Automatic filling integrated device for heat treatment of die steel

Abstract

The invention relates to the technical field of die manufacturing, and discloses a die steel heat treatment and automatic filling integrated device which comprises a machine shell, an automatic filling device and a heat treatment device. The conveying mechanism is installed on one side of the machine shell and used for conveying a to-be-heated mold; the transferring mechanism is mounted on one side of the conveying mechanism and used for transferring the mold into a heat treatment operation area; the heat treatment mechanism is mounted on the side, away from the conveying mechanism, of the transfer mechanism and used for conducting heat treatment operation on the mold; the cooling mechanism is mounted on the side, away from the transfer mechanism, of the heat treatment mechanism and used for cooling the heat-treated mold; the conveying mechanism comprises a conveying frame. The full-automatic process from conveying to positioning of the mold is achieved through the structures such as the conveying frame, the first conveying belt and the first motor, it is ensured that blockage or deviation is avoided, intervention of manual operation is reduced, the working efficiency is remarkably improved, the requirement for mass production can be met, and meanwhile the labor intensity of workers is reduced.

Description

Technical Field

[0001] The invention relates to the technical field of mold manufacturing, in particular to an integrated device for automatic filling of mold steel heat treatment. Background Art

[0002] Mold steel is a type of steel specially used to manufacture various molds. Its performance must be able to meet the requirements of molds in different environments and working conditions. Molds are tools used to shape and process materials in industrial production. Its quality directly affects the precision and life of manufactured products. Therefore, the selection of mold steel is of great significance to production and manufacturing; mold steel is usually divided into three categories: cold working mold steel, hot working mold steel and plastic mold steel. Cold working mold steel is suitable for molds working at lower temperatures, such as stamping molds, cold heading molds, etc.; hot working mold steel is suitable for molds working at high temperatures, such as hot forging molds, die-casting molds, etc.; plastic mold steel is mainly used to manufacture molds for plastic products. In order to ensure the performance of mold steel, a heat treatment operation is involved at this time. It is a process of changing the internal organizational structure of steel by heating, insulation, cooling and other process means, thereby improving its mechanical properties. The main purpose of heat treatment is to improve the hardness, wear resistance, toughness and strength of mold steel, so that it can work stably and for a long time under high stress and high temperature. The heat treatment process is crucial in the production and use of mold steel, which directly affects the final performance and service life of the mold.

[0003] However, in the traditional mold heat treatment process, first of all, the loading, positioning and transportation of the mold often rely on manual operation. The operator needs to manually place the mold in the heating equipment and adjust the position of the mold by manpower to ensure that it will not shift or tilt during high-temperature heating. This method is not only labor-intensive and labor-intensive, but also prone to inaccurate mold positioning due to human errors, thereby affecting the uniformity of heat treatment. At the same time, the efficiency of manual operation is relatively low, which is difficult to meet the needs of large-scale production and has become a bottleneck restricting the improvement of production efficiency. Secondly, during the heat treatment of the mold, uniform heating is an important condition to ensure the performance of the mold. In traditional processes, due to the limitations of manual placement and operation, it is often difficult for the mold to achieve ideal positioning during the heating process, resulting in uneven heating. This uneven heating may cause uneven stress distribution inside the mold, ultimately affecting the service life and precision of the mold. In addition, if the unloading and transfer process of the mold after heat treatment is not handled properly, it is easy to cause sudden temperature changes, resulting in cracks or deformation of the mold. Finally, the mold needs to be cooled quickly after heat treatment to achieve the effect of hardening and strengthening, and the cooling speed and the choice of cooling medium have a direct impact on the quality of the final product. Traditional cooling methods usually use simple water cooling or oil cooling, and the cooling process mainly relies on the operator's experience to control. This method is difficult to adjust the cooling parameters according to the specific requirements of different molds, resulting in cracking, uneven hardness or deformation of some molds during the cooling process. In addition, the temperature data of the cooling process usually cannot be monitored in real time, and there is a lack of data recording and analysis capabilities, which makes it difficult for the factory to conduct scientific management during the production process. Summary of the invention

