Integrated electrical automation control assembly equipment

By designing integrated electrical automation control and assembly equipment, using structures such as robotic arms, mounting rods, mechanical claws and welding heads, the clamping and welding functions of parts are integrated, and cleaning and cooling are carried out through the jet mechanism, the existing technology is solved. The problems of low assembly efficiency and high welding temperature achieve rapid and intelligent processing and efficient assembly of parts.

CN119175726AInactive Publication Date: 2024-12-24JIANGSU MINGTU NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202411361583.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2024-12-24
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing integrated electrical automation control assembly equipment is inefficient during assembly, high temperature during welding affects the life of parts, and debris generated during welding affects the assembly effect.

Method used

An integrated electrical automation control and assembly equipment is designed, including robotic arms, mounting rods, mechanical claws, welding joints, alternating drive structures and cooling cleaning structures. Through the control of the number of teeth ratio, the separate operation of mechanical claws and welding joints is achieved, and the components are integrated. The clamping and welding functions are combined with the jet mechanism for cleaning and cooling treatment.

Benefits of technology

It improves the efficiency of components assembly, reduces the equipment area and program complexity, realizes rapid and intelligent processing of components, ensures cleaning and cooling of the surface of components, and avoids thermal damage after welding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an integrated electrical automation control assembly device, and relates to the technical field of integrated electrical automation, the integrated electrical automation control assembly device comprises a base, and further comprises a mechanical arm fixedly mounted on the base; the mounting rod is fixedly mounted on the mechanical arm; and the multiple mechanical claws are connected with the mounting rod through rotating structures. The device has the advantages that through simple system setting, independent operation of a mechanical claw and a welding head can be achieved by changing the tooth number ratio, the assembling process between parts is simply and intelligently regulated and controlled, the clamping and welding functions of the parts are integrated, the occupied area of equipment and the complexity of program setting are reduced, and the production efficiency is improved. And meanwhile, the surfaces of the parts are cleaned in the part grabbing process, through application in different environments, cleaning and cooling before grabbing and transferring, after grabbing in place and in the welding process can be achieved, rapid and intelligent machining of the parts can be achieved, and the assembling efficiency of the parts is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of integrated electrical automation, and in particular to integrated electrical automation control assembly equipment. Background Art

[0002] Integrated electrical automation control assembly equipment is mainly used in industrial automation production lines. It integrates electrical control, sensors, actuators and communication systems to achieve comprehensive automated control. This equipment is widely used in electronics, machinery, automobiles and other industries, promoting the development of intelligent manufacturing.

[0003] The installation process of electrical control, sensors, actuators and communication systems usually distributes welding and clamping work. When integrating multiple components, this distributed assembly method significantly reduces the assembly efficiency. If the temperature of the components is high during the assembly welding process, it will affect the life of other components on the components. The debris generated during the welding process will also affect the effect after the assembly is completed. The efficiency of intelligent automatic control assembly needs to be improved, so integrated electrical automation control assembly equipment is urgently needed to solve the above problems. Summary of the invention

[0004] In view of the deficiencies of the prior art, the present invention provides an integrated electrical automation control assembly device, which solves the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] Integrated electrical automation control assembly equipment, including a base, and also including:

[0007] A mechanical arm, which is fixedly mounted on the base;

[0008] A mounting rod, which is fixedly mounted on the robotic arm;

[0009] Multiple mechanical claws, which are connected to the mounting rod through a rotating structure and are used to intelligently grasp the components in the integrated electrical equipment;

[0010] A welding head, which is installed in the mounting rod through a pop-up structure, and the welding head is used alternately with multiple mechanical claws, and the welding head is used to intelligently weld the parts of the grasped integrated electrical equipment;

[0011] An alternating drive structure, which is installed in the mounting rod, is used to intelligently drive the welding head and multiple mechanical claws to continuously grasp and weld parts;

[0012] The cooling and cleaning structure is used to connect the mounting rod and the alternating driving structure. The cooling and cleaning structure is used to cool and clean the parts during the grasping and welding process.

