Dual-axis synchronous laser cutting machine and its control system for processing plastic pipes

Through the mechanical linkage and image data analysis technology of the dual-axis synchronous laser cutting machine, the automatic identification, positioning and cutting of plastic pipes is realized at the two ends, solving the problems of low cutting efficiency and low degree of automation in traditional technology, and improving cutting accuracy and quality.

CN119175474BActive Publication Date: 2025-03-21HANGZHOU JIALEI ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202411533791.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-03-21
Estimated Expiration
2044-10-31

AI Technical Summary

Technical Problem

When cutting both ends of the existing pipe laser cutting technology, it needs to be repeatedly disassembled and installed, which affects the cutting efficiency and cannot automatically identify, position and cut.

Method used

A dual-axis synchronous laser cutting machine is adopted to drive the pipe to rotate through mechanical linkage to achieve overall cutting, and an automatic identification, positioning and cutting at both ends is realized through image data analysis, combining data acquisition and calibration tracking and supervision processing to improve cutting accuracy and efficiency.

Benefits of technology

It improves the cutting and processing efficiency of plastic pipes, realizes automatic identification and positioning and cutting at both ends, improves cutting accuracy and quality, and solves the problems of low cutting efficiency and low degree of automation in traditional technologies.

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Abstract

The present invention relates to the technical field of tube laser cutting, and in particular to a dual-axis synchronous laser cutting machine suitable for plastic tube processing and a control system thereof. The present invention comprises a supporting base, the upper surface of the supporting base is fixedly connected to a processing table, the front surface of the processing table is fixedly connected to a control panel, and one side of the processing table is symmetrically fixedly connected to a servo motor; the present invention completes the precise cutting of plastic tubes by mechanical and system linkage, which helps to improve the cutting efficiency of plastic tubes, that is, the flip wheel is mechanically driven to drive the plastic tube to rotate so as to achieve overall cutting, and through image data analysis at both ends of the plastic tube, it helps to achieve automatic identification, positioning and cutting of both ends of the plastic tube, and by calibrating, tracking and supervising the cutting data, the cutting accuracy of the equipment and the cutting quality of the plastic tube are improved.
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Description

Technical Field

[0001] The invention relates to the technical field of tube laser cutting, and in particular to a dual-axis synchronous laser cutting machine suitable for plastic tube processing and a control system thereof. Background Art

[0002] The traditional pipe cutting method is to use a motor to drive the cutting saw blade to rotate at high speed to cut the pipe. Compared with the traditional pipe cutting method, laser cutting has less thermal impact and precise cutting. It can be cut into shape in one time, accurately and without burrs.

[0003] A tube laser cutting device is disclosed in the publication number CN217942242U. The device cooperates with a conveyor belt and an intercepting member. The intercepting member is used to cut the tube clamped on two conveyor belts while driving the tube to rotate. After the cutting is completed, the intercepting member is adjusted to the release position. In this way, there is no need to clamp the tube and drive the clamping fixture to rotate. However, when cutting both ends of the tube, the above patent needs to disassemble one end of the cut tube and reinstall it before continuing to cut the other end of the tube, which greatly affects the cutting efficiency of the tube. At the same time, it is impossible to identify and locate the cutting work according to the placement position of the tube.

[0004] In view of the above technical defects, a solution is now proposed. Summary of the invention

[0005] The purpose of the present invention is to provide a dual-axis synchronous laser cutting machine and a control system suitable for plastic pipe processing. The machine can achieve precise cutting of plastic pipes by mechanical and system linkage, which helps to improve the cutting efficiency of plastic pipes. That is, the flip wheel is mechanically used to drive the plastic pipe to rotate so as to achieve overall cutting. The automated processing efficiency of the equipment is further improved by data acquisition and analysis. Image data analysis at both ends of the plastic pipe helps to achieve automatic identification, positioning and cutting of both ends of the plastic pipe. By calibrating, tracking and supervising the cutting data, it is possible to understand whether the cutting trajectory meets the standards during the cutting process of the plastic pipe, so as to carry out reasonable and targeted management according to the information feedback, so as to improve the cutting accuracy of the equipment, which helps to improve the cutting quality of the plastic pipe and solve the above-mentioned technical defects.

