster pump through the transfer frame.
[0012] Preferably, the cooperative block close to the fixed frame is fixedly connected to a third fixed shell via a mounting frame, the third fixed shell is slidably connected to a second piston rod, the second piston rod is fixedly connected to the cooperative block close to the support frame via a mounting plate, a fourth fixed shell is fixedly connected to the second fixed plate, the third fixed shell is connected to the fourth fixed shell via a pipe, and the fourth fixed shell is slidably connected to the third piston rod.
[0013] Preferably, equidistantly distributed hydraulic telescopic rods are arranged between the third piston rod and the sliding sleeve, the third piston rod is fixedly connected to the fixed portion of the adjacent hydraulic telescopic rod, the sliding sleeve is fixedly connected to the telescopic end of the adjacent hydraulic telescopic rod, and the adjacent fixed portions and telescopic ends of the hydraulic telescopic rods are fixedly connected to each other, the equidistantly distributed hydraulic telescopic rods correspond one-to-one to the first fixed shells distributed in a circumferential array, and the corresponding fixed portions of the hydraulic telescopic rods are connected to the first fixed shells through pipelines.
[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention reduces the weight of the support frame itself by disassembling the first sliding frame and the second sliding frame from the support frame, thereby reducing the force of the support frame on the column and the upper screw, preventing the excessive weight on the support frame from causing excessive pressure on one side of the screw on the column, extending the service life of the screw on the column and improving the accuracy of the processed workpiece, and determining the change in the center of gravity of the support frame by detecting the degree of deflection of the cooperative rod, and adjusting the center of gravity of the counterweight box and the parts thereon in real time according to the change in the center of gravity of the support frame, so that the screw on the column The lever is always in a tight balance state, which prevents the screw on the column from wearing differently, thus affecting the machining accuracy of the workpiece; the direction of the force between the support frame and the screw on the column is balanced by the counterweight box and the parts on it, and the forces acting on the screw on the column by the support frame and the counterweight box are equal and in opposite directions, thus preventing the screw on the column from wearing on one side; the flow state of the coolant is synchronously adjusted according to the state between the guide wheel and the wire frame through the cooperation of the sliding sleeve and the transfer frame, so as to prevent the coolant from flowing too slowly and thus deviating from the cutting line, affecting the machining accuracy of the workpiece surface during cutting. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a three-dimensional structural schematic diagram of the matching relationship between the second sliding frame and the base of the present invention; Figure 3 It is a three-dimensional structural cross-sectional view of the matching relationship between the fixed tube and the rotating rod of the present invention; Figure 4 It is a three-dimensional structural cross-sectional view of the matching relationship between the counterweight box and the counterweight block of the present invention; Figure 5 It is a three-dimensional structural schematic diagram of the deviation detection mechanism of the present invention; Figure 6 It is a three-dimensional structural cross-sectional view of the matching relationship between the detection sleeve and the detection rod of the present invention; Figure 7 It is a three-dimensional structural schematic diagram of the matching relationship between the water storage bag and the extrusion plate of the present invention; Figure 8 It is a three-dimensional structural schematic diagram of the positional relationship between the support frame and the booster pump of the present invention; Fig. 9 It is a three-dimensional structural cross-sectional view of the pressure compensation mechanism of the present invention; Fig.10 It is a three-dimensional structural schematic diagram of the matching relationship between the rotating frame and the sliding sleeve in the present invention.