[0013] Furthermore, the mounting rod is provided with a movable cavity and a through hole, and the through hole is connected to the movable cavity. The mounting rod is provided with multiple swing grooves and multiple mounting cavities, and every two mounting cavities are connected to the same swing groove, and each swing groove is connected to the through hole.

[0014] Furthermore, the rotating structure includes a rotating shaft rotatably installed between each two mounting cavities, and each mechanical claw is fixedly installed on the corresponding rotating shaft, a fixed plate is fixedly installed at one end of each rotating shaft, a torsion spring is fixedly installed between each fixed plate and the movable cavity, and an incomplete gear is fixedly installed at the other end of each rotating shaft.

[0015] Furthermore, a moving ring is slidably installed in the moving cavity, a plurality of fixed blocks are fixedly installed on the outer side of the moving ring, a fixed rack is fixedly installed on each of the plurality of fixed blocks, and each incomplete gear is meshed with a corresponding fixed rack.

[0016] Furthermore, a first screw is rotatably installed in the movable cavity, and a movable ring is threadedly installed on the first screw. A first gear column is fixedly installed at one end of the first screw away from the movable ring, and the first gear column rotates in the movable cavity.

[0017] Furthermore, the pop-up structure includes a torsion spring 2 fixedly installed in the movable cavity, a circular plate fixedly installed on one end of the torsion spring 2, a second gear column fixedly installed on one side of the circular plate, a second screw rod fixedly installed on one end of the second gear column, a guide column threadedly installed on the second screw rod, and the welding head is fixedly connected to the guide column, and the welding head slides in the through hole.

[0018] Furthermore, the alternating drive structure includes a servo motor fixedly installed in the moving cavity, an active screw is fixedly installed on the driving end of the servo motor, a moving plate is threadedly installed on the active screw, a first push rod and a second push rod are fixedly installed on the moving plate, a first transmission gear is rotatably installed on the first push rod, and the first transmission gear is engaged with the first gear column, and a second transmission gear is rotatably installed on the second push rod, and the second transmission gear is used in conjunction with the second gear column.

[0019] Furthermore, a first rotating rod and a second rotating rod are rotatably installed in the movable cavity, a first transmission rod is fixedly installed at one end of the first rotating rod, and the first transmission rod is slidably sleeved in the first transmission gear for use, a second transmission rod is fixedly installed at one end of the second rotating rod, and the second transmission rod is slidably sleeved in the second transmission gear for use, and a belt transmission structure is jointly installed between the first rotating rod and the second rotating rod.

[0020] Furthermore, the cooling and cleaning structure includes a long rod fixedly mounted on a movable plate, connecting rods are fixedly mounted at both ends of the long rod, an adjusting chamber and two one-way air inlet holes are opened in the mounting rod, and the adjusting chamber is respectively connected with the movable chamber and the two one-way air inlet holes, a piston plate is sealed and slidably mounted in the adjusting chamber, and two connecting rods slide in the adjusting chamber and are fixed between the piston plate, and an injection mechanism is installed in the mounting rod.

[0021] Furthermore, the jet mechanism includes a plurality of lower one-way air outlet pipes fixedly installed in the mounting rod, and one ends of the plurality of lower one-way air outlet pipes are connected to one side of the regulating chamber, and the other side of the regulating chamber is fixedly connected with two upper one-way air outlet pipes, and one ends of the two upper one-way air outlet pipes and the plurality of lower one-way air outlet pipes all pass through the mounting rod and are fixedly installed with a cleaning ring, which is used to remove impurities generated during welding and perform cooling treatment at the same time.

[0022] In the above technical solution, the beneficial effects of the present invention are:

[0023] Through simple system settings, the integrated electrical automation control assembly equipment can achieve independent operation of the mechanical claw and the welding head by changing the gear ratio, simply and intelligently adjust the assembly process between parts, integrate the clamping and welding functions of parts, reduce the equipment footprint and the complexity of program settings, and clean the surface of parts during the process of grasping parts. Through use in different environments, it can achieve cleaning and cooling before grasping and transferring, after grasping in place, and during welding, which can realize rapid and intelligent processing of parts and improve the assembly efficiency between parts.

[0024] It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure.

