A detection device for manganese-zinc ferrite core
By designing detection equipment for manganese-zeb ferrite cores, including specifications, inductance and pressure detection components, the problem of difficult detection of core performance in the prior art is solved, and a comprehensive inspection of core specifications, inductance and pressure resistance is achieved, ensuring product quality.
Patent Information
- Application Number
- CN202411603697.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2044-11-12
AI Technical Summary
The prior art is difficult to effectively detect the performance of manganese-zeb ferrite cores, especially inductance and compressive resistance at different temperatures.
A detection device including a specification detection component, an inductance detection component and a pressure detection component is designed. The device measures the inductance performance of the magnetic core through an inductance detector, measures the compressive performance through a pressure sensor and a test seat, and is tested at different temperatures.
The specifications, inductance and compressive performance of manganese-zeb ferrite core are achieved, ensuring that the quality and performance of the product meet the requirements and avoiding the inflow of unqualified products.
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Figure CN119164451B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of magnetic core detection, in particular to a detection device for manganese-zinc ferrite magnetic cores. Background Art
[0002] Ferrite core is mainly composed of three metal elements: iron (Fe), manganese (Mn) and zinc (Zn). It is usually called manganese-zinc ferrite and is a high-frequency magnetic conductive material. The annular ferrite core has no air gap and the cross-sectional area is consistent, so the magnetic effect is very high. There are many specifications and sizes of ferrite rings. According to the different materials of the rings, they can be selected, and different coatings can be used to simplify the winding and increase the breakdown voltage. Ferrite core is made of dense and uniform ceramic structure non-metallic magnetic material with low coercive force, also known as soft ferrite. It is composed of iron oxide (Fe2O3) and one or more other metals (such as manganese, zinc, nickel, magnesium) oxide or carbonate compounds. The ferrite raw material is pressed, then sintered at 1300℃, and finally machined into a finished core that meets the application requirements. Compared with other types of magnetic materials, the advantages of ferrite are high magnetic permeability, high resistance and low eddy current loss in a wide frequency range.
[0003] With respect to the above-mentioned related technologies, the applicant believes that: after the manganese-zinc ferrite core is produced, it is necessary to conduct performance testing on it so as to fully understand its performance in use and prevent defective products from affecting the subsequent use of products. For example, it is necessary to conduct physical performance tests on the manganese-zinc ferrite core to measure whether its size and compressive resistance meet the design specifications and usage requirements, and to evaluate the stability of the core's inductance performance at different temperatures.
[0004] To this end, the present invention provides a detection device for a manganese-zinc ferrite core to solve the above problems. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides a detection device for a manganese-zinc ferrite core, which solves the above-mentioned problems.
[0006] To achieve the above purpose, the present invention is implemented through the following technical solutions: a detection device for manganese-zinc ferrite cores, comprising a detection table, a protective cover is fixedly installed on the top wall of the detection table, a material inlet and outlet assembly is installed inside the detection table, a specification detection assembly is installed on the top wall of the detection table, a pressure detection assembly is installed on the right rear part of the top wall of the detection table, and a magnetic core body is placed on the top wall of the material inlet and outlet assembly;
[0007] The specification detection component includes a square frame, the outer wall of the square frame is fixedly installed on the top of the detection platform, the top wall of the square frame is concave and has scale lines, the front wall and the left side wall of the square frame are fixedly installed with an electric push rod, the movable ends of the two electric push rods slide through the square frame and are fixedly installed with a moving frame, the top walls of the two moving frames are fixedly installed with L-shaped indicators, the inner walls of the two moving frames are slidably installed with moving seats, a plurality of springs are installed on the side of the two moving seats close to the moving frames, the outer walls of the two moving seats are fixedly installed with trigger sensors, the outer walls of the two moving seats are fixedly installed with anti-slip rings, the inner walls of the two moving seats are fixedly installed with contact seats, an inductance detector is installed on the left side of the front top wall of the detection platform, a temperature sensor is installed on the inner rear wall of the protective cover, a fan is fixedly installed on the top left side of the inner wall of the protective cover, an external machine is fixedly installed on the top left side of the rear wall of the protective cover, and a CCD detection machine is installed on the inner top wall of the protective cover.
[0008] Through the above technical solution, the specification detection component can first quickly measure different product specifications. During the measurement process, the inductance test of the core body can also be performed to check the performance at normal temperature, high temperature and low temperature.
[0009] Furthermore, the square frame matches the position of the feed and discharge components, the right rear wall inside the square frame fits with the outer wall of the magnetic core body, the outer wall of the square frame is provided with a wire groove, the top wall of the L-shaped indicator and the positions of the corresponding scale lines are provided with indicator arrows, the two indicator arrows match the positions of the corresponding scale lines, several of the springs are fixedly connected to the corresponding inner walls of the movable frame, the inductance detector is electrically connected to the contact seat, and the external unit is electrically connected to the fan.