[0004] In view of the deficiencies in the prior art, the present invention provides an integrated automatic loading device for heat treatment of mold steel, which solves the problems of low production efficiency, poor heat treatment uniformity and inaccurate cooling control of traditional equipment.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a die steel heat treatment automatic filling integrated device, comprising: The casing, which serves as the main carrier of the equipment for protection operations; A conveying mechanism, which is installed on one side of the casing and is used to convey the mold to be heated; A transfer mechanism, which is installed on one side of the conveying mechanism and is used to transfer the mold into the heat treatment operation area; A heat treatment mechanism, which is installed on the side of the transfer mechanism away from the conveying mechanism and is used to perform heat treatment operations on the mold; A cooling mechanism, which is installed on the side of the heat treatment mechanism away from the transfer mechanism and is used to cool the mold after the heat treatment; The conveying mechanism includes a conveying frame, a conveying belt 1 is arranged inside the conveying frame, one side of the conveying frame is arranged as an inclined surface and a partition plate is slidably arranged at the port, a fixed frame 1 is fixed at the bottom of the port of the conveying frame with the partition plate, a fixed frame 2 is fixed to one side of the fixed frame 1, a fixed bar is fixed to one side of the partition plate, a fixed column is fixed inside the fixed frame 1 for the fixed bar to slide, a spring 1 is sleeved on the outer wall of the fixed column, and two ends of the spring 1 are respectively fixed in the fixed bar and the fixed frame 1.

[0006] Preferably, a rotating shaft 1 rotates inside the fixed frame 2, a driven wheel is fixed to the outer wall of one side of the rotating shaft 1, a fan-shaped gear is fixed to the outer wall of the other side of the rotating shaft 1, and a groove is opened inside the partition plate and a rack meshing with the fan-shaped gear is installed.

[0007] Preferably, the transfer mechanism comprises a fixed frame three, the outer wall of the fixed frame three is provided with a motor one, the output end of the motor one is fixed with a rotating shaft two rotating in the fixed frame three, and the outer wall of the rotating shaft two is fixed with a rotating drum.

[0008] Preferably, the outer wall of the rotating drum is provided with a second motor, the output end of the second motor is fixed with a bidirectional threaded column rotating in the rotating drum, the outer wall of the bidirectional threaded column is threadedly connected with a clamping plate, and the second rotating shaft is connected to the driven wheel through a belt.

[0009] Preferably, the heat treatment mechanism includes a heating box, a connecting frame is arranged through an opening on the left side of the heating box, a fixing frame four is fixed on both the front and rear sides of the heating box, a cylinder is arranged on one side of the fixing frame four, and the output end of the cylinder passes through the heating box and is fixed with a corrugated plate.

[0010] Preferably, a storage plate is rotatably provided inside the heating box, a positioning plate is also fixed to the output end of the cylinder, the positioning plate passes through the heating box and rests against the bottom of the storage plate, and a second spring is provided between the storage plate and the heating box.

[0011] Preferably, a buffer inclined plate is fixed inside the heating box, a motor three is arranged on the front side of the heating box, a rotating shaft three rotating inside the heating box is fixed to the output end of the motor three, a conveying plate is fixed to the outer wall of the rotating shaft three, and a spring column with an internal spring for expansion and contraction is rotated at the bottom of the conveying plate.

[0012] Preferably, the cooling mechanism includes a second conveyor belt, which is arranged on the side of the casing away from the conveying mechanism. A water-oil separation box is fixed on the top of the casing, an electromagnetic valve is arranged inside the water-oil separation box, and nozzles are arranged on both sides of the water-oil separation box through conveying pipes.