[0025] This application document provides an overview of various implementations or examples of the technology described in the present disclosure, and is not a comprehensive disclosure of the entire scope or all features of the disclosed technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a schematic diagram of the structure of the integrated electrical automation control assembly equipment proposed by the present invention;

[0027] Figure 2 It is a schematic diagram of the structure of the mounting rod and the mechanical claw;

[0028] Figure 3 for Figure 2 Side view of

[0029] Figure 4 for Figure 3 Structural cross-section view in the AA direction;

[0030] Figure 5 for Figure 4 Schematic diagram of the three-dimensional structure;

[0031] Figure 6 It is a schematic diagram of the structure of the swing slot and the one-way air inlet;

[0032] Figure 7 is a schematic diagram of the internal structure of the mounting rod;

[0033] Figure 8 It is a structural schematic diagram of the first screw rod and the incomplete gear;

[0034] Fig. 9 It is a schematic diagram of the structure of the guide column and the second screw rod;

[0035] Fig.10 It is a structural schematic diagram of a fixed disk and a torsion spring;

[0036] Fig.11 is a schematic structural diagram of a first transmission gear and a second transmission gear;

[0037] Fig.12 Schematic diagram of the structure of the first push rod and the second push rod;

[0038] Fig.13 It is a schematic diagram of the structure of the cleaning ring and the one-way air outlet pipe at the lower end.

[0039] In the figure: 1, base; 2, mechanical arm; 3, mounting rod; 4, mechanical claw; 5, swing groove; 6, rotating shaft; 7, mounting cavity; 8, moving cavity; 9, moving ring; 10, fixed block; 11, fixed rack; 12, incomplete gear; 13, fixed plate; 14, torsion spring 1; 15, first screw rod; 16, welding head; 17, through hole; 18, guide column; 19, second screw rod; 20, first gear column; 21, second gear column; 22, circular plate; 23, torsion spring 2; 24, servo motor; 25, main Moving screw; 26, first rotating rod; 27, second rotating rod; 28, belt transmission structure; 29, first transmission rod; 30, second transmission rod; 31, first transmission gear; 32, second transmission gear; 33, moving plate; 34, first push rod; 35, second push rod; 36, first annular limiting groove; 37, second annular limiting groove; 38, cleaning ring; 39, regulating chamber; 40, one-way air outlet pipe at the lower end; 41, one-way air outlet pipe at the upper end; 42, piston plate; 43, connecting rod; 44, one-way air inlet hole. DETAILED DESCRIPTION

[0040] Reference Figure 1-Figure 2, integrated electrical automation control assembly equipment, including a base 1, and also includes: a robotic arm 2, which is fixedly mounted on the base 1 and is used to adjust the angle required for the equipment when in use. A program control system is set in the robotic arm 2 (a program control system is a control system for automation equipment, which realizes precise control of mechanical, electronic or other equipment through programming). The program control system is a prior art and is used to drive the equipment intelligently and flexibly, which will not be elaborated on here; a mounting rod 3, which is fixedly mounted on the robotic arm 2; a plurality of mechanical claws 4, and the plurality of mechanical claws 4 are connected to the mounting rod 3 through a rotating structure, and the rotating structure controls the plurality of mechanical claws 4 to grab the components in the integrated electrical equipment.

[0041] A movable cavity 8 and a through hole 17 are provided on the mounting rod 3, and the through hole 17 is connected to the movable cavity 8. A plurality of swing grooves 5 and a plurality of mounting cavities 7 are provided on the mounting rod 3, and every two mounting cavities 7 are connected to the same swing groove 5, and each swing groove 5 is connected to the through hole 17.

