Efficient cleaning device for flange plate machining

By designing an efficient flange cleaning device, using hydraulic devices and limit beads and other technologies, the flange synchronous cleaning and rapid discharge on both sides is achieved, solving the problem of low efficiency in the existing technology, and improving cleanliness and production Continuity of the process.

CN119175232AInactive Publication Date: 2024-12-24山东东尉石化科技有限公司
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Patent Information

Application Number
CN202411229142.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2024-12-24
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing flange cleaning device cannot clean the double sides of the flange simultaneously, and the discharge process is cumbersome, resulting in low working efficiency.

Method used

A high-efficiency cleaning device for flange processing is designed, including cleaning tanks, moving components, cleaning components, filter components and cutting components. The cleaning components are lifted and lowered by hydraulic devices, and the rotating seat is made by limit beads and arc grooves. Rotate to achieve synchronous cleaning of the flange on both sides, and filter the water after cleaning through the filter assembly. The discharge assembly cooperates with the adjustment assembly to achieve single-time discharge of the flange.

Benefits of technology

While achieving high cleanliness of the double-sided flange, it reduces operating time, improves working efficiency, ensures the integrity and strength of the flange, avoids re-adhesion of pollutants, and improves the continuity of the production process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an efficient cleaning device for flange plate machining, and particularly relates to the technical field of flange plate cleaning, the efficient cleaning device for flange plate machining comprises a cleaning tank, a moving assembly is arranged on the rear side of the cleaning tank, a cleaning assembly is arranged in the cleaning tank, and a filtering assembly is arranged on the outer side of the cleaning assembly; a discharging assembly is arranged in the middle of the cleaning assembly, and an adjusting assembly is arranged in the moving assembly. According to the efficient cleaning device for flange plate machining, the cleaning assembly and the filtering assembly integrally descend towards the interior of the cleaning tank, so that the two faces of a flange are cleaned, it is ensured that the two contact faces of the flange reach the high cleanliness, meanwhile, water obtained after cleaning can be filtered, and the cleaning efficiency is improved. And the cleaned flange can be pushed out at a time through cooperation of the discharging assembly and the adjusting assembly in the ascending process, the time consumed by multiple times of operation is shortened, and the overall working efficiency is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of flange cleaning, and in particular to a high-efficiency cleaning device for flange processing. Background Art

[0002] The flange is an important component that connects two pipes, valves, pumps or other equipment, so it needs to be kept clean to ensure safe and efficient operation. The flange cleaning device is a device specially used to clean dirt, oil stains and other impurities on the surface of the flange. It is essential to improve the cleanliness of the flange and the quality of subsequent processing.

[0003] Chinese patent announcement number CN118142962A discloses a cleaning device for aluminum alloy flanges, including a cleaning box and an ultrasonic cleaning machine, wherein the cleaning box is installed on the ultrasonic cleaning machine, an oil overflow mechanism is installed in the cleaning box, a liquid inlet mechanism is installed in the cleaning box, a bubbling device is installed in the cleaning box, a filter plate is obliquely installed above the cleaning box near the liquid inlet mechanism, a conveying mechanism is arranged above the cleaning box, a placement rack is installed below the conveying mechanism, and a plurality of aluminum alloy flanges are placed on the placement rack; an internal heating pipe is installed in the cleaning box, the internal heating pipe is externally connected to a power supply, and a thermometer is installed in the cleaning box; compared with the prior art, the cleaning box of the present invention is installed on the ultrasonic cleaning machine, a bubbling device is installed in the cleaning box, and the aluminum alloy flange can be thoroughly cleaned by ultrasonic cleaning and bubbling, and the cleaning effect is better;

[0004] However, the structure of the prior art is relatively simple, and it is impossible to clean and flush both sides of the flange simultaneously. In addition, the material unloading process is relatively inconvenient and time-consuming, and the overall work efficiency is low. Summary of the invention

[0005] The main purpose of the present invention is to provide a high-efficiency cleaning device for flange processing, which can effectively solve the problem that both sides of the flange cannot be cleaned synchronously and the material unloading is troublesome.

[0006] To achieve the above object, the technical solution adopted by the present invention is:

[0007] A high-efficiency cleaning device for flange processing comprises a cleaning tank, a moving component is arranged at the rear side of the cleaning tank, a cleaning component is arranged inside the cleaning tank, a filtering component is arranged outside the cleaning component, a feeding component is arranged in the middle position of the cleaning component, and an adjusting component is arranged inside the moving component.

