Frame profile welding auxiliary device and using method thereof

By designing frame profile welding auxiliary devices, including grabbing, driving and adjustment mechanisms, the problems of large volume and high cost of existing equipment are solved, and the automatic operation of profiles and high-precision and efficiency welding assistance are realized.

CN119159293APending Publication Date: 2024-12-20刘天云
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Patent Information

Application Number
CN202411569367.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2024-12-20

AI Technical Summary

Technical Problem

The existing profile welding equipment is large in size and cannot meet the transportation and fixed work at the same time, resulting in an increase in equipment costs.

Method used

A frame profile welding auxiliary device is designed, including a base, beam frame assembly, rotating part, driving mechanism and grasping mechanism. The profile is automatically grasped and released through the grasping mechanism, and the driving mechanism realizes automatic lifting and transport of the profile and adjusts the The mechanism realizes horizontal and vertical switching of profiles.

Benefits of technology

Automatic grasping, lifting, transporting and direction switching of profiles is realized, operation is simplified, equipment costs are saved, equipment accuracy and efficiency are improved.

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Abstract

The embodiment of the invention provides a frame profile welding auxiliary device and a using method thereof, and relates to the field of profile machining equipment. Comprising a base, a beam frame assembly, a rotating part, a driving mechanism and a grabbing mechanism, the beam frame assembly is installed on the base, the rotating part is installed in an inner cavity of the base and used for driving the beam frame assembly to rotate, the driving mechanism is installed on the beam frame assembly, and the grabbing mechanism is installed at the bottom of the driving mechanism. The aluminum alloy frame profile can be automatically grabbed and released, operation is easy and convenient, and additional steps are not needed; meanwhile, automatic lifting, taking and placing of the aluminum alloy frame profile can be achieved, only one power output is needed, the equipment cost is saved, and the precision is improved; automatic transferring can be achieved, the stability in the operation process is guaranteed, and extra positioning equipment is not needed; the whole device is achieved through a mechanical structure, has the advantages of being high in accuracy and easy and convenient to operate, and is beneficial to improving efficiency.
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Description

Technical Field

[0001] The invention relates to the field of profile processing equipment, and in particular to a frame profile welding auxiliary device and a use method thereof. Background Art

[0002] Aluminum alloy profiles are metal products made by extrusion, stretching, cold drawing and other processes. They are widely used in many industries such as construction, transportation, aerospace, and machinery manufacturing. Among them, aluminum alloy profiles are the most common type of material used in the production of frames for doors, windows, and other equipment. Fig.13 As shown in the figure, what is shown are the aluminum alloy frame profiles commonly used in the market for door and window production, and the length of each is usually no more than two meters.

[0003] Aluminum alloy profiles for making door and window frames are usually stacked and placed. When welding, a single profile needs to be taken out and transported to the workbench for easy processing by workers using welding equipment. At present, when welding aluminum alloy frame profiles, it is necessary to use transportation equipment to move the profiles, and then use positioning equipment to achieve stable placement of the profiles, so as to meet the requirements for profile stability during welding; however, the current transportation equipment is large in size, which not only increases the land demand, but also mostly uses steel cable lifting for transportation, which cannot meet the needs of transportation and fixation at the same time, and requires additional profile positioning equipment, which leads to an increase in equipment costs.

[0004] The present invention is proposed based on this. Summary of the invention

[0005] According to an embodiment of the present invention, a frame profile welding auxiliary device and a method for using the same are provided, which are used to solve the problem that the existing equipment is large in size and cannot simultaneously meet the needs of transportation and fixing, resulting in increased equipment costs.

[0006] In a first aspect of the present invention, a frame profile welding auxiliary device is provided.

[0007] The frame profile welding auxiliary device comprises: a base, a beam assembly, a rotating part, a driving mechanism and a grabbing mechanism, wherein the beam assembly is mounted on the base, the rotating part is mounted in the inner cavity of the base and is used to drive the beam assembly to rotate, the driving mechanism is mounted on the beam assembly, and the grabbing mechanism is mounted at the bottom of the driving mechanism; The beam frame assembly includes a column, a crossbeam and a counterweight, wherein the column is rotatably mounted on the upper surface of the base, the crossbeam and the counterweight are both mounted on the top of the column, and the crossbeam and the counterweight are symmetrically arranged relative to the column; The rotating part includes a first gear, a second gear and a first motor. The first gear and the second gear are respectively rotatably installed in the inner cavity of the base, and the first gear and the second gear are meshingly connected. The second gear is fixedly connected to the bottom end of the column. The first motor is installed on the upper surface of the base, and the output end of the first motor passes through the outer wall of the base and is connected to the first gear.

[0008] Preferably, the driving mechanism includes a screw, a moving block, a second motor, an extension plate, a first tooth, a third gear, a fourth gear, a limit plate, a lifting arm and a second tooth, the screw is mounted on the cross beam, the moving block is threadedly connected to the screw, the second motor is mounted on the cross beam, the output end of the second motor is connected to one end of the screw, the extension plate is mounted on the cross beam, the number of the first teeth is several, and several of the first teeth are equidistantly mounted on the upper surface of the extension plate, the third gear is rotatably mounted on the side of the moving block away from the screw, and the third gear is meshingly connected to the first teeth, the fourth gear is mounted on the third gear, the limit plate is mounted on the moving block, and the lifting arm is mounted in the limit plate, the number of the second teeth is several, and several of the second teeth are equidistantly mounted on the side of the lifting arm opposite to the fourth gear, and the fourth gear is meshingly connected to the second teeth.