[0013] Preferably, a PLC module is provided on the top of the second conveyor belt, and the PLC module includes a temperature measurement module and a cooling selection module; The temperature measurement module is used to measure the temperature of the mold after heat treatment according to the sensor; The cooling selection mold is used to select a suitable cooling medium according to mold temperature data.

[0014] Preferably, the temperature measurement module includes: A sensor unit, which is used to measure the temperature of the mold after heat treatment according to the temperature sensor data; A signal transmission unit, which is used to transmit the measured temperature data to a remote computer platform for recording and processing; The cooling selection module comprises: A signal receiving unit, which is used to receive the processing scheme selected after the computer platform records and processes; The medium switching unit freely selects whether to use water or oil in the water-oil separation box for cooling by controlling the solenoid valve.

[0015] Working principle: When heat treatment is required, the staff only needs to open the mold equipment so that the conveyor rack can transport the mold to be processed to the casing through the conveyor belt 1. The conveying frequency of the conveyor belt 1 is intermittent, and each time a mold is sent to the inclined position of the conveyor rack, and then it is blocked by the partition plate. At this time, the motor starts to drive the drum to rotate through the rotating shaft 2. When the notch position of the drum corresponds to the inclined position of the conveyor rack, the rotating rotating shaft 2 will drive the driven wheel to rotate through the belt pulley set therein. At this time, the driven wheel will drive the rotating shaft 1 to let the fan gear The partition plate is rotated with the rotating shaft 1 as the center, and then the partition plate is briefly lowered through the rack, so that the mold at the inclined position can smoothly enter the notch position of the rotating drum, and with continuous operation, the fan gear at this time is no longer meshed with the rack. At this time, the partition plate will return to its original position due to the elastic potential energy released by the spring 1 squeezed by the fixed bar during the descent. At this time, the conveyor belt 1 continues to transport the new mold to the inclined position, and then the mold in the rotating drum will be clamped by the clamping plate moved to the center position by the bidirectional threaded column driven by the motor 2, and when it reaches the connecting frame When the mold is in the position of , motor 2 drives in the reverse direction to release the mold, so that it can fall into the heating box smoothly. At the same time, the cylinders on both sides drive the wave plates to position the mold to the heating core position. At the same time, the positioning plates move synchronously to lock the position of the placement plate. At this time, after the mold is at the top of the placement plate, the cylinder starts to drive the wave plates and the positioning plates on both sides to return to their original positions. The mold squeezes spring 2 through its own weight, causing the placement plate to tilt and then smoothly fall into the position of the conveying plate under the buffering of the buffer inclined plate. The motor 3 drives the rotating shaft 3 again, so that the conveying plate moves with the rotating shaft 3 as the center. The mold rotates, and then slides smoothly to the second position of the conveyor belt. Under the pull of the spring in the spring column, the conveyor plate begins to reset. The mold transferred to the second position of the conveyor belt will be measured by the temperature measurement module in the PLC module at this time, and its temperature measurement data will be transmitted to the cloud location for recording and comparison processing. The cloud starts to control the solenoid valve in the water-oil separation box through the cooling module according to the material and corresponding temperature of the mold, so that it can choose to transmit the oil or water part through the delivery pipe to the position of the nozzle, so that it can spray the mold surface to cool it down. Finally, the cooled mold is transported out.

[0016] The present invention provides an integrated device for automatic filling of die steel heat treatment, which has the following beneficial effects: 1. The present invention realizes a fully automated process from mold transmission to positioning through structures such as a conveyor frame, a conveyor belt and a motor. In the process of conveying the mold, the system accurately controls the position of each mold with an intermittent frequency to ensure that no blockage or offset occurs. At the same time, the partition plate is automatically opened and closed under the drive of the motor to achieve smooth feeding of the mold. The automated transmission and loading mechanism reduces the intervention of manual operation, significantly improves work efficiency, can meet the needs of mass production, and reduces the labor intensity of workers.