[0008] Preferably, the cleaning tank comprises a base 1 fixedly connected to the lower end of the cleaning tank, a base 2 is fixedly connected to the rear surface of the base 1, and a drain outlet is provided at the bottom end of the cleaning tank.

[0009] Preferably, the moving component includes a fixed seat, the lower end of the fixed seat is fixedly connected to the base two, the bottom inner wall of the fixed seat is fixedly installed with a hydraulic device, the upper end of the hydraulic device is rotatably connected to a rotating block, the outer surface of the fixed seat is provided with a movable groove one, the outer surface of the rotating block is fixedly connected to a fixed frame, and the outer surface of the fixed frame is slidably connected to the movable groove one.

[0010] Preferably, the cleaning assembly includes a fixed plate 1 fixedly connected to the lower end of the fixed frame, a through groove is opened in the middle position of the fixed plate 1, seven cleaning brushes are arranged at the lower end of the fixed plate 1, a fixed rod is fixedly connected to the middle position of the lower surface of the fixed frame, a rotating plate 2 is fixedly connected to the lower end of the fixed rod, the diameters of the fixed plate 1 and the fixed plate 2 are smaller than the diameter of the cleaning tank, and seven cleaning brushes are arranged on the upper surface of the rotating plate 2.

[0011] Preferably, a rotating sleeve is rotatably connected to the middle position of the lower surface of the fixed frame, and the rotating sleeve is sleeved on the outer surface of the fixing rod and rotatably connected to the fixing rod, and the outer surface of the rotating sleeve is rotatably connected to a rotating seat, the outer annular array of the rotating seat is provided with seven flange grooves, and the seven flange grooves are fixedly connected to a clamping seat on both sides, the inner annular array on the upper end of the rotating seat is provided with seven sliding grooves, the outer surface annular array of the rotating seat is provided with seven limiting beads, the inner wall annular array of the cleaning tank is provided with seven arc grooves, the outer surfaces of the seven limiting beads are slidably connected to the seven arc grooves, and the upper end of the cleaning tank is fixedly connected to a limiting plate, the limiting plate is communicated with the inner wall of one of the arc grooves, the curvature of the limiting plate is the same as the curvature of the cleaning tank, and the opening curvature of the limiting plate is the same as the arc length of two adjacent arc grooves at the upper end of the cleaning tank.

[0012] Preferably, the filter assembly includes seven connecting rings, the seven connecting rings are fixedly connected to the seven limiting beads, the outer sides of the lower ends of the seven connecting rings are fixedly connected to cleaning heads, the outer surfaces of the seven cleaning heads are slidably connected to the seven arc-shaped grooves, the sides of the seven connecting rings away from the cleaning heads are fixedly connected to connecting columns, the outer surfaces of the seven connecting columns are provided with hanging ropes, the seven hanging ropes are commonly fixedly connected to a filter bag, and the diameter of the filter bag is smaller than the diameter of the cleaning tank.

[0013] Preferably, the unloading assembly includes a motor fixedly connected to the left side of the upper end of the fixed frame, the output end of the motor is fixedly connected to a friction wheel 1, the output end of the motor can be idling, the side surface of the friction wheel 1 is rotatably connected to a friction wheel 2, the friction wheel 2 is fixedly connected to the outer surface of the rotating sleeve, the outer surface of the rotating sleeve is fixedly connected to an annular shell, both sides of the annular shell are provided with movable grooves 2, the interior of the annular shell is slidably connected to a movable plate, both sides of the movable plate are fixedly connected to connecting rods, the outer surface of the connecting rod is slidably connected to the movable groove 2, the lower end of the connecting rod is fixedly connected to a rotating disk 3, and the rotating disk 3 is slidably connected to the outer surface of the rotating sleeve.

[0014] Preferably, the lower surface of the rotating disk three is movably connected to the rotating seat, and seven slide grooves two are opened in a circular array on the upper surface of the rotating disk three, the inner walls of the seven slide grooves two are slidably connected with L-shaped rods, the vertical parts of the seven L-shaped rods are slidably connected with the limiting seats, the lower surfaces of the seven limiting seats are fixedly connected with blocks, the outer surfaces of the seven blocks are slidably connected with the seven slide grooves one, the side of the seven L-shaped rods away from the blocks is fixedly connected with push blocks, and the seven push blocks are slidably connected to the flange grooves.

