A device and method for testing the durability of a sphere
By designing a ball durability detection device including multiple sets of test chambers, plate switching mechanisms, clamping components and angle adjustment mechanisms, the problems of low testing efficiency, poor clamping stability and difficult friction angle adjustment in the prior art are solved. , achieving more efficient and accurate sphere performance testing.
Patent Information
- Application Number
- CN202411592959.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2044-11-08
AI Technical Summary
When performing impact resistance and wear resistance testing of existing basketball ball durability detection devices, there are problems such as low testing efficiency, poor clamping stability and difficulty in adjusting friction angles, which affects the accuracy of the test results.
A ball durability detection device is designed, including a base plate, a reciprocating test mechanism, an impact test mechanism and an angle adjustment mechanism. Through the arrangement of multiple sets of test chambers and the use of the plate switching mechanism, multiple sets of spheres can be tested simultaneously, and the stable clamping of the spheres and tests at different friction angles can be achieved through the clamping assembly and angle adjustment mechanism.
The efficiency and accuracy of sphere tests are improved. Through multiple sets of control tests, the accuracy of impact resistance and wear resistance test results are improved, and more accurate friction performance data are obtained through angle adjustment.
Smart Images

Figure CN119164815B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of testing equipment, and in particular to a ball durability detection device and a detection method. Background Art
[0002] Balls include sports balls and industrial balls. Different balls have different performance requirements. Basketballs are a common type of sports balls. Performance tests for basketballs include pressure resistance test, wear resistance test, weather resistance test and impact resistance test. The impact resistance test is to analyze the ball's ability to recover after impact and whether it is easy to be damaged. The wear resistance test is to evaluate the degree of wear on the material surface by simulating the friction that the ball will encounter during actual use. Therefore, a special ball durability test device is needed to test the ball performance. However, the existing basketball ball durability test device has certain problems during use:
[0003] 1. When the existing ball durability testing device conducts an impact resistance test on a basketball ball, the device usually lifts the ball to a high place, then allows the ball to fall freely, and observes and records whether the ball has bulges, cracks, and air leaks after the free fall, thereby obtaining the impact resistance of the ball. In the free fall test method, the ball needs to be lifted to a specified height for each test, and the movement of the ball takes a long time, resulting in low test efficiency. When the basketball ball is used for hitting, different surfaces have different impacts on the basketball ball. Therefore, when the basketball ball is subjected to an impact resistance test, different materials of the rebounding plate have different effects on the test results of the impact resistance of the ball. When the existing equipment is tested, no control group is set for different rebounding plates, making it difficult to obtain the impact resistance of the basketball ball for different rebounding plates.
[0004] 2. The existing test of the wear resistance of a basketball ball is to clamp the ball, then use a friction wheel with a grinding wheel to rotate and rub the surface of the ball. After the friction is completed, the ball is taken out, the wear on the surface of the ball is observed, and the wear resistance of the ball is obtained. However, when the ball is clamped, the clamping stability of the existing ball durability detection device is poor, and the friction angle between the friction material and the ball is different, which will cause the contact area and friction force between the ball and the friction material to be different. Therefore, the different friction angles will affect the results of the wear resistance of the ball. However, the existing ball durability detection device is difficult to test the performance of the ball under different friction angles, which reduces the accuracy of the test data. Summary of the invention
[0005] The purpose of the present invention is to provide a ball durability detection device and detection method to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a ball durability testing device, comprising a bottom plate, a reciprocating testing mechanism for testing the wear resistance of the ball is arranged on the front side of the top of the bottom plate, four supporting legs are fixedly installed on the rear side of the top of the bottom plate in a rectangular shape, and a test box is fixedly connected to the tops of the four supporting legs, an impact testing mechanism for impact testing the ball is arranged on the bottom plate and the test box, the interior of the test box is divided into a plurality of test chambers by a partition, and a plurality of angle adjustment mechanisms are evenly arranged on the rear side of the test box, and a plate switching mechanism for switching the test plate is arranged on the top of the test box;
[0007] The plate switching mechanism includes a No. 1 mounting plate fixedly mounted on the top right side of the test box, a groove wheel assembly is arranged on the right side of the top of the No. 1 mounting plate, a telescopic assembly is arranged on the left side of the groove wheel assembly, a plurality of supporting plates are fixedly mounted on the top of the test box, and a plurality of switching locking assemblies are arranged on the top of the supporting plates;
[0008] The reciprocating test mechanism comprises a No. 3 mounting plate fixedly mounted on the front center of the top of the bottom plate, a No. 2 hydraulic cylinder is fixedly connected to the top of the rear side of the No. 3 mounting plate, the output end of the No. 2 hydraulic cylinder is fixedly connected to the No. 2 mounting plate, a plurality of limit slide rails are evenly fixedly connected to the rear side of the No. 2 mounting plate, a top plate is fixedly connected to the top of the limit slide rail, a No. 3 fixed plate is fixedly connected to the top center of the top plate, an up and down reciprocating assembly is arranged on the No. 3 fixed plate, and a clamping assembly is arranged on the rear side of the up and down reciprocating assembly;
[0009] The impact testing mechanism comprises an impact assembly and a rotating pressing assembly, wherein the impact assembly is arranged above the rotating pressing assembly, and the rotating pressing assembly comprises a side plate fixedly mounted at the rear center of the top of the bottom plate.
[0010] Preferably, a No. 2 driving motor is fixedly connected to the top left side of the side panel, and the output end of the No. 2 driving motor rotates and passes through the side panel to be fixedly connected to a rotating head, and three mounting arms are evenly installed on the periphery of the rotating head, and the ends of the three mounting arms away from the rotating head are rotatably connected to rotating rollers through fixed seats, and the impact assembly includes a No. 1 guide rod that evenly slides through the bottom of the test box, a linkage rod is fixedly connected to the bottom of the No. 1 guide rod, a pressure rod that cooperates with the rotating roller is fixedly connected to the center of the bottom of the linkage rod, an impact plate is fixedly connected to the top of the No. 1 guide rod, a No. 3 spring is sleeved on the upper part of the No. 1 guide rod, and the No. 3 spring is arranged between the impact plate and the bottom surface of the test box.
