A carbon-neutral photovoltaic module metal parts processing equipment

Abstract

The present invention belongs to the technical field of metal accessories processing, and discloses a photovoltaic module metal accessories processing equipment based on carbon neutrality, including a base, a recovery chamber is opened inside the base, a linear motor is fixedly installed on the front of the base, a drilling mechanism and a tapping mechanism are fixedly installed on the movable end of the linear motor, and a connecting column is fixedly connected to the upper surface of the base. When the rotating plate of the present invention rotates, it will drive the rocker to make a reciprocating rotational motion around the connecting column at a certain angle, so that the rotating cutting knife contacts the steel between the upper fixed column and the lower fixed column and cuts the target thickness. At the same time, the limiting plate cooperates with it to slide back and forth, so that the rectangular block cut off inside the lower fixed column falls into the inside of the collecting column just below the limiting hole. The collecting column will limit the rectangular block that falls inside, thereby solving the problem that the existing equipment cuts the steel and then sorts it for subsequent processing, and the production process is relatively cumbersome.

Description

Technical Field

[0001] The present invention belongs to the technical field of metal accessories processing, and specifically is a photovoltaic module metal accessories processing equipment based on carbon neutrality. Background Art

[0002] As an important component of clean energy, photovoltaic modules play a key role in achieving carbon neutrality. The metal accessories in photovoltaic modules mainly include frames, junction box bases, grounding terminals and other parts, which are usually made of aluminum alloys, stainless steel and other materials. In order to ensure the structural stability and electrical safety of photovoltaic modules, the processing quality of metal accessories is crucial.

[0003] When some metal accessories in existing photovoltaic modules are produced and processed, it is necessary to cut the steel into rectangular blocks of the same thickness, and then fix the individual rectangular blocks on drilling and tapping equipment for drilling and tapping. In the process, not only the steel is cut, but also sorted for subsequent fixing and use, and the processing steps are relatively cumbersome. Secondly, the existing equipment can only drill or tap one rectangular block at a time, and the speed of fixing and loosening is slow, which seriously affects the production efficiency of metal accessories. Summary of the invention

[0004] The purpose of the present invention is to provide a photovoltaic module metal parts processing equipment based on carbon neutrality to solve the problems raised in the above background technology.

[0005] In order to achieve the above-mentioned purpose, the present invention provides the following technical solution: a photovoltaic module metal accessories processing equipment based on carbon neutrality, comprising a base, a recovery chamber is opened inside the base, a linear motor is fixedly installed on the front of the base, a drilling mechanism and a tapping mechanism are fixedly installed on the movable end of the linear motor, a connecting column is fixedly connected to the upper surface of the base, and a cutting mechanism is rotatably installed on the upper end of the connecting column, a rectangular column is fixedly connected to the back of the base, an upper fixed column and a lower fixed column are fixedly connected to the front of the right side of the rectangular column, a limiting hole is opened on the back of the lower fixed column, and a limiting mechanism is fixedly connected to the rear of the right side of the rectangular column, a rotating shaft is rotatably installed on the upper part of the base, a rotating gear is fixedly connected to the lower end of the rotating shaft, a connecting block is fixedly connected to the upper part of the rotating shaft, and a plurality of circumferentially equidistantly arranged collecting columns are fixedly connected to the edge of the connecting block, a driving motor is fixedly installed on the right side of the base, the output shaft of the driving motor is fixedly connected to a transmission shaft, the top of the transmission shaft is fixedly connected to a rotating plate, and the lower end of the transmission shaft is fixedly connected to a driving gear, and a transmission mechanism is arranged inside the base.

[0006] Preferably, the cutting mechanism includes a rocker arm, a cutting motor is fixedly mounted on the middle of the bottom surface of the rocker arm, a cutting knife is fixedly connected to the output shaft of the cutting motor, a protective shell is fixedly connected to the front of the rocker arm, and a conductor is fixedly mounted on the upper surface of the rocker arm.

[0007] Preferably, the limiting mechanism includes a mounting block, the front face of the mounting block is fixedly connected to an electromagnet, the left and right sides of the inside of the mounting block are slidably connected to sliding rods, the front ends of the two sliding rods are fixedly connected to a rectangular plate, the front face of the rectangular plate is fixedly connected to a limiting plate, two return springs are fixedly connected between the mounting block and the rectangular plate, two connecting heads are fixedly connected to the upper surface of the mounting block, and a permanent magnet is fixedly installed on the middle part of the back side of the rectangular plate.