[0009] Preferably, the grabbing mechanism comprises a shell, a lifting plate, a slide groove, an opening and closing arm, a first sliding rod, a clamping arm, a first telescopic rod, a first spring, a moving sheet, a slot group, a baffle assembly, a second sliding rod, a second telescopic rod, a second spring and a pushing arm, the shell is a hollow structure, the lifting plate is mounted on the inner cavity of the shell, the slide groove is arranged on the lifting plate, the number of the opening and closing arms is two, and they are rotatably mounted on the shell respectively, the two opening and closing arms are symmetrically arranged relative to the shell, and the opening and closing arms pass through the outer wall of the shell, the first sliding rod is mounted on the opening and closing arm, and the first sliding rod is mounted in the slide groove, the clamping arm is mounted on a side of the opening and closing arm extending out of the shell, the two ends of the first telescopic rod are respectively mounted on the top of the lifting plate and the inner wall of the shell, and the first spring is sleeved on the first telescopic rod; The number of the movable plates is two, and the two movable plates are symmetrically mounted in the inner cavity of the shell, the slot group is provided on the movable plate, the baffle assembly is mounted on the movable plate, and the baffle assembly corresponds to the position of the slot group, the second sliding rod is mounted on the opening and closing arm at a side opposite to the movable plate, the two ends of the second telescopic rod are respectively mounted on the movable plate and the inner wall of the shell, and the second spring is sleeved on the second telescopic rod; The pushing arm is installed at the bottom of the lifting plate, and the pushing arm extends out of the bottom of the shell, and the shape of the pushing arm is a L-shape.

[0010] Preferably, the card slot group includes a first card slot arranged horizontally and a second card slot arranged obliquely, and the first card slot and the second card slot are connected to each other.

[0011] Preferably, the baffle assembly comprises a baffle, a rotating shaft and a torsion spring, the rotating shaft is mounted on the moving plate, the baffle is rotatably mounted on the rotating shaft, and two ends of the torsion spring are respectively connected to the baffle and the rotating shaft.

[0012] Preferably, an adjustment mechanism is installed between the driving mechanism and the grasping mechanism, and the adjustment mechanism includes a mounting seat, a rotating disk, a limiting groove, a limiting plate, a paddle assembly, a fifth gear, a sixth gear and a third motor. The mounting seat is installed at the bottom end of the lifting arm, and the mounting seat is a hollow structure. The rotating disk is rotatably installed in the inner cavity of the mounting seat, and the rotating disk is connected to the outer shell. The number of the limiting grooves and the limiting plates are both four, and the four limiting grooves and the four limiting plates are respectively arranged on the rotating disk at equal distances along the circumferential direction, and the four limiting grooves and the four limiting plates are staggered. The limiting plates are arranged in an arc shape, the fifth gear is rotatably installed in the inner cavity of the mounting seat, the paddle assembly is rotatably installed in the inner cavity of the mounting seat, the sixth gear is connected to the paddle assembly, and the fifth gear is meshed with the sixth gear; The third motor is mounted on a side of the mounting base away from the housing, and an output end of the third motor extends into an inner cavity of the mounting base and is connected to the fifth gear.

[0013] Preferably, the paddle assembly includes a rotating seat, a limiting plate, an extension arm and a limiting arm. The rotating seat is rotatably mounted in the inner cavity of the mounting seat, and the rotating seat is connected to the sixth gear. The limiting plate and the extension arm are symmetrically arranged relative to the rotating seat. The limiting plate is fan-shaped, and the limiting plate is adapted to the shape of the limiting plate. The limiting arm is installed at one end of the extension arm away from the rotating seat.

[0014] Preferably, a stacking guard plate is installed on the top of the base.

[0015] In a second aspect of the present invention, a method for using a frame profile welding auxiliary device is provided.

[0016] The steps include: The position of the beam frame assembly is adjusted by the rotating part so that the clamp arm is parallel to the aluminum alloy frame profile placed between the stacking guard plates; Turning on the second motor drives the lead screw to rotate, so that the moving block moves, and then the lifting arm drives the grabbing mechanism to move downward; The aluminum alloy frame profile is grabbed by the grabbing mechanism, and then the beam frame assembly is rotated 180 degrees by the rotating part; Perform welding; The aluminum alloy frame profile is released by utilizing the cooperation of the driving mechanism and the grabbing mechanism.

[0017] Preferably, the method further comprises the following steps: The third motor is turned on to drive the fifth gear to rotate, and the sixth gear is used to drive the paddle assembly to rotate, thereby driving the turntable to rotate intermittently by 90 degrees, thereby completing the horizontal and vertical switching of the aluminum alloy frame profile; The aluminum alloy frame profile is restored to a horizontal direction by adjusting the mechanism, and the aluminum alloy frame profile is released by the cooperation of the driving mechanism and the grabbing mechanism.

[0018] One or more technical solutions provided in this application have at least the following technical effects or advantages: 1. The present invention provides a frame profile welding auxiliary device and a method of using the same, which can automatically grasp and release the aluminum alloy frame profile through a grasping mechanism, and can quickly and conveniently complete the picking and placing without additional operation, and is easy to operate.