[0042] Reference Figure 3-Figure 9 The rotating structure includes a rotating shaft 6 rotatably mounted between each two mounting cavities 7, and each mechanical claw 4 is fixedly mounted on the corresponding rotating shaft 6, a fixed plate 13 is fixedly mounted on one end of each rotating shaft 6, a torsion spring 14 is fixedly mounted between each fixed plate 13 and the moving cavity 8, and an incomplete gear 12 is fixedly mounted on the other end of each rotating shaft 6, and the teeth on the incomplete gear 12 do not form a complete circle (refer to Figure 8 ), that is, the arc length of the toothed part thereon is smaller than the overall circumference, a moving ring 9 is slidably installed in the moving cavity 8, a plurality of fixed blocks 10 are fixedly installed on the outer side of the moving ring 9, a fixed rack 11 is fixedly installed on the plurality of fixed blocks 10, and each incomplete gear 12 is meshed with the corresponding fixed rack 11, when the teeth on the incomplete gear 12 are separated from the rack 11, the two do not affect each other at this time, a first screw rod 15 is rotatably installed in the moving cavity 8, and the moving ring 9 is threadedly installed on the first screw rod 15, a first gear column 20 is fixedly installed on one end of the first screw rod 15 away from the moving ring 9, and the first gear column 20 rotates in the moving cavity 8.

[0043] When the first gear column 20 rotates, it will drive the moving ring 9 to slide in the moving cavity 8 through the first screw rod 15. The moving ring 9 slides through multiple fixed blocks 10 to drive multiple fixed racks 11 to move. The movement of multiple fixed racks 11 drives multiple incomplete gears 12 to rotate. When the fixed racks 11 are meshed with the incomplete gears 12, the mechanical claws 4 are driven to rotate through the rotating shaft 6, and the multiple mechanical claws 4 approach each other (when the torsion spring 14 is in a non-stretched and non-compressed state, the multiple mechanical claws 4 move away from each other). When the fixed rack 11 is separated from the incomplete gear 12 (not meshed), the multiple mechanical claws 4 are driven away from each other under the action of the torsion spring 14, and so on and so forth. The rotation of the first gear column 20 can control the multiple mechanical claws 4 to reciprocate and continuously grasp the components in the integrated electrical equipment.

[0044] It also includes a welding head 16, which is installed in the mounting rod 3 through a pop-up structure. The welding head 16 is used alternately with multiple mechanical claws 4, and the welding head 16 is used to weld the components in the integrated electrical equipment that is grasped; the pop-up structure includes a torsion spring 23 fixedly installed in the movable cavity 8, a circular plate 22 is fixedly installed on one end of the torsion spring 23, a second gear column 21 is fixedly installed on one side of the circular plate 22, a second screw rod 19 is fixedly installed on one end of the second gear column 21, a guide column 18 is threadedly installed on the second screw rod 19, and the welding head 16 is fixedly connected to the guide column 18, and the welding head 16 slides in the through hole 17.

[0045] In the initial state, the torsion spring 23 is in a non-stretched and non-compressed state. At this time, the welding head 16 is located in the movable cavity 8. When the second gear column 21 is subjected to rotational force, the second screw rod 19 rotates. The rotation of the second screw rod 19 will drive the welding head 16 to move toward the through hole 17 until the welding end of the welding head 16 moves outside the mounting rod 3. At this time, the multiple mechanical claws 4 are in a state of moving away from each other.

[0046] Reference Figure 8-Figure 12, and also includes an alternating drive structure, which is installed in the mounting rod 3 and is used to drive the welding head 16 and the multiple mechanical claws 4 to work alternately. The alternating drive structure includes a servo motor 24 fixedly installed in the moving chamber 8, and the driving end of the servo motor 24 is fixedly installed with an active screw rod 25, and a moving plate 33 is threadedly installed on the active screw rod 25. A first push rod 34 and a second push rod 35 are fixedly installed on the moving plate 33. A first transmission gear 31 is rotatably installed on the first push rod 34, and the first transmission gear 31 is used in meshing with the first gear column 20. A second transmission gear 32 is rotatably installed on the second push rod 35, and the second transmission gear 3 2 is used in meshing with the second gear column 21, a first rotating rod 26 and a second rotating rod 27 are rotatably installed in the moving cavity 8, a first transmission rod 29 is fixedly installed at one end of the first rotating rod 26, and the first transmission rod 29 is slidably sleeved in the first transmission gear 31 for use, a second transmission rod 30 is fixedly installed at one end of the second rotating rod 27, and the second transmission rod 30 is slidably sleeved in the second transmission gear 32 for use, a belt transmission structure 28 is installed between the first rotating rod 26 and the second rotating rod 27, and the belt transmission structure 28 includes pulleys fixedly installed on the first rotating rod 26 and the second rotating rod 27 respectively, and a conveyor belt is rotatably sleeved between the two pulleys.

