Slag conveying device for welding flux production

Abstract

The invention relates to the technical field of welding flux production, and discloses a welding flux production slag conveying device which comprises a mounting plate, a discharging mechanism is arranged on the left side of the top of the mounting plate, a conveying mechanism is arranged on the top of the discharging mechanism, and a separating mechanism is arranged at the bottom of the conveying mechanism. The welding flux production slag conveying device is remotely and automatically controlled and does not depend on manpower, and the production safety is greatly improved. The time for entering a subsequent production procedure is shortened, and the production efficiency is improved; the continuous water treatment device can continuously remove oil, separate residues and discharge water. 2 mm drilling plates on the periphery and a filter screen in the middle are used for leaking water and welding flux semi-finished products, the welding flux semi-finished products are separated from water, the water flows into a collecting box through a water leaking sharp hopper on the lower portion of the separating box, and the water in the collecting box flows into a circulating water pool through a circulating pump to be recycled. As all the scum is separated, no large amount of scum is generated, a precipitation facility does not need to be arranged, and the efficiency is greatly improved.

Description

Technical Field

[0001] The invention relates to the technical field of flux production, in particular to a slag conveying device for flux production. Background Art

[0002] Flux has a very broad definition, including molten salt, organic matter, active gas, metal vapor, etc., that is, except for the base material and the solder, it generally refers to all substances used to reduce the interfacial tension between the base material and the solder. There are many ways to classify fluxes, including classification according to use, manufacturing method, chemical composition, welding metallurgical properties, etc., and classification according to the pH value and particle size of the flux. No matter which classification method is used, it only reflects the characteristics of the flux from a certain aspect and cannot include all the characteristics of the flux.

[0003] The main raw material of flux is manganese ore, which contains iron. The smelting process separates the iron and forms smelting slag and ferromanganese slag. The smelting slag is usually on the top and the solution needs to be poured out. The traditional process is to place a slag bucket in a pool. After water quenching and granulation, the flux slag bucket is collected and then manually lifted out of the slag bucket for draining. Manual operation is not only time-consuming and labor-intensive, but also wastes a lot of water and is relatively dangerous. In addition, a lot of flux leaks from the slag bucket, causing losses. Summary of the invention

[0004] The object of the present invention is to provide a slag conveying device for flux production to solve the problems raised in the above background technology.

[0005] To achieve the above objectives, the present invention provides the following technical solutions: a slag conveying device for flux production, comprising a mounting plate, a feeding mechanism is arranged on the left side of the top of the mounting plate, a conveying mechanism is arranged on the top of the feeding mechanism, and a separation mechanism is arranged at the bottom of the conveying mechanism.

[0006] The unloading mechanism includes a mounting shell, which is fixedly connected to the left side of the top of the mounting plate, a threaded rod is rotatably connected in the mounting shell, a first motor is fixedly connected to the left side of the threaded rod, the first motor is fixedly connected to the left side of the mounting shell, a first support member is threadedly connected to the surface of the threaded rod, the first support member is slidably connected in the mounting shell, a first positioning rod is rotatably connected in the first support member, a vertical rod is fixedly connected to the surface of the first positioning rod, a second positioning rod is fixedly connected to the top of the vertical rod, a second support member is rotatably connected to the surface of the second positioning rod, and a first material box is fixedly connected to the right side of the second support member.

[0007] Preferably, support rods are fixedly connected to both sides of the first material box, support plates are fixedly connected to the surfaces of the support rods, and the support plates are fixedly connected to the top of the mounting plate. The first material box can be supported by the support plates and support rods.

[0008] Preferably, material guide plates are fixedly connected to both sides of the first material box, and the number of the material guide plates is two, and the two material guide plates are symmetrically arranged, so that the purpose of guiding materials is achieved through the arranged material guide plates.

[0009] Preferably, the conveying mechanism includes a connecting plate, which is fixedly connected to the top of the mounting plate, a second material box is fixedly connected to the surface of the connecting plate, an auger is rotatably connected inside the second material box, a second motor is fixedly connected to the left side of the auger, and the second motor is fixedly connected to the left side of the second material box. The raw materials can be automatically conveyed by the set auger.

[0010] Preferably, the right side of the mounting plate is fixedly connected to a box body, a water pump is arranged in the box body, a connecting pipe is fixedly connected to the top of the water pump, a discharge pipe is fixedly connected to the left side of the connecting pipe, a placement plate is fixedly connected to the surface of the discharge pipe, a fixed shaft is fixedly connected to the side of the placement plate away from the discharge pipe, and the fixed shaft is fixedly connected to the surface of the first material box. Under the action of the water pump, the raw materials inside the box body can be discharged from the discharge pipe through the connecting pipe.