[0016] In the accompanying drawings: 1-machine tool, 2-first sliding frame, 3-second sliding frame, 4-base, 5-column, 6-support frame, 7-fixed frame, 8-fixed pipe, 9-rotating rod, 10-fixed block, 11-cooperative block, 12-cooperative rod, 13-counterweight box, 14-counterweight block, 15-water storage bag, 16-squeezing plate, 17-offset detection mechanism, 1701-fixed frame, 1702-detection sleeve, 1703-detection rod, 1704- 4-piston plate, 1705-first fixed shell, 1706-first fixed plate, 1707-second fixed shell, 1708-first piston rod, 18-pressure compensation mechanism, 1801-boosting pump, 1802-second fixed plate, 1803-transfer frame, 1804-sliding sleeve, 1805-third fixed shell, 1806-second piston rod, 1807-fourth fixed shell, 1808-third piston rod, 1809-hydraulic telescopic rod. DETAILED DESCRIPTION
[0017] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0018] The large taper mechanism on the existing wire cutting machine tools, the parts on the large taper mechanism (moving mechanism, etc.) are all located on one side of the column, which causes the large taper mechanism to exert excessive deflection on the column screw. During long-term use, the side of the column screw close to the large taper mechanism is severely worn, resulting in errors in the accuracy of the transmission distance of the transmission screw. At the same time, when the height of the large taper mechanism is adjusted, it will cause the center of gravity of the column to shift (that is, the higher the large taper mechanism, the greater the bending force on the column and the screw thereon). In severe cases, the column will bend and deform, which will cause the workpiece cutting accuracy to fail to meet the standard.
[0019] Embodiment 1: A large taper mechanism with an offset detection structure, such as Figure 1-Figure 4 As shown, a machine tool 1 is provided, wherein a first sliding frame 2 is fixedly connected to the upper side of the machine tool 1, a second sliding frame 3 is slidably connected to the upper side of the first sliding frame 2, a lead screw threadedly connected to the second sliding frame 3 is rotatably connected to the first sliding frame 2, and is used to control the left and right movement of the second sliding frame 3, a base 4 is slidably connected to the upper side of the second sliding frame 3, a lead screw threadedly connected to the base 4 is rotatably connected to the second sliding frame 3, and is used to control the forward and backward movement of the base 4, a column 5 is fixedly connected to the upper side of the base 4, a support frame 6 is slidably connected to the front side of the column 5, and a lead screw threadedly connected to the support frame 6 is rotatably connected to the column 5. The lever is used to control the support frame 6 to move up and down. The above three screws are used for the movement of the X-axis, Y-axis and Z-axis respectively, and the above three screws are all externally connected to power. The upper side of the machine tool 1 is fixedly connected to a fixed frame 7. The front sides of the support frame 6 and the fixed frame 7 are fixedly connected to a fixed tube 8. The inner side of the fixed tube 8 is rotatably connected to a rotating rod 9. The left sides of the two rotating rods 9 are fixedly connected to a fixed block 10. The rotating rod 9 is provided with a guide wheel wire frame. The guide wheel wire frame is a prior art and is used to control the inclination of the cutting line. No more details are given here. The fixed block 10 is rotatably connected to a cooperative block 11. The guide wheel wire frame on the rotating rod 9 is connected to the corresponding The adjacent cooperative blocks 11 rotate together, the rotating rod 9, the adjacent guide wheel wire frame and the adjacent cooperative blocks 11 together form a parallelogram, and the inclination angle of the cooperative rod 12 is the same as the inclination angle of the cutting line. The lower cooperative block 11 is fixedly connected with the cooperative rod 12, and the cooperative rod 12 is slidably connected with the upper cooperative block 11. The rear side of the column 5 is slidably connected with a counterweight box 13 fixedly connected to the support frame 6 through the mounting frame, and the lower side of the counterweight box 13 is fixedly connected with a counterweight block 14. The ratio of the total mass of the counterweight box 13 and its parts to the total mass of the support frame 6 and its parts and the ratio of the length of the force arm between the two and the lead screw on the column 5 are inversely proportional. Ratio, and the directions of the force arms between the two and the lead screw on the column 5 are opposite, which is used to ensure the force balance of the column 5 and the lead screw thereon. A water storage bag 15 is arranged in the counterweight box 13. The water storage bag 15 is an elastic bag, and a certain amount of water is stored therein, which is used to flexibly adjust the center of gravity of the counterweight box 13. The inner side of the counterweight box 13 is slidably connected with an extrusion plate 16 distributed in a circumferential array, and adjacent extrusion plates 16 do not contact each other to prevent damage to the water storage bag 15. The extrusion plates 16 distributed in the circumferential array are all squeezed and matched with the water storage bag 15. An offset detection mechanism 17 for monitoring the offset of the guide wheel frame is arranged on the fixed frame 7.