[0011] Preferably, the groove wheel assembly includes a No. 1 fixing plate fixedly installed on the top right side of the No. 1 mounting plate, a servo motor is fixedly connected to the left center of the No. 1 fixing plate, the output end of the servo motor rotates through the No. 1 fixing plate and is fixedly connected to a guide wheel, two No. 2 fixing plates are symmetrically fixedly connected to the left side of the guide wheel, and the two No. 2 fixing plates are fixedly connected to the right sides with fixing pins, the telescopic assembly includes a No. 1 hydraulic cylinder that rotates through the top of the No. 1 fixing plate, a No. 1 connecting rod is fixedly connected to the center of the fixed end of the No. 1 hydraulic cylinder, the end of the No. 1 connecting rod away from the No. 1 fixing plate is fixedly connected to a triangular groove wheel that cooperates with the fixing pin, the end face of the output end of the No. 1 hydraulic cylinder is fixedly connected to a triangular extrusion block, and the middle part of the output end of the No. 1 hydraulic cylinder is fixedly sleeved with a triangular extrusion sleeve.
[0012] Preferably, the switching locking assembly comprises an L-shaped rod fixedly connected to the top of the supporting plate symmetrically on the left and right, and a fixing ring is fixedly installed on one side of the two L-shaped rod horizontal sections close to each other, and the two fixing rings are rotatably connected to the fixing bearings inside, and a triangular steel component is fixedly connected between the two fixing bearings, and the triangular steel component comprises a triangular steel sleeve fixedly connected between the two fixing bearings, and the center of the outer wall of the triangular steel sleeve is fixedly connected to the fixing rod, and the end of the fixing rod away from the triangular steel sleeve is fixedly connected to the rebound plate, and three oblique grooves are evenly provided on the rear side of the outer wall of the triangular steel sleeve, and a locking head is slidably clamped in the oblique groove, and a steel ball is rollingly connected to the end of the locking head close to the center of the triangular steel sleeve, and the center of the other end of the locking head is fixedly connected to a No. 2 guide rod, and the end of the No. 2 guide rod away from the locking head is slidably sleeved with a fixing block, and the fixing block is fixedly connected to the fixing sleeve located on the left side, and a No. 1 spring is sleeved on the outer periphery of the No. 2 guide rod, and the No. 1 spring is arranged between the locking head and the fixing block.
[0013] Preferably, the angle adjustment mechanism includes an angle adjustment component, which includes ear plates symmetrically fixedly connected to the rear side of the test box, a rotating shaft is rotatably connected between the two ear plates, a rotating head is fixedly sleeved at the center of the rotating shaft, a friction test plate is fixedly connected to the front side of the rotating head, a worm gear is fixedly sleeved at the right end of the rotating shaft, a connecting plate is fixedly connected to the rear side of the test box, a worm meshing with the worm gear is rotatably connected to the top of the connecting plate, a handwheel is fixedly connected to the top of the worm, and a scale plate is fixedly connected to the ear plate on the right side.
[0014] Preferably, a plurality of installation grooves are evenly arranged on the front side of the test box body, and movable plates are slidably connected to the installation grooves left and right, and a box door is hinged on the top between the two movable plates.
[0015] Preferably, the up and down reciprocating assembly includes a No. 1 driving motor fixedly connected to the front side of the No. 3 fixed plate, the output end of the No. 1 driving motor rotates through the No. 3 fixed plate and is fixedly connected to a rotating disk, the rear edge of the rotating disk is rotatably connected to a connecting rod, the bottom of the connecting rod is rotatably connected to a hinge head, the bottom of the hinge head is fixedly connected to a linkage plate, a reciprocating slider is slidably connected to the limiting slide rail, and an arc plate is installed on the rear side of the reciprocating slider, a fixing ring is fixedly connected to the rear side of the arc plate, the bottom of the linkage plate is fixedly connected to the front side of the top of the arc plate, a number of fixing arms are evenly installed on the periphery of the fixing ring, and a square rod is fixedly connected to the rear center of the reciprocating slider.
[0016] Preferably, the clamping assembly includes a threaded rod slidably sleeved on the rear end of the square rod, the rear end of the threaded rod is fixedly connected to an arc-shaped pressure block for crimping and fixing the test sphere, the front end of the threaded rod is threadedly connected to a rotating plate through a ball nut, the rear side of the rotating plate is rotatably connected to a pad, and a No. 2 spring is sleeved on the outer periphery of the threaded rod, and the No. 2 spring is arranged between the arc-shaped pressure block and the pad.
[0017] Preferably, three arc grooves are evenly arranged on the rotating plate, a mounting rod is slidably connected inside the arc groove, a clamping plate for clamping and fixing the test sphere is fixedly connected to the rear end of the mounting rod, a No. 2 connecting rod is fixedly connected to the front end of the mounting rod, a guide groove is arranged inside the fixed arm, a limiting slider is slidably connected inside the guide groove, and the limiting slider is fixedly connected to the No. 2 connecting rod.
[0018] A ball durability detection method comprises the following steps:
[0019] S1: Plate switching: First, the plate switching mechanism is used to switch the rebound plate to be tested. After the switching is completed, the sphere to be tested is placed inside the test cavity.
[0020] S2: Impact resistance test: Use an impact test mechanism to test the impact resistance of the ball. The ball is hit by the impact component and then rebounded by the rebound plate. Perform multiple tests and record the test data after the test is completed.
[0021] S3: Angle adjustment: After the impact resistance test is completed, the angle of the friction plate is adjusted through the angle adjustment mechanism to adjust the friction area and friction strength.