[0019] 2. In the present invention, the driving mechanism can drive the grasping mechanism to automatically rise and fall, thereby automatically realizing the taking and placing of the aluminum alloy frame profile. The two mechanical mechanisms are linked to automatically complete the operation, which can be realized by only one power output, saving equipment cost and improving equipment accuracy.

[0020] 3. The invention can drive the beam frame assembly to rotate through the rotating part, thereby transferring the aluminum alloy frame profile from the placement position to the processing operation position. At the same time, the rigid lifting of the lifting arm ensures the stability of the aluminum alloy frame profile without the need for additional grabbing and positioning equipment.

[0021] 4. The invention can realize automatic switching of the horizontal and vertical directions of the aluminum alloy frame profile through the adjustment mechanism, and can ensure locking after switching to avoid self-rotation. It is realized by a mechanical structure, has high accuracy, is easy to operate, and helps to improve efficiency.

[0022] In summary, the present invention can automatically grasp and release aluminum alloy frame profiles, is easy to operate and does not require additional steps; at the same time, it can realize the automatic lifting and placement of aluminum alloy frame profiles, only requires one power output, saves equipment costs and improves accuracy; it can also automatically transport and ensure stability during operation without the need for additional positioning equipment; it also realizes automatic switching of aluminum alloy frame profiles in horizontal and vertical directions, and can lock them. The entire device is realized through a mechanical structure, has the advantages of high accuracy and easy operation, and helps to improve efficiency.

[0023] It should be understood that the contents described in the summary of the invention are not intended to limit the key or important features of the embodiments of the present invention, nor are they intended to limit the scope of the present invention. Other features of the present invention will become easily understood through the following description. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The above and other features, advantages and aspects of the embodiments of the present invention will become more apparent with reference to the following detailed description in conjunction with the accompanying drawings. In the accompanying drawings, the same or similar reference numerals represent the same or similar elements, wherein: Figure 1 A three-dimensional structural schematic diagram showing the cooperation between the frame profile welding auxiliary device and the welding equipment according to the present invention; Figure 2 It shows a three-dimensional structural schematic diagram of the frame profile welding auxiliary device according to the present invention; Figure 3 A top cross-sectional view of a base of a frame profile welding auxiliary device according to the present invention is shown; Figure 4 It shows an exploded structural schematic diagram of a driving mechanism of a frame profile welding auxiliary device according to the present invention; Figure 5 A structural schematic diagram showing the cooperation state of the grabbing mechanism and the adjusting mechanism of the frame profile welding auxiliary device according to the present invention; Figure 6 A schematic cross-sectional structure diagram of a housing of a frame profile welding auxiliary device according to the present invention is shown; Figure 7 It shows a schematic diagram of the exploded structure of the grabbing mechanism of the frame profile welding auxiliary device according to the present invention; Figure 8 It shows a schematic structural diagram of a moving piece of a frame profile welding auxiliary device according to the present invention; Fig. 9 A schematic structural diagram of a baffle assembly of a frame profile welding auxiliary device according to the present invention is shown; Fig.10 A schematic diagram of the exploded structure of the baffle assembly of the frame profile welding auxiliary device according to the present invention is shown; Fig.11 A schematic cross-sectional structure diagram of a mounting base of a frame profile welding auxiliary device according to the present invention is shown; Fig.12 It shows an exploded structural schematic diagram of the adjustment mechanism of the frame profile welding auxiliary device according to the present invention; Fig.13 A schematic structural diagram of an existing aluminum alloy frame profile according to the present invention is shown.

[0025] The reference numerals are as follows: 1. base, 2. beam assembly, 21. column, 22. beam, 23. counterweight, 3. rotating part, 31. first gear, 32. second gear, 33. first motor, 4. driving mechanism, 41. lead screw, 42. moving block, 43. second motor, 44. extension plate, 45. first tooth, 46. third gear, 47. fourth gear, 48. limit plate, 49. lifting arm, 410. second tooth, 5. grabbing mechanism, 51. housing, 52. lifting plate, 53. slide slot, 54. opening and closing arm, 55. first slide rod, 56. clamping arm, 57. first telescopic rod, 58. first spring, 59. moving sheet, 510. card Slot group, 5101, first card slot, 5102, second card slot, 511, baffle assembly, 5111, baffle, 5112, rotating shaft, 5113, torsion spring, 512, second slide rod, 513, second telescopic rod, 514, second spring, 515, push arm, 6, adjustment mechanism, 61, mounting seat, 62, turntable, 63, limit slot, 64, limit plate, 65, paddle assembly, 651, rotating seat, 652, limit plate, 653, extension arm, 654, limit arm, 66, fifth gear, 67, sixth gear, 68, third motor, 7, stacking guard plate, 8, aluminum alloy frame profile, 81, slot body, 9, welding equipment. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] In addition, the term "and / or" in this article is only a description of the association relationship between the associated objects, indicating that there can be three relationships. For example, A and / or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character " / " in this article generally indicates that the associated objects before and after are in an "or" relationship.