[0020] like Figure 2 and Figure 5-Figure 7As shown, the deviation detection mechanism 17 includes a fixed frame 1701, which is composed of two L-shaped rods and a circular ring distributed in a mirror image. The fixed frame 1701 is fixed to the upper side of the fixed frame 7. The inner side of the circular ring of the fixed frame 1701 is fixed with a detection sleeve 1702. The detection sleeve 1702 is made of elastic material. The detection sleeve 1702 is squeezed and matched with the cooperative rod 12 to monitor the deflection of the cooperative rod 12 in real time. The circular ring of the fixed frame 1701 slides on the The four detection rods 1703 are connected to the fixed frame 1701 and are arranged in a circumferential array. The connecting line of each pair of detection rods 1703 coincides with the X-axis direction or the Y-axis direction of the movement of the column 5. The four detection rods 1703 are fixed to the detection sleeve 1702. The side of the detection rod 1703 away from the detection sleeve 1702 is fixedly connected to the piston plate 1704. The fixed frame 1701 is fixedly connected to four first fixed shells 1705 arranged in a circumferential array. The first fixed shells 1705 are filled with hydraulic oil. The fixed shell 1705 is sealed and slidably connected to the adjacent piston plate 1704. The upper side of the counterweight box 13 is connected to a first fixed plate 1706 by bolts. The first fixed plate 1706 is fixedly connected to four second fixed shells 1707 distributed in a circumferential array. The second fixed shells 1707 are filled with hydraulic oil, and the connecting line of each pair of second fixed shells 1707 coincides with the X-axis direction or Y-axis direction of the movement of the column 5. The front second fixed shell 1707 is connected to the rear first fixed shell 1705 by a pipeline, the rear second fixed shell 1707 is connected to the front first fixed shell 1705 by a pipeline, the left second fixed shell 1707 is connected to the right first fixed shell 1705 by a pipeline, the right second fixed shell 1707 is connected to the left first fixed shell 1705 by a pipeline, and the above pipelines are all elastic and retractable pipelines. The second fixed shell 1707 is sealed and slidably connected to a first piston rod 1708 fixed to the adjacent extrusion plate 16.
[0021] When it is necessary to use this device to perform wire cutting processing on a workpiece, the user first adjusts the distance between the two guide wheel wire racks according to the thickness of the workpiece. The specific operation is as follows: the user controls the rotation of the screw on the column 5 through an external power source, and the screw on the column 5 drives the support frame 6, the counterweight box 13 and the parts thereon to move upward with a thread until they move to a suitable position. The user controls the screw on the column 5 to stop rotating. At this time, the position adjustment of the guide wheel wire rack is completed. During the above-mentioned movement process, the direction of the force between the support frame 6 and the screw on the column 5 is balanced by the counterweight box 13 and the parts thereon, and the forces acting on the screw on the column 5 by the support frame 6 and the counterweight box 13 are equal in magnitude and in opposite directions, thereby preventing the screw on the column 5 from being worn on one side.
[0022] After the position adjustment of the guide wheel wire rack is completed, the user controls the second sliding frame 3 and the base 4 to jointly drive the column 5, the support frame 6 and the parts thereon to move according to the required processing shape of the workpiece, so that the cutting line between the two guide wheel wire racks is deflected to meet the processing requirements. Taking the cutting line deflecting to the right from bottom to top as an example, the user drives the lead screw on the first sliding frame 2 to rotate through an external power, and the lead screw on the first sliding frame 2 drives the second sliding frame 3, the base 4, the column 5 and the support frame 6 to move to the right through the thread, and the support frame 6 drives the fixed tube 8 and the rotating rod 9 to move to the right together, and the rotating rod 9 drives the upper side The guide wheel wire frame moves to the right, and the upper guide wheel wire frame swings to the left relative to the adjacent fixed tube 8 under the drive of the upper cooperative block 11 (the lower guide wheel wire frame swings in the opposite direction), thereby causing the cutting line between the two guide wheel wire frames to deviate, and then the workpiece is cut, and the first sliding frame 2 and the second sliding frame 3 are removed from the support frame 6, so that the gravity of the support frame 6 itself is reduced, thereby reducing the force of the support frame 6 on the column 5 and the upper screw, preventing the support frame 6 from being too heavy and causing the upper screw of the column 5 to bear too much pressure on one side, thereby extending the service life of the upper screw of the column 5 and improving the accuracy of the processed workpiece.
