Automatic winding and wiring equipment and process for high-frequency transformer

Abstract

The invention belongs to the technical field of transformers, and particularly relates to automatic winding and wiring equipment and process for a high-frequency transformer, and the equipment comprises a feeding assembly which is provided with a to-be-processed transformer; the two driving assemblies are symmetrically arranged on the two sides of the material suction assembly, each driving assembly comprises a first vertical driving assembly, a first longitudinal driving assembly and a first transverse driving assembly, and the first longitudinal driving assembly is installed at the driving end of the first vertical driving assembly; the first transverse driving assembly is installed at the driving end of the first longitudinal driving assembly. According to the automatic winding and wiring equipment for the high-frequency transformer and the process of the automatic winding and wiring equipment, the working part is driven through the independent multi-axial driving equipment, meanwhile, the transformer is grabbed in a material suction mode, a product wire can be conveniently replaced at any time, the transformer and the wire rod are connected in advance before winding, the manufacturing process is improved, and the production efficiency is improved. Therefore, the winding efficiency and the yield are improved.

Description

Technical Field

[0001] The present invention relates to the technical field of transformers, and in particular to an automatic winding and wiring device for high-frequency transformers and a process thereof. Background Art

[0002] High-frequency transformers are power transformers with operating frequencies exceeding medium frequencies. They are mainly used as high-frequency switching power transformers in high-frequency switching power supplies, and are also used as high-frequency inverter power transformers in high-frequency inverter power supplies and high-frequency inverter welding machines. High-frequency transformers are characterized by being light, thin, short, high-efficiency, made of special materials, and widely used. High-frequency transformers, with their unique structure and functions, play an important role in high-frequency circuits and are an indispensable component in modern electronic equipment. High-frequency transformers are often produced using automated equipment. In automated production, winding and wiring equipment are required to complete winding and wiring work.

[0003] However, the existing high-frequency transformer automated winding and wiring equipment often has a relatively simple and fixed moving track of the driving part, and uses plug-in or clamping to fix the transformer to be processed. In addition, traditional winding equipment often performs winding directly, and the wire is prone to fall off during winding, resulting in a large number of defective products. Summary of the invention

[0004] The main purpose of the present invention is to propose an automated winding and wiring equipment for high-frequency transformers and its process. The working part is driven by an independent multi-axial drive device, and the transformer is grabbed by suction, which is convenient for replacing the product line at any time. The transformer and the wire will be connected before winding. Improvements have been made in the process, thereby improving the winding efficiency and yield rate, and solving the problems raised by the above technical background.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0006] An automatic winding and wiring device for a high-frequency transformer, comprising:

[0007] A feeding assembly, wherein the feeding section is provided with a transformer to be processed;

[0008] A driving assembly, two of which are symmetrically arranged on both sides of the material suction assembly, wherein the driving assembly comprises a first vertical driving assembly, a first longitudinal driving assembly, and a first transverse driving assembly, wherein the first longitudinal driving assembly is installed at the driving end of the first vertical driving assembly, and the first transverse driving assembly is installed at the driving end of the first longitudinal driving assembly, and the moving tracks of the driving ends of the first vertical driving assembly, the first transverse driving assembly, and the first longitudinal driving assembly are perpendicular to each other;

[0009] A material suction assembly is arranged between the two driving assemblies, the material suction assembly comprises a second longitudinal driving assembly, a second transverse driving assembly, and a second vertical driving assembly, the second transverse driving assembly is installed at the driving end of the second longitudinal driving assembly, the second vertical driving assembly is installed at the driving end of the second transverse driving assembly, and the moving tracks of the driving ends of the second vertical driving assembly, the second transverse driving assembly, and the second longitudinal driving assembly are perpendicular to each other;

[0010] A winding head is mounted on a driving end of a driving assembly, and a wire is connected to the winding head;

[0011] A winding fixing assembly is mounted on the driving end of another driving assembly;

[0012] The pneumatic thread cutting head is installed at the driving end of another driving component, and the pneumatic thread cutting head is connected with an external air pump device.

[0013] As a preferred solution of the high-frequency transformer automatic winding and wiring equipment described in the present invention, wherein: the feeding component includes a feeding track, a unloading component, and a collection frame, the feeding track is provided with a transformer to be processed, the unloading component includes a unloading frame, a first rotating motor, a rotating roller, and an unloading conveyor belt, the unloading frame is installed at the end of the feeding track, the first rotating motor is installed on the outside of the unloading frame, the output end of the first rotating motor passes through the unloading frame, and a rotating roller is installed at the output end of the first rotating motor, one of the rotating rollers is connected to another rotating roller through the unloading conveyor belt, and the two rotating rollers are respectively movably connected to the top and bottom ends of the inner part of the unloading frame, and the collection frame is installed at the bottom end of the unloading frame.