[0006] The purpose of the present invention can be achieved through the following technical solutions: a dual-axis synchronous laser cutting machine suitable for plastic pipe processing, comprising a support base, the upper surface of the support base is fixedly connected to a processing table, the front surface of the processing table is fixedly connected to a control panel, one side of the processing table is symmetrically fixedly connected to a servo motor, one side of the servo motor is internally connected to a positioning adjustment shaft, and the positioning adjustment shaft is located inside the processing table, and the outer sleeve of the positioning adjustment shaft is connected to a laser frame;

[0007] The processing table is fixedly connected with a driving motor inside, the front surface of the driving motor is internally connected with an adjusting screw rod, the outer part of the adjusting screw rod is sleeved with a moving slider, the upper surface of the moving slider is fixedly connected with a supporting plate, the upper surface of the supporting plate is fixedly connected with a fixing plate, the lower end of the fixing plate is movably connected with a flip wheel inside, a concentric shaft is fixedly inserted inside the flip wheel, a rotating motor is arranged on one side of the fixing plate, and the rotating motor and the concentric shaft cooperate with each other.

[0008] Preferably, the upper end of the fixed plate is rotatably connected to a lower pressure plate, the lower end of the lower pressure plate is rotatably connected to a limiting pull rod, the upper end of the lower pressure plate is rotatably connected to an auxiliary wheel, the lower end of the limiting pull rod is rotatably connected to a movable slide, and the movable slide is rotatably connected to the support plate, the rear surface of the movable slide is fixedly connected to a return spring, and the return spring is fixedly connected to the inner wall of the support plate, and the upper surface of the processing table is symmetrically fixedly connected to a positioning base plate.

[0009] Preferably, the control system of the dual-axis synchronous laser cutting machine suitable for plastic pipe processing includes a control and supervision platform, a positioning self-checking unit, an image analysis unit, a cutting tracking unit and an execution management unit;

[0010] The positioning self-checking unit is used to collect displacement data of the plastic pipe, and to adjust and self-check the displacement data to obtain a start signal and an adjustment signal. After the execution management unit responds to the adjustment signal, it immediately controls the drive motor to work;

[0011] The image analysis unit responds to the start signal, collects image data of both ends of the plastic pipe, and performs identification and positioning processing on the image data to obtain a first cutting point and a second cutting point;

[0012] The cutting tracking unit is used to respond to the start signal, collect the cutting data of the laser frame, calibrate, track and supervise the cutting data, and send an alarm signal to the execution management unit. After receiving the alarm signal, the execution management unit immediately performs a preset warning operation corresponding to the alarm signal.

[0013] Preferably, the adjustment self-check processing process of the positioning self-check unit is as follows:

[0014] The displacement data of the plastic pipe is obtained. The displacement data represents the minimum vertical distance from the lowest point on the outer surface of the plastic pipe to the upper arc surface of the positioning bottom plate, and the displacement data is judged and processed:

[0015] If the displacement data is equal to the preset position threshold, a start signal is generated;

[0016] If the displacement data is not equal to the preset position threshold, an adjustment signal is generated.

[0017] Preferably, the recognition and positioning processing process of the image analysis unit is as follows:

[0018] The image data of the left end and the image data of the right end of the plastic pipe are obtained and set as left image data and right image data respectively, wherein the left image data represents the surface feature image of the left end of the plastic pipe and the right image data represents the surface feature image of the right end of the plastic pipe;

[0019] Taking the long side of the upper surface of the processing table close to the control panel as the X-axis, the short side of the upper surface of the processing table close to the control panel as the Y-axis, and the line perpendicular to the intersection of the X-axis and the Y-axis as the Z-axis, a spatial coordinate system is constructed to obtain the marked part of the plastic pipe in the left image data, and the highest point of the marked part on the plastic pipe in the left image data is set as the first starting point, and then the spatial coordinate system of the first starting point is obtained, and the spatial coordinate system of the first starting point is set as the first cutting point.