[0010] Through the above technical solution, the wire trough is mainly used to connect the wires of the inductance detector and the contact seat, and the inductance detector and the contact seat can perform inductance testing on the magnetic core body.
[0011] Furthermore, the pressure detection assembly includes a mounting frame, the bottom wall of the mounting frame is fixedly installed on the right rear side of the top wall of the detection platform, a reduction motor is fixedly installed on the inner wall of the mounting frame, a power shaft of the reduction motor passes through the mounting frame through a bearing and a pinion is fixedly installed on the mounting frame, a rotating frame is rotatably installed on the top wall of the mounting frame through a rotating shaft, a large gear is fixedly installed on the top of the rotating shaft, the large gear is meshingly connected with the small gear, and the transmission ratio of the large gear to the small gear is 1:5.
[0012] Through the above technical solution, the reduction motor drives the small gear to rotate, which in turn drives the large gear meshing with it to rotate, and then drives the rotating shaft and the rotating frame to rotate.
[0013] Furthermore, a protective cover is fixedly installed on the top wall of the mounting frame corresponding to the positions of the large gear and the small gear.
[0014] Through the above technical solution, the protective cover mainly protects the large gear and the small gear.
[0015] Furthermore, an electric push rod 2 is fixedly installed on the top wall of the rotating frame, and the movable end of the electric push rod 2 slides through the rotating frame and an adjustment seat is fixedly installed, a positioning rod is fixedly installed on the rear wall of the adjustment seat, and the top end of the positioning rod slides through the rotating frame and extends to the outside, a test seat is fixedly installed on the bottom wall of the adjustment seat, and a pressure sensor is fixedly installed on the bottom wall of the test seat.
[0016] Through the above technical solution, when the electric push rod 2 pushes the adjustment seat and the positioning rod to move up and down, the positioning rod can prevent them from being displaced, and the test seat and the pressure sensor can perform a pressure test on the magnetic core body.
[0017] Furthermore, the material input and output assembly includes a lifting platform, a lifting groove is provided on the top wall of the detection platform, the outer wall of the lifting platform is slidably connected to the inner wall of the lifting groove, a working cavity is provided on the top wall of the detection platform and below the lifting groove, the working cavity matches the specifications of the lifting platform, the working cavity is communicated with the lifting groove, limiting slide grooves are provided on the left and right sides of the front and rear walls of the working cavity, limiting slide blocks are slidably installed on the inner walls of several of the limiting slide grooves, and several of the limiting slide blocks are fixedly connected to the outer wall of the lifting platform.
[0018] Through the above technical solution, the lifting platform is mainly used to place the magnetic core body to be tested. The cooperation between the limit slider and the limit slot can prevent the lifting platform from positional deviation when it moves up and down.
[0019] Furthermore, a groove 1 is provided on the front wall of the inspection platform, and an electric push rod 3 is fixedly installed on the inner wall of the groove 1. The movable end of the electric push rod 3 slides through the inspection platform and extends to the inside of the working chamber and is fixedly connected to the bottom wall of the lifting platform. Discharge ports are provided on the rear wall and the right wall of the inspection platform, and the two discharge ports are connected to the working chamber. The inner bottom wall of the discharge port is inclined downward, and a high-quality product frame is fixedly installed on the rear wall of the inspection platform and at a position corresponding to the discharge port, and a defective product frame is fixedly installed on the right wall of the inspection platform and at a position corresponding to the discharge port.
[0020] Through the above technical solution, the setting of the discharge port can mainly classify and distinguish the magnetic core bodies with different test results, and then the magnetic core bodies enter the high-quality frame and the defective frame respectively.
[0021] Furthermore, a groove 2 is fixedly installed on the top of the front wall of the detection platform, a receiving groove is opened on the front wall of the working chamber, an electric push rod 4 is fixedly installed on the inner wall of the groove 2, and the movable end of the electric push rod 4 slides through a push plate 1 fixedly installed on the detection platform, and the push plate 1 is located in the inner wall of the receiving groove.
[0022] Through the above technical solution, the electric push rod 4 and the push plate 1 cooperate with each other to push the qualified magnetic core body into the inner wall of the high-quality frame and place it.
[0023] Furthermore, a feed port is provided on the left side wall of the detection platform, and the feed port is communicated with the working chamber. A discharge platform is fixedly installed on the left side wall of the detection platform and at a position corresponding to the feed port. A U-shaped frame is fixedly installed on the top wall of the discharge platform, and an electric push rod five is fixedly installed on the side wall of the U-shaped frame. The movable end of the electric push rod five slides through the U-shaped frame and a push plate two is fixedly installed.