[0008] Preferably, the transmission mechanism includes a mounting column 1, an intermittent gear and a large gear 1 are fixedly connected to the middle part of the mounting column 1, a small gear is meshed on the right side of the large gear 1, a mounting column 2 is fixedly connected to the middle part of the small gear, and a large gear 2 fixedly connected to the mounting column 2 is arranged below the small gear.

[0009] Preferably, a gap is left between the upper fixed column and the lower fixed column, the lower surface of the collecting column is in contact with the upper surface of the base, and the transmission shaft is rotatably connected to the base.

[0010] Preferably, the rocker arm is rotatably connected to the upper end of the connecting column, the rocker arm is movably sleeved with a protrusion on the upper surface of the rotating plate, and the cutting knife is located between the upper fixed column and the lower fixed column in the vertical direction.

[0011] Preferably, the mounting block is fixedly connected to the rectangular column, the limit plate is adapted to the limit hole, the sliding rod is located in the middle of the reset spring, the permanent magnet is aligned with the electromagnet, the two connectors are connected to the control circuit of the electromagnet, and the connectors are adapted to the conductor.

[0012] Preferably, the first mounting column and the second mounting column are both rotatably connected to the base, the intermittent gear is meshed with the rotating gear, and the second large gear is meshed with the driving gear.

[0013] The beneficial effects of the present invention are as follows:

[0014] 1. When the rotating plate of the present invention rotates, it will drive the rocker arm to make a reciprocating rotational motion at a certain angle around the connecting column, so that the rotating cutting knife will contact the steel between the upper fixed column and the lower fixed column and cut the target thickness. At the same time, the limiting plate cooperates with it to slide back and forth, so that the rectangular block cut off inside the lower fixed column falls into the inside of the collecting column just below the limiting hole. The collecting column will limit the rectangular block falling inside, thereby solving the problem that the existing equipment cuts the steel and then sorts it for subsequent processing, and the production process is relatively cumbersome.

[0015] 2. After the present invention uses a cutting knife to cut a certain number of rectangular blocks that fall into the collecting column, the intermittent gear rotates one circle, which will drive the rotating gear to rotate counterclockwise by a certain angle, thereby driving the rectangular blocks inside the collecting column to rotate to the bottom of the drilling mechanism and the tapping mechanism. The linear motor drives both to move downward, thereby completing the drilling or tapping of multiple rectangular holes at one time, thereby solving the problem that the existing equipment can only drill or tap one rectangular block at a time, and the speed is slow when fixing and loosening, resulting in low production efficiency of metal accessories.

[0016] 3. The present invention drives the rocker arm to make a reciprocating rotational motion at a certain angle around the connecting column through the rotating plate, and with the cooperation of the limiting mechanism, the cutting knife is driven to cut the steel multiple times, and the cut rectangular blocks fall into the collecting column. After cutting a certain number of times, the intermittent gear rotates one circle to drive the rotating gear to rotate counterclockwise at a certain angle, and the collecting column follows the rotation, and drilling is performed when it is directly under the drilling mechanism, and tapping is performed when it is directly under the tapping mechanism. Finally, the processed rectangular blocks are discharged from the notch of the base, thereby carrying out the fully automatic production of metal accessories in an orderly manner, without the need for coordinated production and processing between multiple equipment, saving production costs and further improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structural appearance of the present invention;

[0018] Figure 2 A half-section schematic diagram of the base of the present invention;

[0019] Figure 3 This is a half-section schematic diagram of the recovery chamber of the present invention;

[0020] Figure 4 This is a half-section schematic diagram of the lower fixed column of the present invention;

[0021] Figure 5 It is a schematic diagram of the transmission mechanism of the present invention.