[0017] 2. The present invention enables the mold to be accurately positioned in the core area inside the heating box through the design of the cylinder and the wave plate, and the design of the wave plate can also ensure the temperature-receiving area of ​​the mold, so that it is evenly heated in a high-temperature environment. The cooperation between the positioning plate and the placement plate further stabilizes the position of the mold, prevents displacement during high-temperature heating, and ensures the accuracy of heat treatment. In addition, after the mold is processed, the placement plate automatically tilts under the action of spring 2, so that the mold slides smoothly to the buffer inclined plate and is transmitted to the next process, ensuring that each step of the operation after the heat treatment is carried out smoothly, thereby improving the stability of product quality.

[0018] 3. The present invention realizes real-time monitoring of mold temperature and data upload to the cloud through the temperature measurement function of the PLC module. The cloud system automatically controls the solenoid valve of the water-oil separation box according to the measured temperature, selects a suitable cooling medium and accurately adjusts the spraying mode of the nozzle. This intelligent cooling management avoids potential damage to the mold caused by too fast or too slow cooling speed, ensures the scientificity and controllability of the cooling process, and effectively improves the quality of the mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A perspective view of the present invention; Figure 2 It is a schematic diagram of the conveying mechanism of the present invention; Figure 3 It is a schematic diagram of a fixing frame of the present invention; Figure 4 It is a three-dimensional rear view of the present invention; Figure 5 It is a schematic diagram of a rotating drum of the present invention; Figure 6 It is a schematic diagram of the internal structure of the heating box of the present invention; Figure 7 It is a schematic diagram of the cooling mechanism of the present invention.

[0020] Among them, 1, housing; 2, conveying mechanism; 3, transfer mechanism; 4, heat treatment mechanism; 5, cooling mechanism; 6, conveying frame; 7, conveyor belt 1; 8, fixed frame 1; 9, partition plate; 10, fixed frame 2; 11, fixed bar; 12, fixed column; 13, spring 1; 14, rack; 15, rotating shaft 1; 16, driven wheel; 17, sector gear; 18, belt; 19, rotating shaft 2; 20, rotating drum; 21, motor 1; 22, motor 2; 23. Two-way threaded column; 24. Clamp; 25. Fixed frame three; 26. Heating box; 27. Connecting frame; 28. Fixed frame four; 29. ​​Cylinder; 30. Wave plate; 31. Storage plate; 32. Spring two; 33. Buffer inclined plate; 34. Motor three; 35. Rotating shaft three; 36. Conveying plate; 37. Spring column; 38. Conveyor belt two; 39. Water-oil separation box; 40. Conveying pipe; 41. PLC module; 42. Nozzle; 43. Positioning plate. DETAILED DESCRIPTION

[0021] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] Please refer to the attached Figure 1 -Attached Figure 5 The embodiment of the present invention provides an integrated device for automatic filling of mold steel heat treatment, comprising: The housing 1 is used as the main carrier of the equipment for protection operations; A conveying mechanism 2, which is installed on one side of the housing 1 and is used to convey the mold to be heated; A transfer mechanism 3, which is installed on one side of the conveying mechanism 2 and is used to transfer the mold into the heat treatment operation area; A heat treatment mechanism 4, which is installed on the side of the transfer mechanism 3 away from the conveying mechanism 2, and is used to perform heat treatment operations on the mold; A cooling mechanism 5, which is installed on the side of the heat treatment mechanism 4 away from the transfer mechanism 3, and is used to cool the mold after the heat treatment; The conveying mechanism 2 includes a conveying frame 6, a conveying belt 7 is arranged inside the conveying frame 6, one side of the conveying frame 6 is arranged as an inclined surface and a partition plate 9 is slidably arranged at the port, a fixed frame 8 is fixed at the bottom of the port of the conveying frame 6 provided with the partition plate 9, a fixed frame 10 is fixed to one side of the fixed frame 8, a fixed bar 11 is fixed to one side of the partition plate 9, a fixed column 12 is fixed inside the fixed frame 8 for the fixed bar 11 to slide, and a spring 13 is sleeved on the outer wall of the fixed column 12, and the two ends of the spring 13 are respectively fixed in the fixed bar 11 and the fixed frame 8; A rotating shaft 15 is rotated inside the fixed frame 10, a driven wheel 16 is fixed to the outer wall of one side of the rotating shaft 15, a sector gear 17 is fixed to the outer wall of the other side of the rotating shaft 15, and a groove is opened inside the partition plate 9 and a rack 14 meshing with the sector gear 17 is installed; The transfer mechanism 3 includes a fixed frame 3 25, the outer wall of the fixed frame 3 25 is provided with a motor 1 21, the output end of the motor 1 21 is fixed with a rotating shaft 2 19 rotating in the fixed frame 3 25, and the outer wall of the rotating shaft 2 19 is fixed with a rotating drum 20; A second motor 22 is provided on the outer wall of the rotating drum 20 , a bidirectional threaded column 23 rotating in the rotating drum 20 is fixed to the output end of the second motor 22 , a clamping plate 24 is threadedly connected to the outer wall of the bidirectional threaded column 23 , and the second rotating shaft 19 is connected to the driven wheel 16 through a belt 18 .