[0022] S4: Sphere clamping: After the angle adjustment is completed, the sphere is stably clamped using a reciprocating test mechanism.
[0023] S5: Wear resistance test: After the ball is stably clamped, perform an up and down reciprocating friction test. After the test is completed, observe and record the test results.
[0024] Compared with the prior art, the present invention has the following beneficial effects:
[0025] 1. The present invention facilitates the testing of multiple groups of spheres at the same time by setting up multiple groups of test cavities, and the plate switching mechanism switches different rebound plates, and then uses the impact test mechanism to impact the sphere onto rebound plates of different materials, which is beneficial to testing the impact resistance of the sphere under different rebound plates. Each group serves as a control group for each other, which improves the accuracy of the test results. The plate switching mechanism can switch a single rebound material and can perform integrated adjustment of multiple rebound plates at the same time.
[0026] 2. The present invention uses a reciprocating test mechanism to press the sphere onto the friction test plate using a clamping assembly, thereby achieving primary clamping and fixing of the sphere, and then uses a clamping plate to center and clamp the outer wall of the sphere, thereby achieving secondary clamping of the sphere and improving the stability of the clamping.
[0027] 3. The present invention adjusts the angle of the friction test plate through an angle adjustment mechanism, and realizes the adjustment of the friction area and the friction force through the adjustment of the angle, which is convenient for testing the performance of the ball under different friction angles. The test results of the wear resistance of the ball under different angles are used as a control to improve the accuracy of the obtained data, and the reciprocating test mechanism is used to test the impact resistance of the ball, which is convenient for testing the wear resistance and impact resistance of the ball at the same time.
[0028] 4. The present invention drives the overall downward movement of multiple impact assemblies through the rotation and downward pressure of the rotation and downward pressure assembly in the impact test mechanism, and simultaneously compresses the No. 3 spring. After the rotation and downward pressure assembly is separated from the impact assembly, under the action of the restoring force of the No. 3 spring, the multiple impact assemblies synchronously impact the sphere, driving the sphere to impact the rebound plate from bottom to top, thereby realizing integrated testing of multiple spheres. There is no need to lift the sphere to a specified height before each test, and the testing efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 The present invention is a flow chart of the detection method.
[0030] Figure 2 It is a stereoscopic diagram of the overall structure of the present invention.
[0031] Figure 3 It is a partially cutaway stereoscopic view of the present invention.
[0032] Figure 4 It is a schematic diagram of the local structure of the present invention from the first viewing angle.
[0033] Figure 5 It is a schematic diagram of the local structure of the present invention from a second viewing angle.
[0034] Figure 6 For the present invention Figure 5 A magnified schematic diagram of area A in the middle.
[0035] Figure 7This is a schematic diagram of the reciprocating testing mechanism of the present invention from a first viewing angle.
[0036] Figure 8 This is a schematic diagram of the reciprocating testing mechanism of the present invention from a second viewing angle.
[0037] Fig. 9 It is a front view of the reciprocating testing mechanism of the present invention.
[0038] Fig.10 It is a partial cross-sectional view of the test box and the impact test mechanism of the present invention.
[0039] Fig.11 It is a partial cross-sectional stereoscopic view of the plate switching mechanism of the present invention.
[0040] Fig.12 It is a partial cross-sectional view of the switching locking assembly of the present invention.
[0041] Fig.13 It is a front cross-sectional view of the switching locking assembly of the present invention.
[0042] Fig.14 For the present invention Fig.13 Enlarged schematic diagram of area B in the middle.
[0043] In the figure: 1, bottom plate; 2, test box; 3, plate switching mechanism; 31, groove wheel assembly; 311, servo motor; 312, No. 1 fixed plate; 313, fixing pin; 314, guide wheel; 315, No. 2 fixed plate; 316, triangular groove wheel; 317, No. 1 connecting rod; 32, telescopic assembly; 321, triangular extrusion block; 322, triangular extrusion sleeve; 323, No. 1 hydraulic cylinder; 33, No. 1 mounting plate; 34, switching locking assembly; 341, fixed bearing; 342, fixed collar; 343, fixed rod ;344, rebound plate;345, triangular steel parts;3451, inclined groove;3452, triangular steel sleeve;3453, locking head;3454, fixing block;3455, spring No. 1;3456, steel ball;3457, guide rod No. 2;346, L-shaped rod;4, angle adjustment mechanism;41, friction test plate;42, angle adjustment assembly;421, rotating head;422, rotating shaft;423, worm;424, worm wheel;425, connecting plate;426, ear plate;43, scale plate;5, supporting plate; 6. Box door; 7. Reciprocating test mechanism; 71. Up and down reciprocating assembly; 711. No. 1 driving motor; 712. Rotating plate; 713. Connecting rod; 714. Hinge joint; 715. Linkage plate; 716. Arc plate; 717. Square rod; 718. Fixed ring; 719. Fixed arm; 72. Limiting slider; 73. No. 2 mounting plate; 74. No. 2 hydraulic cylinder; 75. No. 3 mounting plate; 76. Clamping assembly; 761. Mounting rod; 762. Clamping plate; 763. Arc pressure block; 764. No. 2 spring; 765. Threaded rod; 766, rotating plate; 767, arc groove; 768, No. 2 connecting rod; 769, guide slide groove; 77, limit slide rail; 78, top plate; 79, No. 3 fixed plate; 8, impact test mechanism; 81, impact assembly; 811, linkage rod; 812, impact plate; 813, No. 1 guide rod; 814, No. 3 spring; 82, rotating downward pressing assembly; 821, No. 2 driving motor; 822, side plate; 823, mounting arm; 824, rotating roller; 825, pressure rod; 9, movable plate; 10, mounting groove. DETAILED DESCRIPTION
[0044] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0045] See also Figure 2 , Figure 3 and Figure 5A ball durability detection device comprises a base plate 1, a reciprocating test mechanism 7 for performing wear resistance detection on the ball is arranged on the front side of the top of the base plate 1, four supporting legs are fixedly installed on the rear side of the top of the base plate 1 in a rectangular shape, and a test box 2 is fixedly connected to the top of the four supporting legs, an impact test mechanism 8 for performing impact test on the ball is arranged on the base plate 1 and the test box 2, the interior of the test box 2 is divided into a plurality of test cavities by a partition, and a plurality of angle adjustment mechanisms 4 are evenly arranged on the rear side of the test box 2, a plate switching mechanism 3 for switching test plates is arranged on the top of the test box 2, a plurality of mounting grooves 10 are evenly opened on the front side of the test box 2, and a movable plate 9 is slidably connected to the mounting groove 10 left and right, and a box door 6 is hinged on the top between the two movable plates 9. During use of the device, the reciprocating test mechanism 7 is used to test the wear resistance of the ball, and the impact test mechanism 8 is used to test the impact resistance of the ball, and the test box 2 is convenient for realizing integrated comparison test of multiple balls.