[0014] As a preferred solution of the high-frequency transformer automatic winding and wiring equipment described in the present invention, the first vertical drive component includes a first frame, a first servo motor, a first screw, and a first screw block. The first servo motor is installed at the top of the first frame, and the output end of the first servo motor passes through the first frame, and the output end of the first servo motor is connected to one end of the first screw, the other end of the first screw is movably connected in the first frame, and the first screw block is movably connected to the first screw.

[0015] As a preferred solution of the high-frequency transformer automatic winding and wiring equipment described in the present invention, the first longitudinal driving component includes a second screw block, a first limiting groove, a second screw rod, a second frame, a second servo motor, a first limiting protrusion, and a push plate. The second screw block is connected to one side of the first screw block. The top and bottom ends of the second screw block are both provided with a first limiting groove. The second screw block is movably connected to the second screw rod. One end of the second screw rod is movably connected to the second frame. A second servo motor is installed at one end of the second frame, and the output end of the second servo motor is connected to the other end of the second screw rod. The top and bottom ends of the second frame are both provided with first limiting protrusions. The second frame is slidably connected to the second screw block through the first limiting protrusion and the first limiting groove. The push plate is installed at the other end of the second frame.

[0016] As a preferred embodiment of the high-frequency transformer automatic winding and wiring equipment described in the present invention, the first lateral drive component includes a third frame, a third servo motor, a third screw, a third screw block, and a mounting frame. The third frame is connected to the front end of the push plate, the third servo motor is installed at one end of the third frame, the output end of the third servo motor is connected to one end of the third screw, the other end of the third screw is movably connected in the third frame, the third screw block is movably connected to the third screw, and the mounting frame is installed at the front end of the third screw block. The drive component also includes a first telescopic cylinder, a second rotating motor, and a mounting seat. The first telescopic cylinder is installed at the front end of the mounting frame, the second rotating motor is installed at the output end of the first telescopic cylinder, and the mounting seat is installed at the output end of the second rotating motor. A winding fixing component and a pneumatic wire cutting head are installed on one of the mounting seats, and a winding head is installed on the other mounting seat.

[0017] As a preferred solution of the high-frequency transformer automatic winding and wiring equipment described in the present invention, the second longitudinal drive component includes a mounting plate, a sliding groove, a fourth servo motor, a fourth screw, a fixed plate, a second limiting protrusion, and a second limiting groove. A sliding groove is provided at the top of the mounting plate, and a fourth servo motor is installed at the front end of the mounting plate. The output end of the fourth servo motor passes through the sliding groove, and the output end of the fourth servo motor is connected to one end of the fourth screw, and the other end of the fourth screw is movably connected in the sliding groove. The protrusion at the lower end of the fixed plate is movably connected in the sliding groove, and the protrusion at the lower end of the fixed plate is also movably connected to the fourth screw, and second limiting protrusions are installed on both sides of the top end of the mounting plate, and second limiting grooves are provided on both sides of the bottom end of the fixed plate, and the second limiting protrusions are movably connected in the second limiting groove.

[0018] As a preferred embodiment of the high-frequency transformer automated winding and wiring equipment described in the present invention, the second lateral drive assembly includes a fourth frame, a fifth servo motor, a fifth screw, and a fifth screw block. The fourth frame is connected to the top of a fixed plate, and a fifth servo motor is installed at one end of the fourth frame. The output end of the fifth servo motor passes through the fourth frame, and the output end of the fifth servo motor is connected to one end of the fifth screw. The other end of the fifth screw is movably connected in the fourth frame, and the fifth screw block is movably connected to the fifth screw.

[0019] As a preferred solution of the high-frequency transformer automatic winding and wiring equipment described in the present invention, the second vertical drive component includes a fixed frame, a fifth frame, a sixth servo motor, a sixth screw, and a sixth screw block, the fixed frame is connected to the top of the fifth screw block, the fifth frame is installed on one side of the fixed frame, the sixth servo motor is installed at one end of the fifth frame, the output end of the sixth servo motor passes through the fifth frame, and the output end of the sixth servo motor is connected to one end of the sixth screw, the other end of the sixth screw is movably connected in the fifth frame, and the sixth screw block is movably connected to the sixth screw, the suction assembly also includes a seventh servo motor and a suction rod, the seventh servo motor is installed on one side of the sixth screw block, the suction rod is installed at the output end of the seventh servo motor, and the suction rod is connected to an external air pump device.

[0020] As a preferred solution of the high-frequency transformer automatic winding and wiring equipment described in the present invention, the winding fixing assembly comprises a second telescopic cylinder and a hot melt head, wherein the second telescopic cylinder is mounted on another mounting base, and the hot melt head is mounted on the output end of the second telescopic cylinder.