[0023] Specifically, when performing heat treatment operations, the staff only needs to start the mold transmission system, and the conveyor rack 6 can convey the mold to be processed to the casing 1 through the conveyor belt 7. The conveyor belt 7 runs at an intermittent frequency, and each time a mold is accurately conveyed to the inclined position of the conveyor rack 6. At this time, the mold on the inclined surface will be blocked by the partition plate 9 to ensure that it will not slide off. At the same time, the motor 21 starts to start and drives the rotating drum 20 to rotate through the rotating shaft 2 19. When the notch of the rotating drum 20 is aligned with the inclined position of the conveyor rack 6, the rotating drum 20 is rotated. When the rotating shaft 19 is aligned, the belt 18 is transmitted to the driven wheel 16, and then the driven wheel 16 drives the rotating shaft 15 to rotate, and the rotating shaft 15 drives the sector gear 17 to rotate with itself as the center of the circle, and through the meshing with the rack 14, the partition plate 9 is briefly lowered. At this time, the mold on the inclined surface can smoothly slide into the gap of the rotating drum 20, ensuring the smooth entry of the mold; as the equipment continues to operate, the sector gear 17 gradually disengages from the rack 14, and the partition plate 9 is lowered due to the excessive meshing. During the heating process, the elastic potential energy stored in the spring 13 compressed by the fixed bar 11 is released, and then restored to the original position, re-forming the blocking effect. At the same time, the conveyor belt 7 continues to run, and the next mold to be processed is transported to the inclined position of the conveyor frame 6, thereby ensuring the continuity and efficiency of production; inside the rotating drum 20, the motor 22 plays a key role. It drives the clamping plates 24 on both sides thereof through the bidirectional threaded column 23, so that the clamping plates 24 gradually move toward the center position to firmly clamp the mold. When the mold is conveyed to the position of the connecting frame 27, the motor 22 runs in the opposite direction to loosen the clamping plates 24. The mold falls smoothly into the heating box 26 below under the action of gravity, completing the last step before heat treatment. The whole process realizes the automated operation from mold transportation to positioning and then to heating treatment, ensuring the accuracy and safety of the operation, while greatly improving the work efficiency and production capacity. The design of the equipment not only optimizes the production process, but also significantly reduces the intensity of manual operation, providing a stable and reliable guarantee for the heat treatment process.