[0020] Preferably, the marked portion of the plastic pipe in the right image data is obtained, and the highest point of the marked portion on the plastic pipe in the right image data is set as the second starting point, and then the spatial coordinate system of the second starting point is obtained, and the spatial coordinate system of the second starting point is set as the second cutting point.

[0021] Preferably, the calibration tracking supervision process of the cutting tracking unit is as follows:

[0022] The duration between the start and end of cutting of the dual-axis synchronous laser cutting machine is collected and set as a time threshold, and the cutting data of the plastic pipe within the time threshold is obtained, the cutting data represents the actual cutting trajectory of the left end of the plastic pipe or the actual cutting trajectory of the right end of the plastic pipe, and the actual cutting trajectory is compared and analyzed with the preset cutting trajectory recorded and stored internally, and then the difference value between the actual cutting trajectory and the preset cutting trajectory is obtained, and the difference value between the actual cutting trajectory and the preset cutting trajectory is set as an offset cutting value, and the offset cutting value is compared and analyzed with the preset offset cutting value threshold recorded and stored internally;

[0023] If the offset cut value is less than the preset offset cut value threshold, no signal is generated;

[0024] If the offset cutting value is greater than or equal to the preset offset cutting value threshold, an alarm signal is generated.

[0025] The beneficial effects of the present invention are as follows:

[0026] (1) The present invention achieves precise cutting of plastic pipes through mechanical and system linkage, which helps to improve the cutting efficiency of plastic pipes. That is, the turning wheel drives the plastic pipe to rotate mechanically to achieve overall cutting. At the same time, the cutting of both ends is achieved through movement, which avoids repeated installation and helps to shorten the processing time. The mobile limit method facilitates the rapid installation of plastic pipes, and the automated processing efficiency of the equipment is further improved through data collection and analysis.

[0027] (2) The present invention also helps to realize automatic identification, positioning and cutting of both ends of the plastic pipe by analyzing the image data at both ends of the plastic pipe. By calibrating, tracking and supervising the cutting data, it is possible to understand whether the cutting trajectory meets the standards during the plastic pipe cutting process, so as to carry out reasonable and targeted management based on the information feedback, thereby improving the cutting accuracy of the equipment and helping to improve the cutting quality of the plastic pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] The present invention will be further described below in conjunction with the accompanying drawings;

[0029] Figure 1 It is a three-dimensional diagram of the structure of the present invention;

[0030] Figure 2 It is a side view of the structure of the present invention;

[0031] Figure 3 It is a structural schematic diagram of the concentric shaft of the present invention;

[0032] Figure 4 It is a structural schematic diagram of the lower pressing plate of the present invention;

[0033] Figure 5 It is a top view of the structure of the present invention;

[0034] Figure 6 It is a flowchart of the system of the present invention;

[0035] Legend: 1. Support base; 2. Processing table; 3. Control panel; 4. Positioning adjustment shaft; 5. Servo motor; 6. Laser frame; 7. Drive motor; 8. Adjustment screw; 9. Moving slider; 10. Support plate; 11. Fixed plate; 12. Flip wheel; 13. Concentric shaft; 14. Rotating motor; 15. Lower pressure plate; 16. Auxiliary wheel; 17. Limit pull rod; 18. Moving slide plate; 19. Return spring; 20. Positioning base plate. DETAILED DESCRIPTION

[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0037] Example 1: Please refer to Figures 1 to 6 As shown, the present invention is a dual-axis synchronous laser cutting machine suitable for plastic pipe processing, comprising a support base 1, a processing table 2 is fixedly connected to the upper surface of the support base 1, a control panel 3 is fixedly connected to the front surface of the processing table 2, a servo motor 5 is symmetrically fixedly connected to one side of the processing table 2, a positioning adjustment shaft 4 is internally connected to one side of the servo motor 5, and the positioning adjustment shaft 4 is located inside the processing table 2, and a laser frame 6 is sleeved on the outside of the positioning adjustment shaft 4;

[0038] In the embodiment of the present invention, the servo motor 5 is controlled to work, and at the same time, the laser adjustment motor on the laser frame 6 is controlled to work, so that the cutting head on the laser frame 6 reaches a preset position above the first cutting point, and then cuts the plastic pipe from the first cutting point according to the set cutting line;

