Trial-manufacturing process change management method, apparatus and device, and readable storage medium

By sending material change notifications step by step and testing feedback, the problem of frequent changes in the bill of materials and the trial plan during the trial production process is solved, and efficient synchronization and processing closed loop of material changes in each link of the trial production process is realized, adapting to various types of high frequency in the trial production scenarios change.

CN119168348AActive Publication Date: 2024-12-20DONGFENG MOTOR GRP
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Patent Information

Application Number
CN202411050456.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2024-12-20
Estimated Expiration
2044-08-01

AI Technical Summary

Technical Problem

During the trial production process, it is difficult for the existing management system to efficiently manage various types and frequently changed bills of materials and trial production plans, resulting in the inefficient handling of changes in each link.

Method used

By sending material change notifications to the downstream link step by step, detecting and performing changes. If the feedback in the next link is that the change is completed, performing changes. If the feedback is that the change cannot be changed, output manual intervention prompts to ensure that the material change is synchronized and the processing of closed loop is closed.

Benefits of technology

It realizes accurate and efficient synchronization of material changes in each link of the trial production process, adapts to various high-frequency changes in the trial production scenario, and meets the management needs of the trial production process.

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Abstract

The invention discloses a trial-production process change management method, device and equipment and a readable storage medium, and the method comprises the steps: transmitting a material change notice to a downstream link step by step when an upstream link of a trial-production process is subjected to material change; for each downstream link, after the current link receives the material change notification sent by the previous link, detecting whether the change content needs to be fed back by the next link or not; if the feedback of the next link is not needed, the current link executes material change after receiving the change confirmation instruction, and sends a material change notification to the next link; if the feedback of the next link is needed, sending a material change notification to the next link, and waiting for receiving the feedback of the next link; and if the feedback of the next link is change completion, the current link executes material change after receiving a change confirmation instruction, and feeds back change completion to the previous link. According to the invention, the method can flexibly adapt to various types of high-frequency material changes in a trial-manufacture scene.
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Description

Technical Field

[0001] The present application relates to the technical field of vehicle trial production information management, and in particular to a trial production process change management method, device, equipment and readable storage medium. Background Art

[0002] During the trial production of the whole vehicle, the sources of trial production tasks are diverse, the types of parts are many, the trial production workload is large, and the time requirements are urgent. In addition, the R&D nature of trial production makes it more personalized than mass production. Due to changes in R&D projects, the trial production BOM (Bill of Materials) and trial production plans change frequently, the types and quantities of parts change frequently, and the properties of trial production parts (specificity, versatility, procurement and suppliers) are diverse and changeable. The differences caused by the changes need to be dealt with in a timely manner at all stages of the entire trial production business.

[0003] However, the current management system is mainly used for the procurement of parts and production management scenarios for mass production of complete vehicles. Its management process is relatively unified, the changes in vehicle procurement needs are relatively small, the changes in vehicle manufacturing BOM and planning levels are relatively small, procurement is relatively centralized, and the procurement process is simpler than the business of trial production, making it difficult to meet the needs of multiple changes in trial production scenarios.

[0004] In summary, due to the large number of changes and frequent changes involved in each stage of trial production, the current management system is not efficient enough in managing changes in each stage of trial production. Summary of the invention

[0005] The present application provides a trial production process change management method, device, equipment and readable storage medium, aiming to solve the technical problem that the current management system is not efficient enough in managing changes in various stages of trial production due to the large number of types of changes involved in various stages of trial production and the frequent changes.

[0006] In a first aspect, an embodiment of the present application provides a trial production process change management method, the trial production process change management method comprising:

[0007] When a material change occurs in the upstream link of the trial production process, a material change notification is sent to the downstream links step by step;

[0008] For each downstream link, after receiving the material change notification sent by the previous link, the current link detects whether the changed content requires feedback from the next link;

[0009] If no feedback is required from the next link, the current link will execute the material change after receiving the confirmation change instruction and send a material change notification to the next link;

[0010] If feedback from the next link is required, a material change notification will be sent to the next link, waiting to receive feedback from the next link;

[0011] If the feedback from the next link is that the change is completed, the current link will execute the material change after receiving the confirmation change instruction, and feedback the change completion to the previous link;

[0012] If the feedback from the next link is that it cannot be changed, a manual intervention prompt will be output and feedback will be given to the previous link that it cannot be changed.

[0013] Optionally, when a material change occurs in an upstream link of the trial production process, sending a material change notification to downstream links step by step includes:

[0014] When the material category or quantity of materials increases or the non-critical attributes of materials change in the upstream bill of materials and trial production plan of the trial production process, material change notifications are sent to the downstream material requirements, procurement tasks and warehousing links step by step;

[0015] When the material category is deleted, the material quantity is reduced, or the key attribute of the material is changed in the upstream material list and trial production plan of the trial production process, and the change content has not been confirmed by the downstream procurement task link, the material change content is marked and the material change notification is sent to the downstream material demand, procurement task and warehousing links step by step;

[0016] When material categories are deleted, material quantities are reduced, or key material attributes are changed in the upstream bill of materials and trial production plan of the trial production process, and the changes have been confirmed by the downstream procurement task link, the material changes are marked and material change notifications are sent to the downstream material requirements, procurement tasks, and warehousing links step by step for difference processing.