[0015] Preferably, the adjustment assembly includes a protective block rotatably connected to the upper end of the rotating block, an airbag 1 is provided on the inner wall of the upper end of the fixed seat, and the upper surface of the protective block is movably connected to the airbag 1.

[0016] Preferably, the outer surface of the airbag one is provided with a corrugated folded tube, the lower side of the movable plate is provided with an airbag two, one end of the corrugated folded tube away from the airbag one is fixedly connected to the airbag two, and the airbag two is in contact with the movable plate.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. The present invention lowers the cleaning component and the filtering component as a whole into the cleaning tank so that both sides of the flange are cleaned, ensuring that both contact surfaces of the flange reach a high degree of cleanliness while filtering the cleaned water. In addition, the cleaned flange can be pushed out at one time during the ascending process by utilizing the cooperation of the unloading component and the adjusting component, thereby reducing the time consumed by multiple operations and improving the overall work efficiency.

[0019] 2. The present invention drives the cleaning component to rise and fall as a whole through the moving component, and uses the limiting beads and the arc groove to rotate the rotating seat, so that the flange can be cleaned by the upper and lower cleaning brushes 1 and 2, and can also be fully flushed by the cleaning liquid, ensuring that the two contact surfaces of the flange are highly clean, reducing the problem of poor sealing caused by dirt, rust, etc., protecting the integrity and strength of the flange, and can use the filter bag to filter the debris cleaned from the flange, thereby improving the practicality of the device.

[0020] 3. The present invention controls the distance between the rotating seat and the rotating disk three when the flange is in different positions through the cooperation between the moving component and the adjusting component, so that the unloading component as a whole can not only quickly unload the flange after cleaning the flange, but also will not affect the normal cleaning of the flange, thereby improving the continuity of the overall production process and avoiding the problem of the flange being exposed to the air for a long time and possibly re-attaching dust, oil and other pollutants. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0022] Figure 2 It is a structural schematic diagram of another state of the whole of the present invention;

[0023] Figure 3 It is a structural schematic diagram of the cleaning tank of the present invention;

[0024] Figure 4 It is a structural schematic diagram of the mobile assembly of the present invention;

[0025] Figure 5 It is a partial structural schematic diagram of the present invention;

[0026] Figure 6 It is a schematic diagram of the exploded structure of the cleaning component of the present invention;

[0027] Figure 7 It is a partial structural schematic diagram of the filter assembly of the present invention;

[0028] Figure 8 It is a cross-sectional schematic diagram of a part of the structure of the present invention;

[0029] Fig. 9 It is a structural schematic diagram of the blanking assembly of the present invention;

[0030] Fig.10 It is a schematic cross-sectional structure diagram of the blanking assembly of the present invention;

[0031] Fig.11 For the present invention Fig.10 A is an enlarged structural diagram;

[0032] Fig.12 It is a partial structural schematic diagram of the regulating component of the present invention.

[0033] In the figure: 1, cleaning tank; 11, base 1; 12, base 2; 13, drain outlet; 2, moving assembly; 21, fixed seat; 22, hydraulic device; 23, rotating block; 24, movable slot 1; 25, fixed frame; 3, cleaning assembly; 31, fixed plate 1; 311, through slot; 32, cleaning brush 1; 33, fixed rod; 34, rotating plate 2; 35, cleaning brush 2; 36, rotating sleeve; 37, rotating seat; 371, flange slot; 372, holder; 373, slide slot 1; 38, limit bead; 39, arc slot; 310, limit Plate; 4, filter assembly; 41, connecting ring; 42, cleaning head; 43, connecting column; 44, lifting rope; 45, filter bag; 5, unloading assembly; 51, motor; 52, friction wheel one; 53, friction wheel two; 54, annular shell; 541, movable groove two; 55, movable plate; 56, connecting rod; 57, rotating disk three; 571, slide groove two; 572, L-shaped rod; 573, limit seat; 574, block; 575, push block; 6, adjustment assembly; 61, protective block; 62, airbag one; 63, corrugated folding tube; 64, airbag two. DETAILED DESCRIPTION