[0021] An automated winding and wiring process for a high-frequency transformer comprises the following steps:

[0022] S1: The transformer to be processed is transported to the front end of the suction component through the feeding component, and the suction component sucks up the transformer to be processed and moves it between the winding head and the pneumatic cutting head;

[0023] S2: The driving component on one side drives the winding head to fit the wire to the transformer, and the driving component on the other side drives the winding fixing component to fit the contact part between the wire and the transformer, so that the transformer is connected to the wire;

[0024] S3: The drive assembly on one side drives the winding head to move and wind the wire onto the transformer. After winding is completed, the drive assembly on the other side drives the pneumatic wire cutting head to cut off the excess part of the wire, disconnecting the transformer from the wire, and then the transformer is dropped into the feeding assembly through the suction assembly to complete the winding and wiring work.

[0025] The beneficial effects of the present invention are as follows:

[0026] The multi-axial drive components with independent sides are used as the driving parts, so that the winding head, winding fixing component and pneumatic cutting head can be driven to move freely, and the transformer can be grabbed by the suction component. To install transformers of different models, it is only necessary to change the specifications of the feeding track, which is convenient for changing the product line at any time.

[0027] Before the winding head starts winding, the transformer and the wire are connected with a winding fixing assembly. Improvements have been made in the process to avoid the wire falling off during winding. The winding is more stable, and the efficiency and yield rate have been greatly improved.

[0028] This kind of high-frequency transformer automatic winding and wiring equipment and its process, drives the working part through an independent multi-axial drive device, and adopts a suction method to grab the transformer, which is convenient for replacing the product line at any time. The transformer and wire will be connected before winding, and improvements have been made in the process, thereby improving the winding efficiency and yield rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0030] Figure 1 It is a structural schematic diagram of the present invention;

[0031] Figure 2 It is a structural schematic diagram of the feeding assembly of the present invention;

[0032] Figure 3 It is a structural schematic diagram of the unloading conveyor belt of the present invention;

[0033] Figure 4 is a cross-sectional view of the first vertical drive assembly and the first longitudinal drive assembly of the present invention;

[0034] Figure 5 It is a front view of the first vertical drive assembly and the first longitudinal drive assembly of the present invention;

[0035] Figure 6 is a cross-sectional view of a first longitudinal drive assembly of the present invention;

[0036] Figure 7 It is a schematic structural diagram of the first transverse drive assembly and its connecting parts, the winding fixing assembly and the pneumatic thread cutting head of the present invention.

[0037] Figure 8is a schematic structural diagram of a first lateral drive assembly of the present invention;

[0038] Fig. 9 It is a schematic structural diagram of the suction component of the present invention.

[0039] Description of Figure Numbers:

[0040] 100, feeding assembly; 110, feeding track; 120, unloading assembly; 121, unloading frame; 122, first rotating motor; 123, rotating roller; 124, unloading conveyor belt; 130, collecting frame; 200, driving assembly; 210, first vertical driving assembly; 211, first frame; 212, first servo motor; 213, first screw; 214, first screw block; 220, first longitudinal driving assembly; 221, second screw block; 222, first limiting groove; 223, second screw; 224, second frame; 225, second servo motor; 226, first limiting convex block; 227, pushing plate; 230, first horizontal driving assembly; 231, third frame; 232, third servo motor; 233, third screw; 234, third screw block; 235, mounting frame; 240, first telescopic cylinder ; 250, second rotary motor; 260, mounting seat; 300, suction assembly; 310, second longitudinal drive assembly; 311, mounting plate; 312, sliding groove; 313, fourth servo motor; 314, fourth screw; 315, fixing plate; 316, second limiting protrusion; 317, second limiting groove; 320, second transverse drive assembly; 321, fourth frame; 322, fifth servo motor; 323, fifth screw; 324, fifth screw block; 330, second vertical drive assembly; 331, fixing frame; 332, fifth frame; 333, sixth servo motor; 334, sixth screw; 335, sixth screw block; 340, seventh servo motor; 350, suction rod; 400, winding head; 500, winding fixing assembly; 510, second telescopic cylinder; 520, hot melt head; 600, pneumatic wire cutting head.

[0041] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0042] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0043] It should be noted that if the embodiments of the present invention involve directional indications such as up, down, left, right, front, back, etc., then the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture as shown in the accompanying drawings. If the specific posture changes, the directional indication will also change accordingly.

[0044] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or suggesting their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0045] The present invention provides an automatic winding and wiring device for high-frequency transformers and a process thereof. The working part is driven by an independent multi-axial driving device, and the transformer is grabbed by a suction method, so that the product line can be replaced at any time. The transformer and the wire are connected before winding, and the process is improved, thereby improving the winding efficiency and the yield rate.