[0017] Optionally, when a key material attribute changes in the upstream bill of materials and trial production plan of the trial production process, the trial production process change management method further includes:

[0018] When the upstream bill of materials and trial production plan link receives feedback from the downstream link that cannot be changed, new material categories are added for the materials with key attribute changes so that the downstream can initiate new procurement tasks.

[0019] Optionally, the trial production process change management method further includes:

[0020] The downstream material demand link calculates the change quantity of material demand based on the material changes in the upstream material list and trial production plan link.

[0021] Optionally, the executing material change includes:

[0022] When the quantity change is changed to increase, if the purchase task link has not generated a purchase task, the material demand link will increase the material demand; if the purchase task link has generated a purchase task, the purchase task link will add a new purchase task for the increased material;

[0023] When the change quantity is changed to decrease, if the purchase task link has not generated a purchase task, the material demand link will reduce the material demand; if the purchase task link has generated a purchase task, the material demand link will reduce the material demand after the purchase task is rolled back;

[0024] When the material change content is a change in the key attributes of the material, if the procurement task link has not generated a procurement task, the material requirement link will increase the material demand. If the procurement task link has generated a procurement task, the material requirement link will increase the material demand after the procurement task is rolled back.

[0025] Optionally, the executing material change further includes:

[0026] When the quantity change is reduced, if there is no similar replaceable inventory part in the inventory, the warehouse inventory link will perform the return process; if there is a similar replaceable inventory part in the inventory, the warehouse inventory link will deduct the inventory of the similar replaceable inventory part;

[0027] When the quantity is changed to increase, the warehouse inventory link performs warehousing processing for the increased materials.

[0028] Optionally, the executing material change further includes:

[0029] When the quantity change is an increase or decrease, if no material picking occurs, the warehouse picking link updates the picking list and the collection list according to the changed quantity of material demand;

[0030] When the quantity change is changed to increase, if material picking has already occurred, the warehouse picking link will add a new picking list and collection list for the added materials;

[0031] When the quantity is changed to decrease, if material picking has already occurred, the warehouse picking link will update the picking list and the collection and distribution list after the return processing. The collection and distribution list is generated after aggregation based on the picking list, and the picking list is generated based on the bill of materials and the trial production plan.

[0032] In a second aspect, an embodiment of the present application provides a trial production process change management device, the trial production process change management device comprising:

[0033] The first notification module is used to send material change notifications to downstream links step by step when a material change occurs in the upstream link of the trial production process;

[0034] The detection module is used for each link in the downstream. After receiving the material change notification sent by the previous link, the current link detects whether the change content requires feedback from the next link;

[0035] The first change module is used for executing the material change after receiving the confirmation change instruction if there is no need for feedback from the next link, and sending a material change notification to the next link;

[0036] The second notification module is used to send a material change notification to the next link if feedback from the next link is required, and wait to receive feedback from the next link;

[0037] The second change module is used for executing the material change and feeding back the change completion to the previous link after receiving the change confirmation instruction if the feedback from the next link is that the change is completed;

[0038] The output module is used to output a manual intervention prompt and feedback to the previous link that it cannot be changed if the feedback from the next link is that it cannot be changed.

[0039] In the third aspect, an embodiment of the present application provides a trial production process change management device, which includes a processor, a memory, and a trial production process change management program stored in the memory and executable by the processor, wherein when the trial production process change management program is executed by the processor, the steps of the trial production process change management method described above are implemented.

[0040] In a fourth aspect, an embodiment of the present application provides a readable storage medium, on which a trial production process change management program is stored, wherein when the trial production process change management program is executed by a processor, the steps of the trial production process change management method as described above are implemented.

[0041] The beneficial effects brought by the technical solution provided in the embodiments of the present application include:

[0042] In an embodiment of the present application, when a material change occurs in the upstream link of the trial production process, a material change notification is sent to the downstream links step by step; for each downstream link, after the current link receives the material change notification sent by the previous link, it detects whether the change content requires feedback from the next link; if no feedback from the next link is required, the current link executes the material change after receiving the confirmation change instruction, and sends a material change notification to the next link; if feedback from the next link is required, a material change notification is issued to the next link, and waits for feedback from the next link; if the feedback from the next link is that the change is completed, the current link executes the material change after receiving the confirmation change instruction, and feeds back the change completion to the previous link; if the feedback from the next link is that the change cannot be changed, a manual intervention prompt is output and feedback that the change cannot be changed is fed back to the previous link. In the embodiment of the present application, when material changes occur in the bill of materials and trial production plan links upstream of the trial production process, material change notifications are sent step by step to the downstream material requirements, procurement tasks, warehousing and other links, and the downstream links perform corresponding processing according to different situations step by step. Specifically, each downstream link executes material changes or requests manual intervention to handle material changes and continues to provide feedback to the previous link based on whether feedback from the next link is needed and the feedback content of the next link. Therefore, each link in the trial production process can accurately and efficiently keep in sync with the material changes that occur, and can promptly request manual intervention to handle the abnormal situation that cannot be changed as fed back by the next link, so that it can flexibly adapt to various types of high-frequency material changes in the trial production scenario, and can better meet the needs of trial production process management. BRIEF DESCRIPTION OF THE DRAWINGS