[0011] Preferably, the separation mechanism includes a vertical plate, the vertical plate is fixedly connected to the top of the mounting plate, a support shaft is fixedly connected to the top of the vertical plate, a separation box is fixedly connected to the surface of the support shaft, and a supporting force is formed on the separation box through the arrangement of the vertical plate.

[0012] Preferably, a collecting box is provided at the bottom of the separation box, and fixing blocks are fixedly connected to both sides of the surface of the collecting box. The number of the fixing blocks is two, and the water is collected by the provided collecting box.

[0013] Preferably, a limiting groove is provided in the fixing block, a limiting rod is inserted in the limiting groove, a fixing piece is fixedly connected to the surface of the limiting rod, and the fixing piece is fixedly connected to the surface of the vertical plate, and the collection box can be collected by the setting of the limiting rod.

[0014] Compared with the prior art, the present invention provides a slag conveying device for flux production, which has the following features:

[0015] Beneficial effects:

[0016] 1. The flux production slag conveying device and the hydraulic conveying system for welding slag semi-finished products are exquisitely designed to combine high efficiency and durability. The core components include: large water collection tank, precision spiral conveying tank, strong spiral shaft, efficient driving mechanism, optimized water outlet tank, and convenient tail manual adjustment device. The entire conveying tank adopts a fully enclosed design to ensure a clean and leak-free working environment. When the welding slag semi-finished product water slurry slowly flows in from the carefully designed inlet on the top, the system first uses the principles of gravity and fluid mechanics to achieve a preliminary deceleration and sedimentation process in the conveying tank, which effectively promotes the pre-preparation for solid-liquid separation. Subsequently, these preliminarily processed materials enter the embrace of the spiral conveying tank. Driven by the strong power of the driving mechanism, the spiral shaft rotates slowly, like a careful craftsman, gently and firmly separating the welding slag semi-finished product from the water slurry, and transporting it to the separation box along the predetermined path, achieving the goal of efficient solid-liquid separation. In order to further enhance the stability and durability of the system, a row of sturdy channel steel support sleeves are ingeniously set on both sides. Like loyal guards, they effectively resist various stresses and deformations that may occur during the transportation process, ensuring the long-term flatness and precise operation of the conveyor trough.

[0017] 2. The flux production slag conveying device is specially designed for the treatment of flux after slag flushing. It integrates advanced hydraulic conveying technology, realizes lossless transmission of flux, and shows excellent performance in energy saving and water saving, supporting efficient water recycling mode. Its uniqueness lies in that it can flexibly adjust the rotation speed of the spiral shaft through the intelligent control of the variable frequency motor according to the actual water volume on site and the content of suspended matter in the incoming water. This innovative design not only ensures the accuracy and efficiency of the spiral slag discharge process, effectively improves the processing capacity of the equipment, but also greatly optimizes the energy consumption and water resource utilization efficiency. Through intelligent adjustment, the system can automatically adapt to different working conditions and maintain the best operating state, which not only ensures the purity of the recovered flux, but also realizes friendly protection of the environment. It is a major technological leap in the field of flux treatment.

[0018] 3. The flux production slag conveying device is remotely controlled and does not rely on manual labor, which greatly improves the safety of production. It shortens the time to enter the subsequent production process and improves production efficiency; the continuous water treatment device can continuously remove oil, separate slag and drain water. Separation box: The 2mm drilled plate on all sides and the middle filter are used for leaking water and flux semi-finished products. The flux semi-finished products are separated from the water. The water goes into the collection box through the leaking tip bucket at the bottom of the separation box. The water in the collection box is recycled to the circulating water pool through the circulating pump. Since all the slag is separated, there is no large amount of floating slag, and there is no need to set up sedimentation facilities, which greatly improves efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 It is a partial structural schematic diagram of the present invention;

[0022] Figure 3 It is a schematic diagram of the material unloading mechanism of the present invention;

[0023] Figure 4 It is a schematic diagram of the cooperation between the unloading mechanism and the conveying mechanism of the present invention;

[0024] Figure 5 It is a schematic diagram of the conveying mechanism of the present invention;

[0025] Figure 6 It is a schematic diagram of the separation mechanism of the present invention.

[0026] In the figure: 1. mounting plate; 2. unloading mechanism; 21. support rod; 22. first material box; 23. vertical rod; 24. first support member; 25. first motor; 26. threaded rod; 27. first positioning rod; 28. mounting shell; 29. ​​second positioning rod; 201. support plate; 202. second support member; 203. guide plate; 3. conveying mechanism; 31. second motor; 32. fixed shaft; 33. discharge pipe; 34. second material box; 35. connecting plate; 36. water pump; 37. auger; 38. connecting pipe; 39. placement plate; 4. separation mechanism; 41. separation box; 42. fixed block; 43. collection box; 44. limit rod; 45. fixing member; 46. vertical plate; 47. support shaft. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] The present invention provides a technical solution:

[0029] Embodiment 1:

[0030] Combination Figure 1 to Figure 2-3, a slag conveying device for flux production, comprising a mounting plate 1, a feeding mechanism 2 is arranged on the left side of the top of the mounting plate 1, a conveying mechanism 3 is arranged on the top of the feeding mechanism 2, and a separation mechanism 4 is arranged on the bottom of the conveying mechanism 3.