[0046] See also Figure 1-Figure 9 ;

[0047] Example 1

[0048] A feeding assembly 100, wherein the feeding section is provided with a transformer to be processed;

[0049] The driving assembly 200 is symmetrically arranged on both sides of the material suction assembly 300. The driving assembly 200 includes a first vertical driving assembly 210, a first longitudinal driving assembly 220, and a first transverse driving assembly 230. The first longitudinal driving assembly 220 is installed at the driving end of the first vertical driving assembly 210, and the first transverse driving assembly 230 is installed at the driving end of the first longitudinal driving assembly 220. The moving tracks of the driving ends of the first vertical driving assembly 210, the first transverse driving assembly 230, and the first longitudinal driving assembly 220 are perpendicular to each other.

[0050] The material suction assembly 300 is arranged between the two driving assemblies 200. The material suction assembly 300 includes a second longitudinal driving assembly 310, a second transverse driving assembly 320, and a second vertical driving assembly 330. The second transverse driving assembly 320 is installed at the driving end of the second longitudinal driving assembly 310. The second vertical driving assembly 330 is installed at the driving end of the second transverse driving assembly 320. The moving tracks of the second vertical driving assembly 330, the second transverse driving assembly 320, and the driving ends of the second longitudinal driving assembly 310 are perpendicular to each other.

[0051] A winding head 400 is connected to a driving end of a driving assembly 200 by bolts, and a wire is connected to the winding head 400;

[0052] The winding fixing assembly 500 is connected to the driving end of another driving assembly 200 by bolts;

[0053] A pneumatic thread trimmer head 600 is connected to a driving end of another driving assembly 200 by means of bolts, and the pneumatic thread trimmer head 600 is connected to an external air pump device;

[0054] The feeding assembly 100 is used to convey the transformer to be processed, the driving assembly 200 is used to drive the winding head 400, the winding fixing assembly 500 and the pneumatic wire cutting head 600 to move and complete the work, the suction assembly 300 is used to drive the transformer to be processed to move to the processing position and cooperate in the winding work, the winding head 400 is used to provide winding for the transformer to be processed, the winding fixing assembly 500 is used to connect the wire to the driving assembly 200, and the pneumatic wire cutting head 600 is used to shorten the wire that has been wound;

[0055] During specific use, the transformer to be processed is transported to the end of the feeding part through the feeding component 100, and the suction component 300 works. The suction component 300 sucks up the transformer at the end of the feeding part of the feeding component 100, and drives the transformer to move between the winding head 400 and the winding fixing component 500. The driving component 200 on one side drives the winding head 400 to drive the wire to move to one side of the transformer and fit with the transformer. The driving component 200 on the other side drives the wire fixing component to fix the wire on the transformer. The winding head 400 drives the wire to move on the transformer for winding. After the wire and the transformer are initially wound, the suction component 300 drives the transformer to rotate to complete the winding. After the winding is completed, the driving component 200 on the other side drives the pneumatic wire cutting head 600 to rotate and cut the wire. The suction component 300 drives the transformer to move to the top of the feeding component 100, and the transformer is thrown into the collection end of the feeding component 100.

[0056] Example 2

[0057] The feeding assembly 100 includes a feeding track 110, a blanking assembly 120, and a collecting frame 130. The feeding track 110 is provided with a transformer to be processed. The blanking assembly 120 includes a blanking frame 121, a first rotating motor 122, a rotating roller 123, and a blanking conveyor belt 124. The blanking frame 121 is connected to the end of the feeding track 110 by bolts, the first rotating motor 122 is connected to the outside of the blanking frame 121 by bolts, the output end of the first rotating motor 122 penetrates into the blanking frame 121, and the output end of the first rotating motor 122 is connected to a rotating roller 123 through a coupling, one of the rotating rollers 123 is connected to another rotating roller 123 through the blanking conveyor belt 124, and the two rotating rollers 123 are rotatably connected to the top and bottom of the inner part of the blanking frame 121, and the collecting frame 130 is connected to the bottom end of the blanking frame 121 by bolts;

[0058] The feeding track 110 is used as a track for the transformer to be processed to move, the unloading frame 121 is used to install the first rotating motor 122, the first rotating motor 122 is used to drive the rotating roller 123 to rotate, the rotating roller 123 is used to drive the unloading conveyor belt 124 to rotate, the unloading conveyor belt 124 is used to drive the transformer to be processed to move, and the collecting frame 130 is used to accommodate the transformer with completed winding;

[0059] In specific use, the transformer to be processed is fed to the end of the feeding track 110 and waits to be grabbed by the suction component 300. When the transformer to be processed is completed, the suction component 300 drops the transformer onto the unloading conveyor belt 124, and the first rotating motor 122 drives the rotating roller 123 to rotate, and the rotating roller 123 drives the unloading conveyor belt 124 to rotate, and the unloading conveyor belt 124 transports the transformer into the collection frame 130.