[0046] See also Figure 2 , Figure 3 and Figure 4 The plate switching mechanism 3 includes a No. 1 mounting plate 33 fixedly mounted on the top right side of the test box 2, a groove wheel assembly 31 is arranged on the right side of the top of the No. 1 mounting plate 33, and a telescopic assembly 32 is arranged on the left side of the groove wheel assembly 31. A plurality of supporting plates 5 are fixedly mounted on the top of the test box 2, and a plurality of switching locking assemblies 34 are arranged on the top of the supporting plates 5; the groove wheel assembly 31 includes a No. 1 fixing plate 312 fixedly mounted on the right side of the top of the No. 1 mounting plate 33, a servo motor 311 is fixedly connected to the center of the left side of the No. 1 fixing plate 312, and the output end of the servo motor 311 rotates through the No. 1 fixing plate 312 and is fixedly connected to a guide wheel 314, and the guide wheel Two No. 2 fixing plates 315 are symmetrically fixedly connected to the left side of 314, and the right sides of the two No. 2 fixing plates 315 are fixedly connected with fixing pins 313. The telescopic component 32 includes a No. 1 hydraulic cylinder 323 that rotates and passes through the top of the No. 1 fixing plate 312. The center of the fixed end of the No. 1 hydraulic cylinder 323 is fixedly connected to a No. 1 connecting rod 317. The end of the No. 1 connecting rod 317 away from the No. 1 fixing plate 312 is fixedly connected to a triangular groove wheel 316 that cooperates with the fixing pin 313. The end face of the output end of the No. 1 hydraulic cylinder 323 is fixedly connected to a triangular extrusion block 321, and the middle part of the output end of the No. 1 hydraulic cylinder 323 is fixedly sleeved with a triangular extrusion sleeve 322.
[0047] See also Figure 4 , Fig.11 , Fig.12 , Fig.13 and Fig.14The switch locking assembly 34 includes an L-shaped rod 346 symmetrically fixedly connected to the top of the supporting plate 5. A fixing ring 342 is fixedly installed on the side where the two horizontal sections of the L-shaped rods 346 are close to each other. The two fixing rings 342 are rotatably connected to the inside of the two fixing rings 342, and a triangular steel component 345 is fixedly connected between the two fixing bearings 341. The triangular steel component 345 includes a triangular steel sleeve 3452 fixedly connected between the two fixing bearings 341. The center of the outer wall of the triangular steel sleeve 3452 is fixedly connected to a fixing rod 343. The end of the fixing rod 343 away from the triangular steel sleeve 3452 is fixedly connected to a rebound plate 344. Three inclined grooves 3451 are evenly arranged on the rear side of the outer wall of the sleeve 3452, and a locking head 3453 is slidably clamped inside the inclined groove 3451. One end of the locking head 3453 close to the center of the triangular steel sleeve 3452 is rollingly connected with a steel ball 3456, and the center of the other end of the locking head 3453 is fixedly connected with a No. 2 guide rod 3457, and one end of the No. 2 guide rod 3457 away from the locking head 3453 is slidably sleeved with a fixing block 3454, and the fixing block 3454 is fixedly connected to the fixing ring 342 located on the left side, and the outer periphery of the No. 2 guide rod 3457 is sleeved with a No. 1 spring 3455, and the No. 1 spring 3455 is arranged between the locking head 3453 and the fixing block 3454.
[0048] When the plate switching mechanism 3 is in operation, when it is necessary to adjust the rebound plate 344 at the top of the corresponding test cavity in the test box 2, the No. 1 hydraulic cylinder 323 is first started, and the output end of the No. 1 hydraulic cylinder 323 extends to drive the triangular extrusion block 321 to move to the left, until the triangular extrusion block 321 moves to the position of the switching locking assembly 34 at the top of the specified test cavity. In the initial state, the locking head 3453 is locked and clamped in the inclined groove 3451 to keep the switching locking assembly 34 locked and fixed. At this time, under the extrusion of the triangular extrusion block 321, The steel ball 3456 and the locking head 3453 thereon are driven to move in the direction away from the triangular steel sleeve 3452, and the locking head 3453 and the inclined groove 3451 are released. At this time, the servo motor 311 is started, and the output end of the servo motor 311 drives the guide wheel 314 to rotate, and synchronously drives the second fixing plate 315 and the fixing pin 313 thereon to rotate. The fixing pin 313 synchronously drives the triangular groove wheel 316 and the No. 1 connecting rod 317 thereon to rotate, and then drives the No. 1 hydraulic cylinder 323 and the triangular extrusion block 321 thereon to rotate, and then synchronously drives the No. 1 hydraulic cylinder 323 and the triangular extrusion block 321 thereon to rotate. The triangular steel sleeve 3452 and the fixed rod 343 thereon are driven to rotate, and then the rebound plate 344 is driven to rotate synchronously until the corresponding rebound plate 344 is switched to the lower working position, thereby realizing the switching of the rebound plate 344, which is convenient for testing the impact resistance of the ball under different rebound plates 344. Due to the arrangement of the steel ball 3456 and the inclined groove 3451, as the triangular steel sleeve 3452 rotates, the steel ball 3456 rolls on the outer surface of the triangular steel sleeve 3452 until it rotates to the specified position, and as the triangular extrusion block 321 is withdrawn , the locking head 3453 is reset and fixed with the inclined groove 3451. When it is necessary to realize the integrated switching of multiple rebound plates 344, the output end of the No. 1 hydraulic cylinder 323 is continuously extended until the triangular extrusion sleeve 322 synchronously unlocks the multiple switching locking components 34, thereby realizing the integrated switching of multiple rebound plates 344 under the drive of the groove wheel assembly 31. When the materials of the rebound plates 344 are consistent, a control experiment of the same plate can be carried out. When the materials of the multiple rebound plates 344 are inconsistent, a control test experiment of different plates can be carried out.