[0034] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0035] Embodiment 1, as Figure 1 and Figure 2 As shown, a high-efficiency cleaning device for flange processing includes a cleaning tank 1, a moving component 2 is arranged on the rear side of the cleaning tank 1, the moving component 2 can drive the cleaning component 3, the filtering component 4, and the unloading component 5 to separate from the interior of the cleaning tank 1 as a whole, and move to the other side to unload the cleaned flange, the cleaning component 3 is arranged inside the cleaning tank 1, the upper and lower surfaces of the flange are cleaned synchronously, the filtering component 4 is arranged on the outside of the cleaning component 3, the water used to clean the flange is filtered, the unloading component 5 is arranged in the middle position of the cleaning component 3, the cleaned flange can be pushed away for unloading, the adjusting component 6 is arranged inside the moving component 2, which is convenient for adjusting the distance between the rotating disk 3 57 and the rotating seat 37 to make them fit or separate, the fitting state will not affect the normal cleaning of the flange, and the flange can be pushed out for unloading in the separated state.

[0036] During the operation of this embodiment, the cleaning component 3 and the filtering component 4 are lowered as a whole into the cleaning tank 1, so that both sides of the flange are cleaned, ensuring that both contact surfaces of the flange reach a high degree of cleanliness while also filtering the cleaned water. In addition, the cleaned flange can be pushed out at one time during the ascending process by utilizing the cooperation of the unloading component 5 and the adjusting component 6, thereby reducing the time consumed by multiple operations and improving the overall work efficiency.

[0037] Embodiment 2: Based on Embodiment 1, this embodiment is to achieve the effect of simultaneously cleaning both sides of the flange.

[0038] For details, see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 8 , Fig. 9 , Fig.10 and Fig.11 The cleaning tank 1 includes a base 11 fixedly connected to the lower end of the cleaning tank 1, a base 2 12 fixedly connected to the rear surface of the base 11, and a drain port 13 is provided at the bottom end of the cleaning tank 1 to facilitate the discharge of the cleaning liquid.

[0039] Furthermore, the moving component 2 includes a fixed seat 21, the lower end of the fixed seat 21 is fixedly connected to the base 212, a hydraulic device 22 is fixedly installed on the bottom inner wall of the fixed seat 21, the upper end of the hydraulic device 22 is rotatably connected to a rotating block 23, the hydraulic device 22 can drive the rotating block 23 to rise and fall together with the fixed frame 25, the outer surface of the fixed seat 21 is provided with a movable groove 24, the movable groove 24 is arranged in a 7 shape, the horizontal part of the 7 slides from the upper left side of the fixed seat 21 to the lower right side, and then vertically downward, the outer surface of the rotating block 23 is fixedly connected to the fixed frame 25, the outer surface of the fixed frame 25 is slidably connected to the movable groove 24, the movable groove 24 can guide the fixed frame 25, so that the fixed frame 25 as a whole rotates at an angle along the shape of the movable groove 24 during the rising process.

[0040] For further information, see Figure 1 , Figure 2 , Figure 5 , Figure 6 and Figure 8The cleaning component 3 includes a fixed plate 31 fixedly connected to the lower end of the fixed frame 25, a through groove 311 is opened in the middle position of the fixed plate 31, and seven cleaning brushes 32 are arranged at the lower end of the fixed plate 31, and the cleaning brush 32 can clean the upper surface of the flange, and a fixed rod 33 is fixedly connected to the middle position of the lower surface of the fixed frame 25, and a rotating plate 2 34 is fixedly connected to the lower end of the fixed rod 33, and the fixed rod 33 can fix the rotating plate 2 34 and the cleaning brush 2 35 so that they remain in a fixed state like the fixed plate 1 31 and the cleaning brush 1 32, the diameters of the fixed plate 1 31 and the rotating plate 2 34 are smaller than the diameter of the cleaning tank 1, and seven cleaning brushes 2 35 are arranged on the upper surface of the rotating plate 2 34, and the cleaning brush 2 35 can clean the lower surface of the flange.