[0060] Example 3

[0061] The first vertical drive assembly 210 includes a first frame 211, a first servo motor 212, a first screw 213, and a first screw block 214. The first servo motor 212 is connected to the top of the first frame 211 by bolts. The output end of the first servo motor 212 penetrates into the first frame 211, and the output end of the first servo motor 212 is connected to one end of the first screw 213 through a coupling. The other end of the first screw 213 is rotatably connected in the first frame 211, and the first screw block 214 is threadedly connected to the first screw 213.

[0062] The first longitudinal drive assembly 220 includes a second screw block 221, a first limiting groove 222, a second screw rod 223, a second frame 224, a second servo motor 225, a first limiting protrusion 226, and a push plate 227. The second screw block 221 is connected to one side of the first screw block 214 by bolts. The top and bottom ends of the second screw block 221 are both provided with a first limiting groove 222. The second screw block 221 is threadedly connected to the second screw rod 223. One end of the second screw 223 is rotatably connected to the On the second frame 224, one end of the second frame 224 is connected to the second servo motor 225 by bolts, and the output end of the second servo motor 225 is connected to the other end of the second screw 223 by a coupling, the inner top and bottom ends of the second frame 224 are welded with first limiting protrusions 226, the second frame 224 is slidably connected to the second screw block 221 by the first limiting protrusions 226 and the first limiting grooves 222, and the push plate 227 is connected to the other end of the second frame 224 by bolts;

[0063] The first transverse drive assembly 230 includes a third frame 231, a third servo motor 232, a third screw 233, a third screw block 234, and a mounting frame 235. The third frame 231 is connected to the front end of the push plate 227 by bolts, the third servo motor 232 is connected to one end of the third frame 231 by bolts, the output end of the third servo motor 232 is connected to one end of the third screw 233 by a coupling, the other end of the third screw 233 is rotatably connected in the third frame 231, the third screw block 234 is threadedly connected to the third screw 233, and the mounting frame 235 is screwed. The bolt is connected to the front end of the third screw block 234. The driving assembly 200 also includes a first telescopic cylinder 240, a second rotary motor 250, and a mounting seat 260. The first telescopic cylinder 240 is connected to the front end of the mounting frame 235 by bolts, the second rotary motor 250 is connected to the output end of the first telescopic cylinder 240 by bolts, and the mounting seat 260 is connected to the output end of the second rotary motor 250 by bolts. A winding fixing assembly 500 and a pneumatic wire cutting head 600 are connected to one of the mounting seats 260 by bolts, and a winding head 400 is connected to the other mounting seat 260 by bolts;

[0064] The winding fixing assembly 500 comprises a second telescopic cylinder 510 and a hot melt head 520, wherein the second telescopic cylinder 510 is connected to another mounting seat 260 by bolts, and the hot melt head 520 is connected to the output end of the second telescopic cylinder 510 by bolts;

[0065] In specific use,

[0066] The first servo motor 212 drives the first screw 213 to rotate, and the first screw 213 provides a rotation force for the first screw block 214. The first screw block 214 is limited by the first frame 211, so that the first screw block 214 moves along the track of the first screw 213, and the first screw block 214 drives the second screw block 221 to move vertically.

[0067] The second servo motor 225 drives the second screw 223 to rotate, and the second screw 223 rotates on the second screw block 221. Since the second screw block 221 cannot move longitudinally, the second screw 223 can move along the track of the second screw block 221. The second screw 223 drives the second frame 224 to move, and the second frame 224 moves on the second screw block 221 through the first limiting groove 222 and the first limiting protrusion 226, thereby driving the push plate 227 to move longitudinally.

[0068] The third servo motor 232 drives the third screw 233 to rotate, and the third screw 233 provides a rotational force for the third screw block 234. The third screw block 234 is limited by the third frame 231, so that the third screw block 234 moves along the track of the third screw 233, and the third screw block 234 drives the mounting frame 235 to move horizontally.

[0069] The first telescopic cylinder 240 drives the second rotary motor 250 to perform more precise lateral movement, and the second rotary motor 250 drives the mounting base 260 to move and rotate;

[0070] The mounting seat 260 drives the winding head 400, the winding fixing assembly 500 and the pneumatic wire cutting head 600 to move freely in the horizontal, longitudinal and vertical directions, thereby driving the winding head 400 to complete the winding work and the pneumatic wire cutting head 600 to complete the wire cutting work;

[0071] The second telescopic cylinder 510 drives the hot melt head 520 to perform a more precise lateral movement, and the hot melt head 520 connects the wire and the transformer to complete the wiring work.