[0043] Figure 1 This is a flow chart of an embodiment of a method for managing change of trial production process of this application;

[0044] Figure 2 For this application Figure 1 A detailed flow chart of step S10;

[0045] Figure 3 A schematic diagram of a change execution process for an embodiment of a method for managing change of a trial production process of the present application;

[0046] Figure 4 This is a functional module diagram of an embodiment of a trial production process change management device for this application;

[0047] Figure 5 This is a schematic diagram of the hardware structure of the trial production process change management device involved in the embodiment of the present application. DETAILED DESCRIPTION

[0048] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0049] In order to make the objectives, technical solutions and advantages of the present application clearer, the implementation methods of the present application will be further described in detail below with reference to the accompanying drawings.

[0050] In a first aspect, an embodiment of the present application provides a trial production process change management method.

[0051] In one embodiment, referring to Figure 1 , Figure 1 This is a flow chart of an embodiment of the trial production process change management method of the present application, as shown in Figure 1 As shown in the figure, the trial production process change management method includes:

[0052] Step S10: When a material change occurs in the upstream link of the trial production process, a material change notification is sent to the downstream links step by step.

[0053] In this embodiment, the five common links of the trial production process, namely the bill of materials, trial production plan, material requirements, procurement tasks and warehousing, are taken as examples. The bill of materials and trial production plan links are the upstream links of the trial production process, and the material requirements, procurement tasks and warehousing links are the downstream links of the trial production process. The three downstream links are in an upstream and downstream relationship in order. When material changes occur in the bill of materials and trial production plan links upstream of the trial production process, such as the addition or deletion of material categories, the increase or decrease of material quantities, and the changes in key or non-key attributes of materials, the material changes in the upstream links will have corresponding impacts on the downstream material requirements, procurement tasks and warehousing links, and these impacts are generated step by step according to the relationship between the upstream and downstream. Therefore, it is necessary to send material change notifications to the downstream links step by step, so that the downstream links can perform corresponding changes after receiving the material change notifications, thereby achieving synchronization and unification of material changes in each link of the trial production process.

[0054] Step S20, for each downstream link, after receiving the material change notification sent by the previous link, the current link detects whether the change content requires feedback from the next link.

[0055] In this embodiment, for each link of downstream material demand, procurement tasks and warehousing, it can be pre-configured which material change item types require feedback from downstream links and which material change item types do not require feedback from downstream links. After the current link receives the material change notification sent by the previous link, it queries the pre-configuration according to the material change item type to detect whether the change content requires feedback from the next link. Taking the material demand link as the current link as an example, the previous upstream link is the material list or trial production plan link, and the next downstream link is the procurement task link.

[0056] Step S30: If no feedback is required from the next link, the current link executes the material change after receiving the confirmation change instruction and sends a material change notification to the next link.

[0057] In this embodiment, if the query detects that the current material change item type does not require feedback from the next link, the current link of the trial production process management system can directly execute the material change after receiving the confirmation change instruction entered by the user, and then continue to send the material change notification to the next link.

[0058] Step S40: If feedback from the next link is required, a material change notification is sent to the next link, and feedback from the next link is awaited.

[0059] In this embodiment, if it is detected through query that the current material change item type requires feedback from the next link, the current link of the trial production process management system cannot directly execute the material change. It is necessary to first send a material change notification to the next link and wait to receive feedback from the next link. The decision on whether the change can be executed is made based on the feedback from the next link.

[0060] Step S50, if the feedback from the next link is that the change is completed, the current link will execute the material change after receiving the confirmation change instruction, and feedback the change completion to the previous link.

[0061] In this embodiment, if the feedback from the next link is that the change is completed, the current link of the trial production process management system will execute the material change after receiving the confirmation change instruction entered by the user. This ensures that after the change in the downstream link is completed, the current link can also execute the change to keep the material updated synchronously, and feedback the change completion to the previous link so that the upstream link can also execute the change to keep the material updated synchronously.

[0062] Step S60: If the feedback of the next link is that it cannot be changed, a manual intervention prompt is output and feedback that it cannot be changed is given to the previous link.

[0063] In this embodiment, since the trial production process management system cannot automatically complete the synchronous change of certain material changes through programmed processing, if the feedback from the next link is that the change cannot be made, a manual intervention prompt is output and feedback is given to the previous link that the change cannot be made, requesting manual intervention to handle the abnormal data, so as to maintain the consistency of material change data in each link of the trial production process management system through manual intervention processing.