[0023] When adjusting the swing position of the upper guide wheel wire frame as mentioned above, the upper rotating rod 9 drives the upper cooperative block 11 to move synchronously to the right through the upper fixed block 10, so that the cooperative rod 12 is synchronously deflected, and the deflection of the cooperative rod 12 is the same as the deflection of the cutting line. When the upper guide wheel wire frame swings and deflects, the average center of gravity of the support frame 6 and the parts thereon will be synchronously offset, thereby causing the force of the support frame 6 on the lead screw on the column 5 to change in magnitude and direction. In the long run, the lead screw on the column 5 will also be worn to different degrees, thereby affecting the moving accuracy of the lead screw on the column 5 and affecting the processing accuracy of the device on the workpiece. To solve the above problem, the following operations need to be performed: During the processing of the workpiece, when the cooperative rod 12 is deflected (taking the cooperative rod 12 deflecting to the right from bottom to top as an example), the cooperative rod 12 squeezes and drives the right side of the detection sleeve 1702 to move to the right synchronously, and the detection sleeve 1702 drives the right detection rod 1703 to move to the right, and the right detection rod 1703 drives the right piston plate 1704 to move to the right. At the same time, the hydraulic oil in the right first fixed shell 1705 moves to the left second fixed shell 1707 through the pipeline, and the hydraulic oil in the left second fixed shell 1707 squeezes and drives the left first piston rod 1708 to move downward, and the left first piston rod 1708 drives the left extrusion plate 16 to move downward, thereby squeezing the water in the water storage bag 15 on the lower side of the left extrusion plate 16 to the right side of the water storage bag 15, thereby synchronously adjusting the center of gravity of the counterweight box 13, and in the above process, the left detection rod The movement of 1703 is opposite to that of the right detection rod 1703, thereby driving the right extrusion plate 16 to move upward, and synchronously assisting the water in the water storage bag 15 to move to the right, thereby adjusting the center of gravity position of the counterweight box 13, so that the magnitude and direction of the force exerted by the counterweight box 13 and its parts on the screw on the column 5 are synchronously adjusted with the magnitude and direction of the force exerted by the support frame 6 and its parts on the screw on the column 5, so as to offset the fluctuation of the force between the support frame 6 and the screw on the column 5 in real time, and judge the change of the center of gravity of the support frame 6 by detecting the degree of deflection of the cooperative rod 12, and adjust the center of gravity of the counterweight box 13 and its parts in real time according to the change of the center of gravity of the support frame 6, so that the screw on the column 5 is always in a tight balance state under force, so as to prevent the screw on the column 5 from wearing to different degrees, thereby affecting the processing accuracy of the workpiece.
[0024] When the device is used, the user controls the column 5 to drive the support frame 6 and the parts thereon to move to the left and reset, the coordinated rod 12 drives the detection sleeve 1702 to reset, the detection sleeve 1702 drives the left and right side piston plates 1704 to reset at the same time, and the oil circuit reflux drives the four extrusion plates 16 to reset, thereby restoring the center of gravity of the water storage bag 15.
[0025] During the cutting process of the workpiece, the user needs to use coolant to flush the cut metal debris and cool the cut surface of the workpiece. During this process, the coolant is always wrapped around the cutting line. When performing conical surface processing, since the cutting line is cut in an inclined state, if the coolant flow rate is too slow, under the influence of gravity, the coolant flow path will be deviated from the cutting line, causing the coolant to lose its wrapping around the cutting line, thereby affecting the cooling effect of the coolant on the cut surface of the workpiece and reducing the processing accuracy of the workpiece surface.