[0028] Embodiment 1: like Figure 1 , Figure 2 and Figure 3As shown, the frame profile welding auxiliary device comprises: a base 1, a beam assembly 2, a rotating part 3, a driving mechanism 4 and a grabbing mechanism 5. The beam assembly 2 is installed on the base 1. A stacking guard plate 7 is installed on the top of the base 1. The number of stacking guard plates 7 is an even number and is divided into two groups. The two groups of stacking guard plates 7 are symmetrically arranged with each other. The space formed between the two groups of stacking guard plates 7 is the stacking placement space of the aluminum alloy frame profile 8. A plurality of aluminum alloy frame profiles 8 are stacked and placed continuously in the up and down directions to facilitate subsequent operations, such as Fig.13 As shown, the side walls of the aluminum alloy frame profile 8 are provided with a groove body 81, which is a standard part commonly found in the market. The base 1 is divided into two symmetrical parts by the beam assembly 2. The part with the stacking guard plate 7 is used as the stacking space, and the other part is used as the working space. The rotating part 3 is installed in the inner cavity of the base 1, and is used to drive the beam assembly 2 to rotate. The driving mechanism 4 is installed on the beam assembly 2, and the grabbing mechanism 5 is installed at the bottom of the driving mechanism 4. Through the action of the driving mechanism 4, the grabbing mechanism 5 can descend and grasp the uppermost aluminum alloy frame profile 8, and then the rotation of the beam assembly 2 is driven by the rotating part 3, so that the aluminum alloy frame profile 8 is automatically placed in the working space part on the base 1.

[0029] In addition, a welding device 9 is installed on the base 1. The welding device 9 is a FANUC ARC Mate 100iD welding robot, which has high precision and speed and can efficiently complete the welding work.

[0030] refer to Figure 4 The beam assembly 2 includes a column 21, a beam 22 and a counterweight 23. The column 21 is rotatably mounted on the upper surface of the base 1. The beam 22 and the counterweight 23 are both mounted on the top of the column 21, and the beam 22 and the counterweight 23 are symmetrically arranged relative to the column 21. The counterweight 23 is composed of a number of independent individuals, which can be selected according to actual needs. The weight of one side of the counterweight 23 is equal to the weight of one side of the beam 22, which can prevent the equipment from tipping over.

[0031] like Figure 4As shown, the rotating part 3 includes a first gear 31, a second gear 32 and a first motor 33. The first gear 31 and the second gear 32 are rotatably mounted in the inner cavity of the base 1, and the first gear 31 and the second gear 32 are meshed and connected. The second gear 32 is fixedly connected to the bottom end of the column 21. The first motor 33 is mounted on the upper surface of the base 1, and the output end of the first motor 33 passes through the outer wall of the base 1 and is connected to the first gear 31. Turning on the first motor 33 can drive the first gear 31 to rotate, and then drive the second gear 32 to drive the column to rotate, so that the position of the beam 22 changes. In this embodiment, the first motor 33 uses the NEMA17HS4401 model. This model of motor can accurately control the rotation angle and has good self-locking ability. It can not only accurately control the rotation angle of the first gear 31 but also ensure that the column will not rotate when the motor is turned off.

[0032] like Figure 2 and Figure 4 The driving mechanism 4 includes a lead screw 41, a moving block 42, a second motor 43, an extension plate 44, a first tooth 45, a third gear 46, a fourth gear 47, a stop plate 48, a lifting arm 49 and a second tooth 410. The lead screw 41 is mounted on the cross beam 22, and the moving block 42 is threadedly connected to the lead screw 41. The rotation of the lead screw 41 can drive the moving block 42 to move axially along the lead screw 41. At the same time, the cross section of the moving block 42 is an I-shaped setting, which can fit the cross beam 22 to ensure stability during movement and avoid self-rotation. The second motor 43 is mounted on the cross beam 22, and the output end of the second motor 43 is connected to one end of the lead screw 41. Turning on the second motor 43 can drive the lead screw 41 to rotate. The second motor 43 in this embodiment uses the NEMA 17HS4401 model, which can accurately control the angle of rotation and has good self-locking ability. After shutting down, it can ensure that the lead screw 41 is locked. At the same time, the lead screw 41 uses a lead screw with self-locking ability to ensure that the moving block 42 will not move actively. The extension plate 44 is mounted on the crossbeam 22. The number of first teeth 45 is several. Several first teeth 45 are equidistantly mounted on the upper surface of the extension plate 44. The third gear 46 is rotatably mounted on the side of the moving block 42 away from the lead screw 41. The third gear 46 is meshed with the first teeth 45. When the moving block 42 moves, the third gear 46 can be rotated. The fourth gear 47 is mounted on the third gear 46. The limit plate 48 is mounted on the moving block 42. The lifting arm 49 is mounted in the limit plate 48. The limit plate 48 can provide a limit for the lifting arm 49 to prevent the lifting arm 49 from tilting. The number of second teeth 410 is several. Several second teeth 410 are equidistantly mounted on the side of the lifting arm 49 opposite to the fourth gear 47. The fourth gear 47 is meshed with the second teeth 410. The fourth gear 47 rotates synchronously with the third gear 46, thereby driving the lifting arm 49 to move up and down.

[0033] During specific use, the second motor 43 is turned on to drive the lead screw 41 to rotate, thereby causing the moving block 42 to move. When the lead screw 41 rotates to move the moving block 42 away from the column 21, the third gear 46 drives the fourth gear 47 to rotate, thereby driving the lifting arm 49 to move downward. When the lead screw 41 rotates in the reverse direction, the moving block 42 can be made to approach the column 21, thereby driving the lifting arm 49 to move upward.