[0031] The unloading mechanism 2 includes a mounting shell 28, which is fixedly connected to the left side of the top of the mounting plate 1. A threaded rod 26 is rotatably connected in the mounting shell 28. A first motor 25 is fixedly connected to the left side of the threaded rod 26. The first motor 25 is fixedly connected to the left side of the mounting shell 28. A first support member 24 is threadedly connected to the surface of the threaded rod 26. The first support member 24 is slidably connected in the mounting shell 28. A first positioning rod 27 is rotatably connected in the first support member 24. A vertical rod 23 is fixedly connected to the surface of the first positioning rod 27. A second positioning rod 29 is fixedly connected to the top of the vertical rod 23. A second support member 202 is rotatably connected to the surface of the second positioning rod 29. A first material box 22 is fixedly connected to the right side of the second support member 202.

[0032] Furthermore, support rods 21 are fixedly connected on both sides of the first material box 22, and support plates 201 are fixedly connected to the surfaces of the support rods 21. The support plates 201 are fixedly connected to the top of the mounting plate 1. The first material box 22 can be supported by the support plates 201 and support rods 21.

[0033] Furthermore, material guide plates 203 are fixedly connected to both sides of the first material box 22. Two material guide plates 203 are provided, and the two material guide plates 203 are symmetrically arranged. The material guiding purpose is achieved through the provided material guide plates 203.

[0034] Embodiment 2:

[0035] See also Figure 4-5 On the basis of the first embodiment, the conveying mechanism 3 further comprises a connecting plate 35, the connecting plate 35 is fixedly connected to the top of the mounting plate 1, a second material box 34 is fixedly connected to the surface of the connecting plate 35, an auger 37 is rotatably connected inside the second material box 34, a second motor 31 is fixedly connected to the left side of the auger 37, and the second motor 31 is fixedly connected to the left side of the second material box 34. The raw materials can be automatically conveyed by the auger 37.

[0036] Furthermore, a box body is fixedly connected to the right side of the mounting plate 1, a water pump 36 is arranged in the box body, a connecting pipe 38 is fixedly connected to the top of the water pump 36, a discharge pipe 33 is fixedly connected to the left side of the connecting pipe 38, a placement plate 39 is fixedly connected to the surface of the discharge pipe 33, a fixed shaft 32 is fixedly connected to the side of the placement plate 39 away from the discharge pipe 33, and the fixed shaft 32 is fixedly connected to the surface of the first material box 22. Under the action of the water pump 36, the raw materials inside the box body can be discharged from the discharge pipe 33 through the connecting pipe 38.

[0037] Embodiment three:

[0038] See also Figure 6 On the basis of the first and second embodiments, the separation mechanism 4 further comprises a vertical plate 46, the vertical plate 46 is fixedly connected to the top of the mounting plate 1, a support shaft 47 is fixedly connected to the top of the vertical plate 46, a separation box 41 is fixedly connected to the surface of the support shaft 47, and a supporting force is formed on the separation box 41 by setting the vertical plate 46.

[0039] Furthermore, a collecting box 43 is provided at the bottom of the separation box 41, and fixing blocks 42 are fixedly connected to both sides of the surface of the collecting box 43. Two fixing blocks 42 are provided, and the collecting box 43 is provided to collect water.

[0040] Furthermore, a limiting groove is provided in the fixed block 42, a limiting rod 44 is inserted in the limiting groove, a fixing member 45 is fixedly connected to the surface of the limiting rod 44, and the fixing member 45 is fixedly connected to the surface of the vertical plate 46. The collection box 43 can be collected through the setting of the limiting rod 44.