[0022] In the figure: 1, base; 2, recovery chamber; 3, linear motor; 4, drilling mechanism; 5, tapping mechanism; 6, connecting column; 7, cutting mechanism; 71, rocker arm; 72, cutting motor; 73, cutting knife; 74, protective shell; 75, conductor; 8, rectangular column; 9, upper fixed column; 10, lower fixed column; 11, limit hole; 12, limit mechanism; 121, mounting block; 122, electromagnet; 123, sliding rod; 124, rectangular plate; 1 25. Limit plate; 126. Return spring; 127. Connector; 128. Permanent magnet; 13. Rotating shaft; 14. Rotating gear; 15. Connecting block; 16. Collecting column; 17. Driving motor; 18. Transmission shaft; 19. Rotating plate; 20. Driving gear; 21. Transmission mechanism; 211. Mounting column one; 212. Intermittent gear; 213. Large gear one; 214. Small gear; 215. Mounting column two; 216. Large gear two. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] like Figures 1 to 5As shown, an embodiment of the present invention provides a carbon-neutral photovoltaic component metal accessories processing equipment, including a base 1, a recovery chamber 2 is opened inside the base 1, a linear motor 3 is fixedly installed on the front of the base 1, and a drilling mechanism 4 and a tapping mechanism 5 are fixedly installed on the moving end of the linear motor 3, a connecting column 6 is fixedly connected to the upper surface of the base 1, and a cutting mechanism 7 is rotatably installed on the upper end of the connecting column 6, a rectangular column 8 is fixedly connected to the back of the base 1, an upper fixed column 9 and a lower fixed column 10 are fixedly connected to the front part of the right side of the rectangular column 8, a limiting hole 11 is opened on the back of the lower fixed column 10, and a limiting mechanism 12 is fixedly connected to the rear part of the right side of the rectangular column 8, a rotating shaft 13 is rotatably installed on the upper part of the base 1, a rotating gear 14 is fixedly connected to the lower end of the rotating shaft 13, a connecting block 15 is fixedly connected to the upper part of the rotating shaft 13, and a plurality of circumferentially equidistantly arranged collecting columns 16 are fixedly connected to the edge of the connecting block 15, a driving motor 17 is fixedly installed on the right side of the base 1, and the output shaft of the driving motor 17 is fixedly connected to a transmission shaft 18, and the transmission shaft 18 The top is fixedly connected with a rotating plate 19, the lower end of the transmission shaft 18 is fixedly connected with a driving gear 20, a transmission mechanism 21 is arranged inside the base 1, and the cutting mechanism 7 includes a rocker arm 71, a cutting motor 72 is fixedly installed in the middle of the bottom surface of the rocker arm 71, a cutting knife 73 is fixedly connected to the output shaft of the cutting motor 72, a protective shell 74 is fixedly connected to the front of the rocker arm 71, and a conductor 75 is fixedly installed on the upper surface of the rocker arm 71, which is used to drive the rocker arm 71 to make a circle around the connecting column 6 when the rotating plate 19 rotates. The reciprocating rotation motion at a certain angle causes the rotating cutting knife 73 to contact the steel between the upper fixed column 9 and the lower fixed column 10 and cut to the target thickness. At the same time, the limiting plate 125 cooperates with it to slide back and forth, so that the rectangular block cut off inside the lower fixed column 10 falls into the inside of the collecting column 16 just below the limiting hole 11. The collecting column 16 will limit the rectangular block that falls inside, thereby solving the problem that the existing equipment cuts the steel and then sorts it for subsequent processing, and the production process is relatively cumbersome.

[0025] Among them, the limiting mechanism 12 includes a mounting block 121, the front face of the mounting block 121 is fixedly connected with an electromagnet 122, the left and right sides of the inside of the mounting block 121 are slidably connected with sliding rods 123, the front ends of the two sliding rods 123 are fixedly connected with a rectangular plate 124, the front face of the rectangular plate 124 is fixedly connected with a limiting plate 125, two return springs 126 are fixedly connected between the mounting block 121 and the rectangular plate 124, two connectors 127 are fixedly connected to the upper surface of the mounting block 121, and a permanent magnet 128 is fixedly installed in the middle of the back side of the rectangular plate 124, its function is that the conductor 75 will first contact the connector 127 on the front side, and then contact the connector 127 on the rear side, but the steel is not cut off at this time, when the conductor 75 contacts both connectors 127, the electromagnet 122 is energized, generating a suction force to attract the permanent magnet 128, thereby making the permanent magnet 128, the moment When the cutting knife 73 no longer supports the steel inside the upper fixed column 9, the steel will fall a certain distance until it is supported by the limiting plate 125.

[0026] Among them, the transmission mechanism 21 includes a mounting column 211, an intermittent gear 212 and a large gear 213 are fixedly connected in the middle of the mounting column 211, a small gear 214 is meshed on the right side of the large gear 213, a mounting column 215 is fixedly connected in the middle of the small gear 214, and a large gear 216 fixedly connected to the mounting column 215 is arranged below the small gear 214. Its function is that after the present invention cuts a certain number of rectangular blocks through the cutting knife 73 and falls into the inside of the collecting column 16, the intermittent gear 212 rotates one circle to drive the rotating gear 14 to rotate counterclockwise by a certain angle, and the rotation angle is equal to the angle between the two adjacent collecting columns 16, thereby driving the rectangular blocks inside the collecting column 16 to rotate to the bottom of the drilling mechanism 4 and the tapping mechanism 5, and the linear motor 3 works to drive the two to move downward, thereby completing the drilling or tapping of multiple rectangular holes at one time, thereby solving the problem that the existing equipment can only drill or tap one rectangular block at a time, and the speed of fixing and loosening is slow, resulting in low production efficiency of metal accessories.