[0049] See also Figure 3 , Figure 5 and Fig.10 The impact testing mechanism 8 includes an impact component 81 and a rotating pressing component 82. The impact component 81 is arranged above the rotating pressing component 82. The rotating pressing component 82 includes a side plate 822 fixedly installed at the center of the top rear side of the bottom plate 1. A No. 2 driving motor 821 is fixedly connected to the top left side of the side plate 822. The output end of the No. 2 driving motor 821 rotates through the side plate 822 and is fixedly connected to a rotating head. Three mounting arms 823 are evenly installed on the periphery of the rotating head. The ends of the three mounting arms 823 away from the rotating head are rotatably connected to a rotating roller 824 through a fixed seat.
[0050] See also Figure 5 and Fig.10 The impact assembly 81 includes a No. 1 guide rod 813 that slides evenly through the bottom of the test box 2, a linkage rod 811 is fixedly connected to the bottom of the No. 1 guide rod 813, a pressure rod 825 that cooperates with the rotating roller 824 is fixedly connected to the bottom center of the linkage rod 811, a strike plate 812 is fixedly connected to the top of the No. 1 guide rod 813, a No. 3 spring 814 is sleeved on the upper part of the No. 1 guide rod 813, and the No. 3 spring 814 is arranged between the impact plate 812 and the bottom surface of the test box 2.
[0051] Before conducting the impact resistance test of the ball, first record the initial state of the ball, then open the box door 6, put the ball to be tested into the corresponding test cavity in the test box 2, and then close the box door 6. In the initial state, the No. 3 spring 814 is in an uncompressed state, and the impact plate 812 is at the top. At this time, the No. 2 drive motor 821 is started, and the output end of the No. 2 drive motor 821 drives the rotating head and the mounting arm 823 thereon to rotate, and synchronously drives the rotating roller 824 to rotate, so that the mounting arm 823 and the rotating roller 824 squeeze the pressure rod 825 downward, synchronously driving the linkage rod 811 and a The guide rod No. 813 moves downward, and then synchronously drives the impact plate 812 and the ball thereon to move downward, while compressing the No. 3 spring 814. When the mounting arm 823 continues to rotate until the rotating roller 824 is separated from the pressure rod 825, the impact plate 812 is driven upward by the restoring force of the No. 3 spring 814, and then synchronously drives the ball thereon to move upward, hitting the rebound plate 344, thereby realizing the impact resistance test of the ball. After the test is completed, the ball is taken out, and the occurrence of bulging, cracking, peeling, wear and tear is observed and recorded, and compared with the initial state of the ball, its impact resistance performance is obtained.
[0052] See also Figure 5 and Figure 6 The angle adjustment mechanism 4 includes an angle adjustment component 42, which includes an ear plate 426 symmetrically fixedly connected to the rear side of the test box 2, a rotating shaft 422 is rotatably connected between the two ear plates 426, a rotating head 421 is fixedly sleeved at the center of the rotating shaft 422, a friction test plate 41 is fixedly connected to the front side of the rotating head 421, a worm gear 424 is fixedly sleeved at the right end of the rotating shaft 422, a connecting plate 425 is fixedly connected to the rear side of the test box 2, a worm 423 meshing with the worm gear 424 is rotatably connected to the top of the connecting plate 425, a hand wheel is fixedly connected to the top of the worm 423, and a scale plate 43 is fixedly connected to the ear plate 426 on the right side.
[0053] Before conducting the wear resistance test of the ball, first record the initial state of the ball, then adjust the angle of the friction test plate 41, turn the hand wheel on the top of the worm 423 to drive the worm 423 to rotate, then drive the worm wheel 424 to rotate and the rotating shaft 422 on it to rotate, and then synchronously drive the rotating head 421 and the friction test plate 41 to rotate, so that the top of the friction test plate 41 rotates toward the inside of the test box 2. The angle adjustment range of the angle adjustment mechanism 4 is 0-30° to prevent the angle from being too large and interfering with the up and down reciprocating motion of the ball. When adjusting within the range, under the same other external conditions, the larger the rotation angle, the larger the contact area between the test ball and the friction test plate 41, and the greater the friction force on the ball. Therefore, by adjusting the angle of the friction test plate 41, the performance of the ball under different contact areas and friction forces can be tested. That is, under a larger angle of friction, the wear degree of the ball surface is smaller and the wear resistance is better. Therefore, the angle of the friction test plate 41 is adjusted. The scale plate 43 is provided with a scale to facilitate observation of the rotation angle of the friction test plate 41.
[0054] Until the friction test plate 41 is adjusted to a specified position, the angle of the friction test plate 41 can be adjusted according to test requirements.