[0034] This solution can automatically drive the lifting arm 49 to move up and down while the moving block 42 is moving, so as to meet the grasping requirements of the aluminum alloy frame profiles 8 placed at different heights. Through the linkage of the mechanical structure, the accuracy of the equipment is improved. At the same time, the transfer of a single aluminum alloy frame profile 8 can be quickly realized, and it can be moved to the working space for welding. The equipment is compact and saves space.

[0035] As Figures 5 to 10 shown, the grasping mechanism 5 includes a housing 51, a lifting plate 52, a chute 53, opening and closing arms 54, a first slide rod 55, clamping arms 56, a first telescopic rod 57, a first spring 58, a moving piece 59, a card slot group 510, a stop piece assembly 511, a second slide rod 512, a second telescopic rod 513, a second spring 514, and a pushing arm 515. The housing 51 is a hollow structure. The lifting plate 52 is installed in the inner cavity of the housing 51. The pushing arm 515 is installed at the bottom of the lifting plate 52 and extends out of the bottom of the housing 51. The pushing arm 515 is made of a smooth material. In this embodiment, alumina ceramic or silicon nitride ceramic is selected. The friction between it and the aluminum alloy frame profile 8 is small, which is convenient for displacement on the surface of the aluminum alloy frame profile 8. The shape of the pushing arm 515 is a丄-shaped. The chute 53 is opened on the lifting plate 52 and is arranged in the horizontal direction. The number of the opening and closing arms 54 is two, which are respectively rotatably installed on the housing 51. The opening and closing arm 54 is composed of two rod bodies with an obtuse angle. The two opening and closing arms 54 are symmetrically arranged relative to the housing 51, and the opening and closing arm 54 penetrates the outer wall of the housing 51. The first slide rod 55 is installed on the opening and closing arm 54 and is installed in the chute 53. When the lifting plate 52 moves up and down, it can drive the opening and closing arm 54 to rotate, and at the same time, the first slide rod 55 can slide in the chute 53. The clamping arm 56 is installed on one side of the opening and closing arm 54 extending out of the housing 51. The clamping arm 56 corresponds to the groove body 81. As the opening and closing arm 54 rotates, the clamping arm 56 will be stuck into the groove body 81, and the aluminum alloy frame profile 8 can be grasped by pulling upward. The two ends of the first telescopic rod 57 are respectively installed on the top of the lifting plate 52 and the inner wall of the housing 51. The first spring 58 is sleeved on the first telescopic rod 57. When the lifting plate 52 is forced to move upward, it can compress the first telescopic rod 57 and the first spring 58. After the external force is removed, using the elastic force of the first spring 58, the first telescopic rod 57 can be restored and the lifting plate 52 can be reset.

[0036] There are two movable pieces 59, which are symmetrically mounted in the inner cavity of the housing 51. A slot group 510 is provided on the movable piece 59. The slot group 510 includes a first slot 5101 arranged horizontally and a second slot 5102 arranged obliquely. The first slot 5101 and the second slot 5102 are connected to each other. A baffle assembly 511 is mounted on the movable piece 59, and the baffle assembly 511 corresponds to the position of the slot group 510. The baffle assembly 511 includes a baffle 5111, a rotating shaft 5112 and a torsion spring 5113. The rotating shaft 5112 is mounted on the movable piece 59. The baffle 5111 is rotatably mounted on the rotating shaft 5112. The two ends of the torsion spring 5113 are respectively connected to the baffle 5111 and the rotating shaft 5112. When the baffle 5111 is forced to rotate, the torsion spring 5113 can be deformed. After the external force is removed, the baffle 5111 can be reset by the elastic force of the torsion spring 5113. The second sliding rod 512 is installed on the opening and closing arm 54 on the side opposite to the moving piece 59. The two ends of the second telescopic rod 513 are respectively installed on the moving piece 59 and the inner wall of the outer shell 51. The second spring 514 is sleeved on the second telescopic rod 513. When the two moving pieces 59 move laterally away from each other, the second telescopic rod 513 and the second spring 514 can be compressed. After the external force is removed, the elastic force of the second spring 514 can be used to restore the second telescopic rod 513 and reset the moving piece 59.

[0037] In actual use, the position of the shell 51 is made to correspond to the aluminum alloy frame profile 8, and the shell 51 moves downward. The pushing arm 515 contacts the surface of the aluminum alloy frame profile 8 to drive the lifting plate 52 to move upward, so that the two opening and closing arms 54 are relatively rotated by utilizing the cooperation of the first slide bar 55 and the slide groove 53, and the two clamping arms 56 approach each other until the clamping arms 56 are inserted into the groove body 81. At this time, the second slide bar 512 corresponds to the first slot 5101. Under the action of the second spring 514, the two moving plates 59 approach each other, and the second slide bar 512 is inserted into the first slot 5101. At the same time, the shell 51 stops descending, and the elastic force of the first spring 58 is utilized to make the lifting plate 52 have a tendency to move downward, so that the second slide bar 512 can be close to the bottom of the inner cavity of the first slot 5101. When it is necessary to release the aluminum alloy frame profile 8, the shell 51 continues to move downward for a distance, and the second sliding bar 512 moves and enters the second slot 5102. In this process, the blocking piece 5111 is toggled to rotate toward the inner cavity of the second slot 5102 and then reset. At the same time, the clamping arm 56 is completely inserted into the slot body 81; then the shell 51 rises, and the elastic force of the first spring 58 is used to reset the lifting plate 52. During this process, the second sliding bar 512 reversely toggles the blocking piece 5111, and the second slot 5102 and the blocking piece 5111 form an inclined channel. The second sliding bar 512 will not be partially blocked by the horizontal inner wall of the first slot 5101, and can thus smoothly leave the inner cavity of the slot group 510, and can drive the two moving pieces 59 away from each other to the initial position. At the same time, the two opening and closing arms 54 rotate in the opposite direction, so that the clamping arm 56 leaves the slot body 81, releasing the aluminum alloy frame profile 8, until the lifting plate 52 is reset and the release process is completed.