[0039] A driving motor 7 is fixedly connected inside the processing table 2, an adjusting screw rod 8 is transmission-connected inside the front surface of the driving motor 7, a moving slider 9 is sleeved outside the adjusting screw rod 8, a supporting plate 10 is fixedly connected to the upper surface of the moving slider 9, a fixing plate 11 is fixedly connected to the upper surface of the supporting plate 10, a turning wheel 12 is movably connected inside the lower end of the fixing plate 11, a concentric shaft 13 is fixedly inserted inside the turning wheel 12, a rotating motor 14 is arranged on one side of the fixing plate 11, and the rotating motor 14 cooperates with the concentric shaft 13;

[0040] In the embodiment of the present invention, the rotating motor 14 is controlled to work, the rotating motor 14 drives the concentric shaft 13 to rotate, the concentric shaft 13 drives the flip wheel 12 to rotate synchronously, so that the flip wheel 12 drives the plastic pipe to rotate, thereby achieving the effect of rotation cutting;

[0041] A lower pressing plate 15 is rotatably connected to the upper end of the fixed plate 11, a limiting pull rod 17 is rotatably connected to the lower end of the lower pressing plate 15, an auxiliary wheel 16 is rotatably connected to the upper end of the lower pressing plate 15, a movable slide 18 is rotatably connected to the lower end of the limiting pull rod 17, and the movable slide 18 is rotatably connected to the support plate 10, a return spring 19 is fixedly connected to the rear surface of the movable slide 18, and the return spring 19 is fixedly connected to the inner wall of the support plate 10, and a positioning base plate 20 is symmetrically fixedly connected to the upper surface of the processing table 2;

[0042] In the embodiment of the present invention, a plurality of groups of flipping wheels 12 and auxiliary wheels 16 are provided on the processing table 2, and the above-mentioned supporting auxiliary components are provided at the same time to realize the operation of the flipping wheels 12 and the auxiliary wheels 16, so as to drive the plastic pipe to rotate through the flipping wheels 12 and the auxiliary wheels 16;

[0043] In the embodiment of the present invention, when processing the plastic pipe, the plastic pipe is manually placed on the positioning base plate 20, and then the control panel 3 is operated to control the driving motor 7 to work, so that the driving motor 7 drives the adjusting screw 8 to rotate. As the adjusting screw 8 rotates, the adjusting screw 8 drives the moving slider 9 to move inside the processing table 2, so that the support plates 10 on both sides of the processing table 2 move toward the middle. As the support plates 10 move, the flip wheels 12 on the support plates 10 contact the lower end of the plastic pipe and squeeze the plastic pipe, so that the plastic pipe is separated from the positioning base plate 20;

[0044] At the same time, the auxiliary wheel 16 on the lower pressing plate 15 contacts one side of the upper end of the plastic pipe to assist in compacting and limiting the plastic pipe. At the same time, when the auxiliary wheel 16 contacts the plastic pipe, the lower end of the auxiliary wheel 16 drives the limiting pull rod 17 to move, and the limiting pull rod 17 drives the moving slide plate 18 to squeeze the return spring 19 on one side, and the return spring 19 undergoes elastic deformation. As the force is mutual, the auxiliary wheel 16 assists in limiting the plastic pipe.

[0045] Embodiment 2: A control and supervision platform, a positioning self-checking unit, an image analysis unit, a cutting tracking unit and an execution management unit are arranged inside the control panel 3. When the positioning self-checking unit receives a processing instruction, it immediately collects the displacement data of the plastic pipe and performs an adjustment self-checking process on the displacement data. The specific adjustment self-checking process is as follows:

[0046] The displacement data of the plastic pipe is obtained, which represents the minimum vertical distance from the lowest point on the outer surface of the plastic pipe to the upper arc surface of the positioning bottom plate 20, and the displacement data is judged and processed:

[0047] If the displacement data is equal to the preset position threshold, a start signal is generated;