[0055] See also Figure 2 , Figure 3 and Fig. 9 The reciprocating test mechanism 7 includes a No. 3 mounting plate 75 fixedly mounted on the center of the top front side of the bottom plate 1, a No. 2 hydraulic cylinder 74 is fixedly connected to the top of the rear side of the No. 3 mounting plate 75, a No. 2 mounting plate 73 is fixedly connected to the output end of the No. 2 hydraulic cylinder 74, a plurality of limit slide rails 77 are evenly fixedly connected to the rear side of the No. 2 mounting plate 73, a top plate 78 is fixedly connected to the top of the limit slide rail 77, a No. 3 fixed plate 79 is fixedly connected to the top center of the top plate 78, an up-and-down reciprocating assembly 71 is arranged on the No. 3 fixed plate 79, and a clamping assembly 76 is arranged on the rear side of the up-and-down reciprocating assembly 71;
[0056] See also Figure 2 , Figure 7 and Figure 8 The upper and lower reciprocating components 71 include a No. 1 driving motor 711 fixedly connected to the front side of the No. 3 fixed plate 79. The output end of the No. 1 driving motor 711 rotates through the No. 3 fixed plate 79 and is fixedly connected to a rotating disk 712. The rear edge of the rotating disk 712 is rotatably connected to a connecting rod 713. The bottom of the connecting rod 713 is rotatably connected to a hinge head 714. The bottom of the hinge head 714 is fixedly connected to a linkage plate 715. A reciprocating slider is slidably connected to the limiting slide rail 77, and an arc plate 716 is evenly installed on the rear side of the reciprocating slider. A fixing ring 718 is fixedly connected to the rear side of the arc plate 716. The bottom of the linkage plate 715 is fixedly connected to the front side of the top of the arc plate 716. A number of fixing arms 719 are evenly installed on the periphery of the fixing ring 718. A square rod 717 is fixedly connected to the center of the rear side of the reciprocating slider.
[0057] See also Figure 3 , Figure 7 , Figure 8 and Fig. 9 The clamping assembly 76 includes a threaded rod 765 slidably sleeved on the rear end of the square rod 717, and the rear end of the threaded rod 765 is fixedly connected to an arc-shaped pressing block 763 for pressing and tightening the test ball. The front end of the threaded rod 765 is threadedly connected to a rotating plate 766 through a ball nut, and the rear side of the rotating plate 766 is rotatably connected to a pad. A No. 2 spring 764 is sleeved on the outer periphery of the threaded rod 765, and the No. 2 spring 764 is arranged between the arc-shaped pressing block 763 and the pad. Three arc grooves 767 are evenly opened on the rotating plate 766, and a mounting rod 761 is slidably connected inside the arc groove 767. The rear end of the mounting rod 761 is fixedly connected to a clamping plate 762 for clamping and fixing the test ball, and the front end of the mounting rod 761 is fixedly connected to a No. 2 connecting rod 768, and a guide groove 769 is opened inside the fixed arm 719. The guide groove 769 is slidably connected to the limiting slider 72, and the limiting slider 72 is fixedly connected to the No. 2 connecting rod 768.
[0058] During the wear resistance test, the box door 6 is first opened, and the ball to be tested is placed inside the cavity inside the test box 2. At this time, the No. 2 hydraulic cylinder 74 is started, and the output end of the No. 2 hydraulic cylinder 74 drives the No. 2 mounting plate 73 to move backward, and synchronously drives the limit slide rail 77, the upper and lower reciprocating components 71 and the clamping component 76 to move backward, and then synchronously drives the clamping component 76 to extend from the gap between the movable plates 9 into the interior of the test box 2 until the arc-shaped pressure block 763 is pressed onto the ball, and the ball is squeezed onto the friction test plate 41, thereby achieving the primary fixation of the ball. As the squeezing drives the threaded rod 765 to move forward, the No. 2 spring 764 is synchronously compressed, and as the threaded rod 765 moves, the rotating plate 766 is rotated, and then the mounting rod 761 and the clamping plate 762 thereon are synchronously driven to move in the center, and the clamping plate 762 is used to clamp the outer wall of the ball, thereby achieving Secondary fixation, thereby clamping and pressing the ball onto the friction test plate 41, then start the No. 1 drive motor 711, the output end of the No. 1 drive motor 711 drives the rotating disk 712 to rotate, and then synchronously drives the connecting rod 713 and the hinge joint 714 thereon to reciprocate up and down, and then synchronously drives the linkage plate 715 and the arc plate 716 to reciprocate up and down, and at the same time drives the clamping assembly 76 to reciprocate up and down, thereby driving the ball to reciprocate on the friction test plate 41. While the clamping assembly 76 reciprocates up and down, it drives the box door 6 and the movable plate 9 to reciprocate up and down along the mounting groove 10, avoiding interference between the box door 6 and the movable plate 9 and the reciprocating test mechanism 7 during movement. After the test is completed, the output end of the No. 2 hydraulic cylinder 74 contracts to release the clamping of the ball. At this time, take out the ball, observe the wear on the surface of the ball, and compare it with the initial state to obtain the wear resistance of the ball.
[0059] In addition, the present invention also provides a ball durability detection method, which is completed by using the above-mentioned ball durability detection device, and includes the following steps:
[0060] S1: Plate switching: First, the plate switching mechanism 3 is used to switch the rebound plate 344 to be tested. After the switching is completed, the ball to be tested is placed inside the test cavity.
[0061] S2: Impact resistance test: The impact resistance test of the ball is performed using the impact test mechanism 8. The ball is hit by the impact component 81 and then rebounds by the rebound plate 344. Multiple tests are performed and the test data is recorded after the test is completed.
[0062] S3: Angle adjustment: After the impact resistance test is completed, the angle of the friction plate is adjusted by the angle adjustment mechanism 4 to adjust the friction area and friction strength.