[0026] Embodiment 2: Based on embodiment 1, Figure 1 , Figure 5 and Figure 8-Figure 10As shown, it also includes a pressure-compensating mechanism 18 for adjusting the cooling fluid pressure. The pressure-compensating mechanism 18 is arranged on the support frame 6. The pressure-compensating mechanism 18 includes a booster pump 1801. The booster pump 1801 is a prior art and is used to increase the pressure and speed of the cooling fluid. No further details are given here. The booster pump 1801 is fixedly connected to the rear side of the support frame 6. A pipeline connected to the external cooling fluid supply system is arranged on the upper side of the booster pump 1801. The booster pump 1801 is connected to the cooling fluid system on the guide wheel wire frame of the upper rotating rod 9 through the pipeline. The front side of the fixed frame 7 is fixedly connected to the second fixed plate 180 2. A transfer frame 1803 is fixedly connected to the upper side of the second fixed plate 1802. A sliding sleeve 1804 is slidably connected to the transfer frame 1803. The sliding sleeve 1804 is electrically connected to the booster pump 1801 through the transfer frame 1803. When the sliding sleeve 1804 is located at the rightmost side of the transfer frame 1803, the output power of the booster pump 1801 is the maximum. On the contrary, when the sliding sleeve 1804 is located at the leftmost side of the transfer frame 1803, the output power of the booster pump 1801 is the minimum. A third fixed shell 1805 is fixedly connected to the front side of the lower side coordination block 11 through a mounting frame. The third fixed shell 1805 The third fixed shell 1805 is sealed and slidably connected with the second piston rod 1806, and the second piston rod 1806 is fixedly connected to the upper cooperative block 11 through the mounting plate. The upper side of the second fixed plate 1802 is fixedly connected with the fourth fixed shell 1807, and the fourth fixed shell 1807 is filled with hydraulic oil. The third fixed shell 1805 is connected with the fourth fixed shell 1807 through a pipeline, and the pipeline between the two is an elastic and retractable pipeline. The fourth fixed shell 1807 is sealed and slidably connected with the third piston rod 1808, and the right side of the third piston rod 1808 is connected to the sliding sleeve 1804. Four hydraulic telescopic rods 1809 are arranged equidistantly on the left side, the third piston rod 1808 is fixedly connected to the fixed part of the leftmost hydraulic telescopic rod 1809, the sliding sleeve 1804 is fixedly connected to the telescopic end of the rightmost hydraulic telescopic rod 1809, and the fixed parts and telescopic ends of adjacent hydraulic telescopic rods 1809 are fixedly connected to each other, the four hydraulic telescopic rods 1809 correspond one by one to the first fixed shells 1705 distributed in a circumferential array, and the corresponding fixed parts of the hydraulic telescopic rods 1809 are connected to the first fixed shell 1705 through pipes, and the pipes are all elastic and telescopic pipes.
[0027] When adjusting the distance between the two guide wheel wire frames, the upper cooperative block 11 drives the second piston rod 1806 to move upward through the mounting plate, and the hydraulic oil in the third fixed shell 1805 flows through the pipeline to the fourth fixed shell 1807 under the extrusion of the second piston rod 1806, and the hydraulic oil is squeezed in the fourth fixed shell 1807 and drives the third piston rod 1808 and the four hydraulic telescopic rods 1809 to move to the right together, and the third piston rod 1808 and the four hydraulic telescopic rods 1809 drive the sliding sleeve 1804 to move to the right, and the sliding sleeve 1804 increases the power of the boost pump 1801 through the transfer frame 1803, thereby increasing the flow rate of the coolant until the distance between the two guide wheel wire frames is adjusted.
[0028] When cutting the workpiece, the user starts the booster pump 1801, and the booster pump 1801 transports the coolant in the cooling system to the cooling pipe of the upper guide wheel wire rack through the pipeline. The coolant flows downward through the upper guide wheel wire rack, and the flow path of the coolant wraps the cutting line. If conical surface processing is required, taking the cutting line deflecting to the right from bottom to top as an example, the cooperative rod 12 squeezes and drives the right detection rod 1703 and the piston plate 1704 to move to the right, and part of the hydraulic oil in the first fixed shell 1705 flows through the pipeline to the rightmost hydraulic telescopic rod 1809 fixed part, thereby driving the telescopic end of the rightmost hydraulic telescopic rod 1809 to extend, and the telescopic end of the rightmost hydraulic telescopic rod 1809 drives the sliding sleeve 1804 to move to the right, and the sliding sleeve 1804 controls the boost pump 1801 through the transfer frame 1803 to increase the power again, thereby increasing the flow rate of the coolant, and the sliding sleeve 1804 and the transfer frame 1803 cooperate to synchronously adjust the flow state of the coolant according to the state between the guide wheel and wire frame to prevent the coolant from flowing too slowly and thus deviating from the cutting line, affecting the processing accuracy of the workpiece surface during cutting.