[0024] Through the above technical solution, the electric push rod 5 and the push plate 2 cooperate with each other to load materials and push unqualified magnetic core bodies into the defective product frame for sorting.
[0025] Furthermore, a sealing door is hingedly installed on the front wall of the protective cover, a transparent observation window is opened on the front wall of the sealing door, and a main controller is installed on the left side of the front wall of the sealing door. The main controller is electrically connected to electric push rod one, a trigger sensor, an inductance detector, a temperature sensor, a fan, an external unit, a CCD detector, a contact seat, a reduction motor, electric push rod two, a pressure sensor, electric push rod three, electric push rod four and electric push rod five.
[0026] Through the above technical solution, the transparent observation window can mainly be used to observe the working conditions inside the entire device from the outside. Beneficial Effects
[0027] The present invention provides a detection device for manganese-zinc ferrite cores. Compared with the prior art, the present invention has the following beneficial effects:
[0028] (1) The detection equipment for manganese-zinc ferrite cores is used as an example to test the core body under low temperature conditions. The fan and the external unit cooperate with each other to blow cool air into the protective cover. The temperature sensor senses the temperature change inside the protective cover. The core body enters the protective cover and is located in a square frame. The electric push rod pushes the moving frame and the moving seat to move in the inner wall of the square frame and approach the core body. The moving frame drives the L-shaped indicator to slide in the inner wall of the square frame. The moving seat drives the anti-slip ring and the contact seat to approach the core body and push to the right rear of the square frame. The moving frame pushes the contact seat and the moving seat extrusion spring to slide in the inner wall of the moving frame. After the trigger sensor contacts the inner wall of the moving frame, the electric push rod pauses. After the working contact seat contacts the magnetic core body, the inductance detector can perform real-time inductance test on the magnetic core body under the electrical connection with the contact seat, and transmit the test data to the main controller in a unified manner. The main controller controls the CCD detection machine to check the position of the scale lines indicated by the L-shaped indicator and the indicator arrow, and then the specifications of the magnetic core body can be calculated, so that the specifications of magnetic core bodies of different specifications can be measured to see whether they meet the use requirements, and the inductance performance can be tested under low temperature. The whole magnetic core body can achieve two detection functions, and its overall performance and product specifications can be tested, which can prevent unqualified magnetic core bodies from flowing into the subsequent use process.
[0029] (2) The detection equipment for manganese-zinc ferrite cores is as follows: the core body is placed on the top wall of the unloading platform, the electric push rod five pushes the push plate two to slide on the unloading platform toward the feed port and the inner wall of the working chamber, and then enters the top wall of the lifting platform, the electric push rod three pushes the lifting platform to slide upward and drives the limit slider to slide on the inner wall of the limit slide groove, the core body is tested, the electric push rod three retracts the lifting platform to slide downward in the inner wall of the working chamber, the lifting platform drives the limit slider to slide downward in the inner wall of the limit slide groove, the lifting platform enters the inner wall of the working chamber and is flush with the top wall of the feed port, the electric push rod four pushes the push plate one out of the receiving groove, and the core body on the lifting platform is removed. The core body is pushed to the discharge port at the rear, and falls into the inner wall of the high-quality frame after passing the inclined surface of the discharge port at the rear. If the core body fails the test, the electric push rod five pushes the push plate two to push the core body on the lifting platform to the inner wall of the discharge port at the right, and falls into the inner wall of the defective frame after passing the inclined surface of the discharge port at the right. When the core body is tested, the material can be automatically loaded. After the inspection is completed, the core bodies with different inspection structures can be classified and placed, and there is no need to manually take them for repackaging. This has good convenience, reduces the workload of manual inspection, and improves the overall inspection efficiency.
[0030] (3) The detection equipment for manganese-zinc ferrite cores drives the large gear and the rotating shaft that are meshed with the small gear driven by the reduction motor to rotate. The rotating shaft drives the rotating frame, the second electric push rod, the adjustment seat and the test seat to rotate and adjust the position of the test seat. The position of the test seat matches the core body. The second electric push rod pushes the adjustment seat and the positioning rod to move downward. The adjustment seat pushes the test seat and the pressure sensor to contact the top wall of the core body and apply a force for a certain period of time. The actual pressure force is monitored by the pressure sensor. The CCD detection machine is used to check whether the core body remains intact and undamaged, so that the pressure resistance of the core body under low temperature can be tested, and the degree of understanding of the performance of the core body to be tested is improved. The entire device has a wider range of product performance measurement. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a three-dimensional diagram of the external structure of the present invention;
[0032] Figure 2 It is a front view of the internal structure of the present invention;
[0033] Figure 3 It is a rear view of the external structure of the present invention;
[0034] Figure 4 It is a front view of the internal structure of the present invention;
[0035] Figure 5 is a top view of the external structure of the specification detection component of the present invention;
[0036] Figure 6 It is a schematic diagram of the external structure of the specification detection component and the pressure detection component of the present invention;
[0037] Figure 7 It is a bottom view of the external structure of the specification detection component and the pressure detection component of the present invention;
[0038] Figure 8 It is an exploded view of the internal structure of the material inlet and outlet assembly of the present invention;
[0039] Fig. 9 It is a schematic diagram of the internal structure of the lifting platform of the present invention;
[0040] Fig.10 It is a schematic diagram of the internal structure of the lifting platform of the present invention.