[0038] The device provided in this embodiment can automatically grab the aluminum alloy frame profile 8 and can also automatically release the aluminum alloy frame profile 8. The whole process is completely realized by a mechanical mechanism, and the stability is high. At the same time, in conjunction with the aforementioned beam frame assembly 2, the rotating part 3 and the driving mechanism 4, it can ensure that the aluminum alloy frame profile 8 is controlled by a rigid connector during the grabbing and transportation process, replacing the traditional steel wire lifting, ensuring that the aluminum alloy frame profile 8 is stable during the transportation and welding integration process, without the need to replace the positioning and clamping equipment midway, saving costs.

[0039] Embodiment 2: When the aluminum alloy frame profile 8 is clamped for welding, it is necessary to switch the horizontal aluminum alloy frame profile 8 to the vertical direction. In order to facilitate this requirement, this embodiment is proposed. The difference between this embodiment and the first embodiment is that an adjustment mechanism 6 is installed between the driving mechanism 4 and the grasping mechanism 5. Fig.11 and Fig.12As shown, the adjustment mechanism 6 includes a mounting seat 61, a rotating disk 62, a limiting groove 63, a limiting plate 64, a paddle assembly 65, a fifth gear 66, a sixth gear 67 and a third motor 68. The mounting seat 61 is mounted at the bottom end of the lifting arm 49, and the mounting seat 61 is a hollow structure. The rotating disk 62 is rotatably mounted in the inner cavity of the mounting seat 61, and the rotating disk 62 is connected to the housing 51. The number of the limiting grooves 63 and the limiting plates 64 are both four, and the four limiting grooves 63 and the four limiting plates 64 are respectively arranged on the rotating disk 62 at equal distances along the circumferential direction, and the four limiting grooves 63 and the four limiting plates 64 are The fifth gear 66 is rotatably installed in the inner cavity of the mounting base 61, the paddle assembly 65 is rotatably installed in the inner cavity of the mounting base 61, the sixth gear 67 is connected to the paddle assembly 65, and the fifth gear 66 and the sixth gear 67 are meshingly connected; the rotation of the fifth gear 66 can drive the sixth gear 67 to rotate, and then the paddle assembly 65 is rotated, and the rotation of the paddle assembly 65 can make the turntable 62 intermittently rotate 90 degrees, and then the shell 51 is intermittently rotated 90 degrees, so as to realize the vertical and horizontal state switching of the aluminum alloy frame profile 8.

[0040] The third motor 68 is installed on a side of the mounting base 61 away from the housing 51. The output end of the third motor 68 extends into the inner cavity of the mounting base 61 and is connected to the fifth gear 66. Turning on the third motor 68 can drive the fifth gear 66 to rotate. The third motor 68 in this embodiment uses the NEMA 17HS4401 model. This model of motor can accurately control the rotation angle and has good self-locking ability. After being turned off, it can ensure that the fifth gear 66 will not rotate.

[0041] The paddle assembly 65 includes a rotating seat 651, a limiting plate 652, an extension arm 653 and a limiting arm 654. The rotating seat 651 is rotatably mounted in the inner cavity of the mounting seat 61, and the rotating seat 651 is connected to the sixth gear 67. The limiting plate 652 and the extension arm 653 are symmetrically arranged relative to the rotating seat 651. The limiting plate 652 is fan-shaped, and the limiting plate 652 is adapted in shape to the limiting plate 64. The limiting arm 654 is installed at one end of the extension arm 653 away from the rotating seat 651.

[0042] In actual use, the third motor 68 is turned on to drive the fifth gear 66 to rotate, and then the fifth gear 66 drives the sixth gear 67 to rotate, and then the rotating seat 651, the limiting plate 652 and the extension arm 653 rotate together. When the limiting arm 654 is inserted into the limiting slot 63, the turntable 62 can be driven to rotate. When the turntable 62 rotates 90 degrees, the limiting arm 654 leaves the limiting slot 63, and at the same time, the limiting plate 652 fits with the limiting plate 64, thereby limiting the turntable 62 and preventing the turntable 62 from rotating. When the limiting plate 652 leaves the limiting plate 64, the limiting arm 654 corresponds to the next limiting slot 63, and the next movement begins.

[0043] The device provided in this embodiment can realize the automatic switching of the horizontal and vertical directions of the aluminum alloy frame profile 8, and can ensure locking after switching to prevent self-rotation. The scheme is realized by a mechanical structure, has high accuracy, is easy to operate, and helps to improve efficiency.