[0029] When the device is used up, the user controls the column 5 to drive the support frame 6 and the parts thereon to move to the left and reset, the cooperative rod 12 drives the detection sleeve 1702 to reset, the detection sleeve 1702 drives the left and right piston plates 1704 to reset at the same time, the oil circuit reflux drives the telescopic ends of the adjacent hydraulic telescopic rods 1809 to reset, and at the same time, the user controls the column 5 screw to drive the support frame 6 and the parts thereon to move downward and reset, the upper cooperative block 11 drives the second piston rod 1806 to reset, and the oil circuit reflux drives the sliding sleeve 1804 to reset. At this time, the device is used up.
[0030] The above is a detailed introduction to the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the method of the present application and its core idea. At the same time, for general technical personnel in this field, according to the idea of the present application, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as a limitation on the present application.
Claims
1. A large taper mechanism with an offset detection structure, characterized in that: The invention comprises a machine tool (1), wherein a first sliding frame (2) is fixedly connected to the machine tool (1), a second sliding frame (3) is slidably connected to the first sliding frame (2), a lead screw which is threadedly connected to the second sliding frame (3) is rotatably connected to the first sliding frame (2), a base (4) is slidably connected to the side of the second sliding frame (3) away from the machine tool (1), the second sliding frame (3) is rotatably connected to the lead screw which is threadedly connected to the base (4), a column (5) is fixedly connected to the side of the base (4) away from the machine tool (1), the column (5) is slidably connected to a support frame (6), the column (5) is rotatably connected to a lead screw which is threadedly connected to the support frame (6), the lead screws on the first sliding frame (2), the second sliding frame (3) and the column (5) are all externally connected to a power source, and the machine tool (1) comprises a plurality of movable members, wherein the movable members are connected to the movable members, and the movable members are connected to the movable members. A fixed frame (7) is fixedly connected to the bed (1), and a fixed tube (8) is fixedly connected to the support frame (6) and the fixed frame (7). A rotating rod (9) is rotatably connected in the fixed tube (8), and a fixed block (10) is fixedly connected to one side of the rotating rod (9). A guide wheel wire frame is provided on the side of the rotating rod (9) away from the adjacent fixed block (10). The fixed block (10) is rotatably connected to a cooperative block (11). The guide wheel wire frame on the rotating rod (9) is rotatably matched with the adjacent cooperative block (11). The cooperative block (11) away from the support frame (6) is fixedly connected to a cooperative rod (12). The cooperative rod (12) is slidably connected to the cooperative block (11) close to the support frame (6), and an offset detection mechanism (17) for monitoring the offset of the guide wheel wire frame is provided on the fixed frame (7).
2. A large taper mechanism with an offset detection structure according to claim 1, characterized in that: A counterweight box (13) is slidably connected to a side of the column (5) away from the support frame (6); the counterweight box (13) is fixedly connected to the support frame (6) via a mounting frame; and a counterweight block (14) is fixedly connected to the counterweight box (13).
3. A large taper mechanism with an offset detection structure according to claim 2, characterized in that: The ratio of the total mass of the counterweight box (13) and the parts thereon to the total mass of the support frame (6) and the parts thereon is inversely proportional to the ratio of the length of the force arm between the two and the lead screw on the column (5), and the directions of the force arms between the two and the lead screw on the column (5) are opposite.
4. A large taper mechanism with an offset detection structure according to claim 2, characterized in that: A water storage bag (15) is arranged in the counterweight box (13), and extrusion plates (16) distributed in a circumferential array are slidably connected in the counterweight box (13), and the extrusion plates (16) distributed in the circumferential array are all extrusion-matched with the water storage bag (15).
