Inclined ceramic tile chamfering machine

By designing an inclined tile chamfering machine, the chamfer blade driven by the adjustable support bevel surface and transmission motor are used to combine the dust collector and funnel structure, the problems of unstable operation and dust overflow of traditional chamfering machines are solved, achieving high efficiency , chamfering process of dry tiles.

CN119159688APending Publication Date: 2024-12-20XIANGYANG TITANIUM ARTS & CRAFTS CO LTD
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Patent Information

Application Number
CN202411337235.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2024-12-20

AI Technical Summary

Technical Problem

The operation of traditional ceramic tile chamfering machines is unstable, which makes it difficult to guarantee the chamfering angle, and a large amount of dust and water overflow during construction, resulting in poor environment.

Method used

A tilt chamfering machine is designed, including an adjustable support bevel, a transmission motor-driven chamfering blade, dust collector and funnel structure, using press wheel and pulley components to ensure that the tiles remain in a stable position during processing, and Avoid water overflow with a tilt design.

Benefits of technology

It realizes the operator to complete standard chamfers conveniently and quickly, reduces chamfer errors, and effectively avoids dust and water overflow during construction, improving the dryness of the processing environment and the convenience of operation.

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Abstract

The invention discloses an inclined ceramic tile chamfering machine, which relates to the technical field of ceramic tile chamfering, and comprises a rack, the upper end surface of the rack is provided with a supporting inclined surface, the lower end of the supporting inclined surface is transversely provided with a guiding rule, the upper end of the guiding rule is fixedly provided with a plurality of L-shaped backup plates, the longitudinal side walls of the L-shaped backup plates are adjustably provided with wheel body carriers, and the bottom ends of the wheel body carriers are slidably inserted with mounting seats; a pressing wheel is rotationally arranged at the bottom end of the mounting seat; the vertical height between the pressing wheel and the supporting inclined surface is adjustable; a transmission motor located below the supporting inclined face is arranged on the machine frame, the output end of the transmission motor is fixedly connected with the axial side wall of the chamfering blade, and a cutter groove obliquely extending to the side wall of the side, facing the higher height of the supporting inclined face, of the guiding rule is formed in the bottom wall of the guiding rule. The tile chamfering machine is an inclined tile chamfering machine, chamfering work can be well completed, the problems of various unqualified chamfers caused by different techniques and technologies of operators are solved, chamfering errors are reduced, and a large amount of dust suppression water is prevented from flowing out during construction.
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Description

Technical Field

[0001] The invention relates to the technical field of stone cutting, in particular to an inclined tile chamfering machine. Background Art

[0002] When laying tiles at the corners of the wall, the tiles need to be chamfered. The traditional method relies on manual handheld cutting machines for chamfering. This method has difficulty in ensuring the chamfering angle, generates a lot of dust at the construction site, and the environment is very poor.

[0003] According to a Chinese invention patent, a tile chamfering machine (announcement number CN213797472U, announcement date 2021.07.27) is disclosed, including a dust collecting box, a driving motor and a dust suppression waterway are provided in the dust collecting box, a cutting blade is installed on the driving motor, and the cutting blade is inclined at 45 degrees. During operation, a pair of smooth bars are placed in the water tank, the water pump switch of the dust suppression waterway is turned on, the driving motor is turned on, and the ceramic tile is placed flat on the smooth bar. The side of the ceramic tile that needs to be chamfered is located on the side facing the cutting blade, and the edge of the ceramic tile is cut when passing through the cutting blade. The above-mentioned tile chamfering machine can complete the chamfering work well, but the operator's methods and techniques are different during operation, various unqualified chamfers will appear, and a large amount of water will flow to the outside. Summary of the invention

[0004] The object of the present invention is to provide a tile processing center which allows an operator to quickly and easily complete standard chamfering and avoid the outflow of a large amount of dust suppression water during construction, so as to solve the problems raised in the above-mentioned background technology.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: an inclined tile chamfering machine, comprising:

[0006] A frame, wherein the upper end surface of the frame is provided with a supporting inclined surface, one end of the supporting inclined surface is high, and the other end opposite to the supporting inclined surface is low, and the supporting inclined surface is provided with a hollow hole;

[0007] A ruler is disposed transversely on the lower end of the support inclined surface, and a plurality of L-shaped support plates are fixed on the upper end of the ruler. A wheel carrier is adjustable on the longitudinal side wall of the L-shaped support plate, and a mounting seat is slidably inserted at the bottom end of the wheel carrier. A pressure wheel is rotatably disposed at the bottom end of the mounting seat, and the vertical height between the pressure wheel and the support inclined surface is adjustable;

[0008] Chamfering blade, the frame is provided with a transmission motor located below the supporting inclined surface, the output end of the transmission motor is fixedly connected to the axial side wall of the chamfering blade, the bottom wall of the ruler is provided with a knife groove extending obliquely to the side wall of the ruler facing the high height of the supporting inclined surface, the chamfering blade is placed in the knife groove and arranged parallel to the top wall in the knife groove, the edge side wall of the chamfering blade extends out of the knife groove notch, and the height is higher than the supporting inclined surface.