[0047] A first annular limiting groove 36 is provided on the first transmission gear 31, and a second annular limiting groove 37 is provided on the second transmission gear 32. The first push rod 34 slides in the first annular limiting groove 36, and the second push rod 35 slides in the second annular limiting groove 37. The shapes of the first transmission rod 29 and the second transmission rod 30 are polygonal (a quadrilateral is shown in the figure). When the servo motor 24 is started, the first transmission rod 29 and the second transmission rod 30 are driven to rotate simultaneously through the belt transmission structure 28. The shape setting of the first transmission rod 29 and the second transmission rod 30 can drive the first transmission gear 31 and the second transmission gear 32 to rotate simultaneously, and can also move with the movement of the first push rod 34 and the second push rod 35, so as to realize the synchronous rotation and advancement of the first transmission gear 31 and the second transmission gear 32.

[0048] When the servo motor 24 is driven to work, the active screw rod 25 drives the moving plate 33 to move, and then the first push rod 34 and the second push rod 35 drive the first transmission gear 31 and the second transmission gear 32 to move simultaneously. The second gear column 21 and the first gear column 20 are arranged alternately on two vertical lines. At this time, the positions of the first transmission gear 31 and the second transmission gear 32 between the first gear column 20 and the second gear column 21 change. When the first transmission gear 31 and the second transmission gear 32 move to the position of the first gear column 20, the first transmission gear 31 is meshed with the first gear column 20. The first transmission gear 31 and the second transmission gear 32 can be driven to rotate by starting the servo motor 24. At this time, the first gear column 20 rotates. Due to the staggered arrangement of the second gear column 21 and the first gear column 20, the second gear column 21 remains stationary. The opening and closing states of multiple mechanical claws 4 are controlled by a single system to achieve the grasping and placement of parts.

[0049] When the first transmission gear 31 is meshed with the first gear column 20, the rotation amplitude of the first gear column 20 causes the fixed rack 11 to separate from the toothed part on the incomplete gear 12. At this time, the mechanical claw 4 is also in a fully open state, and the elastic force of the torsion spring 14 can ensure that the mechanical claw 4 remains in the open state unchanged. At this time, the servo motor 24 rotates in the opposite direction, driving the second transmission gear 32 to mesh with the second gear column 21, and driving the second screw rod 19 to rotate. At this time, the rotation of the second screw rod 19 can drive the welding head 16 to move outward from the mounting rod 3 through the guide column 18. When the second transmission gear 32 moves to separate from the second gear column 21, the welding head 16 quickly pops outward in the moving cavity 8, which is used for single-system intelligent welding processing of parts.

[0050] like Figure 5 As shown, the first gear column 20 is arranged on the right side of the second gear column 21. By setting the continuous forward and reverse rotation of the servo motor 24, the cyclic grasping of the mechanical claw 4 can be realized. At the same time, the rotation accuracy of the servo motor 24 is relatively fine, and the grasping force of multiple mechanical claws 4 can be intelligently and effectively controlled; when it is necessary to weld parts, at this time, it is only necessary to make the first transmission gear 31 and the second transmission gear 32 continue to move in the direction of the second gear column 21 until the second transmission gear 32 is engaged with the second gear column 21, driving the welding head 16 to perform intelligent welding on the parts. The whole process is easy to operate, and the setting of the mechanical claw 4 will not affect the welding effect of the welding head 16; by setting the tooth ratio of the first transmission gear 31, the second transmission gear 32, the first gear column 20 and the second gear column 21, the grasping speed of the mechanical claw 4 and the ejection speed of the welding head 16 can be adjusted.