[0027] Among them, a gap is left between the upper fixed column 9 and the lower fixed column 10, the lower surface of the collecting column 16 contacts the upper surface of the base 1, the transmission shaft 18 is rotatably connected to the base 1, the rocker arm 71 is rotatably connected to the upper end of the connecting column 6, the rocker arm 71 is movably sleeved with the upper surface protrusion of the rotating plate 19, the cutting knife 73 is located between the upper fixed column 9 and the lower fixed column 10 in the vertical direction, the mounting block 121 is fixedly connected to the rectangular column 8, the limiting plate 125 is adapted to the limiting hole 11, the sliding rod 123 is located in the middle of the reset spring 126, the permanent magnet 128 is aligned with the electromagnet 122, the two connectors 127 are connected to the control circuit of the electromagnet 122, the connector 127 is adapted to the conductor 75, the mounting column 1 211 and the mounting column 2 215 are both rotatably connected to the base 1, and the intermittent gear 212 is connected to the rotating gear 14 Meshing, the large gear 216 is meshed with the driving gear 20, and its function is to drive the rocker arm 71 to make a reciprocating rotational motion at a certain angle around the connecting column 6 through the rotating plate 19, and with the cooperation of the limiting mechanism 12, the cutting knife 73 is driven to cut the steel multiple times, and the cut rectangular blocks fall into the collecting column 16. After cutting a certain number of times, the intermittent gear 212 rotates one circle to drive the rotating gear 14 to rotate counterclockwise at a certain angle, and the collecting column 16 follows the rotation, and drilling is performed when it turns to the bottom of the drilling mechanism 4, and then tapping is performed when it turns to the bottom of the tapping mechanism 5. Finally, the processed rectangular blocks are discharged at the notch of the base 1, thereby carrying out the fully automatic production of metal accessories in an orderly manner, without the need for coordinated production and processing between multiple equipment, saving production costs while further improving production efficiency.

[0028] Working principle:

[0029] Before the present invention is used, the steel material to be processed is placed inside the upper fixed column 9. Since the limit plate 125 is located inside the limit hole 11, the steel material will no longer move downward after contacting the upper surface of the limit plate 125. Initially, the intermittent gear 212 is not engaged with the rotating gear 14 and there is a collecting column 16 directly below the lower fixed column 10.

[0030] When the present invention is used, the cutting motor 72 works, driving the cutting knife 73 to rotate quickly, the driving motor 17 works to drive the transmission shaft 18 to rotate, the rotation of the transmission shaft 18 will drive the rotating plate 19 and the driving gear 20 to rotate, and the rotating plate 19 will drive the rocker arm 71 to make a reciprocating rotational motion at a certain angle around the connecting column 6. When the rocker arm 71 approaches the upper fixed column 9, the rotating cutting knife 73 will contact and cut the steel between the upper fixed column 9 and the lower fixed column 10. As the cutting depth increases, the conductor 75 will first contact the connecting head 127 on the front side, and then contact the connecting head 127 on the rear side, but the steel is not cut off at this time. When the conductor 75 contacts both connecting heads 127, the electromagnet 122 is energized to generate suction force to attract the permanent magnet 128, thereby causing the permanent magnet 128, the rectangular plate 124, and the sliding rod 123 to move. When the cutting knife 73 no longer supports the steel inside the upper fixed column 9, the steel will fall a certain distance until it is supported by the limiting plate 125.

[0031] When the rotating plate 19 rotates, the driving gear 20 will rotate at the same time. The driving gear 20 will drive the meshing large gear 216 to rotate. The rotation of the large gear 216 will drive the installation column 215 and the small gear 214 to rotate. The rotation of the small gear 214 will drive the meshing large gear 1 213 to rotate. The rotation of the large gear 1 213 will drive the installation column 1 211 and the intermittent gear 212 to rotate. The intermittent gear 212 rotates one circle and drives the rotating gear 14 to rotate counterclockwise by a certain angle. After the transmission of the transmission mechanism 21, the cutting knife 73 cuts a certain amount of steel and falls into the inside of the collecting column 16. The intermittent gear 212 will rotate one circle. The intermittent gear 212 drives the rotating gear 14 to rotate from the time when the last section of steel completely falls into the inside of the collecting column 16 to the time when the first section of steel is cut off and before the electromagnet 122 is energized. When the electromagnet 122 is energized, the rotating gear 14 has completed a certain angle of counterclockwise rotation.