[0044] In addition, another embodiment of the present invention further provides a method for using a frame profile welding auxiliary device, comprising the following steps: The position of the beam assembly 2 is adjusted by the rotating part 3 so that the clamping arm 56 is parallel to the aluminum alloy frame profile 8 placed between the stacking guard plates 7; Turn on the second motor 43 to drive the lead screw 41 to rotate, so that the moving block 42 moves, and then the lifting arm 49 drives the grabbing mechanism 5 to move downward; The aluminum alloy frame profile 8 is grabbed by the grabbing mechanism 5, and then the beam frame assembly 2 is rotated 180 degrees by the rotating part 3; Perform welding; The aluminum alloy frame profile 8 is released by utilizing the cooperation of the driving mechanism 4 and the grabbing mechanism 5 .

[0045] The following steps are also included: The third motor 68 is turned on to drive the fifth gear 66 to rotate, and the sixth gear 67 is used to drive the paddle assembly 65 to rotate, thereby driving the turntable 62 to intermittently rotate 90 degrees, thereby completing the horizontal and vertical switching of the aluminum alloy frame profile 8; The aluminum alloy frame profile 8 is restored to a horizontal direction by adjusting the mechanism 6 , and the aluminum alloy frame profile 8 is released by the cooperation of the driving mechanism 4 and the grabbing mechanism 5 .

[0046] The above specific implementations do not constitute a limitation on the protection scope of the present invention. It should be understood by those skilled in the art that various modifications, combinations, sub-combinations and substitutions can be made according to design requirements and other factors. Any modification, equivalent substitution and improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A frame profile welding auxiliary device, It is characterized in that include: A base (1), a beam assembly (2), a rotating part (3), a driving mechanism (4) and a grabbing mechanism (5), wherein the beam assembly (2) is mounted on the base (1), the rotating part (3) is mounted in an inner cavity of the base (1) and is used to drive the beam assembly (2) to rotate, the driving mechanism (4) is mounted on the beam assembly (2), and the grabbing mechanism (5) is mounted at the bottom of the driving mechanism (4); The beam frame assembly (2) comprises a column (21), a crossbeam (22) and a counterweight (23); the column (21) is rotatably mounted on the upper surface of the base (1); the crossbeam (22) and the counterweight (23) are both mounted on the top of the column (21); and the crossbeam (22) and the counterweight (23) are symmetrically arranged relative to the column (21); The rotating part (3) comprises a first gear (31), a second gear (32) and a first motor (33); the first gear (31) and the second gear (32) are respectively rotatably mounted in the inner cavity of the base (1), and the first gear (31) and the second gear (32) are meshedly connected; the second gear (32) is fixedly connected to the bottom end of the column (21); the first motor (33) is mounted on the upper surface of the base (1), and the output end of the first motor (33) passes through the outer wall of the base (1) and is connected to the first gear (31).

2. A frame profile welding auxiliary device according to claim 1, It is characterized in that The driving mechanism (4) comprises a lead screw (41), a moving block (42), a second motor (43), an extension plate (44), a first tooth (45), a third gear (46), a fourth gear (47), a limit plate (48), a lifting arm (49), and a second tooth (410), wherein the lead screw (41) is mounted on the crossbeam (22), the moving block (42) is threadedly connected to the lead screw (41), the second motor (43) is mounted on the crossbeam (22), an output end of the second motor (43) is connected to one end of the lead screw (41), the extension plate (44) is mounted on the crossbeam (22), the number of the first tooth (45) is a plurality, and the plurality of first teeth ( The first gear (45) is equidistantly mounted on the upper surface of the extension plate (44), the third gear (46) is rotatably mounted on a side of the moving block (42) away from the lead screw (41), and the third gear (46) is meshingly connected with the first tooth (45), the fourth gear (47) is mounted on the third gear (46), the limit plate (48) is mounted on the moving block (42), the lifting arm (49) is mounted in the limit plate (48), the number of the second teeth (410) is multiple, and the multiple second teeth (410) are equidistantly mounted on the side of the lifting arm (49) opposite to the fourth gear (47), and the fourth gear (47) is meshingly connected with the second teeth (410).

3. A frame profile welding auxiliary device according to claim 2, It is characterized in that The grasping mechanism (5) comprises a shell (51), a lifting plate (52), a slide groove (53), an opening and closing arm (54), a first sliding rod (55), a clamping arm (56), a first telescopic rod (57), a first spring (58), a moving sheet (59), a slot assembly (510), a blocking sheet assembly (511), a second sliding rod (512), a second telescopic rod (513), a second spring (514) and a pushing arm (515); the shell (51) is a hollow structure; the lifting plate (52) is mounted in the inner cavity of the shell (51); the slide groove (53) is provided on the lifting plate (52); and the number of the opening and closing arms (54) is two. , respectively rotatably mounted on the housing (51), the two opening and closing arms (54) are symmetrically arranged relative to the housing (51), and the opening and closing arms (54) penetrate the outer wall of the housing (51), the first sliding rod (55) is mounted on the opening and closing arm (54), and the first sliding rod (55) is mounted in the sliding groove (53), the clamping arm (56) is mounted on a side of the opening and closing arm (54) extending out of the housing (51), the two ends of the first telescopic rod (57) are respectively mounted on the top of the lifting plate (52) and the inner wall of the housing (51), and the first spring (58) is sleeved on the first telescopic rod (57); The number of the moving pieces (59) is two, and the two moving pieces (59) are symmetrically installed in the inner cavity of the housing (51). The card slot group (510) is formed in the moving piece (59). The retaining piece assembly (511) is installed on the moving piece (59), and the retaining piece assembly (511) corresponds to the card slot group (510) in position. The second sliding rod (512) is installed on the side of the opening and closing arm (54) opposite to the moving piece (59). Both ends of the second telescopic rod (513) are installed on the moving piece (59) and the inner wall of the housing (51). The second spring (514) is sleeved on the second telescopic rod (513). The pushing arm (515) is installed at the bottom of the lifting plate (52), and the pushing arm (515) extends out of the bottom of the housing (51). The shape of the pushing arm (515) is L-shaped.