[0041] In the figure, 1, the detection table; 2, the feeding and discharging assembly; 21, the groove one; 22, the groove two; 23, the receiving groove; 24, the electric push rod four; 25, the push plate one; 26, the electric push rod three; 27, the working chamber; 28, the lifting platform; 29, the lifting slot; 210, the limit slide; 211, the defective frame; 212, the superior frame; 213, the discharge port; 214, the limit slide; 215, the feeding port; 216, the electric push rod five; 217, the U-shaped frame; 218, the unloading table; 219, the push plate two; 3, the protective cover; 4, the main controller; 5, the transparent observation window; 6, the sealing door; 7, the pressure detection assembly; 71, the mounting frame; 72, the small gear; 73, Reducer motor; 74, large gear; 75, rotating frame; 76, electric push rod 2; 77, positioning rod; 78, adjustment seat; 79, test seat; 710, pressure sensor; 711, protective cover; 8, specification detection component; 81, square frame; 82, wire groove; 83, inductance tester; 84, electric push rod 1; 85, moving frame; 86, L-shaped indicator; 87, spring; 88, trigger sensor; 89, anti-slip ring; 810, scale line; 811, indicator arrow; 812, moving seat; 813, contact seat; 814, CCD detection machine; 815, temperature sensor; 816, fan; 817, external unit; 9, magnetic core body. DETAILED DESCRIPTION
[0042] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example
[0043] See also Figure 1-10 , a detection device for manganese-zinc ferrite cores, comprising a detection table 1, a protective cover 3 is fixedly installed on the top wall of the detection table 1, a material inlet and outlet assembly 2 is installed inside the detection table 1, a specification detection assembly 8 is installed on the top wall of the detection table 1, a pressure detection assembly 7 is installed on the right rear part of the top wall of the detection table 1, and a magnetic core body 9 is placed on the top wall of the material inlet and outlet assembly 2;
[0044] The specification detection component 8 includes a square frame 81, the outer wall of the square frame 81 is fixedly installed on the top of the detection platform 1, the top wall of the square frame 81 is concave and has a scale line 810, the front wall and the left wall of the square frame 81 are fixedly installed with an electric push rod 84, the movable ends of the two electric push rods 84 are slidably penetrated by the square frame 81 and fixedly installed with a moving frame 85, the top walls of the two moving frames 85 are fixedly installed with an L-shaped indicator 86, the inner walls of the two moving frames 85 are slidably installed with a moving seat 812, and the two moving seats 812 are installed with a plurality of springs 87 on one side close to the moving frame 85, the outer walls of the two moving seats 812 are fixedly installed with a trigger sensor 88, the outer walls of the two moving seats 812 are fixedly installed with an anti-slip ring 89, the inner walls of the two moving seats 812 are fixedly installed with a contact seat 813, and the left side of the front of the top wall of the detection platform 1 is installed There is an inductance detector 83, a temperature sensor 815 is installed on the inner rear wall of the protective cover 3, a fan 816 is fixedly installed on the top left side of the inner wall of the protective cover 3, an external machine 817 is fixedly installed on the top left side of the rear wall of the protective cover 3, a CCD detector 814 is installed on the inner top wall of the protective cover 3, the square frame 81 matches the position of the inlet and outlet assembly 2, the inner right rear wall of the square frame 81 fits the outer wall of the magnetic core body 9, the outer wall of the square frame 81 is provided with a wire groove 82, the top wall of the L-shaped indicator 86 and the position corresponding to the scale line 810 are provided with an indication arrow 811, the two indication arrows 811 are matched with the position of the corresponding scale line 810, a number of springs 87 are fixedly connected to the corresponding inner wall of the movable frame 85, the inductance detector 83 is electrically connected to the contact seat 813, and the external machine 817 is electrically connected to the fan 816;
[0045] In the embodiment of the present invention, the purpose of this setting is that the setting of the specification detection component 8 can test the inductance performance of the magnetic core body 9 at normal temperature, low temperature and high temperature. The detection work is mainly carried out through the cooperation of the inductance detector 83 and the contact seat 813. It can also test whether the overall specifications of the magnetic core body 9 meet the use requirements. The measurement results can be quickly seen through the CCD detection machine 814. When the specifications are not met or the inductance performance is poor, it can be directly pushed out through the feed and discharge component 2. Example
[0046] See also Figure 1-10The present embodiment provides a technical solution based on the first embodiment: the pressure detection assembly 7 includes a mounting frame 71, the bottom wall of the mounting frame 71 is fixedly mounted on the right rear side of the top wall of the detection platform 1, a reduction motor 73 is fixedly mounted on the inner wall of the mounting frame 71, the power shaft of the reduction motor 73 passes through the mounting frame 71 through a bearing and is fixedly mounted with a pinion 72, a rotating frame 75 is rotatably mounted on the top wall of the mounting frame 71 through a rotating shaft, a large gear 74 is fixedly mounted on the top of the rotating shaft, the large gear 74 is meshed and connected with the small gear 72, and the large gear 74 is meshed with the small gear 72. The transmission ratio of 2 is 1:5. A protective cover 711 is fixedly installed on the top wall of the mounting frame 71 and corresponds to the position of the large gear 74 and the small gear 72. An electric push rod 76 is fixedly installed on the top wall of the rotating frame 75. The movable end of the electric push rod 76 slides through the rotating frame 75 and is fixedly installed with an adjustment seat 78. A positioning rod 77 is fixedly installed on the rear wall of the adjustment seat 78. The top end of the positioning rod 77 slides through the rotating frame 75 and extends to the outside. A test seat 79 is fixedly installed on the bottom wall of the adjustment seat 78. A pressure sensor 710 is fixedly installed on the bottom wall of the test seat 79.