[0041] In actual operation, when this device is used, first, we carefully place the raw materials steadily in the cleverly designed first material box 22, then gently touch the start button, the first motor 25 starts gracefully, it is like a dancer, accurately driving the internal threaded rod 26 to rotate slowly. This rotation is not only rhythmic, but also contains power, it cleverly pulls the first support member 24 to move steadily along the predetermined trajectory. In this process, the vertical rod 23, with its solid posture, provides a stable support for the first material box 22, allowing it to tilt gracefully, like a dancer bending lightly, and the raw materials slide smoothly into the second material box 34 below in this elegant posture, realizing the automatic unloading process of the raw materials, which is both efficient and labor-saving; then, we touch the control panel again, and the second motor 31 starts up, it is like a tireless craftsman, driving the auger 37 to rotate flexibly in the internal space. Every rotation of the auger 37 is like a deft finger, gently moving the raw materials and pushing them along the predetermined path until they are gently transported to the embrace of the box. This process not only shows the beauty of machinery, but also reflects the meticulous care and precise control of the raw materials;

[0042] Then, we started the water pump 36, and the messenger of the water element was activated instantly. With its powerful power, it guided the raw material and water mixture inside the box to the outlet of the material discharge pipe 33 through the precisely designed connecting pipe 38. With a gentle push, the raw material fell like a drizzle into the quiet world of the separation box 41. Here, the filter is like a careful sieve, which carefully separates the solid and liquid in the raw material, and the solid raw material is retained, while the clear water slides leisurely into the collection box 43 below, just like a mountain spring flowing into a stream, which not only achieves the purpose of solid-liquid separation, but also keeps the environment clean and fresh.

[0043] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A slag conveying device for flux production, comprising a mounting plate (1), characterized in that: A material discharge mechanism (2) is arranged on the left side of the top of the mounting plate (1), a conveying mechanism (3) is arranged on the top of the material discharge mechanism (2), and a separation mechanism (4) is arranged on the bottom of the conveying mechanism (3); The unloading mechanism (2) comprises a mounting shell (28), wherein the mounting shell (28) is fixedly connected to the left side of the top of the mounting plate (1), a threaded rod (26) is rotatably connected in the mounting shell (28), a first motor (25) is fixedly connected to the left side of the threaded rod (26), the first motor (25) is fixedly connected to the left side of the mounting shell (28), a first support member (24) is threadedly connected to the surface of the threaded rod (26), the first support member (24) is slidably connected in the mounting shell (28), a first positioning rod (27) is rotatably connected in the first support member (24), a vertical rod (23) is fixedly connected to the surface of the first positioning rod (27), a second positioning rod (29) is fixedly connected to the top of the vertical rod (23), a second supporting member (202) is rotatably connected to the surface of the second positioning rod (29), and a first material box (22) is fixedly connected to the right side of the second supporting member (202).

2. A slag conveying device for flux production according to claim 1, characterized in that: Support rods (21) are fixedly connected to both sides of the first material box (22), a support plate (201) is fixedly connected to the surface of the support rods (21), and the support plate (201) is fixedly connected to the top of the mounting plate (1).

3. A slag conveying device for flux production according to claim 1, characterized in that: Material guide plates (203) are fixedly connected to both sides of the first material box (22), and two material guide plates (203) are provided, and the two material guide plates (203) are symmetrically arranged.

4. A slag conveying device for flux production according to claim 1, characterized in that: The conveying mechanism (3) comprises a connecting plate (35), wherein the connecting plate (35) is fixedly connected to the top of the mounting plate (1), a second material box (34) is fixedly connected to the surface of the connecting plate (35), an auger (37) is rotatably connected inside the second material box (34), a second motor (31) is fixedly connected to the left side of the auger (37), and the second motor (31) is fixedly connected to the left side of the second material box (34).

5. The slag conveying device for flux production according to claim 1, characterized in that: The right side of the mounting plate (1) is fixedly connected to a box body, a water pump (36) is arranged in the box body, a connecting pipe (38) is fixedly connected to the top of the water pump (36), a discharge pipe (33) is fixedly connected to the left side of the connecting pipe (38), a placement plate (39) is fixedly connected to the surface of the discharge pipe (33), a fixed shaft (32) is fixedly connected to the side of the placement plate (39) away from the discharge pipe (33), and the fixed shaft (32) is fixedly connected to the surface of the first material box (22).

6. A slag conveying device for flux production according to claim 1, characterized in that: The separation mechanism (4) comprises a vertical plate (46), wherein the vertical plate (46) is fixedly connected to the top of the mounting plate (1), a support shaft (47) is fixedly connected to the top of the vertical plate (46), and a separation box (41) is fixedly connected to the surface of the support shaft (47).

7. A slag conveying device for flux production according to claim 6, characterized in that: A collecting box (43) is provided at the bottom of the separation box (41), and fixing blocks (42) are fixedly connected to both sides of the surface of the collecting box (43), and the number of the fixing blocks (42) is two.

8. A slag conveying device for flux production according to claim 7, characterized in that: A limiting groove is provided in the fixing block (42), a limiting rod (44) is inserted in the limiting groove, a fixing piece (45) is fixedly connected to the surface of the limiting rod (44), and the fixing piece (45) is fixedly connected to the surface of the vertical plate (46).

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