[0024] Please refer to the attached Figure 6 The heat treatment mechanism 4 includes a heating box 26, a connecting frame 27 is provided through an opening on the left side of the heating box 26, a fixing frame 28 is fixed on both the front and rear sides of the heating box 26, a cylinder 29 is provided on one side of the fixing frame 28, and an output end of the cylinder 29 passes through the heating box 26 and is fixed with a corrugated plate 30; A placing plate 31 is rotated inside the heating box 26, and a positioning plate 43 is fixed to the output end of the cylinder 29. The positioning plate 43 passes through the heating box 26 and abuts against the bottom of the placing plate 31. A spring 32 is provided between the placing plate 31 and the heating box 26. A buffer inclined plate 33 is fixed inside the heating box 26, a motor 34 is arranged on the front side of the heating box 26, a rotating shaft 35 rotating inside the heating box 26 is fixed to the output end of the motor 34, a conveying plate 36 is fixed to the outer wall of the rotating shaft 35, and a spring column 37 with an internal spring for expansion and contraction is rotated at the bottom of the conveying plate 36.

[0025] Specifically, when the mold falls smoothly into the heating box 26, the cylinders 29 on both sides are immediately started to drive the wave plate 30 to perform precise positioning operations on the mold. The wave plate 30 fixes the mold at the core heating position inside the heating box 26 through thrust to ensure that the mold can evenly receive heat from all directions, thereby ensuring the quality and consistency of the heat treatment process. At the same time, the positioning plate 43 and the cylinder 29 act synchronously to firmly lock the position of the placement plate 31 to ensure that the mold will not be offset by external force or vibration during the heat treatment process. Such a design helps to improve the stability and safety of the mold in a high temperature environment, thereby avoiding the problem of uneven heating due to position offset; after the mold completes the predetermined heat treatment process, the cylinder 29 is started again to drive the wave plates 30 and the positioning plates 43 on both sides to slowly return to their original positions. At this time, the mold applies downward force due to its own weight, causing the placement plate 31 to compress the spring 2 32 below, thereby generating a downward tilt angle. Under the use, the mold gradually slides down, and the buffer inclined plate 33 effectively buffers its falling process to ensure that the mold will not be damaged or cause unnecessary impact force due to the excessively fast falling speed. After buffering, the mold finally reaches the position of the conveying plate 36, ready for subsequent cooling and transmission; next, the motor three 34 is started, and the driving shaft three 35 starts to rotate, so that the conveying plate 36 rotates smoothly with the shaft three 35 as the center. Through this rotation action, the mold is transported to the designated position of the conveyor belt two 38 in an orderly manner. The whole process is precise and smooth. At the same time, after the conveying plate 36 completes the mold transmission task, the spring in the internal spring column 37 rebounds quickly, driving the conveying plate 36 to return to its initial state, ready to receive the next mold that has completed heat treatment. This design not only improves the automation level of the entire system, but also makes the connection of each link more closely, thereby significantly improving production efficiency, reducing the failure rate of equipment, and ensuring stability and consistency during mass production.

[0026] Please refer to the attached Figure 7 The cooling mechanism 5 includes a conveyor belt 2 38, which is arranged on the side of the casing 1 away from the conveying mechanism 2. A water-oil separation box 39 is fixed on the top of the casing 1. A solenoid valve is arranged inside the water-oil separation box 39. Both sides of the water-oil separation box 39 are provided with nozzles 42 through a conveying pipe 40; A PLC module 41 is provided on the top of the conveyor belt 2 38, and the PLC module 41 includes a temperature measurement module and a cooling selection module; The temperature measurement module is used to measure the temperature of the mold after heat treatment according to the sensor; The cooling selection mold is used to select the appropriate cooling medium according to the mold temperature data; The temperature measurement module includes: A sensor unit, which is used to measure the temperature of the mold after heat treatment according to the temperature sensor data; A signal transmission unit, which is used to transmit the measured temperature data to a remote computer platform for recording and processing; Cooling option modules include: A signal receiving unit, which is used to receive the processing scheme selected after the computer platform records and processes; The medium switching unit freely selects whether to use water or oil in the water-oil separation tank 39 for cooling by controlling the solenoid valve.