[0047] In the embodiment of the present invention, the purpose of this arrangement is that the pressure detection component 7 is mainly used to detect the compressive resistance of the magnetic core body 9. The adjustment seat 78 and the test seat 79 are pushed to abut against the magnetic core body 9 by the electric push rod 76, and the pressure is detected by the pressure sensor 710. After a certain detection time, the CCD detection machine 814 can be used to observe whether there are cracks on the surface, so as to understand whether the compressive resistance of the magnetic core body 9 meets the use requirements. Example
[0048] See also Figure 1-10, this embodiment provides a technical solution on the basis of the first embodiment: the material inlet and outlet assembly 2 includes a lifting platform 28, a lifting slot 29 is provided on the top wall of the detection platform 1, the outer wall of the lifting platform 28 is slidably connected to the inner wall of the lifting slot 29, a working chamber 27 is provided on the top wall of the detection platform 1 and is located below the lifting slot 29, the working chamber 27 matches the specifications of the lifting platform 28, the working chamber 27 is connected to the lifting slot 29, and the front and rear walls of the working chamber 27 are provided with limited sliding grooves 210 on both sides, and the inner walls of several limited sliding grooves 210 are slidably installed with limited sliding blocks 214, and several limited sliding blocks 214 are fixedly connected to the outer wall of the lifting platform 28, a groove 21 is provided on the front wall of the detection platform 1, and an electric push rod 3 26 is fixedly installed on the inner wall of the groove 21, and the movable end of the electric push rod 3 26 slides through the detection platform 1 and extends to the inside of the working chamber 27 and is fixedly connected to the bottom wall of the lifting platform 28, and the rear wall and the right wall of the detection platform 1 are provided with discharge ports 213, and the two discharge ports 213 are connected to the working chamber 27 The inner bottom wall of the discharge port 213 is inclined downward, a high-quality frame 212 is fixedly installed on the rear wall of the test platform 1 and corresponds to the discharge port 213, a defective frame 211 is fixedly installed on the right wall of the test platform 1 and corresponds to the discharge port 213, a groove 22 is fixedly installed on the top of the front wall of the test platform 1, a receiving groove 23 is opened on the front wall of the working chamber 27, an electric push rod 4 24 is fixedly installed on the inner wall of the groove 22, and the movable end of the electric push rod 4 24 slides through the test platform 1 and a push plate 1 is fixedly installed 25, a push plate 1 25 is located in the inner wall of the accommodating groove 23, a feed port 215 is opened on the left side wall of the testing platform 1, and the feed port 215 is communicated with the working chamber 27, and a discharge platform 218 is fixedly installed on the left side wall of the testing platform 1 and at the position corresponding to the feed port 215, and a U-shaped frame 217 is fixedly installed on the top wall of the discharge platform 218, and an electric push rod 5 216 is fixedly installed on the side wall of the U-shaped frame 217, and a push plate 2 219 is fixedly installed on the movable end of the electric push rod 5 216 slidingly passes through the U-shaped frame 217;
[0049] In the embodiment of the present invention, the purpose of this arrangement is that the arrangement of the feed and discharge assembly 2 can, through the cooperation of its various components, complete the function of automatic loading of the magnetic core body 9 to be inspected, and can also classify and place the magnetic core body 9 after the inspection is completed, for example, qualified and unqualified magnetic core bodies 9 can be distinguished, and manual screening is no longer required, so the overall work efficiency is improved, and excessive human participation is not required, which can also save manpower. Example
[0050] See also Figure 1-10This embodiment provides a technical solution based on the first embodiment: a sealing door 6 is hingedly installed on the front wall of the protection cover 3, a transparent observation window 5 is opened on the front wall of the sealing door 6, and a master controller 4 is installed on the left side of the front wall of the sealing door 6. The master controller 4 is electrically connected with the electric push rod 1 84, the trigger sensor 88, the inductance detector 83, the temperature sensor 815, the fan 816, the external unit 817, the CCD detector 814, the contact seat 813, the reduction motor 73, the electric push rod 2 76, the pressure sensor 710, the electric push rod 3 26, the electric push rod 4 24 and the electric push rod 5 216;
[0051] In the embodiment of the present invention, the purpose of this setting is that the transparent observation window 5 can observe the working process inside the entire device, and the electrical control equipment of the entire device can be controlled by the main controller 4 to work, which is beneficial to improving the working range and efficiency of the entire device, and different performance tests can be performed on the magnetic core body 9.