[0041] For further information, see Figure 1 , Figure 2 , Figure 3 , Figure 5 , Figure 6 , Figure 8 , Fig. 9 , Fig.10 and Fig.11 A rotating sleeve 36 is rotatably connected to the middle position of the lower surface of the fixed frame 25. The rotating sleeve 36 is sleeved on the outer surface of the fixed rod 33 and is rotatably connected to the fixed rod 33. The outer surface of the rotating sleeve 36 is rotatably connected to a rotating seat 37. The outer annular array of the rotating seat 37 is provided with seven flange grooves 371, which can hold seven flanges. Both sides of the seven flange grooves 371 are fixedly connected with a clamping seat 372 to facilitate the positioning of the flange. Seven slide grooves 373 are provided in the annular array on the inner side of the upper end of the rotating seat 37. Seven limiting beads 38 are provided in the annular array on the outer surface of the rotating seat 37. Seven arc grooves 39 are provided in the annular array on the inner wall of the cleaning tank 1. The outer surfaces of the seven limiting beads 38 are slidably connected to the seven arc grooves 39. The limiting beads 38 contact and slide with the arc grooves 39 during the descending process, which can drive the rotating seat 37 to rotate, so that the upper and lower surfaces of the flange are cleaned by the cleaning brushes 1 32 and 2 35. The upper end of the cleaning tank 1 is fixedly connected to the limiting plate 310, and the limiting plate 310 is communicated with the inner wall of one of the arc grooves 39. The curvature of the limiting plate 310 is the same as that of the cleaning tank 1, and the opening curvature of the limiting plate 310 is the same as the arc length of the two adjacent arc grooves 39 at the upper end of the cleaning tank 1, so that the limiting plate 310 can limit any limiting bead 38, so that no matter where the limiting bead 38 is located, it will follow the guidance of the limiting plate 310 to make the limiting bead 38 enter the arc groove 39 and slide.

[0042] Insert the flanges into the flange grooves 371 along the holders 372 respectively, then start the hydraulic device 22 to drive the rotating block 23 and the fixing frame 25 to move, and the fixing frame 25 will move the cleaning assembly 3 as a whole into the cleaning tank 1 along the track of the movable groove 1 24. Because the opening curvature of the limiting plate 310 is the same as the arc length of the two adjacent arc grooves 39 at the upper end of the cleaning tank 1, when one of the limiting beads 38 rotates to the limiting plate 310, it will be guided, so the seven limiting beads 38 will slide into the designated arc grooves 39 during the descent, thereby driving the rotating seat 37 and the flange to move up and down in the cleaning liquid while rotating, so that the cleaning liquid continuously flushes the flange and is cleaned by the upper and lower cleaning brushes 1 32 and 2 35.

[0043] Therefore, this solution drives the cleaning component 3 to rise and fall as a whole through the moving component 2, and uses the limiting beads 38 and the arc groove 39 to rotate the rotating seat 37, so that the flange can be cleaned by the upper and lower cleaning brushes 1 32 and 2 35, and can also be fully flushed with the cleaning liquid, ensuring that the two contact surfaces of the flange are highly clean, reducing the problem of poor sealing caused by dirt, rust, etc., and protecting the integrity and strength of the flange.

[0044] Embodiment 3: Based on Embodiments 1 and 2, this embodiment can filter the cleaning liquid while cleaning the flange.

[0045] For details, see Figure 1 , Figure 2 , Figure 5 and Figure 7 The filter assembly 4 includes seven connecting rings 41, and the seven connecting rings 41 are fixedly connected to the seven limiting beads 38. The outer sides of the lower ends of the seven connecting rings 41 are fixedly connected to cleaning heads 42. The outer surfaces of the seven cleaning heads 42 are slidably connected to the seven arc grooves 39. The cleaning heads 42 can clean the arc grooves 39 before the limiting beads 38 to prevent the arc grooves 39 from being blocked by the residues cleaned from the flange. The seven connecting rings 41 are fixedly connected to connecting columns 43 on one side away from the cleaning heads 42. The outer surfaces of the seven connecting columns 43 are provided with hanging ropes 44, which are hung on the connecting columns 43 for quick replacement. The seven hanging ropes 44 are fixedly connected to the filter bag 45 together. The diameter of the filter bag 45 is smaller than the diameter of the cleaning tank 1. When the filter bag 45 descends, the cleaning liquid can flow into the filter bag 45 from the gap between the cleaning tank 1 and the filter bag 45 to filter the debris cleaned from the flange in the filter bag 45, thereby improving the practicality of the device.

[0046] Embodiment 4: Based on Embodiments 1, 2 and 3, this embodiment is for achieving the effect of rapid blanking of multiple flanges.