[0051] Reference Figure 4-Figure 7 , Fig.13A long rod is fixedly mounted on the moving plate 33, and connecting rods 43 are fixedly mounted at both ends of the long rod. An adjusting chamber 39 and two one-way air inlet holes 44 are opened in the mounting rod 3, and the adjusting chamber 39 is respectively connected with the moving chamber 8 and the two one-way air inlet holes 44. A piston plate 42 is sealed and slidably mounted in the adjusting chamber 39, and the two one-way air inlet holes 44 are respectively arranged at both ends of the adjusting chamber 39 (refer to Figure 5 ), and the two one-way air inlet holes 44 can only allow gas to enter the regulating chamber 39 through them, and the two connecting rods 43 are slid in the regulating chamber 39 and fixed between the piston plate 42, and multiple lower one-way air outlet pipes 40 are fixedly installed in the mounting rod 3, and one end of the multiple lower one-way air outlet pipes 40 is connected to one side of the regulating chamber 39 (the outlet direction of the lower one-way air outlet pipe 40 can only be one-way, and is the direction from the left side of the regulating chamber 39 to the lower one-way air outlet pipe 40), and the other side of the regulating chamber 39 is fixedly connected with two upper one-way air outlet pipes. The air pipe 41 (the air outlet direction of the upper one-way air outlet pipe 41 can only be one-way, and is the direction from the right side of the regulating chamber 39 to the upper one-way air outlet pipe 41), the two upper one-way air outlet pipes 41 and one end of the multiple lower one-way air outlet pipes 40 all pass through the mounting rod 3 and are fixedly installed with a cleaning ring 38. The cleaning ring 38 is provided with a plurality of air outlet holes, and the plurality of air outlet holes are connected to the two upper one-way air outlet pipes 41 and the multiple lower one-way air outlet pipes 40. The cleaning ring 38 is used to remove impurities generated during welding and achieve a cooling effect at the same time.

[0052] When the moving plate 33 moves to the right (with Figure 7 As an example), the overall working state is that the mechanical claw 4 is open, and at this time, the piston plate 42 is driven to move right in the adjusting chamber 39 by the connecting rod 43, and the one-way air inlet 44 on the left side takes in air, and the two upper one-way air outlet pipes 41 make the front end nozzle of the cleaning ring 38 spray outward, so as to clean the surface of the parts before and during welding, and after welding is completed, when the movable plate 33 moves to the left, the welding head 16 returns to the mounting rod 3 again, and at this time, the front end nozzle of the cleaning ring 38 is also sprayed through the multiple lower one-way air outlet pipes 40, so as to quickly cool down the surface of the parts after welding and avoid heat damage to the parts. Then the mechanical claw 4 retracts to grasp the parts, and the cleaning ring 38 still sprays air to clean the surface of the parts during the grasping process. Through different applications, the parts can be cleaned before grasping and transferring, cleaned after grasping in place, cleaned during welding, cooled after welding, and cleaned of some residual welding slag during transportation after welding.

[0053] The specific operation steps of the present invention are:

[0054] Grab the parts: turn on the servo motor 24. When the servo motor 24 is driven to work, the active screw rod 25 drives the moving plate 33 to move, and then the first push rod 34 and the second push rod 35 drive the first transmission gear 31 and the second transmission gear 32 to move simultaneously. The second gear column 21 and the first gear column 20 are arranged alternately on two vertical lines. At this time, the position of the first transmission gear 31 and the second transmission gear 32 between the first gear column 20 and the second gear column 21 changes. When the first transmission gear 31 and the second transmission gear 32 move to the position of the first gear column 20, the first transmission gear 31 is meshed with the first gear column 20. The first transmission gear 31 and the second transmission gear 32 can be driven to rotate by starting the servo motor 24. At this time, the first gear column 20 rotates due to the second gear column 21 and the first gear column 20. The second gear column 21 is staggered, and at this time, the second gear column 21 remains stationary. When the first gear column 20 rotates, it will drive the moving ring 9 to slide in the moving cavity 8 through the first screw rod 15. The moving ring 9 slides through multiple fixed blocks 10 to drive multiple fixed racks 11 to move. The movement of multiple fixed racks 11 drives multiple incomplete gears 12 to rotate. When the fixed racks 11 are meshed with the incomplete gears 12, the mechanical claws 4 are driven to rotate through the rotating shaft 6, and the multiple mechanical claws 4 are close to each other (when the torsion spring 14 is in a non-stretched and non-compressed state, the multiple mechanical claws 4 are away from each other). When the fixed rack 11 is separated from the incomplete gear 12 (not meshed), the multiple mechanical claws 4 are driven away from each other under the action of the torsion spring 14, and so on. The rotation of the first gear column 20 can control the multiple mechanical claws 4 to reciprocate and continuously grasp the components in the integrated electrical equipment;