[0032] When a certain amount of cut steel is rotated to the bottom of the drilling mechanism 4, the linear motor 3 drives the working drilling mechanism 4 and the tapping mechanism 5 to move downward, and a certain amount of cut steel is drilled. When the cut steel after drilling is located directly under the tapping mechanism 5, it will be tapped by the tapping mechanism 5 that has moved downward. When the cut steel after tapping is located in the gap of the base 1, it will be discharged from the inside of the collecting column 16.

[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A carbon-neutral photovoltaic module metal parts processing equipment, comprising a base (1), a recovery chamber (2) is provided inside the base (1), a linear motor (3) is fixedly mounted on the front of the base (1), a drilling mechanism (4) and a tapping mechanism (5) are fixedly mounted on the moving end of the linear motor (3), and a connecting column (6) is fixedly connected to the upper surface of the base (1), characterized in that: The upper end of the connecting column (6) is rotatably mounted with a cutting mechanism (7); the back of the base (1) is fixedly connected with a rectangular column (8); the front portion of the right side of the rectangular column (8) is fixedly connected with an upper fixed column (9) and a lower fixed column (10); a limiting hole (11) is provided on the back of the lower fixed column (10); the rear portion of the right side of the rectangular column (8) is fixedly connected with a limiting mechanism (12); the upper portion of the base (1) is rotatably mounted with a rotating shaft (13); the lower end of the rotating shaft (13) is fixedly connected with a rotating gear (14); The upper part of the rotating shaft (13) is fixedly connected to a connecting block (15), the edge of the connecting block (15) is fixedly connected to a plurality of circumferentially equidistantly arranged collecting columns (16), a driving motor (17) is fixedly installed on the right side of the base (1), the output shaft of the driving motor (17) is fixedly connected to a transmission shaft (18), the top end of the transmission shaft (18) is fixedly connected to a rotating plate (19), the lower end of the transmission shaft (18) is fixedly connected to a driving gear (20), and a transmission mechanism (21) is provided inside the base (1); The cutting mechanism (7) comprises a rocker arm (71), a cutting motor (72) is fixedly mounted on the middle of the bottom surface of the rocker arm (71), a cutting knife (73) is fixedly connected to the output shaft of the cutting motor (72), a protective shell (74) is fixedly connected to the front surface of the rocker arm (71), and a conductor (75) is fixedly mounted on the upper surface of the rocker arm (71); The limiting mechanism (12) comprises a mounting block (121), the front surface of the mounting block (121) is fixedly connected to an electromagnet (122), the left and right sides of the mounting block (121) are slidably connected to sliding rods (123), the front ends of the two sliding rods (123) are fixedly connected to rectangular plates (124), the front surface of the rectangular plate (124) is fixedly connected to a limiting plate (125), two return springs (126) are fixedly connected between the mounting block (121) and the rectangular plate (124), two connectors (127) are fixedly connected to the upper surface of the mounting block (121), and a permanent magnet (128) is fixedly installed in the middle of the back surface of the rectangular plate (124); The transmission mechanism (21) comprises a first mounting column (211), an intermittent gear (212) and a first large gear (213) being fixedly connected to the middle of the first mounting column (211), a small gear (214) being meshed on the right side of the first large gear (213), a second mounting column (215) being fixedly connected to the middle of the small gear (214), and a second large gear (216) being fixedly connected to the second mounting column (215) being arranged below the small gear (214); The rocker arm (71) is rotatably connected to the upper end of the connecting column (6), the rocker arm (71) is movably sleeved with a protrusion on the upper surface of the rotating plate (19), and the cutting knife (73) is located between the upper fixed column (9) and the lower fixed column (10) in the vertical direction.

2. According to claim 1, a carbon-neutral photovoltaic module metal parts processing equipment is characterized by: A gap is left between the upper fixed column (9) and the lower fixed column (10), the lower surface of the collecting column (16) is in contact with the upper surface of the base (1), and the transmission shaft (18) is rotatably connected to the base (1).

3. The carbon-neutral photovoltaic module metal parts processing equipment according to claim 2 is characterized in that: The mounting block (121) is fixedly connected to the rectangular column (8), the limiting plate (125) is adapted to the limiting hole (11), the sliding rod (123) is located in the middle of the return spring (126), the permanent magnet (128) is aligned with the electromagnet (122), the two connectors (127) are connected to the control circuit of the electromagnet (122), and the connector (127) is adapted to the conductor (75).

4. The carbon-neutral photovoltaic module metal parts processing equipment according to claim 3 is characterized in that: The first mounting column (211) and the second mounting column (215) are both rotatably connected to the base (1), the intermittent gear (212) is meshed with the rotating gear (14), and the second large gear (216) is meshed with the driving gear (20).

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