[0047] For details, see Figure 1 , Figure 2 , Figure 4 , Figure 5 , Figure 8 , Fig. 9 , Fig.10 , Fig.11 and Fig.12 The unloading assembly 5 includes a motor 51 fixedly connected to the left side of the upper end of the fixed frame 25, and the output end of the motor 51 is fixedly connected to the friction wheel 1 52. The output end of the motor 51 can be idling. When the motor 51 is started, the motor 51 can drive the friction wheel 1 52, the friction wheel 2 53 and the rotating sleeve 36 to rotate. When the motor 51 is not started, when the rotating sleeve 36 and the friction wheel 2 53 rotate, the friction wheel 1 52 can also rotate. The side surface of the friction wheel 1 52 is rotatably connected to the friction wheel 2 53, and the friction wheel 2 53 is fixedly connected to the outer surface of the rotating sleeve 36. The outer surface of the rotating sleeve 36 is fixedly connected to the annular shell 54, and the annular shell 54 Movable grooves 2 541 are provided on both sides of the annular shell 54, and a movable plate 55 is slidably connected to the inside of the annular shell 54. Connecting rods 56 are fixedly connected to both sides of the movable plate 55. The outer surface of the connecting rod 56 is slidably connected to the movable groove 2 541, and the lower end of the connecting rod 56 is fixedly connected to a rotating disk 3 57. The rotating disk 3 57 is slidably connected to the outer surface of the rotating sleeve 36, and the rotating disk 3 57 moves up and down on the surface of the rotating sleeve 36. When the movable plate 55, the connecting rod 56 and the rotating disk 3 57 are in contact with the surface of the rotating seat 37 as a whole, due to their own weight, they will rotate together with the rotating seat 37, thereby not affecting the cleaning of the flange.

[0048] Furthermore, the lower surface of the rotating disk 3 57 is movably connected to the rotating seat 37, and the upper surface of the rotating disk 3 57 is provided with seven slide grooves 571 in an annular array, and the slide grooves 571 are arc-shaped. When the rotating disk 3 57 and the rotating seat 37 are not at the same rotation speed, the rotation of the slide grooves 571 will drive the L-shaped rod 572 to slide and extend outward in the slide groove 1 373. The inner walls of the seven slide grooves 571 are all slidably connected with the L-shaped rods 572, and the vertical parts of the seven L-shaped rods 572 are all slidably connected to the limited seats 573. The seven limited seats The lower surface of 573 is fixedly connected with a block 574, which can limit the L-shaped rod 572 so that it can slide back and forth stably in the slide groove 373. The slide groove 373 has a guiding effect on the L-shaped rod 572. The outer surfaces of the seven blocks 574 are slidably connected with the seven slide grooves 373. The side of the seven L-shaped rods 572 away from the block 574 is fixedly connected with a push block 575, which can follow the L-shaped rod 572 to push the flange plate out for unloading. The seven push blocks 575 are all slidably connected to the flange groove 371.

[0049] For further information, see Figure 1 , Figure 2 , Figure 4 , Figure 8 and Fig.12 The adjusting assembly 6 includes a protective block 61 rotatably connected to the upper end of the rotating block 23. The protective block 61 can provide protection for the airbag 1 62 to prevent the rotating block 23 from causing wear to the airbag 1 62 when rotating. The upper inner wall of the fixed seat 21 is provided with an airbag 1 62. The upper surface of the protective block 61 is movably connected to the airbag 1 62. When the protective block 61 moves upward with the rotating block 23, it will squeeze the airbag 1 62, so that the air in the airbag 1 62 enters the airbag 2 64 through the corrugated folding tube 63.

[0050] Furthermore, a corrugated folding tube 63 is provided on the outer surface of airbag 1 62, and an airbag 2 64 is provided on the lower side of the movable plate 55. Airbag 2 64 is annular, and the middle position is passed through by the fixed rod 33. The end of the corrugated folding tube 63 away from airbag 1 62 is fixedly connected to airbag 2 64, and airbag 2 64 is in contact with the movable plate 55. When airbag 2 64 is in an inflated state, the movable plate 55 will be lifted up, thereby driving the connecting rod 56 to rise, so that the rotating disk 3 57 is separated from the rotating seat 37.