[0064] In this embodiment, when material changes occur in the upstream bill of materials and trial production plan links of the trial production process, such as the addition or deletion of material categories, the increase or decrease of material quantities, and the changes in key or non-key material attributes, material change notifications are sent to the downstream material requirements, procurement tasks, and warehousing links step by step, where the three downstream links have upstream and downstream relationships with each other in sequence, and the downstream links perform corresponding processing according to different situations step by step. Specifically, each downstream link executes material changes or requests manual intervention to process material changes according to whether feedback from the next link is needed and the feedback content of the next link, and continues to feedback to the upper link, so that each link of the trial production process can accurately and efficiently keep in sync with the material changes that occur, and can promptly request manual intervention for abnormal situations that cannot be changed as fed back by the next link, so that it can flexibly adapt to various types of high-frequency material changes in the trial production scenario, and make the processing of changes in each link of the trial production process form a closed loop and remain unified, which can better meet the needs of trial production process management. It should be noted that this embodiment only takes the five common links of the trial production process, namely the bill of materials, trial production plan, material requirements, procurement tasks and warehousing, as examples. More upstream and downstream links of the trial production process can adopt the same or similar processing methods, which will not be repeated here.

[0065] Further, in one embodiment, referring to Figure 2 , Figure 2 For this application Figure 1 The detailed flow chart of step S10 is as follows: Figure 2 As shown, step S10 includes:

[0066] Step S101, when the material category or quantity of materials increases or the non-critical attributes of materials change in the upstream bill of materials and trial production plan of the trial production process, a material change notification is sent to the downstream material demand, procurement tasks and warehousing links step by step;

[0067] Step S102: When the material category is deleted or the material quantity is reduced or the key attribute of the material is changed in the upstream material list and trial production plan of the trial production process, and the change content has not been confirmed by the downstream procurement task link, the material change content is marked and the material change notification is sent to the downstream material demand, procurement task and warehousing links step by step;

[0068] Step S103, when the material category is deleted or the material quantity is reduced or the key attribute of the material is changed in the upstream material list and trial production plan of the trial production process, and the change content has been confirmed by the downstream procurement task link, the material change content is marked, and the material change notification is sent to the downstream material demand, procurement task and warehousing links step by step for difference processing.

[0069] In this embodiment, the bill of materials and trial production plan are the upstream links of the trial production process. The bill of materials is the source of trial production materials for complete vehicles and complete machines. Changes in the bill of materials mainly include additions and deletions of parts categories, increases and decreases in the usage of single-vehicle parts, and adjustments to key attributes of parts (notification number, whether integrated procurement and solution conception). The trial production plan is mainly divided into annual plans and monthly plans, which correspond to plans at the complete vehicle and complete machine level and plans at the component material level, respectively. Changes in the trial production plan mainly include increases and decreases in the planned quantity of complete vehicles and complete machines, changes in configuration levels, increases and decreases in the planned quantity of component trial production, and additions and deletions of categories. In summary, the types of material changes involved in the bill of materials and trial production plan links can be mainly divided into additions or deletions of material categories, increases or decreases in material quantities, and changes in key or non-key attributes of materials. Different processing methods and change notification methods can be adopted for different types of changes. Specifically, if there is an increase in material categories or an increase in material quantities or a change in non-key attributes of materials in the upstream bill of materials and trial production plan links, such changes are relatively simple and the trial production After notifying and obtaining user confirmation, the process management system can complete the synchronous processing of the change by itself. It only needs to send material change notifications to the downstream material requirements, procurement tasks and warehousing links step by step. For the deletion of material categories or reduction of material quantities or changes in key material attributes in the upstream material list and trial production plan links, and the changes have not been confirmed by the downstream procurement task link, since the changes have not been confirmed by the downstream procurement task link, it is only necessary to mark the material changes and send material change notifications to the downstream material requirements, procurement tasks and warehousing links step by step. For the deletion of material categories or reduction of material quantities or changes in key material attributes in the upstream material list and trial production plan links, and the changes have been confirmed by the downstream procurement task link, since the changes have been confirmed by the downstream procurement task link, the downstream links must perform difference processing, so the material changes are marked, and material change notifications for difference processing are sent to the downstream material requirements, procurement tasks and warehousing links step by step.

[0070] Furthermore, in one embodiment, when a key material attribute changes in the upstream bill of materials and trial production plan of the trial production process, the trial production process change management method further includes:

[0071] When the upstream bill of materials and trial production plan link receives feedback from the downstream link that cannot be changed, new material categories are added for the materials with key attribute changes so that the downstream can initiate new procurement tasks.

[0072] In this embodiment, a change in a key attribute of a material is equivalent to the creation of a new material category. When the upstream bill of materials and trial production plan link receives feedback from the downstream link that it cannot be changed, in order to meet the change requirements of the trial production process, it is necessary to add a new material category for the material with the key attribute change so that the downstream link can initiate a new procurement task.

[0073] Furthermore, in one embodiment, the trial production process change management method further includes:

[0074] The downstream material demand link calculates the change quantity of material demand based on the material changes in the upstream material list and trial production plan link.