[0055] Welding parts: When the first transmission gear 31 is meshed with the first gear column 20, the rotation amplitude of the first gear column 20 causes the fixed rack 11 to separate from the toothed part of the incomplete gear 12. At this time, the mechanical claw 4 is also in a fully open state, and the elastic force of the torsion spring 14 can ensure that the mechanical claw 4 remains in the open state. At this time, the servo motor 24 is driven to rotate its driving end in the opposite direction, driving the second transmission gear 32 to mesh with the second gear column 21, driving the second screw rod 19 to rotate. At this time, the rotation of the second screw rod 19 can drive the welding head 16 to move outward from the mounting rod 3 through the guide column 18. When the second transmission gear 32 moves to separate from the second gear column 21, the welding head 16 quickly pops outward in the moving cavity 8, which is used for intelligent welding of parts;

[0056] Clean and cool the parts in the grasping and welding process: When the moving plate 33 moves, the two connecting rods 43 are driven to move through the long rod, and the two connecting rods 43 drive the piston plate 42 to move in the adjustment chamber 39. When the moving plate 33 moves to the right (with Figure 7For example), the mechanical claw 4 is opened, and the piston plate 42 is driven to move right in the adjustment chamber 39 through the connecting rod 43, and the one-way air inlet hole 44 on the left side takes in air, and the front end nozzle hole of the cleaning ring 38 sprays outward through the two upper one-way air outlet pipes 41, so as to clean the surface of the component before and during welding, and after the welding is completed, when the movable plate 33 moves to the left, the welding head 16 returns to the mounting rod 3 again, and the one-way air inlet hole 44 on the right side takes in air to ensure the stable movement of the piston plate 42. At this time, the front end nozzle hole of the cleaning ring 38 also sprays air through the multiple lower one-way air outlet pipes 40, so as to quickly cool the surface of the component after welding and avoid heat damage to the component. Then the mechanical claw 4 retracts to grab the component, and the cleaning ring 38 still sprays air to clean and cool the surface of the component during the grabbing process.

[0057] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.

Claims

1. An integrated electrical automation control assembly device, comprising a base (1), characterized in that: Also includes: A mechanical arm (2) fixedly mounted on the base (1); A mounting rod (3) fixedly mounted on the mechanical arm (2); A plurality of mechanical claws (4), the plurality of mechanical claws (4) being connected to the mounting rod (3) via a rotating structure and being used for intelligently grasping components in the integrated electrical equipment; A welding head (16) is installed in the mounting rod (3) through a pop-up structure, the welding head (16) is used alternately with a plurality of mechanical claws (4), and the welding head (16) is used to perform intelligent welding on the components of the grasped integrated electrical equipment; An alternating drive structure, which is installed in the mounting rod (3) and is used to intelligently drive the welding head (16) and a plurality of mechanical claws (4) to continuously grasp and weld parts; The cooling and cleaning structure is used to connect the mounting rod (3) and the alternating drive structure, and the cooling and cleaning structure is used to cool and clean the parts during the grasping and welding process.

2. The integrated electrical automation control assembly equipment according to claim 1, characterized in that: The mounting rod (3) is provided with a movable cavity (8) and a through hole (17), and the through hole (17) is connected to the movable cavity (8); the mounting rod (3) is provided with a plurality of swing grooves (5) and a plurality of mounting cavities (7), and every two mounting cavities (7) are connected to the same swing groove (5), and each swing groove (5) is connected to the through hole (17).

3. The integrated electrical automation control assembly equipment according to claim 2, characterized in that: The rotating structure comprises a rotating shaft (6) rotatably mounted between each two mounting cavities (7), and each mechanical claw (4) is fixedly mounted on the corresponding rotating shaft (6), a fixed disk (13) is fixedly mounted on one end of each rotating shaft (6), a torsion spring (14) is fixedly mounted between each fixed disk (13) and the movable cavity (8), and an incomplete gear (12) is fixedly mounted on the other end of each rotating shaft (6).