[0051] When the hydraulic device 22 and the rotating block 23 drive the fixing frame 25 to descend as a whole and enter the interior of the cleaning tank 1, at this time, the airbag 1 62 is in an inflated state, the airbag 2 64 is in a contracted state, the rotating disk 3 57 is tightly fitted with the rotating seat 37, and the rotation of the rotating seat 37 can drive the rotating disk 3 57 to rotate synchronously as a whole. At this time, the L-shaped rod 572 and the pushing block 575 both remain stationary, and the flange will not be pushed out during cleaning. When the hydraulic device 22 and the rotating block 23 drive the fixing frame 25 to lift up and rotate, the rotating block 23 will drive the protective block 61 to squeeze the airbag 1 62, so that the airbag 1 64 The air from the rotating disk 3 57 is delivered to the airbag 2 64 through the corrugated folded tube 63. The expansion of the airbag 2 64 will lift up the movable plate 55 and the connecting rod 56, so that the rotating disk 3 57 is separated from the rotating seat 37. Then the motor 51 is started to drive the friction wheel 1 52 to rotate, so that the friction wheel 2 53, the rotating sleeve 36, the annular shell 54, the connecting rod 56 and the rotating disk 3 57 rotate together. Because the rotating disk 3 57 and the rotating seat 37 are not at the same speed at this time, the rotation of the rotating disk 3 57 will drive the L-shaped rod 572 and the push block 575 to move outward, so that multiple flanges are pushed out synchronously for rapid material unloading.

[0052] Therefore, this solution controls the distance between the rotating seat 37 and the rotating disk 3 57 when the flange is in different positions through the cooperation between the moving component 2 and the adjusting component 6, so that the unloading component 5 as a whole can not only quickly unload the flange after cleaning the flange, but also will not affect the normal cleaning of the flange, thereby improving the continuity of the overall production process and avoiding the problem of the flange being exposed to the air for a long time and possibly re-attaching dust, oil and other pollutants.

[0053] It should be noted that the specific installation method of the hydraulic device 22 and the motor 51, the circuit connection method and the control method used in the present invention are all conventional designs and will not be elaborated in detail in the present invention.

[0054] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. An efficient cleaning device for flange processing, comprising a cleaning tank (1), characterized in that: A moving component (2) is arranged at the rear side of the cleaning tank (1), a cleaning component (3) is arranged inside the cleaning tank (1), a filtering component (4) is arranged outside the cleaning component (3), a feeding component (5) is arranged in the middle of the cleaning component (3), and an adjusting component (6) is arranged inside the moving component (2).

2. The high-efficiency flange processing cleaning device according to claim 1 is characterized in that: The cleaning tank (1) comprises a base 1 (11) fixedly connected to the lower end of the cleaning tank (1), a base 2 (12) fixedly connected to the rear surface of the base 1 (11), and a drain outlet (13) is provided at the bottom end of the cleaning tank (1).

3. The high-efficiency flange processing cleaning device according to claim 2 is characterized in that: The moving assembly (2) comprises a fixed seat (21), the lower end of the fixed seat (21) is fixedly connected to the base 2 (12), a hydraulic device (22) is fixedly installed on the bottom inner wall of the fixed seat (21), the upper end of the hydraulic device (22) is rotatably connected to a rotating block (23), the outer surface of the fixed seat (21) is provided with a movable groove 1 (24), the outer surface of the rotating block (23) is fixedly connected to a fixed frame (25), and the outer surface of the fixed frame (25) is slidably connected to the movable groove 1 (24).

4. The high-efficiency flange processing cleaning device according to claim 3 is characterized in that: The cleaning assembly (3) comprises a fixed disk (31) fixedly connected to the lower end of the fixed frame (25); a through slot (311) is provided in the middle of the fixed disk (31); seven cleaning brushes (32) are arranged at the lower end of the fixed disk (31); a fixed rod (33) is fixedly connected to the middle of the lower surface of the fixed frame (25); a rotating disk (34) is fixedly connected to the lower end of the fixed rod (33); the diameters of the fixed disk (31) and the fixed disk (34) are smaller than the diameter of the cleaning tank (1); and seven cleaning brushes (35) are arranged on the upper surface of the rotating disk (34).