[0075] In this embodiment, the change of the material requirement module belongs to the core and key link of the trial production process change. It accepts the change difference input from the bill of materials and trial production plan link. It is the source of the change of procurement tasks and warehousing links. The material requirement change difference processing determines whether the trial production multi-scenario change can be achieved as required. It is easy to understand that the functional module of material requirement is mainly composed of the material requirement bottom table, summary table, gap calculation, etc., among which the bottom table is the basic table for material requirement calculation. All bills of materials, vehicle and machine trial production plans, and parts material trial production plans will refer to the materials and their single vehicle coefficients for calculation and store them in the bottom table. Then the material requirement module will merge the material requirements according to the attributes such as material code, supplier, manufacturing assembly route and arrival point. The merged data is stored in the material requirement summary table as the input of the subsequent procurement task link. When the material changes in the upstream bill of materials and trial production plan link, the material requirement link calculates the change quantity of the material requirement according to the content of the material change. The change quantity of the material requirement mainly includes increase and decrease.

[0076] Further, in one embodiment, referring to Figure 3 , Figure 3 This is a schematic diagram of the change execution process of an embodiment of the application trial production process change management method, such as Figure 3 As shown, the execution of material change includes:

[0077] Step S01, when the change quantity is changed to increase, if the purchase task link has not generated a purchase task, the material demand link will increase the material demand; if the purchase task link has generated a purchase task, the purchase task link will add a purchase task for the increased material;

[0078] Step S02, when the change quantity is changed to decrease, if the purchase task link has not generated a purchase task, the material demand link will reduce the material demand; if the purchase task link has generated a purchase task, the material demand link will reduce the material demand after the purchase task is rolled back;

[0079] Step S03, when the material change content is a change in the key attributes of the material, if the procurement task link has not generated a procurement task, the material requirement link will increase the material requirement; if the procurement task link has generated a procurement task, the material requirement link will increase the material requirement after the procurement task is rolled back.

[0080] In this embodiment, in the case where the changed quantity calculated in the material demand link is changed to an increase, if the procurement task link has not yet generated a procurement task, the material demand link can simply increase the material demand, and the procurement link can generate a procurement task for the increased material demand. If the procurement task link has already generated a procurement task, the procurement task link will add a procurement task for the added material. In the case where the changed quantity calculated in the material demand link is changed to a decrease, if the procurement task link has not yet generated a procurement task, the material demand link can simply reduce the material demand. The procurement link can generate a procurement task for the reduced material demand. If the procurement task link If the procurement task has been generated in the procurement task link, the material demand link needs to reduce the material demand after the procurement task is rolled back. There is also a situation where the material change content is the change of the material's key attributes. As mentioned above, the change of the material's key attributes is equivalent to the addition of a new material category. Therefore, if the procurement task link has not yet generated a procurement task, the material demand link can simply increase the material demand, that is, increase the material demand for the material with the key attribute change. The procurement link can generate procurement tasks for the increased material demand. If the procurement task link has already generated a procurement task, the material demand link needs to increase the material demand after the procurement task is rolled back. It should be noted that R&D and trial production procurement business involves many business scenarios, and its changes need to meet different procurement business scenarios. The change difference input of the procurement task link mainly comes from the upstream material demand link, involving the increase or decrease of the number of parts, the increase or decrease of parts categories, the unit price of parts, the total price of parts, tooling costs, other costs, etc., and the input of changes in other material demand fields. The corresponding changes in the procurement task link include changes in important procurement information, changes in non-important procurement information, and changes in business contracts. The trial production process management system determines the category of procurement changes based on the specific change inputs and reminds business personnel to execute the procurement changes.

[0081] Furthermore, in one embodiment, the executing material change further includes:

[0082] When the quantity change is reduced, if there is no similar replaceable inventory part in the inventory, the warehouse inventory link will perform the return process; if there is a similar replaceable inventory part in the inventory, the warehouse inventory link will deduct the inventory of the similar replaceable inventory part;

[0083] When the quantity is changed to increase, the warehouse inventory link performs warehousing processing for the increased materials.

[0084] In this embodiment, for the warehousing inventory link, if the material change quantity is changed to a decrease when the material change notification is received, if there are no similar replaceable inventory parts in the inventory for deduction, the warehousing inventory link must execute the return processing; if there are similar replaceable inventory parts in the inventory, the warehousing inventory link can perform inventory deductions for the similar replaceable inventory parts; if the material change quantity is changed to an increase when the material change notification is received, the warehousing inventory link executes the warehousing processing for the increased materials.

[0085] Furthermore, in one embodiment, the executing material change further includes:

[0086] When the quantity change is an increase or decrease, if no material picking occurs, the warehouse picking link updates the picking list and the collection list according to the changed quantity of material demand;

[0087] When the quantity change is changed to increase, if material picking has already occurred, the warehouse picking link will add a new picking list and collection list for the added materials;

[0088] When the quantity is changed to decrease, if material picking has already occurred, the warehouse picking link will update the picking list and the collection and distribution list after the return processing. The collection and distribution list is generated after aggregation based on the picking list, and the picking list is generated based on the bill of materials and the trial production plan.