[0048] If the displacement data is not equal to the preset position threshold, an adjustment signal is generated and sent to the execution management unit. After receiving the adjustment signal, the execution management unit immediately controls the drive motor 7 to work, and the flip wheel 12 contacts the lower end of the plastic pipe and squeezes the plastic pipe, so that the separation distance between the plastic pipe and the positioning base plate 20 is consistent with the displacement data, so that the plastic pipe can be driven to rotate by the flip wheel 12;

[0049] When the start signal is generated, the driving motor 7 is controlled to stop working. At the same time, the image analysis unit responds to the start signal, collects image data at both ends of the plastic pipe, and performs recognition and positioning processing on the image data. The specific recognition and positioning processing process is as follows:

[0050] The image data of the left end and the image data of the right end of the plastic pipe are obtained and set as left image data and right image data respectively, wherein the left image data represents the surface feature image of the left end of the plastic pipe and the right image data represents the surface feature image of the right end of the plastic pipe;

[0051] The long side of the upper surface of the processing table 2 near the control panel 3 is taken as the X-axis, the short side of the upper surface of the processing table 2 near the control panel 3 is taken as the Y-axis, and the line perpendicular to the intersection of the X-axis and the Y-axis is taken as the Z-axis, and then a spatial coordinate system is constructed, the marked part of the plastic pipe in the left image data is obtained, and the highest point of the marked part on the plastic pipe in the left image data is set as the first starting point, the spatial coordinate system of the first starting point is obtained, and the spatial coordinate system of the first starting point is set as the first cutting point, and the first cutting point is sent to the execution management unit;

[0052] After receiving the first cutting point, the execution management unit obtains the spatial coordinate position of the cutting head on the current laser frame 6, and then controls the servo motor 5 to work, and at the same time controls the laser adjustment motor on the laser frame 6 to work, so that the cutting head on the laser frame 6 reaches a preset position above the first cutting point, and then cuts the plastic pipe from the first cutting point according to the set cutting line;

[0053] The marked portion of the plastic pipe in the right image data is obtained, and the highest point of the marked portion on the plastic pipe in the right image data is set as the second starting point, and then the spatial coordinate system of the second starting point is obtained, and the spatial coordinate system of the second starting point is set as the second cutting point, and the second cutting point is sent to the execution management unit;

[0054] After receiving the second cutting point, the execution management unit obtains the spatial coordinate position of the cutting head on the current laser frame 6, and then controls the servo motor 5 to work again, and at the same time controls the laser adjustment motor on the laser frame 6 to work, so that the cutting head on the laser frame 6 reaches the preset position above the second cutting point, and then cuts the plastic pipe from the second cutting point according to the set cutting line, realizing automatic identification and positioning cutting of both ends of the plastic pipe, which helps to improve the processing efficiency of the equipment;

[0055] The cutting tracking unit is used to respond to the start signal, collect the cutting data of the laser frame 6, and perform calibration, tracking and supervision processing on the cutting data. The specific calibration, tracking and supervision processing process is as follows:

[0056] The duration between the start and end of cutting of the dual-axis synchronous laser cutting machine is collected and set as a time threshold, and the cutting data of the plastic pipe within the time threshold is obtained, the cutting data represents the actual cutting trajectory of the left end of the plastic pipe or the actual cutting trajectory of the right end of the plastic pipe, and the actual cutting trajectory is compared and analyzed with the preset cutting trajectory recorded and stored internally, and then the difference value between the actual cutting trajectory and the preset cutting trajectory is obtained, and the difference value between the actual cutting trajectory and the preset cutting trajectory is set as an offset cutting value, and the offset cutting value is compared and analyzed with the preset offset cutting value threshold recorded and stored internally;

[0057] If the offset cut value is less than the preset offset cut value threshold, no signal is generated;

[0058] If the offset cutting value is greater than or equal to the preset offset cutting value threshold, an alarm signal is generated and sent to the execution management unit. After receiving the alarm signal, the execution management unit immediately performs the preset warning operation corresponding to the alarm signal so as to adjust the equipment in time to ensure the cutting accuracy of the equipment.