[0063] S4: Clamping the ball: After the angle adjustment is completed, the reciprocating test mechanism 7 is used to clamp the ball stably.
[0064] S5: Wear resistance test: After the ball is stably clamped, perform an up and down reciprocating friction test. After the test is completed, observe and record the test results.
[0065] Working principle: During use, the present invention places the sphere into the cavity inside the test box 2. At this time, the plate switching mechanism 3 is used to switch the rebound plate 344. After the switching is completed, the impact test mechanism 8 is used to perform an impact resistance test on the sphere. The tests inside different cavities serve as control groups for each other, which is convenient for synchronously testing the impact resistance of different rebound plates 344, and is beneficial for obtaining the accuracy of the data. The reciprocating test mechanism 7 is used to perform secondary stable clamping on the sphere, which improves the clamping stability of the sphere. Then, the reciprocating test mechanism 7 is used to drive the sphere to reciprocate up and down for friction, which is convenient for testing the wear resistance of the sphere. The angle adjustment mechanism 4 is used to adjust the angle of the friction test plate 41. When other external conditions are the same, the larger the friction angle, the larger the contact area between the sphere and the friction test plate 41, and the greater the friction force, thereby testing the performance data of the sphere under different friction angles. The test results at different angles serve as control groups for each other, which improves the accuracy of the data.
[0066] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A ball durability detection device, comprising a base plate (1), characterized in that: A reciprocating test mechanism (7) is arranged on the front side of the top of the base plate (1); four supporting legs are fixedly installed on the rear side of the top of the base plate (1) in a rectangular shape, and the tops of the four supporting legs are commonly fixedly connected to a test box (2); an impact test mechanism (8) is commonly arranged on the base plate (1) and the test box (2); the interior of the test box (2) is divided into a plurality of test chambers by a partition, and a plurality of angle adjustment mechanisms (4) are evenly arranged on the rear side of the test box (2); and a plate switching mechanism (3) is arranged on the top of the test box (2); The plate switching mechanism (3) comprises a first mounting plate (33) fixedly mounted on the top right side of the test box (2); a groove wheel assembly (31) is arranged on the right side of the top of the first mounting plate (33); a telescopic assembly (32) is arranged on the left side of the groove wheel assembly (31); a plurality of supporting plates (5) are fixedly mounted on the top of the test box (2); and a plurality of switching locking assemblies (34) are arranged on the top of the supporting plates (5); The reciprocating test mechanism (7) comprises a No. 3 mounting plate (75) fixedly mounted at the center of the top front side of the bottom plate (1); a No. 2 hydraulic cylinder (74) is fixedly connected to the top of the rear side of the No. 3 mounting plate (75); the output end of the No. 2 hydraulic cylinder (74) is fixedly connected to the No. 2 mounting plate (73); a plurality of limit slide rails (77) are evenly fixedly connected to the rear side of the No. 2 mounting plate (73); a top plate (78) is fixedly connected to the top of the limit slide rail (77); a No. 3 fixed plate (79) is fixedly connected to the center of the top of the top plate (78); an upper and lower reciprocating assembly (71) is arranged on the No. 3 fixed plate (79); a clamping assembly (76) is arranged at the rear side of the upper and lower reciprocating assembly (71); The impact testing mechanism (8) comprises an impact assembly (81) and a rotating pressing assembly (82), wherein the impact assembly (81) is arranged above the rotating pressing assembly (82), and the rotating pressing assembly (82) comprises a side plate (822) fixedly mounted at the center of the top rear side of the bottom plate (1).
2. The ball durability detection device according to claim 1, characterized in that: A No. 2 driving motor (821) is fixedly connected to the top of the left side of the side plate (822); the output end of the No. 2 driving motor (821) rotates through the side plate (822) and is fixedly connected to a rotating head, and three mounting arms (823) are evenly mounted on the periphery of the rotating head; the ends of the three mounting arms (823) away from the rotating head are all rotatably connected to a rotating roller (824) through a fixed seat; the impact assembly (81) comprises a No. 1 guide rod (813) that evenly slides through the bottom of the test box (2); the bottom of the No. 1 guide rod (813) is fixedly connected to a linkage rod (811); the center of the bottom of the linkage rod (811) is fixedly connected to a pressure rod (825) that cooperates with the rotating roller (824); the top of the No. 1 guide rod (813) is fixedly connected to an impact plate (812); the upper part of the No. 1 guide rod (813) is sleeved with a No. 3 spring (814); the No. 3 spring (814) is arranged between the impact plate (812) and the inner bottom surface of the test box (2).
3. The ball durability detection device according to claim 1, characterized in that: The groove wheel assembly (31) comprises a No. 1 fixing plate (312) fixedly mounted on the top right side of the No. 1 mounting plate (33); a servo motor (311) is fixedly connected to the center of the left side of the No. 1 fixing plate (312); an output end of the servo motor (311) rotates through the No. 1 fixing plate (312) and is fixedly connected to a guide wheel (314); two No. 2 fixing plates (315) are symmetrically fixedly connected to the left side of the guide wheel (314); and the two No. 2 fixing plates (315) are fixedly connected to the right side with a fixing pin (313); and the telescopic assembly (32) comprises a No. 1 hydraulic cylinder (323) which rotates and passes through the top of the No. 1 fixed plate (312); a No. 1 connecting rod (317) is fixedly connected to the center of the fixed end of the No. 1 hydraulic cylinder (323); an end of the No. 1 connecting rod (317) away from the No. 1 fixed plate (312) is fixedly connected to a triangular groove wheel (316) which cooperates with the fixing pin (313); a triangular extrusion block (321) is fixedly connected to the end surface of the output end of the No. 1 hydraulic cylinder (323); and a triangular extrusion sleeve (322) is fixedly sleeved in the middle of the output end of the No. 1 hydraulic cylinder (323).