[0089] In this embodiment, for the warehouse picking link, if the material change quantity is changed to increase or decrease when the material change notification is received, if the picking has not yet occurred, the warehouse picking link can update the picking list and the collection and distribution list according to the changed quantity of material demand. If the changed quantity is changed to increase and the picking has already occurred, the warehouse picking link will add a picking list and a collection and distribution list for the increased materials. If the changed quantity is changed to decrease and the picking has already occurred, the warehouse picking link needs to update the picking list and the collection and distribution list after the return processing, where the collection and distribution list is generated after aggregation based on the picking list, and the picking list is generated based on the material demand. The bill of materials and trial production plan are generated. A single material requisition is generated according to the trial production task order, vehicle model, assembly route, arrival date attributes corresponding to the standard parts of material requirements and the number of vehicles to be loaded in the trial production plan (specific to a single vehicle). The loading material requisition calculated according to the above process is the material requisition list data corresponding to a certain trial production task, a certain vehicle model, a certain assembly scene (final assembly, welding, etc.), a certain arrival time and a specific vehicle, and excludes the data that has been picked before. The collection order is summarized according to the material requisition list of each task of the assembly line on the same day or at a specific time.

[0090] In a second aspect, an embodiment of the present application also provides a trial production process change management device.

[0091] In one embodiment, referring to Figure 4 , Figure 4 This is a functional module diagram of an embodiment of a trial production process change management device for this application, such as Figure 4 As shown, the trial production process change management device includes:

[0092] The first notification module 10 is used to send material change notifications to downstream links step by step when a material change occurs in the upstream link of the trial production process;

[0093] The detection module 20 is used for each downstream link to detect whether the change content requires feedback from the next link after receiving the material change notification sent by the previous link;

[0094] The first change module 30 is used for executing the material change after receiving the confirmation change instruction if there is no need for feedback from the next link, and sending a material change notification to the next link;

[0095] The second notification module 40 is used to send a material change notification to the next link if feedback from the next link is needed, and wait to receive feedback from the next link;

[0096] The second change module 50 is used for executing the material change after receiving the confirmation change instruction if the feedback of the next link is that the change is completed, and feeding back the change completion to the previous link;

[0097] The output module 60 is used to output a manual intervention prompt and feedback to the previous link that it cannot be changed if the feedback of the next link is that it cannot be changed.

[0098] Furthermore, in one embodiment, the first notification module 10 is used to:

[0099] When the material category or quantity of materials increases or the non-critical attributes of materials change in the upstream bill of materials and trial production plan of the trial production process, material change notifications are sent to the downstream material requirements, procurement tasks and warehousing links step by step;

[0100] When the material category is deleted, the material quantity is reduced, or the key attribute of the material is changed in the upstream material list and trial production plan of the trial production process, and the change content has not been confirmed by the downstream procurement task link, the material change content is marked and the material change notification is sent to the downstream material demand, procurement task and warehousing links step by step;

[0101] When material categories are deleted, material quantities are reduced, or key material attributes are changed in the upstream bill of materials and trial production plan of the trial production process, and the changes have been confirmed by the downstream procurement task link, the material changes are marked and material change notifications are sent to the downstream material requirements, procurement tasks, and warehousing links step by step for difference processing.

[0102] Furthermore, in one embodiment, when a key material attribute changes in the upstream bill of materials and trial production plan of the trial production process, the trial production process change management device further includes a material category addition module for:

[0103] When the upstream bill of materials and trial production plan link receives feedback from the downstream link that cannot be changed, new material categories are added for the materials with key attribute changes so that the downstream can initiate new procurement tasks.

[0104] Furthermore, in one embodiment, the trial production process change management device further includes a material calculation module, which is used to:

[0105] The downstream material demand link calculates the change quantity of material demand based on the material changes in the upstream material list and trial production plan link.

[0106] Furthermore, in one embodiment, the executing material change is used to:

[0107] When the quantity change is changed to increase, if the purchase task link has not generated a purchase task, the material demand link will increase the material demand; if the purchase task link has generated a purchase task, the purchase task link will add a new purchase task for the increased material;

[0108] When the change quantity is changed to decrease, if the purchase task link has not generated a purchase task, the material demand link will reduce the material demand; if the purchase task link has generated a purchase task, the material demand link will reduce the material demand after the purchase task is rolled back;

[0109] When the material change content is a change in the key attributes of the material, if the procurement task link has not generated a procurement task, the material requirement link will increase the material demand. If the procurement task link has generated a procurement task, the material requirement link will increase the material demand after the procurement task is rolled back.

[0110] Furthermore, in one embodiment, the executing material change is also used for:

[0111] When the quantity change is reduced, if there is no similar replaceable inventory part in the inventory, the warehouse inventory link will perform the return process; if there is a similar replaceable inventory part in the inventory, the warehouse inventory link will deduct the inventory of the similar replaceable inventory part;

[0112] When the quantity is changed to increase, the warehouse inventory link performs warehousing processing for the increased materials.

[0113] Furthermore, in one embodiment, the executing material change is also used for:

[0114] When the quantity change is an increase or decrease, if no material picking occurs, the warehouse picking link updates the picking list and the collection list according to the changed quantity of material demand;

[0115] When the quantity change is changed to increase, if material picking has already occurred, the warehouse picking link will add a new picking list and collection list for the added materials;

[0116] When the quantity is changed to decrease, if material picking has already occurred, the warehouse picking link will update the picking list and the collection and distribution list after the return processing. The collection and distribution list is generated after aggregation based on the picking list, and the picking list is generated based on the bill of materials and the trial production plan.