5. The high-efficiency flange processing cleaning device according to claim 3 is characterized in that: A rotating sleeve (36) is rotatably connected to the middle position of the lower surface of the fixing frame (25). The rotating sleeve (36) is sleeved on the outer surface of the fixing rod (33) and is rotatably connected to the fixing rod (33). A rotating seat (37) is rotatably connected to the outer surface of the rotating sleeve (36). Seven flange grooves (371) are provided in an annular array on the outer side of the rotating seat (37). Both sides of the seven flange grooves (371) are fixedly connected to a clamping seat (372). Seven sliding grooves (373) are provided in an annular array on the inner side of the upper end of the rotating seat (37). The surface annular array has seven limiting beads (38), the inner wall annular array of the cleaning tank (1) is provided with seven arc grooves (39), the outer surfaces of the seven limiting beads (38) are slidably connected to the seven arc grooves (39), the upper end of the cleaning tank (1) is fixedly connected to a limiting plate (310), the limiting plate (310) is in communication with the inner wall of one of the arc grooves (39), the curvature of the limiting plate (310) is the same as the curvature of the cleaning tank (1), and the opening curvature of the limiting plate (310) is the same as the arc length of two adjacent arc grooves (39) at the upper end of the cleaning tank (1).

6. The high-efficiency flange processing cleaning device according to claim 5 is characterized in that: The filter assembly (4) comprises seven connecting rings (41), the seven connecting rings (41) are fixedly connected to the seven limiting beads (38), the lower ends of the seven connecting rings (41) are fixedly connected to the outer sides thereof with cleaning heads (42), the outer surfaces of the seven cleaning heads (42) are slidably connected to the seven arc-shaped grooves (39), the seven connecting rings (41) are fixedly connected to the sides thereof away from the cleaning heads (42), the outer surfaces of the seven connecting columns (43) are provided with hanging ropes (44), the seven hanging ropes (44) are fixedly connected to a filter bag (45) together, and the diameter of the filter bag (45) is smaller than the diameter of the cleaning tank (1).

7. The high-efficiency flange processing cleaning device according to claim 5 is characterized in that: The material removal assembly (5) comprises a motor (51) fixedly connected to the left side of the upper end of the fixed frame (25); the output end of the motor (51) is fixedly connected to a friction wheel 1 (52); the output end of the motor (51) can be idling; the side surface of the friction wheel 1 (52) is rotatably connected to a friction wheel 2 (53); the friction wheel 2 (53) is fixedly connected to the outer surface of the rotating sleeve (36); the outer surface of the rotating sleeve (36) is fixedly connected to an annular shell (54); both sides of the annular shell (54) are provided with movable grooves 2 (541); the interior of the annular shell (54) is slidably connected to a movable plate (55); both sides of the movable plate (55) are fixedly connected to connecting rods (56); the outer surface of the connecting rod (56) is slidably connected to the movable grooves 2 (541); the lower end of the connecting rod (56) is fixedly connected to a rotating disk 3 (57); the rotating disk 3 (57) is slidably connected to the outer surface of the rotating sleeve (36).

8. The high-efficiency flange processing cleaning device according to claim 7 is characterized in that: The lower surface of the rotating disk three (57) is movably connected to the rotating seat (37), and the upper surface of the rotating disk three (57) is provided with seven slide grooves two (571) in a circular array. The inner walls of the seven slide grooves two (571) are slidably connected with L-shaped rods (572), and the vertical parts of the seven L-shaped rods (572) are slidably connected with the limiting seats (573). The lower surfaces of the seven limiting seats (573) are fixedly connected with clamping blocks (574), and the outer surfaces of the seven clamping blocks (574) are slidably connected with the seven slide grooves one (373). The side of the seven L-shaped rods (572) away from the clamping blocks (574) is fixedly connected with push blocks (575), and the seven push blocks (575) are slidably connected to the flange grooves (371).

9. The high-efficiency flange processing cleaning device according to claim 3 is characterized in that: The adjustment assembly (6) comprises a protection block (61) rotatably connected to the upper end of the rotating block (23); an air bag (62) is provided on the inner wall of the upper end of the fixing seat (21); and the upper surface of the protection block (61) is movably connected to the air bag (62).

10. The high-efficiency flange processing cleaning device according to claim 9, characterized in that: The outer surface of the airbag 1 (62) is provided with a corrugated folded tube (63), and the lower side of the movable plate (55) is provided with an airbag 2 (64). The end of the corrugated folded tube (63) away from the airbag 1 (62) is fixedly connected to the airbag 2 (64), and the airbag 2 (64) is in contact with the movable plate (55).