[0072] Example 4

[0073] The second longitudinal drive assembly 310 includes a mounting plate 311, a sliding groove 312, a fourth servo motor 313, a fourth screw 314, a fixing plate 315, a second limiting protrusion 316, and a second limiting groove 317. The top of the mounting plate 311 is provided with a sliding groove 312. The front end of the mounting plate 311 is connected to the fourth servo motor 313 by bolts. The output end of the fourth servo motor 313 passes through the sliding groove 312, and the output end of the fourth servo motor 313 is connected to the fourth screw 314 by a coupling. One end of the fourth screw rod 314 and the other end of the fourth screw rod 314 are rotatably connected in the sliding groove 312, the protrusion at the lower end of the fixing plate 315 is slidably connected in the sliding groove 312, and the protrusion at the lower end of the fixing plate 315 is also threadedly connected to the fourth screw rod 314, the top sides of the mounting plate 311 are welded with second limiting protrusions 316, the bottom sides of the fixing plate 315 are provided with second limiting grooves 317, and the second limiting grooves 317 are slidably connected with the second limiting protrusions 316;

[0074] The second transverse drive assembly 320 includes a fourth frame 321, a fifth servo motor 322, a fifth screw 323, and a fifth screw block 324. The fourth frame 321 is connected to the top of the fixing plate 315 by bolts, one end of the fourth frame 321 is connected to the fifth servo motor 322 by bolts, the output end of the fifth servo motor 322 penetrates into the fourth frame 321, and the output end of the fifth servo motor 322 is connected to one end of the fifth screw 323 by a coupling, the other end of the fifth screw 323 is rotatably connected in the fourth frame 321, and the fifth screw block 324 is threadedly connected to the fifth screw 323;

[0075] The second vertical drive assembly 330 includes a fixing frame 331, a fifth frame 332, a sixth servo motor 333, a sixth screw 334, and a sixth screw block 335. The fixing frame 331 is connected to the top of the fifth screw block 324 by bolts, the fifth frame 332 is connected to one side of the fixing frame 331 by bolts, the sixth servo motor 333 is connected to one end of the fifth frame 332 by bolts, the output end of the sixth servo motor 333 passes through the fifth frame 332, and the output end of the sixth servo motor 333 is connected to the fifth frame 332. One end of the sixth screw rod 334 is connected via a coupling, the other end of the sixth screw rod 334 is rotatably connected in the fifth frame 332, the sixth screw block 335 is threadedly connected to the sixth screw rod 334, the suction assembly 300 further includes a seventh servo motor 340 and a suction rod 350, the seventh servo motor 340 is connected to one side of the sixth screw block 335 via bolts, the suction rod 350 is connected to the output end of the seventh servo motor 340 via a coupling, and the suction rod 350 is connected to an external air pump device via a pipeline;

[0076] In specific use,

[0077] The fourth servo motor 313 works, the fourth servo motor 313 drives the fourth screw 314 to rotate, and the fourth screw 314 provides a rotation force for the protrusion of the fixing plate 315, and the protrusion of the fixing plate 315 cannot rotate, so that the protrusion of the fixing plate 315 can move longitudinally in the sliding groove 312 along the direction of the fourth screw 314, and the movement of the fixing plate 315 is assisted by the second limiting protrusion 316 and the second limiting groove 317;

[0078] The fifth servo motor 322 drives the fifth screw 323 to rotate, and the fifth screw 323 provides a rotation force for the fifth screw block 324. The fifth screw block 324 is limited by the fourth frame 321. The fifth screw block 324 moves along the fifth screw 323, and the fifth screw block 324 drives the fixing frame 331 to move horizontally.

[0079] The sixth servo motor 333 works, the sixth servo motor 333 drives the sixth screw rod 334 to rotate, the sixth screw rod 334 provides a rotation force for the sixth screw rod 334, the sixth screw block 335 is limited by the fifth frame 332, the sixth screw block 335 moves along the sixth screw rod 334, and the sixth screw block 335 drives the seventh servo motor 340 to move vertically;

[0080] The seventh servo motor 340 drives the suction rod 350 to rotate. The suction rod 350 provides a function of adsorbing the transformer and drives the transformer to move for winding and wiring work.

[0081] Example 5

[0082] An automated winding and wiring process for a high-frequency transformer comprises the following steps:

[0083] S1: The transformer to be processed is delivered to the front end of the suction component 300 by the feeding component 100, and the suction component 300 sucks up the transformer to be processed and moves it between the winding head 400 and the pneumatic wire cutting head 600;

[0084] S2: The driving assembly 200 on one side drives the winding head 400 to attach the wire to the transformer, and the driving assembly 200 on the other side drives the winding fixing assembly 500 to attach to the contact part between the wire and the transformer, so that the transformer is connected to the wire;

[0085] S3: The driving component 200 on one side drives the winding head 400 to move and wind the wire onto the transformer. After the winding is completed, the driving component 200 on the other side drives the pneumatic wire cutting head 600 to cut off the excess part of the wire, so as to disconnect the transformer from the wire. Then, the transformer is thrown into the feeding component 100 through the suction component 300 to complete the winding and wiring work.