[0117] Among them, the functional implementation of each module in the above-mentioned trial production process change management device corresponds to the various steps in the above-mentioned trial production process change management method embodiment, and its functions and implementation processes will not be repeated here one by one.

[0118] In a third aspect, an embodiment of the present application provides a trial production process change management device.

[0119] Reference Figure 5 , Figure 5 The hardware structure diagram of the trial production process change management device involved in the embodiment of the present application is shown in FIG. In the embodiment of the present application, the trial production process change management device may include a processor, a memory, a communication interface, and a communication bus.

[0120] The communication bus may be of any type and is used to interconnect the processor, the memory, and the communication interface.

[0121] The communication interface includes input / output (I / O) interface, physical interface and logical interface, etc., which are used to realize the interconnection of devices inside the trial production process change management device, and the interface used to realize the interconnection between the trial production process change management device and other devices (such as other computing devices or user devices). The physical interface can be an Ethernet interface, a fiber optic interface, an ATM interface, etc.; the user device can be a display, a keyboard, etc.

[0122] The memory can be various types of storage media, such as random access memory (RAM), read-only memory (ROM), non-volatile RAM (NVRAM), flash memory, optical storage, hard disk, programmable ROM (PROM), erasable PROM (EPROM), electrically erasable PROM (EEPROM), etc.

[0123] The processor may be a general-purpose processor, and the general-purpose processor may call the trial production process change management program stored in the memory, and execute the trial production process change management method provided by the embodiment of the present application. For example, the general-purpose processor may be a central processing unit (CPU). Among them, the method executed when the trial production process change management program is called can refer to the various embodiments of the trial production process change management method of the present application, which will not be repeated here.

[0124] Those skilled in the art will understand that Figure 5 The hardware structure shown in the figure does not constitute a limitation on the present application, and may include more or less components than shown in the figure, or combine certain components, or arrange the components differently.

[0125] In a fourth aspect, an embodiment of the present application also provides a readable storage medium.

[0126] The readable storage medium of the present application stores a trial production process change management program, wherein when the trial production process change management program is executed by a processor, the steps of the trial production process change management method as described above are implemented.

[0127] Among them, the method implemented when the trial production process change management program is executed can refer to the various embodiments of the trial production process change management method of the present application, and will not be repeated here.

[0128] It should be noted that the serial numbers of the above-mentioned embodiments of the present application are only for description and do not represent the advantages or disadvantages of the embodiments.

[0129] The terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device that includes a series of steps or units is not limited to the listed steps or units, but optionally includes steps or units that are not listed, or optionally includes other steps or units inherent to these processes, methods, products or devices. The terms "first", "second" and "third" are used to distinguish different objects, etc., and do not represent a sequence, nor do they limit "first", "second" and "third" to different types.

[0130] In the description of the embodiments of the present application, "exemplary", "for example" or "for example" are used to indicate examples, illustrations or descriptions. Any embodiment or design described as "exemplary", "for example" or "for example" in the embodiments of the present application should not be interpreted as being more preferred or more advantageous than other embodiments or designs. Specifically, the use of words such as "exemplary", "for example" or "for example" is intended to present related concepts in a specific way.

[0131] In the description of the embodiments of the present application, unless otherwise specified, “ / ” means or, for example, A / B can mean A or B; the “and / or” in the text is merely a description of the association relationship of associated objects, indicating that three relationships may exist, for example, A and / or B can mean: A exists alone, A and B exist at the same time, and B exists alone. In addition, in the description of the embodiments of the present application, “multiple” refers to two or more than two.

[0132] In some processes described in the embodiments of the present application, multiple operations or steps that appear in a specific order are included, but it should be understood that these operations or steps may not be executed in the order in which they appear in the embodiments of the present application or in parallel, and the sequence number of the operation is only used to distinguish the different operations, and the sequence number itself does not represent any execution order. In addition, these processes may include more or fewer operations, and these operations or steps may be executed in sequence or in parallel, and these operations or steps may be combined.

[0133] Through the description of the above implementation methods, those skilled in the art can clearly understand that the above-mentioned embodiment methods can be implemented by means of software plus a necessary general hardware platform, and of course by hardware, but in many cases the former is a better implementation method. Based on such an understanding, the technical solution of the present application is essentially or the part that contributes to the prior art can be embodied in the form of a software product, which is stored in a storage medium (such as ROM / RAM, disk, CD) as described above, and includes a number of instructions for a terminal device to execute the methods described in each embodiment of the present application.

[0134] The above are only preferred embodiments of the present application, and are not intended to limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made using the contents of the present application specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present application.