[0009] In a further embodiment, lifting grooves are provided on both sides of the longitudinal side walls of the L-shaped support plate, and both sides of the wheel carrier are slidably engaged in the two lifting grooves, and quick-press screws for fixing the wheel carrier are provided on the longitudinal side walls of the L-shaped support plate.

[0010] In a further embodiment, a slot slidably plugged with the mounting seat is provided at the bottom end of the wheel carrier, a spring is provided in the slot, and the bottom end of the spring is fixedly connected to the upper end surface of the mounting seat.

[0011] In a further embodiment, the angle between the pressure wheel and the ruler is 2°-12°.

[0012] In a further embodiment, the frame is provided with a funnel located directly below the hollow hole;

[0013] The funnel is provided with a V-shaped groove;

[0014] The frame is also provided with a dust collecting box located below the funnel.

[0015] In a further embodiment, it further comprises a track, wherein a plurality of tracks are provided, two adjacent tracks are parallelly distributed and fixedly arranged on the supporting inclined plane;

[0016] The track is provided with a mounting groove, and a plurality of supporting pulleys are rotatably arranged in the mounting groove.

[0017] In a further embodiment, the plurality of tracks are equally divided into two groups, the two groups of tracks are cross-arranged on the supporting slope, one group of track ends extend out of one end of the supporting slope, and the other group of track ends extend out of the other end opposite to the supporting slope.

[0018] In a further embodiment, the angle between the supporting pulley and the track is 2°-6°.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] The present invention is an inclined tile chamfering machine, which can better complete the chamfering work and solve the problem of various unqualified chamfers caused by different operators' techniques and skills. The operator can complete the standard chamfering very conveniently and quickly, reduce the chamfering error, and avoid the outflow of a large amount of dust suppression water during construction. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural schematic diagram of an embodiment of the present invention;

[0022] Figure 2 It is a schematic diagram of a local structure of an embodiment of the present invention;

[0023] Figure 3 A side view of an embodiment of the present invention;

[0024] Figure 4 This is a schematic diagram of the assembly structure of the ruler and the pressure wheel according to an embodiment of the present invention;

[0025] Figure 5 It is a partial top view of the assembly of the ruler and the pressure wheel according to an embodiment of the present invention;

[0026] Figure 6 A partial top view of a track according to an embodiment of the present invention;

[0027] Figure 7 This is a schematic diagram of a further improved structure of the main structure of an embodiment of the present invention.

[0028] In the figure: 1, frame; 2, track; 21, support pulley; 3, ruler; 4, L-shaped support plate; 5, quick-pressing screw; 6, wheel carrier; 61, mounting seat; 7, pressure wheel; 8, chamfering blade; 9, funnel; 10, transmission motor; 11, dust collection box. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] Embodiment 1, this embodiment provides an inclined tile chamfering machine, such as Figure 1 As shown, it comprises: a frame 1, the upper end surface of the frame 1 is provided with a supporting inclined surface, the supporting inclined surface is used as a tile chamfering processing table surface, and the supporting inclined surface is provided with hollow holes, and the hollow holes are set for dust removal and drainage.

[0031] A ruler 3 is disposed horizontally on the lower end of the support inclined plane, and a plurality of L-shaped support plates 4 are fixed on the upper end of the ruler 3. A wheel carrier 6 is adjustable on the longitudinal side wall of the L-shaped support plate 4. A mounting seat 61 is slidably inserted at the bottom end of the wheel carrier 6. A pressing wheel 7 is rotatably disposed at the bottom end of the mounting seat 61. The vertical height between the pressing wheel 7 and the support inclined plane is adjustable; specifically, Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, lifting slots are provided on both sides of the longitudinal side wall of the L-shaped support plate 4, and the two sides of the wheel carrier 6 are respectively slidably engaged in the two lifting slots, and quick-pressing screws 5 for fixing the wheel carrier 6 are provided on the longitudinal side wall of the L-shaped support plate 4. A slot for slidingly plugging with the mounting seat 61 is provided at the bottom end of the wheel carrier 6, and a spring is provided in the slot, and the bottom end of the spring is fixedly connected to the upper end surface of the mounting seat 61. The wheel carrier 6 can slide up and down along the lifting slot to adjust the rolling height of the pressure wheel 7 installed under the mounting seat 61, and the wheel carrier 6 with adjusted height is fixed by turning over the quick-pressing bolts.