[0086] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A high-frequency transformer automatic winding and wiring equipment, characterized in that: include: A feeding assembly (100), wherein a transformer to be processed is arranged on the feeding portion; The driving components (200) are symmetrically arranged on both sides of the material suction component (300), the driving component (200) comprising a first vertical driving component (210), a first longitudinal driving component (220), and a first transverse driving component (230), the first longitudinal driving component (220) being installed at the driving end of the first vertical driving component (210), the first transverse driving component (230) being installed at the driving end of the first longitudinal driving component (220), and the moving tracks of the driving ends of the first vertical driving component (210), the first transverse driving component (230), and the first longitudinal driving component (220) are perpendicular to each other; A material suction assembly (300) is arranged between the two driving assemblies (200), the material suction assembly (300) comprising a second longitudinal driving assembly (310), a second transverse driving assembly (320), and a second vertical driving assembly (330), the second transverse driving assembly (320) being mounted on the driving end of the second longitudinal driving assembly (310), the second vertical driving assembly (330) being mounted on the driving end of the second transverse driving assembly (320), and the moving tracks of the driving ends of the second vertical driving assembly (330), the second transverse driving assembly (320), and the second longitudinal driving assembly (310) are perpendicular to each other; A winding head (400) is mounted on a driving end of a driving assembly (200), and a wire is connected to the winding head (400); A winding fixing assembly (500) is mounted on a driving end of another driving assembly (200); The pneumatic thread cutting head (600) is installed at the driving end of another driving assembly (200), and the pneumatic thread cutting head (600) is connected to an external air pump device.

2. The high-frequency transformer automatic winding and wiring equipment according to claim 1, characterized in that: The feeding assembly (100) comprises a feeding track (110), a material unloading assembly (120), and a collecting frame (130); a transformer to be processed is arranged on the feeding track (110); the material unloading assembly (120) comprises a material unloading frame (121), a first rotating motor (122), a rotating roller (123), and a material unloading conveyor belt (124); the material unloading frame (121) is installed at the end of the feeding track (110); the first rotating motor (122) is installed at the material unloading frame (121); 21), the output end of the first rotating motor (122) penetrates into the unloading frame (121), and a rotating roller (123) is installed at the output end of the first rotating motor (122), one rotating roller (123) is connected to another rotating roller (123) through a unloading conveyor belt (124), and the two rotating rollers (123) are movably connected to the top and bottom of the unloading frame (121), respectively, and the collecting frame (130) is installed at the bottom end of the unloading frame (121).

3. The high-frequency transformer automatic winding and wiring equipment according to claim 1, characterized in that: The first vertical drive assembly (210) comprises a first frame (211), a first servo motor (212), a first screw rod (213), and a first screw block (214); the first servo motor (212) is mounted on the top of the first frame (211); an output end of the first servo motor (212) penetrates into the first frame (211); the output end of the first servo motor (212) is connected to one end of the first screw rod (213); the other end of the first screw rod (213) is movably connected to the first frame (211); and the first screw block (214) is movably connected to the first screw rod (213).

4. The high-frequency transformer automatic winding and wiring equipment according to claim 1 is characterized in that: The first longitudinal drive assembly (220) comprises a second screw block (221), a first limiting groove (222), a second screw rod (223), a second frame (224), a second servo motor (225), a first limiting protrusion (226), and a push plate (227); the second screw block (221) is connected to one side of the first screw block (214); the first limiting groove (222) is formed at the top and bottom of the second screw block (221); the second screw block (221) is movably connected to the second screw rod (223); one side of the second screw rod (223) is The second frame (224) is movably connected to the second frame (224); a second servo motor (225) is installed at one end of the second frame (224); and the output end of the second servo motor (225) is connected to the other end of the second screw rod (223); the top and bottom ends of the second frame (224) are both installed with first limiting protrusions (226); the second frame (224) is slidably connected to the second screw rod (221) via the first limiting protrusions (226) and the first limiting grooves (222); and the push plate (227) is installed at the other end of the second frame (224).