[0052] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0053] When working, firstly, the main controller 4 is electrically connected with the electric push rod 1 84, the trigger sensor 88, the inductance detector 83, the temperature sensor 815, the fan 816, the external unit 817, the CCD detector 814, the contact seat 813, the reduction motor 73, the electric push rod 2 76, the pressure sensor 710, the electric push rod 3 26, the electric push rod 4 24 and the electric push rod 5 216. When working, the sealing door 6 is closed, and the performance of the magnetic core body 9 at normal temperature, high temperature or low temperature is tested according to the detection requirements. When the fan 816 and the external unit 817 are tested at normal temperature, it is not necessary to work. When testing at high temperature, the fan 816 and the external unit 817 cooperate with each other, and the fan 816 blows hot air into the protective cover 3. When testing under low temperature, the fan 816 and the external unit 817 cooperate with each other, and the fan 816 blows cool air into the protective cover 3. Taking the test of the magnetic core body 9 to be tested under low temperature as an example, the fan 816 and the external unit 817 cooperate with each other, and the fan 816 blows cool air into the protective cover 3. The temperature sensor 815 senses the temperature change inside the protective cover 3. When the set temperature is reached, the fan 816 keeps working at this temperature. The magnetic core body 9 to be tested is placed on the top wall of the discharge table 218, and then the push plate 219 is pushed by the electric push rod 5 216 to slide on the discharge table 218, and the magnetic core body 9 to be tested is pushed to the inner wall of the feed port 215 until it enters the inner wall of the working chamber 27 and then enters the lifting platform. 28 top wall position, and then through the electric push rod three 26 to push the lifting platform 28 to slide upward in the inner wall of the working chamber 27, the lifting platform 28 drives the limit slider 214 to slide upward in the corresponding limit slide groove 210 inner wall, when the limit slider 214 slides to the top of the limit slide groove 210, the lifting platform 28 enters the lifting groove 29 inner wall and is flush with the top wall of the detection platform 1, so that the magnetic core body 9 enters the protective cover 3 and is located in the inner wall of the square frame 81, and the electric push rod one 84 pushes the moving frame 85 and the moving seat 812 to move in the inner wall of the square frame 81 and approach the magnetic core body 9, when the moving frame 85 moves, it will drive the L-shaped indicator 86 to slide in the inner wall of the square frame 81, and then the moving seat 812 drives the anti-slip ring 89 and After the contact seat 813 approaches the magnetic core body 9, it is pushed to the right rear of the square frame 81, so that the magnetic core body 9 fits against the right rear inner wall of the square frame 81, and then the moving frame 85 continues to push the contact seat 813 and the moving seat 812 to squeeze the spring 87 to slide in the inner wall of the moving frame 85, and then after the trigger sensor 88 contacts the inner wall of the moving frame 85, the electric push rod 84 stops working and maintains the contact pushing state, and the anti-slip ring 89 can increase the friction with the outer wall of the magnetic core body 9 to prevent slipping. At the same time, after the contact seat 813 contacts the magnetic core body 9, the real-time inductance test of the magnetic core body 9 can be carried out through the electrical connection between the inductance detector 83 and the contact seat 813, and the test data is uniformly transmitted and summarized to the main controller 4.The CCD detector 814 is controlled by the main controller 4 to check the position of the scale line 810 indicated by the L-shaped indicator 86 and the indicator arrow 811, so that the specifications of the magnetic core body 9 can be measured, and then the small gear 72 is driven to rotate by the reduction motor 73, and then the large gear 74 and the rotating shaft engaged with it rotate. When the rotating shaft rotates, it drives the rotating frame 75, the electric push rod 76, the adjustment seat 78 and the test seat 79 to rotate and adjust the position of the test seat 79, so that the position of the test seat 79 matches the magnetic core body 9, and the electric push rod 76, the adjustment seat 78 and the test seat 79 are rotated. 