[0059] Embodiment 3: A control system for a dual-axis synchronous laser cutting machine for plastic pipe processing, comprising a control and supervision platform, a positioning self-checking unit, an image analysis unit, a cutting tracking unit, and an execution management unit;

[0060] When the control and supervision platform generates a processing instruction, the processing instruction is sent to the positioning self-checking unit. When the positioning self-checking unit receives the processing instruction, it immediately collects the displacement data of the plastic pipe, and adjusts the displacement data for self-checking processing to obtain a start signal and an adjustment signal. After the execution management unit responds to the adjustment signal, it immediately controls the drive motor 7 to work;

[0061] The image analysis unit responds to the start signal, collects image data of both ends of the plastic pipe, and performs identification and positioning processing on the image data to obtain a first cutting point and a second cutting point;

[0062] The cutting tracking unit is used to respond to the start signal, collect the cutting data of the laser frame 6, calibrate the cutting data, track and supervise it, and send the alarm signal to the execution management unit. After receiving the alarm signal, the execution management unit immediately performs the preset warning operation corresponding to the alarm signal;

[0063] To sum up, the precise cutting of plastic pipes is completed by mechanical and system linkage, which helps to improve the cutting efficiency of plastic pipes. That is, the flip wheel 12 is mechanically driven to drive the plastic pipe to rotate to achieve overall cutting, and the cutting at both ends is achieved by movement to avoid repeated installation, which helps to shorten the processing time. At the same time, the mobile limit method is used to facilitate the rapid installation of plastic pipes, and the automated processing efficiency of the equipment is further improved by data collection and analysis. Image data analysis at both ends of the plastic pipe helps to achieve automatic identification, positioning and cutting of both ends of the plastic pipe, calibrate, track and supervise the cutting data, and understand whether the cutting trajectory meets the standards during the plastic pipe cutting process, so as to carry out reasonable and targeted management according to the information feedback, so as to improve the cutting accuracy of the equipment, and thus help to improve the cutting quality of the plastic pipe.

[0064] The threshold is set to facilitate comparison. The size of the threshold depends on the amount of sample data and the number of bases set by technicians in this field for each group of sample data; as long as it does not affect the proportional relationship between the parameter and the quantized value. The above is only a preferred specific implementation of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, can make equivalent replacements or changes based on the technical solution and inventive concept of the present invention, which should be covered within the protection scope of the present invention.

Claims

1. A control system for a dual-axis synchronous laser cutting machine suitable for processing plastic pipes, the control system being applied to a dual-axis synchronous laser cutting machine suitable for processing plastic pipes, the dual-axis synchronous laser cutting machine comprising a support base (1), a processing table (2) being fixedly connected to the upper surface of the support base (1), a control panel (3) being fixedly connected to the front surface of the processing table (2), and characterized in that: A servo motor (5) is symmetrically fixedly connected to one side of the processing table (2); a positioning adjustment shaft (4) is internally connected to one side of the servo motor (5) in a transmission manner, and the positioning adjustment shaft (4) is located inside the processing table (2); a laser frame (6) is sleeved on the outside of the positioning adjustment shaft (4); a drive motor (7) is fixedly connected to the inside of the processing table (2); an adjustment screw rod (8) is internally connected to the front surface of the drive motor (7); a movable slider (9) is sleeved on the outside of the adjustment screw rod (8); a support plate (10) is fixedly connected to the upper surface of the movable slider (9); a fixed plate (11) is fixedly connected to the upper surface of the support plate (10); a flip wheel (12) is movably connected to the lower end of the fixed plate (11); a coaxial shaft (13) is fixedly inserted inside the flip wheel (12); and a fixed plate (11) is provided on one side of the fixed plate (11). A rotating motor (14), and the rotating motor (14) and the coaxial shaft (13) cooperate with each other; the upper end of the fixed plate (11) is internally rotatably connected to a lower pressing plate (15), the lower end of the lower pressing plate (15) is internally rotatably connected to a limiting pull rod (17), the upper end of the lower pressing plate (15) is internally rotatably connected to an auxiliary wheel (16), the lower end of the limiting pull rod (17) is rotatably connected to a movable slide (18), and the movable slide (18) is rotatably connected to the support plate (10), the rear surface of the movable slide (18) is fixedly connected to a return spring (19), and the return spring (19) is fixedly connected to the inner wall of the support plate (10), and the upper surface of the processing table (2) is symmetrically fixedly connected to a positioning base plate (20), characterized in that the control system comprises a control and supervision platform, a positioning self-checking unit, an image analysis unit, a cutting tracking unit and an execution management unit; The positioning self-checking unit is used to collect displacement data of the plastic pipe and to perform self-checking on the displacement data to obtain a start signal and an adjustment signal. After the execution management unit responds to the adjustment signal, it immediately controls the drive motor (7) to work; The image analysis unit responds to the start signal, collects image data of both ends of the plastic pipe, and performs identification and positioning processing on the image data to obtain a first cutting point and a second cutting point; The cutting tracking unit is used to respond to the start signal, collect cutting data of the laser frame (6), calibrate, track and supervise the cutting data, and send an alarm signal to the execution management unit. After receiving the alarm signal, the execution management unit immediately performs a preset early warning operation corresponding to the alarm signal.