4. The ball durability detection device according to claim 1, characterized in that: The switching locking assembly (34) comprises an L-shaped rod (346) fixedly connected to the top of the supporting plate (5) in a bilaterally symmetrical manner, a fixing ring (342) is fixedly installed on the side where the horizontal sections of the two L-shaped rods (346) are close to each other, a fixing bearing (341) is rotatably connected inside the two fixing rings (342), and a triangular steel component (345) is fixedly connected between the two fixing bearings (341), the triangular steel component (345) comprises a triangular steel sleeve (3452) fixedly connected between the two fixing bearings (341), a fixing rod (343) is fixedly connected to the center of the outer wall of the triangular steel sleeve (3452), and a rebound plate (344) is fixedly connected to the end of the fixing rod (343) away from the triangular steel sleeve (3452), and the triangular steel sleeve Three inclined grooves (3451) are evenly arranged on the rear side of the outer wall (3452), and a locking head (3453) is slidably engaged inside the inclined groove (3451), and one end of the locking head (3453) close to the center of the triangular steel sleeve (3452) is rollingly connected with a steel ball (3456), and the center of the other end of the locking head (3453) is fixedly connected with a No. 2 guide rod (3457), and the end of the No. 2 guide rod (3457) away from the locking head (3453) is slidably sleeved with a fixing block (3454), and the fixing block (3454) is fixedly connected to the fixed sleeve ring (342) located on the left side, and the outer periphery of the No. 2 guide rod (3457) is sleeved with a No. 1 spring (3455), and the No. 1 spring (3455) is arranged between the locking head (3453) and the fixing block (3454).
5. The ball durability detection device according to claim 1, characterized in that: The angle adjustment mechanism (4) comprises an angle adjustment component (42), the angle adjustment component (42) comprising an ear plate (426) symmetrically fixedly connected to the rear side of the test box (2), a rotating shaft (422) being rotatably connected between the two ear plates (426), a rotating head (421) being fixedly sleeved at the center of the rotating shaft (422), a friction test plate (41) being fixedly connected at the front side of the rotating head (421), a worm gear (424) being fixedly sleeved at the right end of the rotating shaft (422), a connecting plate (425) being fixedly connected to the rear side of the test box (2), a worm (423) meshing with the worm gear (424) being rotatably connected at the top of the connecting plate (425), a hand wheel being fixedly connected at the top of the worm gear (423), and a scale plate (43) being fixedly connected to the ear plate (426) located on the right side.
6. A ball durability detection device according to claim 5, characterized in that: The front side of the test box (2) is evenly provided with a plurality of installation grooves (10), and a movable plate (9) is slidably connected to the installation groove (10) from left to right, and a box door (6) is hingedly connected to the top of two movable plates (9).
7. The ball durability detection device according to claim 1, characterized in that: The up-down reciprocating assembly (71) comprises a No. 1 driving motor (711) fixedly connected to the front side of the No. 3 fixed plate (79); the output end of the No. 1 driving motor (711) rotates through the No. 3 fixed plate (79) and is fixedly connected to a rotating disk (712); the rear edge of the rotating disk (712) is rotatably connected to a connecting rod (713); the bottom of the connecting rod (713) is rotatably connected to a hinge head (714); the bottom of the hinge head (714) is fixedly connected to a linkage plate (715); a reciprocating slider is slidably connected to the limiting slide rail (77); an arc plate (716) is installed at the rear side of the reciprocating slider; a fixing ring (718) is fixedly connected to the rear side of the arc plate (716); the bottom of the linkage plate (715) is fixedly connected to the front side of the top of the arc plate (716); a plurality of fixing arms (719) are evenly installed on the periphery of the fixing ring (718); and a square rod (717) is fixedly connected to the rear center of the reciprocating slider.
8. The ball durability detection device according to claim 1, characterized in that: The clamping assembly (76) comprises a threaded rod (765) slidably sleeved on the rear end of the square rod (717); the rear end of the threaded rod (765) is fixedly connected with an arc-shaped pressing block (763) for pressing and fixing the test ball; the front end of the threaded rod (765) is threadedly connected with a rotating plate (766) through a ball nut; the rear side of the rotating plate (766) is rotatably connected with a pad; a second spring (764) is sleeved on the outer periphery of the threaded rod (765); and the second spring (764) is arranged between the arc-shaped pressing block (763) and the pad.
9. The ball durability detection device according to claim 8, characterized in that: The rotating plate (766) is evenly provided with three arc grooves (767), the arc groove (767) is slidably connected with a mounting rod (761), the rear end of the mounting rod (761) is fixedly connected with a clamping plate (762) for clamping and fixing the test ball, the front end of the mounting rod (761) is fixedly connected with a second connecting rod (768), a guide groove (769) is provided inside the fixed arm (719), a limit slider (72) is slidably connected inside the guide groove (769), and the limit slider (72) is fixedly connected to the second connecting rod (768).
10. A method for detecting the durability of a ball, characterized in that: The ball durability detection device as claimed in claim 4 is used to complete the process, comprising the following steps: S1: Plate switching: First, the plate switching mechanism (3) is used to switch the rebound plate (344) to be tested. After the switching is completed, the ball to be tested is placed inside the test cavity; S2: Impact resistance test: The impact resistance test of the ball is performed using the impact test mechanism (8), the ball is hit by the impact component (81) and then rebounds by the rebound plate (344), and the test is performed multiple times. After the test is completed, the test data is recorded; S3: Angle adjustment: After the impact resistance test is completed, the angle of the friction plate is adjusted by the angle adjustment mechanism (4) to adjust the friction area and friction strength; S4: Clamping the ball: After the angle adjustment is completed, the reciprocating test mechanism (7) is used to clamp the ball stably; S5: Wear resistance test: After the ball is stably clamped, perform an up and down reciprocating friction test. After the test is completed, observe and record the test results.
Citation Information
Patent Citations
Glass ball test equipment
CN112697594A
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