6 pushes the adjustment seat 78 and the positioning rod 77 downward, and then the adjustment seat 78 pushes the test seat 79 and the pressure sensor 710 to contact the top wall of the magnetic core body 9 and apply a force for a certain period of time, and the actual pressure force is monitored by the pressure sensor 710, and the CCD detection machine 814 is used to check whether the magnetic core body 9 is intact and not damaged. If the magnetic core body 9 passes the pressure test, the main controller 4 will control the active end of the electric push rod 3 26 to retract, and then the lifting platform 28 is in the working state. The lifting platform 28 drives the limiting slider 214 to slide downward in the inner wall of the corresponding limiting slot 210. When the limiting slider 214 slides to the bottom of the limiting slot 210, the lifting platform 28 enters the inner wall of the working chamber 27 and is flush with the top wall of the feed port 215. The electric push rod 24 pushes the push plate 1 25 out of the receiving groove 23 and enters the working chamber 27, pushing the magnetic core body 9 on the top wall of the lifting platform 28 to the discharge port 213 at the rear, and passing through the inclined surface of the discharge port 213 at the rear. After that, it falls into the inner wall of the good product frame 212. If the magnetic core body 9 fails the test, the electric push rod 5 216 will push the push plate 219 to slide in the unloading platform 218, and push the magnetic core body 9 on the lifting platform 28 to the inner wall of the discharge port 213 on the right side, and then fall into the inner wall of the defective frame 211 after passing the inclined surface of the discharge port 213 on the right side, thereby completing the classification and placement of the magnetic core bodies 9 after the test is completed, and then the above operation process can be repeated to continuously perform performance testing on the magnetic core bodies 9 to be tested.
[0054] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0055] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A testing device for manganese-zinc ferrite cores, comprising a testing table (1), characterized in that: A protective cover (3) is fixedly mounted on the top wall of the testing platform (1), a material inlet and outlet assembly (2) is mounted inside the testing platform (1), a specification detection assembly (8) is mounted on the top wall of the testing platform (1), a pressure detection assembly (7) is mounted on the right rear part of the top wall of the testing platform (1), and a magnetic core body (9) is placed on the top wall of the material inlet and outlet assembly (2); The specification detection component (8) comprises a square frame (81), the outer wall of the square frame (81) is fixedly mounted on the top of the detection platform (1), the top wall of the square frame (81) is concavely opened with a scale line (810), the front wall and the left side wall of the square frame (81) are both fixedly mounted with an electric push rod (84), the movable ends of the two electric push rods (84) are both slidably penetrated through the square frame (81) and fixedly mounted with a moving frame (85), and the top walls of the two moving frames (85) are fixedly mounted with L-shaped indicator marks (86) ), a moving seat (812) is slidably mounted on the inner wall of the two moving frames (85), a plurality of springs (87) are mounted on the side of the two moving frames (812) close to the moving frames (85), a trigger sensor (88) is mounted on the outer wall of the two moving frames (812), an anti-slip ring (89) is fixedly mounted on the outer wall of the two moving frames (812), a contact seat (813) is fixedly mounted on the inner wall of the two moving frames (812), and a An inductance detector (83) is installed on the inner rear wall of the protective cover (3) with a temperature sensor (815); a fan (816) is fixedly installed on the left top of the inner wall of the protective cover (3); an external machine (817) is fixedly installed on the left top of the rear wall of the protective cover (3); a CCD detector (814) is installed on the inner top wall of the protective cover (3); the square frame (81) matches the position of the inlet and outlet assembly (2); the inner right rear wall of the square frame (81) is in contact with the outer wall of the magnetic core body (9); The outer wall of the frame (81) is provided with a wire groove (82), the top wall of the L-shaped indicator (86) and the position of the corresponding scale line (810) are provided with an indicator arrow (811), the two indicator arrows (811) are matched with the position of the corresponding scale line (810), a plurality of the springs (87) are fixedly connected to the inner wall of the corresponding movable frame (85), the inductance detector (83) is electrically connected to the contact seat (813), and the external unit (817) is electrically connected to the fan (816).
2. The detection device for manganese-zinc ferrite core according to claim 1, characterized in that: The pressure detection assembly (7) comprises a mounting frame (71), the bottom wall of the mounting frame (71) being fixedly mounted on the right rear side of the top wall of the detection platform (1), a reduction motor (73) being fixedly mounted on the inner wall of the mounting frame (71), a power shaft of the reduction motor (73) penetrating the mounting frame (71) via a bearing and being fixedly mounted with a pinion (72), a rotating frame (75) being rotatably mounted on the top wall of the mounting frame (71) via a rotating shaft, a large gear (74) being fixedly mounted on the top end of the rotating shaft, the large gear (74) being meshingly connected with the small gear (72), and a transmission ratio between the large gear (74) and the small gear (72) being 1:
5.