2. The control system of the dual-axis synchronous laser cutting machine suitable for plastic pipe processing according to claim 1 is characterized in that: The adjustment self-check processing process of the positioning self-check unit is as follows: The displacement data of the plastic pipe is obtained, the displacement data representing the minimum vertical distance from the lowest point on the outer surface of the plastic pipe to the upper arc surface of the positioning base plate (20), and the displacement data is judged and processed: If the displacement data is equal to the preset position threshold, a start signal is generated; If the displacement data is not equal to the preset position threshold, an adjustment signal is generated.

3. The control system of the dual-axis synchronous laser cutting machine suitable for plastic pipe processing according to claim 1 is characterized in that: The recognition and positioning processing process of the image analysis unit is as follows: The image data of the left end and the image data of the right end of the plastic pipe are obtained and set as left image data and right image data respectively, wherein the left image data represents the surface feature image of the left end of the plastic pipe and the right image data represents the surface feature image of the right end of the plastic pipe; A spatial coordinate system is constructed by taking the long side of the upper surface of the processing table (2) close to the control panel (3) as the X-axis, taking the short side of the upper surface of the processing table (2) close to the control panel (3) as the Y-axis, and taking the line perpendicular to the intersection of the X-axis and the Y-axis as the Z-axis, and obtaining the marked portion of the plastic pipe in the left image data, and setting the highest point of the marked portion on the plastic pipe in the left image data as the first starting point, and then obtaining the spatial coordinate system of the first starting point, and setting the spatial coordinate system of the first starting point as the first cutting point.

4. The control system of the dual-axis synchronous laser cutting machine suitable for plastic pipe processing according to claim 3 is characterized in that: The marked portion of the plastic pipe in the right image data is obtained, and the highest point of the marked portion on the plastic pipe in the right image data is set as the second starting point, and then the spatial coordinate system of the second starting point is obtained, and the spatial coordinate system of the second starting point is set as the second cutting point.

5. The control system of the dual-axis synchronous laser cutting machine suitable for plastic pipe processing according to claim 1, characterized in that: The calibration tracking supervision process of the cutting tracking unit is as follows: The duration between the start and end of cutting of the dual-axis synchronous laser cutting machine is collected and set as a time threshold, and the cutting data of the plastic pipe within the time threshold is obtained, the cutting data represents the actual cutting trajectory of the left end of the plastic pipe or the actual cutting trajectory of the right end of the plastic pipe, and the actual cutting trajectory is compared and analyzed with the preset cutting trajectory recorded and stored internally, and then the difference value between the actual cutting trajectory and the preset cutting trajectory is obtained, and the difference value between the actual cutting trajectory and the preset cutting trajectory is set as an offset cutting value, and the offset cutting value is compared and analyzed with the preset offset cutting value threshold recorded and stored internally; If the offset cut value is less than the preset offset cut value threshold, no signal is generated; If the offset cut value is greater than or equal to the preset offset cut value threshold, an alarm signal is generated.

Citation Information

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