Claims

1. A trial production process change management method, characterized in that: The trial production process change management method includes: When a material change occurs in the upstream link of the trial production process, a material change notification is sent to the downstream links step by step; For each downstream link, after receiving the material change notification sent by the previous link, the current link detects whether the changed content requires feedback from the next link; If no feedback is required from the next link, the current link will execute the material change after receiving the confirmation change instruction and send a material change notification to the next link; If feedback from the next link is required, a material change notification will be sent to the next link, waiting to receive feedback from the next link; If the feedback from the next link is that the change is completed, the current link will execute the material change after receiving the confirmation change instruction, and feedback the change completion to the previous link; If the feedback from the next link is that it cannot be changed, a manual intervention prompt will be output and feedback will be given to the previous link that it cannot be changed.

2. The trial production process change management method according to claim 1, characterized in that: When a material change occurs in the upstream link of the trial production process, sending a material change notification to the downstream links step by step includes: When the material category or quantity of materials increases or the non-critical attributes of materials change in the upstream bill of materials and trial production plan of the trial production process, material change notifications are sent to the downstream material requirements, procurement tasks and warehousing links step by step; When the material category is deleted, the material quantity is reduced, or the key attribute of the material is changed in the upstream material list and trial production plan of the trial production process, and the change content has not been confirmed by the downstream procurement task link, the material change content is marked and the material change notification is sent to the downstream material demand, procurement task and warehousing links step by step; When material categories are deleted, material quantities are reduced, or key material attributes are changed in the upstream bill of materials and trial production plan of the trial production process, and the changes have been confirmed by the downstream procurement task link, the material changes are marked and material change notifications are sent to the downstream material requirements, procurement tasks, and warehousing links step by step for difference processing.

3. The trial production process change management method according to claim 2, characterized in that: When the key attributes of materials in the upstream bill of materials and trial production plan of the trial production process change, the trial production process change management method further includes: When the upstream bill of materials and trial production plan link receives feedback from the downstream link that cannot be changed, new material categories are added for the materials with key attribute changes so that the downstream can initiate new procurement tasks.

4. The trial production process change management method according to claim 2, characterized in that: The trial production process change management method also includes: The downstream material demand link calculates the change quantity of material demand based on the material changes in the upstream material list and trial production plan link.

5. The trial production process change management method according to claim 4, characterized in that: The execution of material changes includes: When the quantity change is changed to increase, if the purchase task link has not generated a purchase task, the material demand link will increase the material demand; if the purchase task link has generated a purchase task, the purchase task link will add a new purchase task for the increased material; When the change quantity is changed to decrease, if the purchase task link has not generated a purchase task, the material demand link will reduce the material demand; if the purchase task link has generated a purchase task, the material demand link will reduce the material demand after the purchase task is rolled back; When the material change content is a change in the key attributes of the material, if the procurement task link has not generated a procurement task, the material requirement link will increase the material demand. If the procurement task link has generated a procurement task, the material requirement link will increase the material demand after the procurement task is rolled back.

6. The trial production process change management method according to claim 4, characterized in that: The execution of material changes also includes: When the quantity change is reduced, if there is no similar replaceable inventory part in the inventory, the warehouse inventory link will perform the return process; if there is a similar replaceable inventory part in the inventory, the warehouse inventory link will deduct the inventory of the similar replaceable inventory part; When the quantity is changed to increase, the warehouse inventory link performs warehousing processing for the increased materials.

7. The trial production process change management method according to claim 4, characterized in that: The execution of material changes also includes: When the quantity change is an increase or decrease, if no material picking occurs, the warehouse picking link updates the picking list and the collection list according to the changed quantity of material demand; When the quantity change is changed to increase, if material picking has already occurred, the warehouse picking link will add a new picking list and collection list for the added materials; When the quantity is changed to decrease, if material picking has already occurred, the warehouse picking link will update the picking list and the collection and distribution list after the return processing. The collection and distribution list is generated after aggregation based on the picking list, and the picking list is generated based on the bill of materials and the trial production plan.

8. A trial production process change management device, characterized in that: The trial production process change management device comprises: The first notification module is used to send material change notifications to downstream links step by step when a material change occurs in the upstream link of the trial production process; The detection module is used for each link in the downstream. After receiving the material change notification sent by the previous link, the current link detects whether the change content requires feedback from the next link; The first change module is used for executing the material change after receiving the confirmation change instruction if there is no need for feedback from the next link, and sending a material change notification to the next link; The second notification module is used to send a material change notification to the next link if feedback from the next link is needed, and wait to receive feedback from the next link; The second change module is used for executing the material change and feeding back the change completion to the previous link after receiving the change confirmation instruction if the feedback from the next link is that the change is completed; The output module is used to output a manual intervention prompt and feedback to the previous link that it cannot be changed if the feedback from the next link is that it cannot be changed.

9. A trial production process change management device, characterized in that: The trial production process change management device includes a processor, a memory, and a trial production process change management program stored in the memory and executable by the processor, wherein when the trial production process change management program is executed by the processor, the steps of the trial production process change management method as described in any one of claims 1 to 7 are implemented.

10. A readable storage medium, characterized in that: The readable storage medium stores a trial production process change management program, wherein when the trial production process change management program is executed by the processor, the steps of the trial production process change management method according to any one of claims 1 to 7 are implemented.

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