4. The integrated electrical automation control assembly equipment according to claim 3, characterized in that: A moving ring (9) is slidably mounted in the moving cavity (8), a plurality of fixed blocks (10) are fixedly mounted on the outer side of the moving ring (9), a fixed rack (11) is fixedly mounted on each of the plurality of fixed blocks (10), and each incomplete gear (12) is meshed with a corresponding fixed rack (11).

5. The integrated electrical automation control assembly equipment according to claim 4, characterized in that: A first screw rod (15) is rotatably mounted in the movable cavity (8), and a movable ring (9) is threadedly mounted on the first screw rod (15). A first gear column (20) is fixedly mounted on one end of the first screw rod (15) away from the movable ring (9), and the first gear column (20) rotates in the movable cavity (8).

6. The integrated electrical automation control assembly equipment according to claim 5, characterized in that: The pop-up structure comprises a second torsion spring (23) fixedly mounted in the moving cavity (8); a circular plate (22) is fixedly mounted on one end of the second torsion spring (23); a second gear column (21) is fixedly mounted on one side of the circular plate (22); a second screw rod (19) is fixedly mounted on one end of the second gear column (21); a guide column (18) is threadedly mounted on the second screw rod (19); a welding head (16) is fixedly connected to the guide column (18), and the welding head (16) slides in the through hole (17).

7. The integrated electrical automation control assembly equipment according to claim 6, characterized in that: The alternating drive structure comprises a servo motor (24) fixedly mounted in a moving chamber (8); a driving screw (25) is fixedly mounted on the driving end of the servo motor (24); a moving plate (33) is threadedly mounted on the driving screw (25); a first push rod (34) and a second push rod (35) are fixedly mounted on the moving plate (33); a first transmission gear (31) is rotatably mounted on the first push rod (34), and the first transmission gear (31) is meshed with a first gear column (20) for use; a second transmission gear (32) is rotatably mounted on the second push rod (35), and the second transmission gear (32) is meshed with a second gear column (21) for use.

8. The integrated electrical automation control assembly equipment according to claim 7, characterized in that: A first rotating rod (26) and a second rotating rod (27) are rotatably mounted in the movable cavity (8); a first transmission rod (29) is fixedly mounted on one end of the first rotating rod (26), and the first transmission rod (29) is slidably sleeved in a first transmission gear (31) for use; a second transmission rod (30) is fixedly mounted on one end of the second rotating rod (27), and the second transmission rod (30) is slidably sleeved in a second transmission gear (32) for use; a belt transmission structure (28) is commonly mounted between the first rotating rod (26) and the second rotating rod (27).

9. The integrated electrical automation control assembly equipment according to claim 8, characterized in that: The cooling and cleaning structure comprises a long rod fixedly mounted on a movable plate (33), connecting rods (43) being fixedly mounted at both ends of the long rod, an adjusting chamber (39) and two one-way air inlet holes (44) being provided in the mounting rod (3), and the adjusting chamber (39) being respectively connected to the movable chamber (8) and the two one-way air inlet holes (44), a piston plate (42) being sealed and slidably mounted in the adjusting chamber (39), and two connecting rods (43) both slidingly mounting in the adjusting chamber (39) and being fixed between the piston plate (42), and an injection mechanism being mounted in the mounting rod (3).

10. The integrated electrical automation control assembly equipment according to claim 9, characterized in that: The jet mechanism comprises a plurality of lower one-way air outlet pipes (40) fixedly mounted in the mounting rod (3), and one end of the plurality of lower one-way air outlet pipes (40) is connected to one side of the regulating chamber (39), and the other side of the regulating chamber (39) is fixedly connected to two upper one-way air outlet pipes (41), and one end of the two upper one-way air outlet pipes (41) and the plurality of lower one-way air outlet pipes (40) penetrate the mounting rod (3) and are fixedly mounted with a cleaning ring (38), and the cleaning ring (38) is used to remove impurities generated during welding and perform a cooling treatment at the same time.