3. A detection device for manganese-zinc ferrite core according to claim 2, characterized in that: A protective cover (711) is fixedly mounted on the top wall of the mounting frame (71) and at positions corresponding to the large gear (74) and the small gear (72).
4. The detection device for manganese-zinc ferrite core according to claim 2, characterized in that: A second electric push rod (76) is fixedly mounted on the top wall of the rotating frame (75); a movable end of the second electric push rod (76) slides through the rotating frame (75) and is fixedly mounted on an adjustment seat (78); a positioning rod (77) is fixedly mounted on the rear wall of the adjustment seat (78); a top end of the positioning rod (77) slides through the rotating frame (75) and extends to the outside; a test seat (79) is fixedly mounted on the bottom wall of the adjustment seat (78); and a pressure sensor (710) is fixedly mounted on the bottom wall of the test seat (79).
5. The detection device for manganese-zinc ferrite core according to claim 1, characterized in that: The material inlet and outlet assembly (2) comprises a lifting platform (28), a lifting groove (29) is provided on the top wall of the detection platform (1), the outer wall of the lifting platform (28) is slidably connected to the inner wall of the lifting groove (29), a working cavity (27) is provided on the top wall of the detection platform (1) and below the lifting groove (29), the working cavity (27) matches the specifications of the lifting platform (28), the working cavity (27) is connected to the lifting groove (29), and limiting slide grooves (210) are provided on the left and right sides of the front and rear walls of the working cavity (27), and limiting slide blocks (214) are slidably installed on the inner walls of a plurality of the limiting slide grooves (210), and a plurality of the limiting slide blocks (214) are fixedly connected to the outer wall of the lifting platform (28).
6. The detection device for manganese-zinc ferrite core according to claim 1, characterized in that: The front wall of the testing platform (1) is provided with a groove 1 (21), and an electric push rod 3 (26) is fixedly installed on the inner wall of the groove 1 (21). The movable end of the electric push rod 3 (26) slides through the testing platform (1) and extends into the working chamber (27) and is fixedly connected to the bottom wall of the lifting platform (28). The rear wall and the right wall of the testing platform (1) are both provided with discharge ports (213). Both of the two discharge ports (213) are connected to the working chamber (27), and the inner bottom wall of the discharge port (213) is inclined downward. A high-quality frame (212) is fixedly installed on the rear wall of the testing platform (1) and at a position corresponding to the discharge port (213), and a defective frame (211) is fixedly installed on the right wall of the testing platform (1) and at a position corresponding to the discharge port (213).
7. The detection device for manganese-zinc ferrite core according to claim 5, characterized in that: A second groove (22) is fixedly installed on the top of the front wall of the detection platform (1), and a receiving groove (23) is opened on the inner front wall of the working chamber (27). An electric push rod four (24) is fixedly installed on the inner wall of the second groove (22). The movable end of the electric push rod four (24) slides through the detection platform (1) and a push plate one (25) is fixedly installed thereon. The push plate one (25) is located in the inner wall of the receiving groove (23).
8. The detection device for manganese-zinc ferrite core according to claim 1, characterized in that: The left side wall of the detection platform (1) is provided with a feed port (215), the feed port (215) is communicated with the working chamber (27), a discharge platform (218) is fixedly installed at the left side wall of the detection platform (1) and at a position corresponding to the feed port (215), a U-shaped frame (217) is fixedly installed on the top wall of the discharge platform (218), an electric push rod five (216) is fixedly installed on the side wall of the U-shaped frame (217), and a movable end of the electric push rod five (216) slides through the U-shaped frame (217) and is fixedly installed with a push plate two (219).
9. The detection device for manganese-zinc ferrite core according to claim 1, characterized in that: A sealing door (6) is hingedly mounted on the front wall of the protective cover (3), a transparent observation window (5) is provided on the front wall of the sealing door (6), a master controller (4) is mounted on the left side of the front wall of the sealing door (6), and the master controller (4) is electrically connected to the first electric push rod (84), the trigger sensor (88), the inductance detector (83), the temperature sensor (815), the fan (816), the external unit (817), the CCD detector (814), the contact seat (813), the reduction motor (73), the second electric push rod (76), the pressure sensor (710), the third electric push rod (26), the fourth electric push rod (24) and the fifth electric push rod (216).
Citation Information
Patent Citations
Hardness detection device for ferrite soft magnetic core production
CN111141629A
Hardness detection device for manganese zinc ferrite magnetic core production
CN115615856A