[0027] Specifically, when the mold is transferred to the position of the second conveyor belt 38, the entire cooling process begins to enter a critical stage. At this time, the temperature measurement module in the PLC module 41 installed on the second conveyor belt 38 is quickly started to measure the temperature of the mold in real time. The temperature measurement module can accurately obtain the surface temperature of the mold, and ensure the accuracy of each measurement through high-precision sensors. The measured temperature data is not only analyzed locally, but also transmitted to the cloud system in real time for recording and storage through wireless transmission technology. While the cloud system archives these data, it will also compare and analyze the temperature measurement data with the preset standard temperature range, so as to determine the temperature of the mold according to the material of the mold. and the specific temperature difference after heat treatment, and make accurate cooling decisions; according to the temperature measurement results, the cloud system starts to control the working status of the cooling module. The cooling module will first determine the material type and current surface temperature of the mold, and then select a suitable cooling medium. In the cooling process, the water-oil separation box 39 plays an important role. After the cloud command is transmitted to the water-oil separation box 39, the internal solenoid valve is accurately switched according to the command to decide whether oil or water is used as the cooling medium. If the mold temperature is high and needs to be cooled quickly, the system may choose water as the cooling medium to give full play to its good thermal conductivity; for situations where a more moderate cooling is required, oil becomes A more appropriate choice can avoid cracks or deformation of the mold due to excessive temperature difference; the selected cooling medium will be transmitted to the nozzle 42 through the delivery pipe 40, and the nozzle 42 will spray and cool the mold surface evenly and accurately according to the set spraying mode. The spraying angle and flow rate of the nozzle 42 will also be automatically adjusted under the control of the cloud to ensure that each mold can be cooled in the best state. The design of the entire cooling process fully considers the specific requirements of different molds during cooling, making the cooling not only efficient, but also safe and controllable, effectively avoiding quality problems caused by uneven cooling; after cooling is completed, the temperature of the mold is again controlled by the PLC module 4 1 confirmation to ensure that it has reached the factory standard. At this time, the cooled mold is transported to the exit position in an orderly manner under the drive of conveyor belt 238, ready to enter the next post-processing process or directly enter the packaging link. The whole process realizes the efficient connection from temperature monitoring to intelligent cooling to automatic transportation, ensuring that each mold is carefully managed and controlled during the cooling process. This design not only greatly improves production efficiency, but also gradually improves the control parameters in the cooling process through the accumulation and analysis of cloud data, providing data support and optimization direction for subsequent production, which helps enterprises to reach new heights in quality control and intelligent manufacturing.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An integrated device for automatic filling of die steel heat treatment, characterized in that: include: A housing (1) which serves as a main carrier of the equipment for protection operations; A conveying mechanism (2), which is mounted on one side of the housing (1) and is used to convey the mold to be heated; A transfer mechanism (3), which is installed on one side of the conveying mechanism (2) and is used to transfer the mold into a heat treatment operation area; A heat treatment mechanism (4), which is installed on a side of the transfer mechanism (3) away from the conveying mechanism (2) and is used to perform a heat treatment operation on the mold; A cooling mechanism (5) is installed on a side of the heat treatment mechanism (4) away from the transfer mechanism (3) and is used to cool the mold after the heat treatment; The conveying mechanism (2) comprises a conveying frame (6), a conveying belt (7) is arranged inside the conveying frame (6), one side of the conveying frame (6) is arranged as an inclined surface and a partition plate (9) is slidably arranged at the port, a fixed frame (8) is fixed at the bottom of the port of the conveying frame (6) provided with the partition plate (9), a fixed frame (10) is fixed on one side of the fixed frame (8), a fixed bar (11) is fixed on one side of the partition plate (9), a fixed column (12) is fixed inside the fixed frame (8) for the fixed bar (11) to slide, and a spring (13) is sleeved on the outer wall of the fixed column (12), and two ends of the spring (13) are respectively fixed in the fixed bar (11) and the fixed frame (8).