5. The high-frequency transformer automatic winding and wiring equipment according to claim 1, characterized in that: The first transverse driving assembly (230) comprises a third frame (231), a third servo motor (232), a third screw rod (233), a third screw block (234), and a mounting frame (235); the third frame (231) is connected to a front end of a push plate (227); the third servo motor (232) is mounted on one end of the third frame (231); an output end of the third servo motor (232) is connected to one end of a third screw rod (233); the other end of the third screw rod (233) is movably connected to the inside of the third frame (231); the third screw block (234) is movably connected to the third screw rod (233); and the mounting frame (235) is connected to the third frame (231). The drive assembly (200) further comprises a first telescopic cylinder (240), a second rotary motor (250), and a mounting seat (260); the first telescopic cylinder (240) is mounted at the front end of the mounting frame (235); the second rotary motor (250) is mounted at the output end of the first telescopic cylinder (240); the mounting seat (260) is mounted at the output end of the second rotary motor (250); a winding fixing assembly (500) and a pneumatic wire cutting head (600) are mounted on one of the mounting seats (260); and a winding head (400) is mounted on the other of the mounting seats (260).

6. The high-frequency transformer automatic winding and wiring equipment according to claim 1, characterized in that: The second longitudinal drive assembly (310) comprises a mounting plate (311), a sliding groove (312), a fourth servo motor (313), a fourth screw rod (314), a fixing plate (315), a second limiting protrusion (316), and a second limiting groove (317); the top of the mounting plate (311) is provided with a sliding groove (312); the front end of the mounting plate (311) is provided with a fourth servo motor (313); the output end of the fourth servo motor (313) passes through the sliding groove (312); and the output end of the fourth servo motor (313) is connected to the fourth screw rod (314). One end of the rod (314), the other end of the fourth screw rod (314) is movably connected in the sliding groove (312), the protrusion at the lower end of the fixing plate (315) is movably connected in the sliding groove (312), and the protrusion at the lower end of the fixing plate (315) is also movably connected to the fourth screw rod (314), the top sides of the mounting plate (311) are both provided with second limiting protrusions (316), the bottom sides of the fixing plate (315) are both provided with second limiting grooves (317), and the second limiting grooves (317) are movably connected with the second limiting protrusions (316).

7. The high-frequency transformer automatic winding and wiring equipment according to claim 1, characterized in that: The second lateral drive assembly (320) comprises a fourth frame (321), a fifth servo motor (322), a fifth screw rod (323), and a fifth screw block (324); the fourth frame (321) is connected to the top end of the fixing plate (315); one end of the fourth frame (321) is mounted with the fifth servo motor (322); the output end of the fifth servo motor (322) passes through the fourth frame (321); the output end of the fifth servo motor (322) is connected to one end of the fifth screw rod (323); the other end of the fifth screw rod (323) is movably connected to the fourth frame (321); and the fifth screw block (324) is movably connected to the fifth screw rod (323).

8. The high-frequency transformer automatic winding and wiring equipment according to claim 1, characterized in that: The second vertical drive assembly (330) comprises a fixing frame (331), a fifth frame (332), a sixth servo motor (333), a sixth screw (334), and a sixth screw block (335), wherein the fixing frame (331) is connected to the top end of the fifth screw block (324), the fifth frame (332) is mounted on one side of the fixing frame (331), the sixth servo motor (333) is mounted on one end of the fifth frame (332), the output end of the sixth servo motor (333) passes through the fifth frame (332), and the sixth servo motor (333) is connected to the fifth frame (332). ) is connected to an output end of the seventh servo motor (340), the other end of the sixth screw rod (334) is movably connected in the fifth frame (332), the sixth screw block (335) is movably connected to the sixth screw rod (334), the suction component (300) further comprises a seventh servo motor (340) and a suction rod (350), the seventh servo motor (340) is mounted on one side of the sixth screw block (335), the suction rod (350) is mounted on the output end of the seventh servo motor (340), and the suction rod (350) is connected to an external air pump device.

9. The high-frequency transformer automatic winding and wiring equipment according to claim 1, characterized in that: The winding fixing assembly (500) comprises a second telescopic cylinder (510) and a hot melt head (520); the second telescopic cylinder (510) is mounted on another mounting seat (260); and the hot melt head (520) is mounted on the output end of the second telescopic cylinder (510).

10. A high-frequency transformer automated winding and wiring process, characterized in that: The steps include: S1: The transformer to be processed is conveyed to the front end of the material suction component (300) through the material feeding component (100); the material suction component (300) sucks up the transformer to be processed and moves it between the winding head (400) and the pneumatic wire cutting head (600); S2: The driving component (200) on one side drives the winding head (400) to attach the wire to the transformer, and the driving component (200) on the other side drives the winding fixing component (500) to attach to the contact portion between the wire and the transformer, so that the transformer is connected to the wire; S3: The drive assembly (200) on one side drives the winding head (400) to move and wind the wire onto the transformer. After the winding is completed, the drive assembly (200) on the other side drives the pneumatic wire cutting head (600) to cut off the excess part of the wire, thereby disconnecting the transformer from the wire. The transformer is then dropped into the feeding assembly (100) through the material suction assembly (300), thereby completing the winding and wiring work.

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