5. A large taper mechanism with an offset detection structure according to claim 4, characterized in that: Adjacent extrusion plates (16) in the circumferentially arrayed extrusion plates (16) do not contact each other.
6. A large taper mechanism with an offset detection structure according to claim 4, characterized in that: The offset detection mechanism (17) comprises a fixed frame (1701), the fixed frame (1701) being fixedly connected to the fixed frame (7), a detection sleeve (1702) being fixedly connected inside the fixed frame (1701), the detection sleeve (1702) being pressed and matched with the cooperative rod (12), and detection rods (1703) distributed in a circumferential array being slidably connected to the fixed frame (1701), and the detection rods (1703) distributed in the circumferential array being fixedly connected to the detection sleeve (1702).
7. The large taper mechanism with an offset detection structure according to claim 5, characterized in that: A piston plate (1704) is fixedly connected to a side of the detection rod (1703) away from the detection sleeve (1702); a first fixed shell (1705) distributed in a circumferential array is fixedly connected to the fixed frame (1701); the first fixed shell (1705) is slidably connected to the adjacent piston plate (1704); a first fixed plate (1706) is connected to the counterweight box (13) by bolts; the first fixed plate (1706) is fixedly connected to a second fixed shell (1707) distributed in a circumferential array; the second fixed shells (1707) distributed in the circumferential array correspond to the first fixed shells (1705) distributed in the circumferential array one by one, and the corresponding second fixed shells (1707) are connected to the first fixed shell (1705) through a pipeline; the second fixed shell (1707) is slidably connected to a first piston rod (1708); the first piston rod (1708) is fixedly connected to the adjacent extrusion plate (16).
8. The large taper mechanism with an offset detection structure according to claim 6, characterized in that: It also includes a pressure-compensating mechanism (18) for adjusting the cooling fluid pressure, the pressure-compensating mechanism (18) being arranged on the support frame (6), the pressure-compensating mechanism (18) including a booster pump (1801), the booster pump (1801) being fixedly connected to the support frame (6), the booster pump (1801) being provided with a pipeline connected to an external cooling fluid supply system, the booster pump (1801) being connected to a cooling fluid system on a guide wheel frame of an adjacent rotating rod (9) through a pipeline, a second fixed plate (1802) being fixedly connected to a side of the fixed frame (7) away from the column (5), a transfer frame (1803) being fixedly connected to the second fixed plate (1802), a sliding sleeve (1804) being slidably connected to the transfer frame (1803), and the sliding sleeve (1804) being electrically connected to the booster pump (1801) through the transfer frame (1803).
9. A large taper mechanism with an offset detection structure according to claim 8, characterized in that: The cooperative block (11) near the fixed frame (7) is fixedly connected to a third fixed shell (1805) via a mounting frame, the third fixed shell (1805) is slidably connected to a second piston rod (1806), the second piston rod (1806) is fixedly connected to the cooperative block (11) near the support frame (6) via a mounting plate, a fourth fixed shell (1807) is fixedly connected to the second fixed plate (1802), the third fixed shell (1805) is connected to the fourth fixed shell (1807) via a pipeline, and the fourth fixed shell (1807) is slidably connected to a third piston rod (1808).
10. A large taper mechanism with an offset detection structure according to claim 9, characterized in that: Equidistantly distributed hydraulic telescopic rods (1809) are arranged between the third piston rod (1808) and the sliding sleeve (1804); the third piston rod (1808) is fixedly connected to the fixed portion of the adjacent hydraulic telescopic rod (1809); the sliding sleeve (1804) is fixedly connected to the telescopic end of the adjacent hydraulic telescopic rod (1809); and the fixed portion and the telescopic end of the adjacent hydraulic telescopic rod (1809) are fixedly connected to each other; the equidistantly distributed hydraulic telescopic rods (1809) correspond one-to-one to the first fixed shells (1705) distributed in a circumferential array, and the corresponding fixed portions of the hydraulic telescopic rods (1809) are connected to the first fixed shells (1705) through pipelines.
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