2. The die steel heat treatment automatic filling integrated device according to claim 1, characterized in that: A rotating shaft (15) is rotatably disposed inside the second fixed frame (10), a driven wheel (16) is fixed to an outer wall on one side of the rotating shaft (15), a sector gear (17) is fixed to an outer wall on the other side of the rotating shaft (15), and a groove is formed inside the partition plate (9) and a rack (14) meshing with the sector gear (17) is installed thereon.

3. The die steel heat treatment automatic filling integrated device according to claim 1, characterized in that: The transfer mechanism (3) comprises a fixed frame three (25), the outer wall of the fixed frame three (25) is provided with a motor one (21), the output end of the motor one (21) is fixed with a rotating shaft two (19) rotating in the fixed frame three (25), and the outer wall of the rotating shaft two (19) is fixed with a rotating drum (20).

4. The die steel heat treatment automatic filling integrated device according to claim 3, characterized in that: The outer wall of the rotating drum (20) is provided with a second motor (22), the output end of the second motor (22) is fixed with a bidirectional threaded column (23) that rotates in the rotating drum (20), the outer wall of the bidirectional threaded column (23) is threadedly connected with a clamping plate (24), and the second rotating shaft (19) is connected to the driven wheel (16) via a belt (18).

5. The die steel heat treatment automatic filling integrated device according to claim 1, characterized in that: The heat treatment mechanism (4) comprises a heating box (26), a connecting frame (27) is provided through an opening on the left side of the heating box (26), a fixing frame four (28) is fixed on both the front and rear sides of the heating box (26), a cylinder (29) is provided on one side of the fixing frame four (28), and an output end of the cylinder (29) passes through the heating box (26) and is fixed with a corrugated plate (30).

6. The die steel heat treatment automatic loading integrated device according to claim 5, characterized in that: A storage plate (31) is rotatably disposed inside the heating box (26), and a positioning plate (43) is also fixed to the output end of the cylinder (29). The positioning plate (43) passes through the heating box (26) and abuts against the bottom of the storage plate (31). A second spring (32) is disposed between the storage plate (31) and the heating box (26).

7. The die steel heat treatment automatic loading integrated device according to claim 5, characterized in that: A buffer inclined plate (33) is fixed inside the heating box (26), a motor three (34) is arranged on the front side of the heating box (26), a rotating shaft three (35) rotating inside the heating box (26) is fixed to the output end of the motor three (34), a conveying plate (36) is fixed to the outer wall of the rotating shaft three (35), and a spring column (37) with an internal spring that is retractable and rotatable is rotatably provided at the bottom of the conveying plate (36).

8. The die steel heat treatment automatic filling integrated device according to claim 1, characterized in that: The cooling mechanism (5) comprises a second conveyor belt (38), wherein the second conveyor belt (38) is arranged on a side of the casing (1) away from the conveying mechanism (2), a water-oil separation box (39) is fixed on the top of the casing (1), a solenoid valve is arranged inside the water-oil separation box (39), and nozzles (42) are arranged on both sides of the water-oil separation box (39) through a conveying pipe (40).

9. The die steel heat treatment automatic filling integrated device according to claim 8, characterized in that: A PLC module (41) is provided on the top of the second conveyor belt (38), and the PLC module (41) includes a temperature measurement module and a cooling selection module; The temperature measurement module is used to measure the temperature of the mold after heat treatment according to the sensor; The cooling selection mold is used to select a suitable cooling medium according to mold temperature data.

10. The die steel heat treatment automatic filling integrated device according to claim 9, characterized in that: The temperature measurement module comprises: A sensor unit, which is used to measure the temperature of the mold after heat treatment according to the temperature sensor data; A signal transmission unit, which is used to transmit the measured temperature data to a remote computer platform for recording and processing; The cooling selection module comprises: A signal receiving unit, which is used to receive the processing scheme selected after the computer platform records and processes; The medium switching unit freely selects whether to use water or oil in the water-oil separation box (39) for cooling by controlling the solenoid valve.

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