4. A welding auxiliary device for a frame profile according to claim 3, characterized in that, the card slot group (510) includes a horizontally arranged first card slot (5101) and an inclined second card slot (5102), and the first card slot (5101) and the second card slot (5102) are communicated with each other.

5. A welding auxiliary device for a frame profile according to claim 4, characterized in that, the retaining piece assembly (511) includes a retaining piece (5111), a rotating shaft (5112) and a torsion spring (5113). The rotating shaft (5112) is installed on the moving piece (59). The retaining piece (5111) is rotatably installed on the rotating shaft (5112). Both ends of the torsion spring (5113) are connected to the retaining piece (5111) and the rotating shaft (5112) respectively.

6. A welding auxiliary device for a frame profile according to any one of claims 3 to 5, characterized in that, An adjustment mechanism (6) is installed between the driving mechanism (4) and the grasping mechanism (5), and the adjustment mechanism (6) comprises a mounting seat (61), a rotating disk (62), a limiting groove (63), a limiting plate (64), a paddle assembly (65), a fifth gear (66), a sixth gear (67) and a third motor (68). The mounting seat (61) is installed at the bottom end of the lifting arm (49), and the mounting seat (61) is a hollow structure. The rotating disk (62) is rotatably installed in the inner cavity of the mounting seat (61), and the rotating disk (62) is connected to the housing (51). The limiting groove (63) and the The number of the limiting plates (64) is four, the four limiting grooves (63) and the four limiting plates (64) are respectively arranged on the rotating disk (62) at equal intervals along the circumferential direction, and the four limiting grooves (63) and the four limiting plates (64) are arranged alternately, the limiting plates (64) are arranged in an arc shape, the fifth gear (66) is rotatably mounted in the inner cavity of the mounting seat (61), the paddle assembly (65) is rotatably mounted in the inner cavity of the mounting seat (61), the sixth gear (67) is connected to the paddle assembly (65), and the fifth gear (66) and the sixth gear (67) are meshingly connected; The third motor (68) is mounted on a side of the mounting seat (61) away from the housing (51); an output end of the third motor (68) extends into the inner cavity of the mounting seat (61) and is connected to the fifth gear (66).

7. A frame profile welding auxiliary device according to claim 6, It is characterized in that The paddle assembly (65) comprises a rotating seat (651), a limiting plate (652), an extension arm (653) and a limiting arm (654); the rotating seat (651) is rotatably mounted in the inner cavity of the mounting seat (61), and the rotating seat (651) is connected to the sixth gear (67); the limiting plate (652) and the extension arm (653) are symmetrically arranged relative to the rotating seat (651); the limiting plate (652) is arranged in a fan shape, and the limiting plate (652) is adapted in shape to the limiting plate (64); and the limiting arm (654) is mounted on one end of the extension arm (653) away from the rotating seat (651).

8. A frame profile welding auxiliary device according to claim 7, It is characterized in that A stacking guard plate (7) is installed on the top of the base (1).

9. A method for using a frame profile welding auxiliary device, It is characterized in that The implementation of the method relies on the frame profile welding auxiliary device described in any one of claims 6 to 8 above, and comprises the following steps: The position of the beam frame assembly (2) is adjusted by the rotating portion (3) so that the clamping arm (56) is parallel to the aluminum alloy frame profile (8) placed between the stacking guard plates (7); Turning on the second motor (43) to drive the lead screw (41) to rotate, thereby moving the moving block (42), and further causing the lifting arm (49) to drive the grabbing mechanism (5) to move downward; The aluminum alloy frame profile (8) is grasped by a grasping mechanism (5), and then the beam frame assembly (2) is rotated 180 degrees by the rotating part (3); Perform welding; The aluminum alloy frame profile (8) is released by utilizing the cooperation of the driving mechanism (4) and the grabbing mechanism (5).

10. A method for using a frame profile welding auxiliary device according to claim 9, It is characterized in that The following steps are also included: Turning on the third motor (68) to drive the fifth gear (66) to rotate, using the sixth gear (67) to drive the paddle assembly (65) to rotate, thereby driving the turntable (62) to intermittently rotate 90 degrees, thereby completing the switching of the aluminum alloy frame profile (8) between the horizontal and vertical directions; The aluminum alloy frame profile (8) is restored to a horizontal direction by means of the adjustment mechanism (6), and the aluminum alloy frame profile (8) is released by means of the cooperation of the driving mechanism (4) and the grabbing mechanism (5).

Citation Information

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