[0032] And the angle between the pressing wheel 7 and the ruler 3 is 2°-12°. Figure 5 The angle q shown makes the pressure wheel 7 and the ruler 3 non-parallel. At the same time, the elastic force of the spring is used to apply downward pressure, and the pressure wheel 7 installed under the mounting seat 61 is pressed down in real time to ensure that the tile is pushed horizontally during the chamfering process to prevent up and down jumping, thereby avoiding large dimensional errors in the chamfering of the tile.

[0033] Chamfering blade 8, a transmission motor 10 is provided on the frame 1 below the supporting inclined surface, the output end of the transmission motor 10 is fixedly connected to the axial side wall of the chamfering blade 8, the bottom wall of the ruler 3 is provided with a knife groove extending obliquely to the side wall of the ruler 3 facing the high height of the supporting inclined surface, the chamfering blade 8 is placed in the knife groove and is arranged parallel to the top wall in the knife groove, the edge side wall of the chamfering blade 8 extends out of the knife groove notch, and the height is higher than the supporting inclined surface, such as Figure 1 As shown, the transmission motor 10 provides rotational power for the chamfering blade 8 to perform chamfering operations on the tiles that pass through the chamfering blade 8 horizontally.

[0034] The ruler 3, L-shaped support plate 4, wheel carrier 6, mounting seat 61 and pressure wheel 7 form a mechanical wall, and one end of the support slope is high and the other end is low, so that the tile can always be closely attached to the ruler 3 and move forward horizontally under the action of the pressure wheel 7 (such as Figure 1 When working, the machine is in an inclined state, and the operator stands on the side of the higher side of the supporting slope, with the bright side of the tile facing down, and places the tile against the longitudinal side wall of the ruler 3 and rolls it under multiple pressing wheels 7, according to the Figure 1 As shown, it moves forward at a constant speed from left to right, and the upper inclined pressure wheel 7 applies pressure to the tile. While moving to the right, the tile automatically presses against the ruler 3 under the action of the inclined pressure wheel 7. The operator only needs to apply forward thrust to the tile, and the chamfer of the tile is guaranteed to be qualified. The operator does not need to master more operating skills, which saves more time and reduces tile waste.

[0035] In summary, the overall structure can complete the chamfering work well, solve the problem of various unqualified chamfers caused by different operators' techniques and skills, and allow operators to complete standard chamfers very conveniently and quickly, reducing chamfer errors. Compared with the existing technology, it expands the functions of ordinary tile chamfering machines and becomes a multifunctional tile processing center with chamfering, cutting, rounding and grooving.

[0036] At the same time, if Figure 2 and Figure 3 As shown, a funnel 9 is also provided on the frame 1 and is located directly below the hollow hole.

[0037] The frame 1 is also provided with a dust box 11 located below the funnel 9. During the processing, in order to prevent dust, a water pipe will be added to the frame 1, and a water splashing operation will be performed on the chamfering position, and a large amount of water will overflow. By setting the supporting slope to an inclined state, a large amount of water will flow to a relatively low place due to gravity during processing, so that the chamfering working environment remains dry. An overflow notch is set on the side wall of the funnel 9, such as Figure 2 As shown, a V-shaped groove is provided in the funnel 9, and the overflow gap at the side of the V-shaped groove flows out and flows into the dust box 11 uniformly to avoid residue. On the other hand, due to the gravity of the tiles, it is also convenient for the tiles to be better attached to the ruler 3, improve the qualified rate of tile processing, and enhance the operator's experience.

[0038] In this embodiment, further, Figure 1 and Figure 6 As shown, it also includes a track 2, and there are multiple tracks 2. Two adjacent tracks 2 are distributed in parallel and fixedly set on the supporting inclined plane; a mounting groove is provided on the track 2, and multiple supporting pulleys 21 are rotatably arranged in the mounting groove. By adding multiple supporting pulleys 21, the sliding resistance of the tile chamfer when it moves forward horizontally.

[0039] At the same time, the angle between the support pulley 21 and the track 2 is 2°-6°. The purpose of this is that the support pulley 21 can change the movement trajectory of the tile from left to right into an oblique trajectory from left to right and moving in the direction of the longitudinal side wall of the ruler 3 at the same time. When the tile moves at a constant speed from left to right against the ruler 3, the operator applies pressure on the tile, and while moving to the right, under the action of the support pulley 21 inclined to the track 2, the lateral movement trajectory of the tile is changed, so that the tile can automatically stick to the longitudinal side wall of the ruler 3, assisting the operator in the smooth chamfering operation.

[0040] Embodiment 2 is different from Embodiment 1 in that:

[0041] When the tile processing center is cutting longer tiles, it is necessary to extend the support length of the entire support slope. However, since the size of the support slope is not adjustable, the offset track 2 is required, such as Figure 7As shown, multiple tracks 2 are equally divided into two groups, and the two groups of tracks 2 are cross-arranged on the support slope, and the tracks 2 are fixed on the support slope with screws and arranged alternately. The end of one group of tracks 2 extends out of one end of the support slope, and the end of the other group of tracks 2 extends out of the other opposite end of the support slope, so that the support length of the track 2 can be lengthened. At the same time, the operator only needs to apply pressure from left to right and downward, and the support pulley 21 can change the movement trajectory of the tile from left to right into an oblique trajectory from left to right and moving toward the longitudinal side wall direction of the ruler 3 at the same time, making the operation simpler and faster.

[0042] By adopting the method of staggered track 2, the preset length of track 2 can be greatly shortened, and it is easier to carry.

[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. Inclined tile chamfering machine, characterized in that: include: A frame (1), wherein the upper end surface of the frame (1) is provided with a supporting inclined surface, one end of the supporting inclined surface is high and the other end thereof is low, and the supporting inclined surface is provided with a hollow hole; A ruler (3) is transversely arranged at the lower end of the support inclined surface, and a plurality of L-shaped support plates (4) are fixed to the upper end of the ruler (3). A wheel carrier (6) is adjustably arranged on the longitudinal side wall of the L-shaped support plate (4). A mounting seat (61) is slidably inserted at the bottom end of the wheel carrier (6). A pressure wheel (7) is rotatably arranged at the bottom end of the mounting seat (61), and the vertical height between the pressure wheel (7) and the support inclined surface is adjustable; A chamfering blade (8), wherein a transmission motor (10) is provided on the frame (1) and is located below the supporting inclined surface, wherein the output end of the transmission motor (10) is fixedly connected to the axial side wall of the chamfering blade (8), wherein the bottom wall of the ruler (3) is provided with a knife groove which is obliquely extended to the side wall of the ruler (3) facing the higher side of the supporting inclined surface, wherein the chamfering blade (8) is placed in the knife groove and is arranged parallel to the top wall in the knife groove, wherein the edge side wall of the chamfering blade (8) extends out of the knife groove notch and is higher than the supporting inclined surface.

2. The inclined tile chamfering machine according to claim 1, characterized in that: The longitudinal side walls of the L-shaped support plate (4) are provided with lifting grooves on both sides, and the two sides of the wheel carrier (6) are respectively slidably engaged in the two lifting grooves. The longitudinal side walls of the L-shaped support plate (4) are provided with quick-pressing screws (5) for fixing the wheel carrier (6).

3. The inclined tile chamfering machine according to claim 2, characterized in that: The bottom end of the wheel carrier (6) is provided with a slot for slidingly plugging into the mounting seat (61), a spring is arranged in the slot, and the bottom end of the spring is fixedly connected to the upper end surface of the mounting seat (61).

4. The inclined tile chamfering machine according to claim 1, characterized in that: The angle between the pressing wheel (7) and the ruler (3) is 2°-12°.

5. The inclined tile chamfering machine according to claim 1, characterized in that: The frame (1) is provided with a funnel (9) located directly below the hollow hole; The funnel (9) is provided with a V-shaped groove; The frame (1) is also provided with a dust collection box (11) located below the funnel (9).

6. The inclined tile chamfering machine according to claim 1, characterized in that: It also comprises a track (2), wherein a plurality of tracks (2) are provided, and two adjacent tracks (2) are distributed in parallel and fixedly arranged on the supporting inclined plane; The track (2) is provided with a mounting groove, and a plurality of supporting pulleys (21) are rotatably arranged in the mounting groove.

7. The inclined tile chamfering machine according to claim 6, characterized in that: The plurality of rails (2) are equally divided into two groups, and the two groups of rails (2) are cross-arranged on the supporting inclined plane, wherein the end of one group of rails (2) extends out of one end of the supporting inclined plane, and the end of the other group of rails (2) extends out of the other end opposite to the supporting inclined plane.

8. The inclined tile chamfering machine according to claim 6 or 7, characterized in that: The angle between the supporting pulley (21) and the track (2) is 2°-6°.